Table of Contents
GENERAL INFORMATION
MASTER TORQUE TABLE
ITEM
A-Arm Fasteners
Air Box Mounting Bolts
Air Intake Housing Screw (Engine
and PVT)
Ball Joint Fasteners
Mount
Bracket
Battery
Terminal
Fasteners
Bearing Carrier Mounting Bolts
(rear)
Body / Cargo Box Screws
Brake Bleed Screws
front
Brake Caliper
Mounting Bolts
Brake Junction Block Mounting
Screws
Banjo Bolts
Brake Line
Flare Fittings
Brake Pedal Mount Bracket
Fasteners
Brake Scraper Fasteners
Brake Switch
Bolster Bar Upper Fasteners
Box Support Fastener
Cab Frame Bolts
Cab Frame Bolts (D-pillar)
Spring Bolt
Cam Chain
Mounting
Tensioner
Bolts
Carrier Bolts
Camshaft Carrier
Sprocket
Bolts
Carbon Canister Fastener
Carbon Canister Filter Fastener
Cargo Box Fastener
Cargo Box Bracket Fasteners
Charge Air Cooler Bolts
Chassis Ground Nut
Connecting Rod Bolts
Coolant Bleed Screw
Coolant Hose Retainer Bolt
Coolant Reservoir
Coolant Temperature Sensor
1.8
TORQUE
70 ft-lbs (95 Nm)
8 ft-lb (11 Nm)
35 in-lb (4 Nm)
40 ft-lbs (54 Nm)
24 in-lbs (3 Nm)
60 in-lbs (7 Nm)
40 ft-lbs (54 Nm)
8 ft-lb (11 Nm)
48 in-lb (5 Nm)
70 ft-lbs (95 Nm)
46 ft-lbs (62 Nm)
rear
35 in-lb (4 Nm)
15 ft-lbs (20 Nm)
15 ft-lbs (20 Nm)
18 ft-lbs (24 Nm)
7 ft-lbs (10 Nm)
15 ft-lbs (20 Nm)
40 ft-lbs (54 Nm)
14 ft-lbs (19 Nm)
40 ft-lb (54 Nm)
35 ft-lbs (47 Nm)
15 ft-lb (20 Nm)
7 ft-lb (10 Nm)
7 ft-lb (10 Nm)
14 ft-lb (19 Nm)
8 ft-lbs (11 Nm)
8 ft-lbs (11 Nm)
36 in-lbs (4 Nm)
14 ft-lb (19 Nm)
Torque in sequence to
7 ft-lb (10 Nm)
5 ft-lb (7 Nm)
Step 1: 9 ft-lbs (12
Nm)
Step 2: 22 ft-lb (30
Nm)
Step 3: Tighten
add'n 90°
89 in-lb (10 Nm)
8 ft-lb (11 Nm)
8 ft-lb (11 Nm)
17 ft-lb (23 Nm)
ITEM
CPS Retaining Bolt
M6
M8
Crankcase Bolts
M10
CV Guard Fasteners
Crankcase Oil Gallery Plug
Cylinder Head Bolts
Dash Support Fastener
Debris Scraper
Door Fasteners
Mounting
Bolt
Cover Plate
Drive Clutch
Shift Weight
Spider Jam
Nut
Helix Cover
Mounting
Driven Clutch
Bolt
Slider/Button
Driveshaft Boot Guard Screws
ECU Mounting Screws
Electric Coolant Pump Bracket
Fasteners
Engine Breather Cover Screws
Bracket
Fasteners
Engine Mount
Isolator Bolt
Engine Mount to Frame
Engine Oil Plug
EPS-to-Bracket Mounting Bolts
Exhaust Heat Shield Fasteners
Bolts
Exhaust Manifold
Nuts
Exhaust Pipe to Muffler Nuts
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
TORQUE
9 ft-lb (12 Nm)
9 ft-lb (12 Nm)
26 ft-lb (35 Nm)
Step 1: 9 ft-lb (12
Nm)
Step 2: 21 ft-lb (28
Nm)
Step 3: Tighten
add'n 90°
14 ft-lbs (19 Nm)
12 ft-lbs (16 Nm)
Torque in
sequence
Step 1: 13 ft-lbs
(18 Nm)
Step 2: 26 ft-lb (35
Nm)
Step 3: Additional
180°
Step 4: Additional
180°
Step 5: M6 bolts: 7
ft-lb (10 Nm)
14 ft-lbs (19 Nm)
20 ft-lbs (27 Nm)
8 ft-lb (11 Nm)
96 ft-lb (130 Nm)
9 ft-lb (12 Nm)
20 in-lb (2 Nm)
300 ft-lb (407 Nm)
12 ft-lbs (16 Nm)
70 ft-lbs (95 Nm)
35 in-lb (4 Nm)
14 ft-lb (19 Nm)
24 in-lb (3 Nm)
8 ft-lb (11 Nm)
7 ft-lb (10 Nm)
42 ft-lb (57 Nm)
55 ft-lb (75 Nm)
22 ft-lb (30 Nm)
12 ft-lbs (16 Nm)
30 ft-lbs (41 Nm)
8 ft-lb (11 Nm)
17 ft-lb (23 Nm)
26 ft-lb (35 Nm)
18 ft-lb (24 Nm)
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