Related Manuals for ABB LineStrong2 Series
Summary of Contents for ABB LineStrong2 Series
- Page 1 Original instructions LineStrong-series Emergency Stop Grab Wire Safety Switch ABB Electrification Sweden AB / Jokab Safety Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden www.abb.com/jokabsafety...
- Page 2 PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of ABB JOKAB SAFETY for any act exceed the individual price of the product on which liability asserted.
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Page 3: Table Of Contents
Application examples ........................18 Model overview ..........................19 Dimensions ................................19 Accessories ................................21 Technical data ..........................22 LineStrong1 ................................22 LineStrong2 series ..............................24 LineStrong3 series ..............................26 EC Declaration of conformity ...................... 28 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11... -
Page 4: Introduction
This document is intended for authorized installation personnel. Prerequisites It is assumed that the reader of this document has knowledge of the following: Basic knowledge of ABB Jokab Safety products. Knowledge of machine safety. Special notes Pay attention to the following special notes in the document:... -
Page 5: Overview
2 Overview General description All ABB Jokab Safety Emergency strop grab wire safety switches conform to European Standard EN ISO 13850 and IEC 60947-5-5. They have a positive mechanical linkage between the switch contacts and the wire as per IEC 60947-5-1. The emergency stop switches are brought into the operational condition by pre-tensioning the wire by use of a tensioner / gripper device which clamps the wire and then hooks to the switch eyebolts. -
Page 6: Function Description For The Variants
2) LineStrong1 with safety spring We recommend installing the eye bolts across the whole length of the rope between the switches at min. 2.5 m to max. 3 m. If this cannot be achieved, please see “Distance between eyebolts”. 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11... - Page 7 2) LineStrong2 with safety spring We recommend installing the eye bolts across the whole length of the rope between the switches at min. 2.5 m to max. 3 m. If this cannot be achieved, please see “Distance between eyebolts”. 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11...
- Page 8 100 meters on a single switch. If two switches are used together, the wire can go up to 125 meters. NB: The picture shows the left hand version NB: The picture shows the right hand version 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11...
- Page 9 We recommend installing the eye bolts across the whole length of the rope between the switches at min. 2.5 m to max. 3 m. If this cannot be achieved, please see “Distance between eyebolts”. 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11...
- Page 10 2) LineStrong3D with safety springs We recommend installing the eye bolts across the whole length of the rope between the switches at min. 2.5 m to max. 3 m. If this cannot be achieved, please see “Distance between eyebolts”. 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11...
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Page 11: Connections
3 Connections See Chapter Installation and Maintenance for more information regarding installation. Connections LineStrong1 & LineStrong2 LineStrong3 LED wiring example LineStrong2, explosion proof LineStrong3, explosion proof 2NC 2NO Contact blocks 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11... -
Page 12: Installation And Maintenance
1.5 Nm to ensure IP seal. Only use the correct size gland for the conduit entry and cable outside diameter. 5. Tensioning of wire is achieved by use of ABB tensioner / gripper assemblies. Upon installation, tension to mid position is indicated by the green arrows in the viewing window of each switch. - Page 13 Warning! All the safety functions must be tested before starting up the system. 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11...
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Page 14: Installation Of The Wire
Installation of the wire When setting up an Emergency stop grab wire system from ABB Jokab Safety it is recommended to do the tensioning of the wire by using of ABB Jokab Safety Tensioner / Gripper accessory. The installation of the tensioner accessory reduces the installation time. -
Page 15: Tensioner/Gripper
Tensioner/Gripper 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11... - Page 16 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11...
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Page 17: Maintenance
Warning! In case of breakdown or damage to the product, contact the nearest ABB Jokab Safety Service Office or reseller. Do not try to repair the product yourself since it may accidentally cause permanent damage to the product, impairing the safety of the device which in turn could lead to serious injury to personnel. -
Page 18: Application Examples
5 Application examples 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11... -
Page 19: Model Overview
LineStrong3D 2TLA050204R0332 4NC/2NO, M20, E-Stop, LED, double LineStrong3DZ 2TLA050204R0322 4NC/2NO, M20, E-Stop, LED, double, stainless steel Dimensions LineStrong1 2 Mounting Holes Clearance for M5 Screws LineStrong2 / LineStrong2Z 4 Mounting Holes Clearence for M5 screws 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11... - Page 20 LineStrong3L/R and LineStrong3LZ/3RZ 4 Mounting Holes Clearence for M5 screws LineStrong3D and LineStrong3DZ 4 Mounting Holes Clearence for M5 screws NB: All measurements are in mm 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11...
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Page 21: Accessories
2TLA050211R0004 Screw driver, Anti-Tamper, Torx T20 2TLA050211R0006 M20 x 1.5 gland 2TLA050040R0002 M20 x 1.5 conduit plug 2TLA050040R0004 LED Green/Red 24VDC 2TLA050211R0001 * Wire still in galvanized steel, but with the standard red PVC sheath. 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11... -
Page 22: Technical Data
7 Technical data LineStrong1 Manufacturer Address ABB AB / JOKAB SAFETY Varlabergsvägen 11 SE-434 39 Kungsbacka Sweden Electrical characteristics Contact type IEC/EN60947-5-1 double break Typ Zb Contact material Silver Termination Clamp up to 2.5 mm conductors Utilisation category AC15 A300 3A 240VAC 3A/120VAC 6A/24VDC 2.5A inductive... - Page 23 Information with regard to UL 508 Use 12AWG copper conductors only Electrical Rating: A300 48W5 Type 1 Enclosure Max. Switching Current / Volt / Amp: 120V 6A (720VA break) PF 0.38, 240V 3A (720VA break) PF 0.38 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11...
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Page 24: Linestrong2 Series
LineStrong2 series Manufacturer Address ABB AB / JOKAB SAFETY Varlabergsvägen 11 SE-434 39 Kungsbacka Sweden Electrical characteristics Contact type IEC/EN60947-5-1 double break Typ Zb Contact material Silver Termination Clamp up to 2.5 mm2 conductors Utilisation category AC15 A300 3A 240VAC 3A/120VAC 6A/24VDC 2.5A inductive... - Page 25 Information with regard to UL 508 Use 12AWG copper conductors only Electrical Rating: A300 48W5 Type 1 Enclosure Max. Switching Current / Volt / Amp: 120V 6A (720VA break) PF 0.38, 240V 3A (720VA break) PF 0.38 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11...
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Page 26: Linestrong3 Series
LineStrong3 series Manufacturer Address ABB Electrification Sweden AB / JOKAB SAFETY Varlabergsvägen 11 SE-434 39 Kungsbacka Sweden Electrical characteristics Contact type IEC/EN60947-5-1 double break Typ Zb Contact material Silver Termination Clamp up to 2.5 mm2 conductors Utilisation category AC15 A300 3A 240VAC 3A/120VAC 6A/24VDC 2.5A inductive... - Page 27 Information with regard to UL 508 Use 12AWG copper conductors only Electrical Rating: A300 48W5 Type 1 Enclosure Max. Switching Current / Volt / Amp: 120V 6A (720VA break) PF 0.38, 240V 3A (720VA break) PF 0.38 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11...
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Page 28: Ec Declaration Of Conformity
8 EC Declaration of conformity 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11... - Page 29 ABB Electrification Sweden AB / JOKAB SAFETY Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden www.abb.com/jokabsafety 2TLC172248M0201, rev. C www.abb.com/jokabsafety 2020-11-11...