Page 1 Equipment Manual 12/2007 Edition SINAMICS S120 Chassis Power Units Liquid Cooled sinamics...
Page 3 System Overview Line-Side Power Components SINAMICS S120 Power Modules Chassis Power Units Liquid Cooled Equipment Manual Line Modules Motor Modules Motor-Side Power Components Cabinet Design and EMC Cooling circuit and coolant properties Maintenance and servicing (GH7), Edition 12/2007 6SL3097-2AM00-0BP4 List of Abbreviations...
Page 4 Siemens. This product can only function correctly and safely if it is transported, stored, set up, and installed correctly, and operated and maintained as recommended.
Page 5 All obligations entered into by Siemens result from the respective contract of sale that contains the complete and sole valid warranty arrangements. These contractual warranty provisions are neither extended nor curbed as a result of the statements made in this documentation.
Page 6 Internet Address Up-to-date information about our products can be found on the Internet at the following address: http://www.siemens.com/motioncontrol You can find information on SINAMICS S120 at: http://www.siemens.com/sinamics Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 7 (via protective conductors, for example) or the measuring probe is briefly discharged before measurements are taken with an isolated measuring device (for example, touching a bare metal housing). Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 8 Order No. 6FC5297- AD30-0AP . Caution Operating the equipment in the immediate vicinity (< 1.5 m) of mobile telephones with a transmitter power of > 1 W may lead to incorrect operation. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 9 4) established that these risks do not exceed the specified limit values. For more information about residual risks of the Power Drive System components, see the relevant chapters in the technical user documentation. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 10 • Place barriers around hazardous areas. • Take measures, e.g. using shields, to reduce electromagnetic fields at their source. Make sure that personnel are wearing the appropriate protective gear. • Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 11: Table Of Contents
The SINAMICS range of drives ....................1-1 SINAMICS S120 drive system...................... 1-3 Technical specifications........................ 1-7 Structure of a drive system with SINAMICS S120 chassis liquid cooled ........1-9 1.4.1 Structure of a drive system with SINAMICS S120 and Power Module ........1-9 1.4.2...
Page 12 Interface description ........................5-4 5.3.1 Overview............................5-4 5.3.2 Connection example ........................5-8 5.3.3 DC link/motor connection......................5-8 5.3.4 Terminal block X9 ......................... 5-9 5.3.5 Terminal block X41 ........................5-9 Chassis Power Units Liquid Cooled VIII SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 13 Overcurrent protection by line fuse or circuit-breaker ..............7-12 7.4.4 Line contactor ..........................7-12 Arrangement of components and equipment ................7-13 7.5.1 General ............................7-13 7.5.2 Drive line-up..........................7-13 Horizontal installation ......................... 7-14 Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 14 9.4.27 Replacing the Power Supply Board, Basic Line Module, frame size GBL ......... 9-57 Reforming the DC link capacitors ....................9-59 List of Abbreviations ..........................10-1 10.1 List of Abbreviations ........................10-1 Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 15: System Overview
The SINAMICS range of drives Application SINAMICS is the new range of converters from Siemens designed for industrial mechanical and plant engineering applications. SINAMICS offers solutions for all drive tasks: • Simple pump and fan applications in the process industry.
Page 16 The different SINAMICS versions can be easily combined with each other. SINAMICS is part of the Siemens "Totally Integrated Automation" concept. Integrated SINAMICS systems covering configuration, data storage, and communication at automation level ensure low-maintenance solutions with the SIMATIC, SIMOTION, and SINUMERIK control systems.
Page 17: Sinamics S120 Drive System
SINAMICS S120 drive system Modular system for sophisticated drive tasks SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and is, therefore, designed as a modular system. Users can choose from many different harmonized components and functions to create a solution that best meets their requirements.
Page 18 Inter-axis connections can be established within a Control Unit and easily configured in the STARTER commissioning tool using a mouse. Simple technological tasks can be carried out by the SINAMICS S120 Control Unit itself. For complex numerical or motion-control tasks, high-performance SIMOTION D modules are used instead.
Page 19 • Supplementary system components that enhance functionality and offer different interfaces for encoders and process signals. The SINAMICS S120 components were developed for installation in cabinets. They have the following features and characteristics: • Easy to handle, simple installation and wiring •...
Page 20 Control cabinets with liquid cooling are easy to implement as hermetically sealed units with degrees of protection of IP54 or above. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 21: Technical Specifications
1.3 Technical specifications Technical specifications Technical specifications Unless explicitly specified otherwise, the following technical specifications are valid for all the following components of the SINAMICS S120 Liquid Cooled drive system. Table 1-1 General technical specifications Electrical data Line connection voltage 380 V 3 AC –10 % to 480 V 3 AC +10 % (-15 % <...
Page 22 EN 61800-5-1, EN 60204-1, EN 61800-3, EN 60146-1-1 Approvals cULus (File Nos.: E192450 and E214113), some approvals in preparation (only up to 600 V 3 AC) in packaging for transportation Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 23: Structure Of A Drive System With Sinamics S120 Chassis Liquid Cooled
System Overview 1.4 Structure of a drive system with SINAMICS S120 chassis liquid cooled Structure of a drive system with SINAMICS S120 chassis liquid cooled 1.4.1 Structure of a drive system with SINAMICS S120 and Power Module Fig. 1-4 Basic structure of a drive system with SINAMICS S120 and Power Module...
Page 24: Structure Of A Drive System With Sinamics S120 And Regulated Infeed
System Overview 1.4 Structure of a drive system with SINAMICS S120 chassis liquid cooled 1.4.2 Structure of a drive system with SINAMICS S120 and regulated infeed Fig. 1-5 Structure of a drive system with SINAMICS S120 and regulated infeed Chassis Power Units Liquid Cooled...
Page 25: Structure Of A Drive System With Sinamics S120 And Unregulated Infeed
System Overview 1.4 Structure of a drive system with SINAMICS S120 chassis liquid cooled 1.4.3 Structure of a drive system with SINAMICS S120 and unregulated infeed Fig. 1-6 Basic structure of a drive system with SINAMICS S120 (unregulated infeed) Chassis Power Units Liquid Cooled...
Page 26 System Overview 1.4 Structure of a drive system with SINAMICS S120 chassis liquid cooled Chassis Power Units Liquid Cooled 1-12 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 27: Line-Side Power Components
The connection lines to the Power Module must be kept as short as possible (max. 5 m). Caution Using line reactors not approved by SIEMENS for SINAMICS: - Can damage/destroy Power Module. - Line harmonics that may interfere with or damage other loads connected to the same line supply.
Page 28: Dimension Drawing
Line-Side Power Components 2.1 Line reactors for Power Modules 2.1.3 Dimension drawing Fig. 2-1 Dimension drawing: Line reactor for Power Modules Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 29: Technical Specifications
0.236/0.267 0.323/0.365 Line supply/load connection connecting lugs connecting lugs connecting lugs connecting lugs Degree of protection IP00 IP00 IP00 IP00 Dimensions Width Height Depth 212.5 Weight 24.5 27.8 Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 30: Line Reactors For Basic Line Modules
The connection lines to the Line Module must be kept as short as possible (max. 5 m). Caution Using line reactors not approved by SIEMENS for SINAMICS: - Can damage/destroy Line Modules. - Line harmonics that may interfere with or damage other loads connected to the same line supply.
