Engine Disassembly / Inspection - Top End; Valve Cover Removal; Camshaft Removal - Polaris RZR XP Service Manual

2018-2019
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ENGINE / COOLING SYSTEM

ENGINE DISASSEMBLY / INSPECTION - TOP END

VALVE COVER REMOVAL

The valve cover can be removed with the engine
installed in the chassis.
1. Remove the four valve cover shoulder bolts
w
isolators
using a T40 driver.
IMPORTANT
Replace rubber isolators upon assembly.
2. Remove valve cover
Replace isolators and valve cover seal if oil leaks are
evident.
3. If tearing down the top end of the engine, remove the
spark plugs. Stuff spark plug holes with clean shop
towels to prevent any debris from falling into the
combustion chamber.
3.58
NOTE
e
and valve cover seal

CAMSHAFT REMOVAL

The camshafts can be removed with the engine
q
and
1. Rotate the engine so the PTO cylinder is at Top Dead
Center (TDC) to relieve most of the valve spring
pressure. The camshaft lobes
the slots on the end of the camshafts
up .
2. Remove the fasteners retaining the cam chain
tensioner
r
.
r
gasket
upon assembly.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
NOTE
installed in the chassis.
q
should face out and
e
to the cylinder. Use a new tensioner
© Copyright Polaris Industries Inc.
w
should line
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