Page 31: Dimension Drawing
Line-Side Power Components 2.2 Line reactors for Basic Line Modules 2.2.3 Dimension drawing Mounting hole Fig. 2-2 Dimension drawing: line reactor for Basic Line Modules Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 32 6SL3000- 0CH33-4AA0 0CH36-0AA0 0CH41-2AA0 0CH41-6AA0 12.5 18 x 14 152.5 152.5 hmax 232.5 84.5 60.5 60.5 Dimensions n1 and n2 correspond to the drill hole spacing Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 33: Technical Specifications
0.693/0.783 0.865/0.977 Line supply/load connection connecting connecting connecting connecting lugs lugs lugs lugs Degree of protection IP00 IP00 IP00 IP00 Dimensions Width Height Depth 232.5 Weight 38.9 63.8 Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 34: Active Interface Modules
• Clean Power Filter • Line reactor • Pre-charging circuit • Bypass contactor (for frame size GI) • Voltage sensing module (VSM) • Fan Fig. 2-3 Active Interface Module Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 35: Safety Instructions
The DC link discharge time hazard warning must be affixed to the component in the relevant local language. Notice The cooling clearances above, below, and in front of the component, which are specified in the dimension drawings, must be observed. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 36: Interface Description
Power input -X1 (L1, L2, L3) Power output -X2 (U2, V2, W2) PE connection Fig. 2-4 Interface overview for Active Interface Module, frame size GI Chassis Power Units Liquid Cooled 2-10 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 37 Line-Side Power Components 2.3 Active Interface Modules Fig. 2-5 Interface overview for Active Interface Module, frame size HI Chassis Power Units Liquid Cooled 2-11 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 38 -K4 -X609 Connection bracket for interference-suppression Power output -X2 PE connection Power input -X1 capacitor Fig. 2-6 Interface overview for Active Interface Module, frame size JI Chassis Power Units Liquid Cooled 2-12 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 39: Sample Connection
Line-Side Power Components 2.3 Active Interface Modules 2.3.3.2 Sample connection Fig. 2-7 Interface overview for Active Interface Module, frame size GI Chassis Power Units Liquid Cooled 2-13 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 40: X1, X2 Line / Load Connection
M10 / 25 Nm for ring cable lugs to DIN 46234 • Frame size HI / JI: M12 / 50 Nm for ring cable lugs to DIN 46234 • Chassis Power Units Liquid Cooled 2-14 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 41: Drive-Cliq Interface X500
Active Interface Modules of frame size JI and HI require a signal on terminal X609:11 and 12 to control the fans. If this signal is not present during operation, the fans do not rotate and the module is shut down on overtemperature. Chassis Power Units Liquid Cooled 2-15 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 42: Meaning Of The Led On The Voltage Sensing Module (Vsm) In The Active Interface Module
Component recognition via LED is activated (p0144) orange Note: The two options depend on the LED status when module recognition is activated via p0144 = 1. Red / orange Chassis Power Units Liquid Cooled 2-16 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 43: Dimension Drawing
Dimension drawing frame size GI The mandatory cooling clearances are indicated by the dotted line. Side view Rear view Fig. 2-9 Dimension drawing for Active Interface Module, frame size GI Chassis Power Units Liquid Cooled 2-17 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 44 Dimension drawing frame size HI The mandatory cooling clearances are indicated by the dotted line. Side view Rear view Fig. 2-10 Dimension drawing for Active Interface Module, frame size HI Chassis Power Units Liquid Cooled 2-18 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 45 Dimension drawing frame size JI The mandatory cooling clearances are indicated by the dotted line. Side view Rear view Fig. 2-11 Dimension drawing for Active Interface Module, frame size JI Chassis Power Units Liquid Cooled 2-19 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 46: Electrical Connection
Removing the connection bracket to the noise suppression capacitor (example: frame size JI) Warning Failing to remove the connection bracket for the interference-suppression capacitor on a non-grounded system/IT system can cause significant damage to the unit. Chassis Power Units Liquid Cooled 2-20 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 47: Technical Specifications
M12 screw Max. connection cross-section 2 x 185 mm² 2 x 240 mm² Degree of protection IP20 IP00 Dimensions Width Height 1533 1750 Depth Frame size Weight Chassis Power Units Liquid Cooled 2-21 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 48 PE connection M12 screw M12 screw Max. connection cross-section 4x240mm² 4x240mm² Degree of protection IP00 IP00 Dimensions Width Height 1750 1750 Depth Frame size Weight Chassis Power Units Liquid Cooled 2-22 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 49: Derating Factors
1.00 0.95 0.90 0.85 1000 2000 3000 4000 Site altitude in m above sea level Fig. 2-14 Current correction factor K as a function of site altitude Chassis Power Units Liquid Cooled 2-23 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 50 1, the rated current can be used in the calculation. If the multiplication result is <1, the rated current must be multiplied by this value to yield the maximum permissible continuous current. Chassis Power Units Liquid Cooled 2-24 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 51: Power Modules
Power Module must be connected to a Control Unit via DRIVE-CLiQ. The open-loop and closed-loop control functions are stored in the Control Unit. Fig. 3-1 Overview of Power Modules in chassis format Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 52 The fans are switched on and off as a function of several factors (e.g. heat sink temperature, ambient temperature, output current, duty cycle, ...) which means that fan operating cycles cannot be calculated directly. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 53: Safety Information
Other than that the following measures must be taken in accordance with EN 61800-5-1: Either protective ground conductor cross sections ≥ 10 mm² Cu or installation of a second protective ground conductor of the same cross section as the first one. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 54: Interface Description
Power Modules 3.3 Interface description Interface description 3.3.1 Overview Fig. 3-2 Power Module, frame size FL Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 55 Power Modules 3.3 Interface description Fig. 3-3 Power Module, frame size GL Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 56: Connection Example
U2 V2 W2 PE DRIVE-CLiQ 24 V DC connecting cable for supplying a CU310 Control Unit integrated in the Power Module Fig. 3-4 Wiring diagram for the Power Module Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 57: Line/Dc Link/Motor Connection
When the STO (Safe Torque Off) or SS1 (Safe Stop 1) function is activated via terminals, a 24 V DC supply must be connected to terminal -X9:7 and terminal -X9:8 must be connected to ground. Upon removal, pulse suppression is activated. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 58: Terminal Block X41
Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V) Power supply M (0 V) Electronic ground Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 59: Cooling Circuit Connections
The warning information on the components must be carefully observed! Cause and rectification of faults The following reference contains information about the cause and rectification of faults: Reference: /IH1/ SINAMICS S120 Commissioning Manual Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 60: Dimension Drawing
Dimension drawing, frame size FL The cooling clearances to be maintained are indicated by the dotted line. Front view Side view Fig. 3-5 Dimension drawing of Power Module, frame size FL Chassis Power Units Liquid Cooled 3-10 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 61 Dimension drawing, frame size GL The cooling clearances to be maintained are indicated by the dotted line. Front view Side view Fig. 3-6 Dimension drawing of Power Module, frame size GL Chassis Power Units Liquid Cooled 3-11 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 62: Installation
Screw coupling points for mechanical support The Power Modules are provided with screw coupling points at the top and bottom so that they can be connected to modules mounted adjacently. Chassis Power Units Liquid Cooled 3-12 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 63: Electrical Connection
Removing the connection bracket for the interference-suppression capacitor Warning Failing to remove the connection bracket for the interference-suppression capacitor on a non-grounded system/IT system can cause significant damage to the unit. Chassis Power Units Liquid Cooled 3-13 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 64: Technical Specifications
This value applies to the water coolant option; for other coolant types, see Chapter 8. In order to build a UL-approved system, it is absolutely essential to use the specified fuses. Chassis Power Units Liquid Cooled 3-14 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 65: Overload Capability
The base load current for a high overload (IH) is based on a duty cycle of 150% for 60 s or 160% for 10 s. 10 s 1.6 * I 1.5 * I 60 s 300 s Fig. 3-10 High overload Chassis Power Units Liquid Cooled 3-15 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 66: Derating Factors
Derating factors 3.7.2.1 Derating factors as a function of coolant temperature SINAMICS S120 Liquid Cooled units are designed for cooling by H O or by an O / Antifrogen N mixture. An H O / Antifrogen N mixture must contain between 20 % and 45 % Antifrogen N.
Page 67: Derating Factors As A Function Of Ambient Temperature
Maximum ambient temperature at 90 % current load Maximum ambient temperature at 100 % current load Fig. 3-13 Maximum ambient temperature as a function of installation altitude Chassis Power Units Liquid Cooled 3-17 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 68: Current Derating As A Function Of Pulse Frequency
88 % 1TE35-0AA0 78 % Note For pulse frequencies in the range between the specified fixed values, the relevant derating factors can be determined by linear interpolation. Chassis Power Units Liquid Cooled 3-18 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 69: Line Modules
500 V 3 AC –10 % to 690 V 3 AC +10 % (-15 % < 1 min) (47 to 63 Hz) • Suitable for TN, TT, and IT supply systems • Operating status and error status via LEDs Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 70: Basic Line Modules
They are suitable for applications in which no regenerative energy is present or in which energy is exchanged between the motor-side and regenerative axes in the DC link. Fig. 4-1 Overview of Basic Line Modules Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 71 (i.e. different supply systems are not permitted). • A derating factor of 7.5 % must be taken into consideration, regardless of the number of modules connected in parallel. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 72: Safety Information
Other than that the following measures must be taken in accordance with EN 61800-5-1: Either protective ground conductor cross sections ≥ 10 mm² Cu or installation of a second protective ground conductor of the same cross section as the first one. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 73: Interface Description
Line Modules 4.2 Basic Line Modules 4.2.3 Interface description 4.2.3.1 Overview Fig. 4-2 Basic Line Module, frame size FBL Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 74 Line Modules 4.2 Basic Line Modules Fig. 4-3 Basic Line Module, frame size GBL Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 75: Connection Example
675 V to 932 V DC • Connecting thread M12 / 50 for ring cable lugs to DIN 46234 PE connection Connecting thread M12 / 50 for ring cable lugs to DIN 46234 Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 76: Terminal Block X9
Max. connectable cross-section 1.5 mm Note A cable harness is used to connect terminals -X41:1 and -X41:2 to terminals -X9:8 and -X9:7. 4.2.3.6 Terminal block X42 Reserved, do not use! Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 77: Cooling Circuit Connections
The seals for the screwed connections can be used only once when the cooling circuit is first assembled. The seals must be replaced if the circuit is disassembled and assembled again. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 78: Meaning Of The Leds On The Control Interface Board In The Basic Line Module
The warning information on the components must be carefully observed! Cause and rectification of faults The following reference contains information about the cause and rectification of faults: Reference: /IH1/ SINAMICS S120 Commissioning Manual Chassis Power Units Liquid Cooled 4-10 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 79: Dimension Drawing
The cooling clearances to be maintained are indicated by the dotted line. Front view Side view Fig. 4-5 Dimension drawing of Basic Line Module, frame size FBL Chassis Power Units Liquid Cooled 4-11 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 80 The cooling clearances to be maintained are indicated by the dotted line. Front view Side view Fig. 4-6 Dimension drawing of Basic Line Module, frame size GBL Chassis Power Units Liquid Cooled 4-12 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 81: Installation
If several modules are mounted adjacent to one another, they can be interconnected via the screw coupling points. When a single module is installed, lateral support can be provided by means of reinforcing plates inserted between the module and the cabinet. Chassis Power Units Liquid Cooled 4-13 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 82: Electrical Connection
Removing the connection bracket for the interference-suppression capacitor Warning Failing to remove the connection bracket for the interference-suppression capacitor on a non-grounded system/IT system can cause significant damage to the unit. Chassis Power Units Liquid Cooled 4-14 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 83: Technical Specifications
This value applies to the water coolant option; for other coolant types, see Chapter 8. In order to build a UL-approved system, it is absolutely essential to use the specified fuses. Chassis Power Units Liquid Cooled 4-15 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 84 This value applies to the water coolant option; for other coolant types, see Chapter 8. In order to build a UL-approved system, it is absolutely essential to use the specified fuses. Chassis Power Units Liquid Cooled 4-16 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 85: Derating Factors
4.2.7.1 Derating factors Derating factors as a function of coolant temperature SINAMICS S120 Liquid Cooled units are designed for cooling by H O or by an O / Antifrogen N mixture. An H O / Antifrogen N mixture must contain between 20 % and 45 % Antifrogen N.
Page 86 Maximum ambient temperature at 90 % current load Maximum ambient temperature at 100 % current load Fig. 4-11 Maximum ambient temperature as a function of installation altitude Chassis Power Units Liquid Cooled 4-18 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 87: Active Line Modules
Active Line Module of frame size GXL. Active Interface Modules in these frame sizes have degree of protection IP20; Active Line Modules in these frame sizes have degree of protection IP00. Chassis Power Units Liquid Cooled 4-19 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 88 The fans are switched on and off as a function of several factors (e.g. heat sink temperature, ambient temperature, output current, duty cycle, ...) which means that fan operating cycles cannot be calculated directly. Chassis Power Units Liquid Cooled 4-20 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 89: Safety Instructions
Either protective ground conductor cross sections ≥ 10 mm² Cu or installation of a second protective ground conductor of the same cross section as the first one. Chassis Power Units Liquid Cooled 4-21 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 90: Interface Description
Line Modules 4.3 Active Line Modules 4.3.3 Interface description 4.3.3.1 Overview Fig. 4-15 Active Line Module, frame size GXL Chassis Power Units Liquid Cooled 4-22 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 91 -X402 Electronic fan -X401 -X400 Line connection (U1, V1, W1) PE connection Ventilation hose Coolant connection A / B Fig. 4-16 Active Line Module, frame size HXL Chassis Power Units Liquid Cooled 4-23 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 92 Line Modules 4.3 Active Line Modules Fig. 4-17 Active Line Module, frame size JXL Chassis Power Units Liquid Cooled 4-24 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 93: Sample Connection
Connection lugs: d = 13mm (M12 / 50Nm) for ring cable lugs to DIN 46234 PE connection Connection lugs: d = 13mm (M12 / 50Nm) for ring cable lugs to DIN 46234 Chassis Power Units Liquid Cooled 4-25 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 94: Terminal Block X9
Max. connectable cross-section 1.5mm Note A cable harness is used to connect terminals -X41:1 and -X41:2 to terminals -X9:8 and - X9:7. 4.3.3.6 Terminal block X42 Reserved, do not use! Chassis Power Units Liquid Cooled 4-26 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 95: Cooling Circuit Connections
The seals for the screwed connections can be used only once when the cooling circuit is first assembled. The seals must be replaced if the circuit is disassembled and assembled again. Chassis Power Units Liquid Cooled 4-27 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 96: Meaning Of The Leds On The Control Interface Board In The Active Line Module
Cause and rectification of faults The following reference contains information about the cause of faults and how they can be rectified: References: /IH1/ SINAMICS S120 Commissioning Manual Chassis Power Units Liquid Cooled 4-28 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 97: Dimension Drawing
Dimension drawing for frame size GXL The mandatory cooling clearances are indicated by the dotted line. Front view Side view Fig. 4-19 Dimension drawing for Active Line Module, frame size GXL Chassis Power Units Liquid Cooled 4-29 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 98 Dimension drawing for frame size HXL The mandatory cooling clearances are indicated by the dotted line. Front view Side view Fig. 4-20 Dimension drawing for Active Line Module, frame size HXL Chassis Power Units Liquid Cooled 4-30 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 99 Dimension drawing for frame size JXL The mandatory cooling clearances are indicated by the dotted line. Front view Side view Fig. 4-21 Dimension drawing for Active Line Module, frame size JXL Chassis Power Units Liquid Cooled 4-31 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 100: Installation
Screw coupling points for mechanical support The Active Line Modules are provided with screw coupling points at the top and bottom so that they can be connected to modules mounted adjacently. Chassis Power Units Liquid Cooled 4-32 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 101: Technical Specifications
This value applies to the water coolant option; for other coolant types, see Chapter 8. In order to build a UL-approved system, it is absolutely essential to use the specified fuses. Chassis Power Units Liquid Cooled 4-33 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 102 This value applies to the water coolant option; for other coolant types, see Chapter 8. In order to build a UL-approved system, it is absolutely essential to use the specified fuses. Chassis Power Units Liquid Cooled 4-34 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 103: Derating Factors
4.3.6.1 Derating factors Derating factors as a function of coolant temperature SINAMICS S120 Liquid Cooled units are designed for cooling by H O or by an O / Antifrogen N mixture. An H O / Antifrogen N mixture must contain between 20 % and 45 % Antifrogen N.
Page 104 Maximum ambient temperature at 90 % current load Maximum ambient temperature at 100 % current load Fig. 4-25 Maximum ambient temperature as a function of installation altitude Chassis Power Units Liquid Cooled 4-36 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 105: Motor Modules
Module must be connected to a Control Unit via DRIVE-CLiQ. The open-loop and closed- loop control functions are stored in the Control Unit. Fig. 5-1 Overview of Motor Modules (chassis) Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 106 The fans are switched on and off as a function of several factors (e.g. heat sink temperature, ambient temperature, output current, duty cycle, ...) which means that fan operating cycles cannot be calculated directly. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 107: Safety Information
Other than that the following measures must be taken in accordance with EN 61800-5-1: Either protective ground conductor cross sections ≥ 10 mm² Cu or installation of a second protective ground conductor of the same cross section as the first one. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 108: Interface Description
Motor Modules 5.3 Interface description Interface description 5.3.1 Overview Fig. 5-2 Motor Module, frame size FXL Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 109 Motor Modules 5.3 Interface description Fig. 5-3 Motor Module, frame size GXL Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 110 Control Interface Board -X402 Electronic fan -X401 -X400 Motor connection (U2, V2, W2) PE connection Ventilation hose Coolant connection A / B Fig. 5-4 Motor Module, frame size HXL Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 111 Motor Modules 5.3 Interface description Fig. 5-5 Motor Module, frame size JXL Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 112: Connection Example
Connection lugs: d = 13 mm (M12 / 50 Nm) for ring cable lugs to DIN 46234 PE connection Connection lugs: d = 13 mm (M12 / 50 Nm) for ring cable lugs to DIN 46234 Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 113: Terminal Block X9
The KTY temperature sensor must be connected with the correct polarity. Note A cable harness is used to connect terminals -X41:1 and -X41:2 to terminals -X9:8 and -X9:7. 5.3.6 Terminal block X42 Reserved, do not use! Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 114: Cooling Circuit Connections
The seals for the screwed connections can be used only once when the cooling circuit is first assembled. The seals must be replaced if the circuit is disassembled and assembled again. Chassis Power Units Liquid Cooled 5-10 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 115: Meaning Of The Leds On The Control Interface Board In The Motor Module
Cause and rectification of faults The following reference contains information about the cause of the faults and how they can be resolved: Reference: /IH1/ SINAMICS S120 Commissioning Manual Chassis Power Units Liquid Cooled 5-11 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 116: Dimension Drawing
Dimension drawing, frame size FXL The cooling clearances to be maintained are indicated by the dotted line. Front view Side view Fig. 5-7 Dimension drawing of Motor Module, frame size FXL Chassis Power Units Liquid Cooled 5-12 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 117 Dimension drawing, frame size GXL The cooling clearances to be maintained are indicated by the dotted line. Front view Side view Fig. 5-8 Dimension drawing of Motor Module, frame size GXL Chassis Power Units Liquid Cooled 5-13 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 118 Dimension drawing, frame size HXL The cooling clearances to be maintained are indicated by the dotted line. Front view Side view Fig. 5-9 Dimension drawing of Motor Module, frame size HXL Chassis Power Units Liquid Cooled 5-14 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 119 Dimension drawing, frame size JXL The cooling clearances to be maintained are indicated by the dotted line. Front view Side view Fig. 5-10 Dimension drawing of Motor Module, frame size JXL Chassis Power Units Liquid Cooled 5-15 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 120: Installation
Screw coupling points for mechanical support The Motor Modules are provided with screw coupling points at the top and bottom so that they can be connected to modules mounted adjacently. Chassis Power Units Liquid Cooled 5-16 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 121: Technical Specifications
This value applies to the water coolant option; for other coolant types, see Chapter 8. In order to build a UL-approved system, it is absolutely essential to use the specified fuses. Chassis Power Units Liquid Cooled 5-17 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 122 This value applies to the water coolant option; for other coolant types, see Chapter 8. In order to build a UL-approved system, it is absolutely essential to use the specified fuses. Chassis Power Units Liquid Cooled 5-18 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 123 This value applies to the water coolant option; for other coolant types, see Chapter 8. In order to build a UL-approved system, it is absolutely essential to use the specified fuses. Chassis Power Units Liquid Cooled 5-19 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 124 This value applies to the water coolant option; for other coolant types, see Chapter 8. In order to build a UL-approved system, it is absolutely essential to use the specified fuses. Chassis Power Units Liquid Cooled 5-20 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 125: Overload Capability
The base load current for a high overload (IH) is based on a duty cycle of 150% for 60 s or 160% for 10 s. 10 s 1.6 * I 1.5 * I 60 s 300 s Fig. 5-13 High overload Chassis Power Units Liquid Cooled 5-21 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 126: Derating Factors
Derating factors 5.6.2.1 Derating factors as a function of coolant temperature SINAMICS S120 Liquid Cooled units are designed for cooling by H O or by an O / Antifrogen N mixture. An H O / Antifrogen N mixture must contain between 20 % and 45 % Antifrogen N.
Page 127: Derating Factors As A Function Of Ambient Temperature
Maximum ambient temperature at 90 % current load Maximum ambient temperature at 100 % current load Fig. 5-16 Maximum ambient temperature as a function of installation altitude Chassis Power Units Liquid Cooled 5-23 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 128: Current Derating As A Function Of Pulse Frequency
1TG41-3AA0 1200 1270 79 % Note For pulse frequencies in the range between the specified fixed values, the relevant derating factors can be determined by linear interpolation. Chassis Power Units Liquid Cooled 5-24 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 129 Maximum output frequencies achieved by increasing the pulse frequency Pulse frequency Maximum output frequency [kHz] [Hz] 1.25 Due to the closed-loop control, the maximum output frequency is limited to 300 Hz. Chassis Power Units Liquid Cooled 5-25 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 130: Parallel Switching Of Motor Modules
Motor Modules, 675 V - 1080 V DC Order number Power [kW] Output current [A] Minimum line length [m] 6SL3325-1TG31-0AA0 6SL3325-1TG31-5AA0 6SL3325-1TG32-2AA0 6SL3325-1TG33-3AA0 6SL3325-1TG35-8AA0 6SL3325-1TG38-1AA0 6SL3325-1TG41-0AA0 1000 1025 6SL3325-1TG41-3AA0 1200 1270 Chassis Power Units Liquid Cooled 5-26 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 131: Motor-Side Power Components
This reduces the output current of the Power Modules or Motor Modules (see section 3.7.2.4 or 5.6.2.4) When a sinusoidal filter is used, the available output voltage decreases by 15%. Fig. 6-1 Sinusoidal filter Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 132: Safety Information
- Outgoing cable to the load 1U2, 1V2, 1W2. Non-observance may damage the sinusoidal filter. Caution Using sinusoidal filters not approved by SIEMENS for SINAMICS can damage/destroy the Power Modules or Motor Modules. Caution The surface temperature of the sinusoidal filters may exceed 80°C.
Page 133: Dimension Drawing
Motor-Side Power Components 6.1 Sinusoidal Filter 6.1.3 Dimension Drawing Installation hole Fig. 6-2 Dimension drawing of sinusoidal filter Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 134: Technical Specifications
Connection lugs M10 Max. motor cable length 300 (shielded) between sinusoidal filter and 450 (unshielded) motor Degree of protection IP00 IP00 IP00 IP00 Dimensions Width Height Depth Weight Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 135: Motor Reactors
The connecting cables to the Power Module or Motor Module must be kept as short as possible (max. 5 m). Caution When using motor reactors that SIEMENS has not approved for SINAMICS, then these can thermally damage the reactor. Caution The surface temperature of the motor reactors can exceed 80 °C.
Page 136: Dimension Drawing
Motor-Side Power Components 6.2 Motor reactors 6.2.3 Dimension drawing Mounting hole Type 1 Type 2 Fig. 6-3 Dimension drawing of motor reactor Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 137 2AE38-4AA0 2AE41-0AA0 2AE41-4AA0 Connection type Type 1 Type 1 Type 1 Type 1 hmax 84.5 84.5 79.5 94.5 Dimensions n1 and n2 correspond to the drill hole spacing Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 138 2AH38-1AA0 2AH41-1AA0 2AH41-3AA0 Connection type Type 1 Type 1 Type 1 Type 1 hmax 134.5 79.5 94.5 94.5 Dimensions n1 and n2 correspond to the drill hole spacing Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 139: Technical Specifications
- PE Max. permissible cable 300 (shielded) length between motor 450 (unshielded) reactor and motor Degree of protection IP00 IP00 IP00 IP00 Dimensions Width Height Depth Weight, approx. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 140 - PE Max. permissible cable 300 (shielded) length between motor 450 (unshielded) reactor and motor Degree of protection IP00 IP00 IP00 IP00 Dimensions Width Height Depth Weight, approx. Chassis Power Units Liquid Cooled 6-10 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 141: Dv/Dt Filter With Voltage Peak Limiter
When a dv/dt filter with Voltage Peak Limiter is used, the pulse frequency of the Power Modules or Motor Module must not exceed 2.5 kHz or 4 kHz. Setting a higher pulse frequency could cause irreparable damage to the dv/dt filter. Chassis Power Units Liquid Cooled 6-11 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 142 2.5 kHz 6SL3325-1TG31-5AA0 2.5 kHz 6SL3325-1TG32-2AA0 2.5 kHz 6SL3325-1TG33-3AA0 2.5 kHz 6SL3325-1TG35-8AA0 2.5 kHz 6SL3325-1TG38-1AA0 2.5 kHz 6SL3325-1TG41-0AA0 1000 1025 2.5 kHz 6SL3325-1TG41-3AA0 1200 1270 2.5 kHz Chassis Power Units Liquid Cooled 6-12 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 143: Safety Information
• cable to the dv/dt reactor to 1U2, 1V2, 1W2. Failure to connect the terminals correctly could damage the voltage limiting network. Caution dv/dt filters with Voltage Peak Limiter that SIEMENS has not approved for SINAMICS might sustain thermal damage when used in a SINAMICS unit. Caution The surface temperature of the dv/dt reactors can exceed 80 °C.
Page 144: Interface Description
Interface description Fig. 6-4 Overview of voltage limiting network interfaces, type 1 DCPS, DCNS 1U2, 1V2, 1W2 Fig. 6-5 Overview of voltage limiting network interfaces, type 2 Chassis Power Units Liquid Cooled 6-14 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 145 Motor-Side Power Components 6.3 dv/dt filter with Voltage Peak Limiter Fig. 6-6 Overview of voltage limiting network interfaces, type 3 Chassis Power Units Liquid Cooled 6-15 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 146: Connecting The Dv/Dt Filter With Voltage Peak Limiter
Motor Motor Module DC link DCPS DCNS Voltage limiting network Fig. 6-8 Connecting the dv/dt filter with Voltage Peak Limiter for versions with two dv/dt reactors Chassis Power Units Liquid Cooled 6-16 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 147 2 x 120 Note The connections should be kept as short as possible. The maximum cable length for the specified connections is 5 m in each case. Chassis Power Units Liquid Cooled 6-17 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 148: Dimension Drawing Of Dv/Dt Reactor
Motor-Side Power Components 6.3 dv/dt filter with Voltage Peak Limiter 6.3.5 Dimension drawing of dv/dt reactor Mounting hole Fig. 6-9 Dimension drawing of dv/dt reactor Chassis Power Units Liquid Cooled 6-18 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 149 10.5 x 14 10.5 x 14 152.5 152.5 hmax M12 (15 x 22) M12 (15 x 22) Dimensions n1 and n2 correspond to the drill hole spacing Chassis Power Units Liquid Cooled 6-19 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 150 14 x 18 152.5 hmax M12 (15 x 22) M12 (15 x 22) M12 (15 x 22) Dimensions n1 and n2 correspond to the drill hole spacing Chassis Power Units Liquid Cooled 6-20 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 151: Dimension Drawing Of Voltage Limiting Network
6.3.6 Dimension drawing of voltage limiting network Fig. 6-10 Dimension drawing of voltage limiting network, type 1 Fig. 6-11 Dimension drawing of voltage limiting network, type 2 Chassis Power Units Liquid Cooled 6-21 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 152 Motor-Side Power Components 6.3 dv/dt filter with Voltage Peak Limiter Fig. 6-12 Dimension drawing of voltage limiting network, type 3 Chassis Power Units Liquid Cooled 6-22 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 153 Supply voltage: 500 V – 690 V 6SL3000-2DH31-0BA0 Type 1 6SL3000-2DH31-5BA0 Type 1 6SL3000-2DH32-2BA0 Type 2 6SL3000-2DH33-3BA0 Type 2 6SL3000-2DH35-8BA0 Type 3 6SL3000-2DH38-1BA0 Type 3 6SL3000-2DH41-3BA0 Type 3 Chassis Power Units Liquid Cooled 6-23 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 154: Technical Specifications
Terminal 70 mm² Terminal 70 mm² - PE Terminal 35 mm² Terminal 35 mm² Degree of protection IP00 IP00 IP00 IP00 Dimensions Width Height Depth Weight, approx. Chassis Power Units Liquid Cooled 6-24 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 155 Width Height 1312.5 1312.5 1312.5 1312.5 Depth Weight, approx. Two dv/dt reactors are required for these Motor Modules. The technical specifications provided apply to one dv/dt reactor. Chassis Power Units Liquid Cooled 6-25 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 156 Terminal 70 mm² Terminal 70 mm² - PE Terminal 35 mm² Terminal 35 mm² Degree of protection IP00 IP00 IP00 IP00 Dimensions Width Height Depth Weight, approx. Chassis Power Units Liquid Cooled 6-26 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 157 For versions with 2 dv/dt reactors, the cable lengths specified in the table must not be doubled. Two dv/dt reactors are required for these Motor Modules. The technical specifications provided apply to one dv/dt reactor. Chassis Power Units Liquid Cooled 6-27 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 158 Motor-Side Power Components 6.3 dv/dt filter with Voltage Peak Limiter Chassis Power Units Liquid Cooled 6-28 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 159: Cabinet Design And Emc
7.1.1 General The modular concept of SINAMICS S120 allows a wide range of potential device combinations. For this reason, it is impossible to describe each individual combination. This section instead aims to provide some basic information and general rules on the basis of which special device combinations can be physically constructed and to ensure electromagnetic compatibility.
Page 160: Safety Information
Safety regulations governing shock protection must be observed. See also EN 60204-1. Caution To ensure that the entire system works properly, you are advised to use the original Siemens accessories from catalog D21.1. Before commissioning, check the tightening torque of all the terminal screws.
Page 161: Standards And Guidelines
Degrees of protection provided by enclosures (IP code) EN 61800–3 Adjustable speed electrical power drive systems Part 3: EMC product standard including specific test methods UL 508C Power conversion equipment Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 162: Basic Information About Emc
It specifies requirements for converters with operating voltages of less than 1000 V. Different environments and categories are defined depending on where the system is installed. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 163 Rated voltage <1000 V; use in environment 2 only. • Category C4: Rated voltage ≥1000 V or for rated currents ≥400 A in complex systems in environment 2. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 164: Emc-Compliant Drive Installation
EMC planning The Basic Line Module infeeds when combined with the appropriate line reactor comply with the interference emission limits stipulated in EN 61800-3 for the second environment (industrial). Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 165 EMC measures address not only environmental influences outside the cabinet but also the effect of the devices within the cabinet. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 166: The Zone Concept
Unshielded cables can be used within a zone. All bus and signal cables that leave the cabinet must be shielded. Fig. 7-4 Dividing a drive system into zones Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 167: Wiring And Shielding
Connect to cabinet enclosure on both sides ensuring good conductivity and Shielding bus maximum contact area! Cable propping bar Fig. 7-5 Shield connection for motor cable at cabinet inlet Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 168 Shielding effects can also be achieved by grounding reserve cores at both ends. If the SINAMICS S120 chassis components are supplied externally with 230 V AC and 24 V DC, these supplies must not be used for multiple consumers that are physically separated from each other in different cabinets.
Page 169: Design
Contactors, relays, solenoid valves, electrical operating hour counters, and so on in the cabinet must be connected to anti-interference elements. RC elements, diodes, or varistors can be used for this purpose. They must be connected on the appropriate coil. Chassis Power Units Liquid Cooled 7-11 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 170: Overview Of Devices Required For Operation
The shielding between the motor and the Power Module or Motor Module must not be interrupted by additional components (e.g. fuses, contactors, reactors, or filters). Automation devices and SINAMICS S120 devices should be connected to different power supply networks. If only a joint supply is available, the automation devices used should be isolated from the supply by means of isolating transformers.
Page 171: Arrangement Of Components And Equipment
If the mounting surface comprises more than one mounting plate, these must be connected conductively over the greatest possible surface area. If the components are installed individually, they must be grounded individually too. Chassis Power Units Liquid Cooled 7-13 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 172: Horizontal Installation
Cabinet Design and EMC 7.6 Horizontal installation Horizontal installation SINAMICS S120 Liquid Cooled units can operate in a vertical position with the unit resting on its rear panel. To prevent heat concentrations inside the units in this mounting position, an external fan needs to be installed which is capable of removing heated air from the devices.
Page 173 If the specified fan is not available, an alternative fan can be used provided that its characteristic is higher than that of the minimum fan recommended. Data sheets for the recommended minimum fan with characteristic are available on request from EBM-Papst. Chassis Power Units Liquid Cooled 7-15 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 174 The coolant connection must be designed to prevent any coolant leakage into the unit. It is advisable to empty the coolant hoses before connecting them and to plug the heatsink before removing the coolant hoses. Chassis Power Units Liquid Cooled 7-16 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 175: Cooling Circuit And Coolant Properties
The materials used comply with the minimum requirements stipulated in Section 8.3. 3. Semi-open cooling circuit Oxygen can be transferred to the coolant only via the pressure compensator, otherwise as for 1. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 176 • To prevent blockages and corrosion, it is advisable to install an additional flushback filter in the circuit (so that residues can be rinsed out when the system is running). Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 177: Cooling Circuit For Aluminum Heatsink
T primary inlet T primary Inspection glass return Dirt trap, ≤ 100 µm Heat exchanger, copper T secondary Fig. 8-1 Recommendations for a closed cooling circuit Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 178 Ideally stainless steel, but a copper heat exchanger can be used as an alternative in closed circuits. 11. Bypass valve May be necessary to protect against condensation. 12. Coolant See Section 8.2 Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 179: Cooling Circuits For Stainless Steel Heatsinks
>3 m protected metals Hose Dirt trap, ≤ 100 µm Fig. 8-2 Recommendations for an open cooling circuit Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 180: Prevention Of Cavitation
DP SINAMICS with cover Höhe >3 m DP inlet/ Inspection glass return DP hose Dirt trap DP infeed DP return Fig. 8-3 Arrangement of pressure compensator, component pressure drops Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 181: Cooling Circuit Configuring Information
The maximum differential pressure across a heatsink is 200 kPa; higher differential pressures significantly increase the risk of cavitation and abrasion (Fig. 8-4). Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 182 • The risk of cavitation and abrasion increases as a result of the high total volumetric flow. • It is not possible to connect SINAMICS S120 in series because the total volumetric flow inherent to any constellation of series connection requires system pressures in the 600 kPa range or above.
Page 183 Differential pressure as a function of volumetric flow for Basic Line Module, frame size FBL Fig. 8-6 Differential pressure as a function of volumetric flow for Basic Line Module, frame size GBL Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 184 FXL Fig. 8-8 Differential pressure as a function of volumetric flow for Power Module frame size GL, Active Line Module, and Motor Module, frame size GXL Chassis Power Units Liquid Cooled 8-10 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 185 Differential pressure as a function of volumetric flow for Active Line Module, Motor Module, frame size HXL Fig. 8-10 Differential pressure as a function of volumetric flow for Active Line Module, Motor Module, frame size JXL Chassis Power Units Liquid Cooled 8-11 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 186: Equipotential Bonding
This eliminates potential differences and thus the risk of electrochemical corrosion. A PE bar must be installed in every cabinet (including the recooling system) and the individual bars then interconnected. Chassis Power Units Liquid Cooled 8-12 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 187: Coolant Definition
This value is too high for the heatsinks which may sustain serious damage if inhibitors are not added! Note We recommend that use is made of Nalco's services (Manufacturer: Nalco) for analyzing the water quality at the plant site. Chassis Power Units Liquid Cooled 8-13 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 188: Inhibitors, Anti-Freeze, Biocides
Inhibitors can be used only in water with the properties defined in Section 8.2 which must not contain any magnesium carbonate. Control kits can be ordered from Nalco to check the inhibitor concentration. Chassis Power Units Liquid Cooled 8-14 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 189 Biocides and Antifrogen N must not be mixed. Antifrogen N has a biocidal effect even at the minimum required concentration of >20 %. Chassis Power Units Liquid Cooled 8-15 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 190: Materials
PE/EPDM supplied by Telle) Seals Pipes, valves Use of Viton, AFM34, EPDM is recommended. and fittings Hose connections Pipe-hose Secure with clips conforming to DIN2817, available, e.g. from Telle. transition Chassis Power Units Liquid Cooled 8-16 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 191: Condensation Protection
0 m. Degrees of protection SINAMICS S120 Liquid Cooled units have degree of protection IP20 with the exception of the electrical connections (overall degree of protection IP00).
Page 192 0.0187 0.10 Motor Module JXL, 1025 A (690 V) 0.0210 0.11 Motor Module JXL, 1270 A (690 V) 0.0236 0.12 Recommended fan: Supplied by EBM-Papst, type W2E200-HH38-01 Chassis Power Units Liquid Cooled 8-18 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 193: Connection System
8.6 Connection system Connection system The electrical connections on the SINAMICS S120 Liquid Cooled units must be made with cables of the cross-section stipulated in the technical specifications for the relevant device. The coolant connection is made using 3/4'' couplings.
Page 194 Cooling circuit and coolant properties 8.7 Commissioning, service Chassis Power Units Liquid Cooled 8-20 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 195: Maintenance And Servicing
When the external power supply or the external 230 V AC auxiliary supply is connected, dangerous voltages are still present in the components even when the main circuit-breaker is open. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 196: Maintenance
The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.
Page 197: Servicing
When securing connections for current-carrying parts (DC link, motor connections, busbars), you must observe the following tightening torques. Table 9-1 Tightening torques for connecting current-carrying parts Screw Torque 6 Nm 13 Nm 25 Nm 50 Nm Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 198: Replacing Components
Caution The busbars and coolant connections which stick out of the module must never be used as handles or support surfaces when the units are transported. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 199: Replacing The Control Interface Board, Power Module, Frame Size Fl
9.4.1 Replacing the Control Interface Board, Power Module, frame size FL Replacing the Control Interface Board Fig. 9-1 Replacing the Control Interface Board, Power Module, frame size FL Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 200 When dealing with connectors with a lock, make sure that the locking lever is securely engaged once connected. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 201: Replacing The Control Interface Board, Power Module, Frame Size Gl
9.4.2 Replacing the Control Interface Board, Power Module, frame size GL Replacing the Control Interface Board Fig. 9-2 Replacing the Control Interface Board, Power Module, frame size GL Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 202 When dealing with connectors with a lock, make sure that the locking lever is securely engaged once connected. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 203: Replacing The Control Interface Board, Motor Module, Frame Size Fxl
9.4.3 Replacing the Control Interface Board, Motor Module, frame size FXL Replacing the Control Interface Board Fig. 9-3 Replacing the Control Interface Board, Motor Module, frame size FXL Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 204 When dealing with connectors with a lock, make sure that the locking lever is securely engaged once connected. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-10 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 205: Replacing The Control Interface Board, Active Line Module And Motor Module, Frame Size Gxl
Replacing the Control Interface Board, Active Line Module and Motor Module, frame size GXL Replacing the Control Interface Board Fig. 9-4 Replacing the Control Interface Board, Active Line Module and Motor Module, frame size Chassis Power Units Liquid Cooled 9-11 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 206 When dealing with connectors with a lock, make sure that the locking lever is securely engaged once connected. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-12 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 207: Replacing The Control Interface Board, Active Line Module And Motor Module, Frame Size Hxl
Replacing the Control Interface Board, Active Line Module and Motor Module, frame size HXL Replacing the Control Interface Board Fig. 9-5 Replacing the Control Interface Board, Active Line Module and Motor Module, frame size Chassis Power Units Liquid Cooled 9-13 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 208 When dealing with connectors with a lock, make sure that the locking lever is securely engaged once connected. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-14 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 209: Replacing The Control Interface Board, Active Line Module And Motor Module, Frame Size Jxl
Replacing the Control Interface Board, Active Line Module and Motor Module, frame size JXL Replacing the Control Interface Board Fig. 9-6 Replacing the Control Interface Board, Active Line Module and Motor Module, frame size Chassis Power Units Liquid Cooled 9-15 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 210 When dealing with connectors with a lock, make sure that the locking lever is securely engaged once connected. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-16 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 211: Replacing The Control Interface Board, Basic Line Module, Frame Size Fbl
Replacing the Control Interface Board, Basic Line Module, frame size FBL Replacing the Control Interface Board Fig. 9-7 Replacing the Control Interface Board, Basic Line Module, frame size FBL Chassis Power Units Liquid Cooled 9-17 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 212 When dealing with connectors with a lock, make sure that the locking lever is securely engaged once connected. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-18 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 213: Replacing The Control Interface Board, Basic Line Module, Frame Size Gbl
Replacing the Control Interface Board, Basic Line Module, frame size GBL Replacing the Control Interface Board Fig. 9-8 Replacing the Control Interface Board, Basic Line Module, frame size GBL Chassis Power Units Liquid Cooled 9-19 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 214 When dealing with connectors with a lock, make sure that the locking lever is securely engaged once connected. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-20 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 215: Replacing The Fan, Power Module, Frame Size Fl
Maintenance and servicing 9.4 Replacing components 9.4.9 Replacing the fan, Power Module, frame size FL Replacing the fan Fig. 9-9 Replacing the fan, Power Module, frame size FL Chassis Power Units Liquid Cooled 9-21 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 216 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-22 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 217: Replacing The Fan, Power Module, Frame Size Gl
Maintenance and servicing 9.4 Replacing components 9.4.10 Replacing the fan, Power Module, frame size GL Replacing the fan Fig. 9-10 Replacing the fan, Power Module, frame size GL Chassis Power Units Liquid Cooled 9-23 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 218 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-24 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 219: Replacing The Fan, Motor Module, Frame Size Fxl
Maintenance and servicing 9.4 Replacing components 9.4.11 Replacing the fan, Motor Module, frame size FXL Replacing the fan Fig. 9-11 Replacing the fan, Motor Module, frame size FXL Chassis Power Units Liquid Cooled 9-25 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 220 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-26 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 221: Replacing The Fan, Active Line Module And Motor Module, Frame Size Gxl
Replacing the fan, Active Line Module and Motor Module, frame size GXL Replacing the fan Fig. 9-12 Replacing the fan, Active Line Module and Motor Module, frame size GXL Chassis Power Units Liquid Cooled 9-27 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 222 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-28 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 223: Replacing The Fan, Active Line Module And Motor Module, Frame Size Hxl
Replacing the fan, Active Line Module and Motor Module, frame size HXL Replacing the fan Fig. 9-13 Replacing the fan, Active Line Module and Motor Module, frame size HXL Chassis Power Units Liquid Cooled 9-29 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 224 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-30 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 225: Replacing The Fan, Active Line Module And Motor Module, Frame Size Jxl
Replacing the fan, Active Line Module and Motor Module, frame size JXL Replacing the fan Fig. 9-14 Replacing the fan, Active Line Module and Motor Module, frame size JXL Chassis Power Units Liquid Cooled 9-31 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 226 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-32 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 227: Replacing The Fan, Basic Line Module, Frame Size Fbl
9.4 Replacing components 9.4.15 Replacing the fan, Basic Line Module, frame size FBL Replacing the fan Fig. 9-15 Replacing the fan, Basic Line Module, frame size FBL Chassis Power Units Liquid Cooled 9-33 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 228 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-34 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 229: Replacing The Fan, Basic Line Module, Frame Size Gbl
9.4 Replacing components 9.4.16 Replacing the fan, Basic Line Module, frame size GBL Replacing the fan Fig. 9-16 Replacing the fan, Basic Line Module, frame size GBL Chassis Power Units Liquid Cooled 9-35 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 230 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-36 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 231: Replacing The Fan, Active Interface Module, Frame Size Gi
9.4 Replacing components 9.4.17 Replacing the fan, Active Interface Module, frame size GI Replacing the fan Fig. 9-17 Replacing the fan Active Interface Module, frame size GI Chassis Power Units Liquid Cooled 9-37 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 232 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-38 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 233: Replacing The Fan, Active Interface Module, Frame Size Hi
9.4 Replacing components 9.4.18 Replacing the fan, Active Interface Module, frame size HI Replacing the fan Fig. 9-18 Replacing the fan Active Interface Module, frame size HI Chassis Power Units Liquid Cooled 9-39 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 234 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-40 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 235: Replacing The Fan, Active Interface Module, Frame Size Ji
9.4 Replacing components 9.4.19 Replacing the fan, Active Interface Module, frame size JI Replacing the fan Fig. 9-19 Replacing the fan Active Interface Module, frame size JI Chassis Power Units Liquid Cooled 9-41 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 236 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-42 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 237: Replacing The Power Supply Board, Power Module, Frame Size Fl
Replacing the Power Supply Board, Power Module, frame size FL Replacing the Power Supply Board Fig. 9-20 Replacing the Power Supply Board, Power Module, frame size FL Chassis Power Units Liquid Cooled 9-43 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 238 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-44 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 239: Replacing The Power Supply Board, Power Module, Frame Size Gl
Replacing the Power Supply Board, Power Module, frame size GL Replacing the Power Supply Board Fig. 9-21 Replacing the Power Supply Board, Power Module, frame size GL Chassis Power Units Liquid Cooled 9-45 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 240 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-46 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 241: Replacing The Power Supply Board, Motor Module, Frame Size Fxl
Replacing the Power Supply Board, Motor Module, frame size FXL Replacing the Power Supply Board Fig. 9-22 Replacing the Power Supply Board, Motor Module, frame size FXL Chassis Power Units Liquid Cooled 9-47 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 242 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-48 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 243: Replacing The Power Supply Board, Active Line Module And Motor Module, Frame Size Gxl
Replacing the Power Supply Board, Active Line Module and Motor Module, frame size GXL Replacing the Power Supply Board Fig. 9-23 Replacing the Power Supply Board, Active Line Module and Motor Module, frame size Chassis Power Units Liquid Cooled 9-49 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 244 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-50 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 245: Replacing The Power Supply Board, Active Line Module And Motor Module, Frame Size Hxl
Replacing the Power Supply Board, Active Line Module and Motor Module, frame size HXL Replacing the Power Supply Board Fig. 9-24 Replacing the Power Supply Board, Active Line Module and Motor Module, frame size Chassis Power Units Liquid Cooled 9-51 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 246 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-52 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 247: Replacing The Power Supply Board, Active Line Module And Motor Module, Frame Size Jxl
Replacing the Power Supply Board, Active Line Module and Motor Module, frame size JXL Replacing the Power Supply Board Fig. 9-25 Replacing the Power Supply Board, Active Line Module and Motor Module, frame size Chassis Power Units Liquid Cooled 9-53 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 248 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-54 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 249: Replacing The Power Supply Board, Basic Line Module, Frame Size Fbl
Replacing the Power Supply Board, Basic Line Module, frame size FBL Replacing the Power Supply Board Fig. 9-26 Replacing the Power Supply Board, Basic Line Module, frame size FBL Chassis Power Units Liquid Cooled 9-55 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 250 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-56 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 251: Replacing The Power Supply Board, Basic Line Module, Frame Size Gbl
Replacing the Power Supply Board, Basic Line Module, frame size GBL Replacing the Power Supply Board Fig. 9-27 Replacing the Power Supply Board, Basic Line Module, frame size GBL Chassis Power Units Liquid Cooled 9-57 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 252 The tightening torques specified in Table 9-1 must be observed. Carefully re-establish the plug connections and ensure that they are secure. The screwed connections for the protective covers must only be tightened by hand. Chassis Power Units Liquid Cooled 9-58 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 253: Reforming The Dc Link Capacitors
The DC link capacitors are reformed by applying the rated voltage without load for at least 30 minutes at room temperature. Type plate Fig. 9-28 Type plate for an Motor Module Chassis Power Units Liquid Cooled 9-59 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 254 Table 9-2 Year and month of manufacture Character Year of manufacture Character Month of manufacture 2005 1 to 9 January to September 2006 October 2007 November 2008 December Chassis Power Units Liquid Cooled 9-60 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 255: List Of Abbreviations
Control Interface Board Computerunterstützte numerische Steuerung Computer Numerical Control Konnektorausgang Connector Output CO/BO Konnektor-/Binektorausgang Connector/Binector Output Mittelkontakt eines Wechselkontaktes Medium contact of a change-over contact Kommunikationsprozessor Communications Processor Chassis Power Units Liquid Cooled 10-1 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 256 Function diagram Firmware Firmware Global-Control-Telegramm (Broadcast- Global Control Telegram (Broadcast- Telegramm) Telegramm) Gerätestammdatei: beschreibt die Merkmale Device master file: describes the features of a eines PROFIBUS-Slaves PROFIBUS slave Chassis Power Units Liquid Cooled 10-2 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 257 National Electrical Manufacturers Association America) Nullmarke Zero Mark Schliesser Normaly Open contact Original Equipment Manufacturer Original Equipment Manufacturer Busstecker für Lichtleiter Optical Link Plug Option Module Interface Option Module Interface Chassis Power Units Liquid Cooled 10-3 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 258 Sensor Module Cabinet Sensor Module External Sensor Module External Speicherprogrammierbare Steuerung Programmable Logic Controller (PLC) PROFIBUS Steuerwort PROFIBUS controlword Terminal Board Terminal Board Totally Integrated Automation Totally Integrated Automation Chassis Power Units Liquid Cooled 10-4 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 259: List Of Abbreviations
Voltage Sensing Module Variables Drehmoment Variable Torque Werkzeugmaschine Machine tool Erweiterbare Auszeichnungssprache Extensible Markup Language (Standardsprache für Web-Publishing und Dokumentenmanagement) Zwischenkreis DC link PROFIBUS Zustandswort PROFIBUS statusword Chassis Power Units Liquid Cooled 10-5 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 260 List of Abbreviations 10.1 List of Abbreviations Chassis Power Units Liquid Cooled 10-6 SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 261 Frame size FL, replacement ......9-21 Degrees of protection ........8-17 Frame size FXL, replacement ...... 9-25 Frame size GBL, replacement ..... 9-35 Derating factors Frame size GI, replacement......9-37 Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 262 Active Line Modules ........4-21 Overload capability Basic Line Modules ........4-4 Motor Modules ..........5-21 dv/dt filter with Voltage Peak Limiter .... 6-13 low overload ..........5-21 EMC..............7-2 Chassis Power Units Liquid Cooled SINAMICS S120 Equipment Manual, Edition 12/2007, 6SL3097-2AM00-0BP4...
Page 263 Technical Specifications Dimension Drawing ........6-3 Sinusoidal filter..........6-4 Sinusoidal Filter ........... 6-1 Tightening torques..........9-3 Structure of a drive system with SINAMICS S120 Type plate............9-59 chassis liquid cooled..........1-9 Voltage limiting network System Overview..........1-1 Dimension drawing........6-21...
Page 264 Siemens AG 6SL3097-2AM00-0BP4 Automation and Drives Large Drives P.O. Box 4743 D - 90025 NÜRNBERG GERMANY www.siemens.com/sinamics...

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