Table of Contents
HELIX AND MOVABLE SHEAVE
BUSHING INSPECTION
1. Inspect the Teflon® coating
sheave bushing. Inspect Sheave for signs of wear,
grooving or cracking. De-glaze sheave surfaces with
a 3M Scotch-Brite™ Pad if needed. Replace if
needed.
Moveable Sheave Bushing Inspection:
Replace the movable sheave if more brass than
Teflon® is visible on the bushing.
2. Inspect the Teflon® coating
Inspect Helix for signs of wear, grooving or notching
on ramps. De-glaze surfaces with a 3M Scotch-
Brite™ Pad if needed. Replace if needed.
Helix Bushing Inspection:
Replace the Helix bushing if more brass than Teflon® is
visible on the bushing. Refer to Bushing Service page
6.23 procedure.
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
© Copyright Polaris Industries Inc.
q
on the moveable
w
on the Helix bushing.
DRIVEN CLUTCH SPRING INSPECTION
• Measure the Driven Clutch Spring height. Compare to
specification and replace if necessary.
MEASUREMENT
Driven Clutch Spring Height:
7045118: 2.44" (61.98 mm)
BUSHING SERVICE
HELIX BUSHING REMOVAL
q
1. Install the main adapter
2. From the inside of the Helix, insert bushing adapter
w
(PN 5020636) into the bushing. Install spacer and
top nut to secure adapter on Helix.
3. Insert the piston pin puller in a vise.
4. Using a pry bar located between the fingers of the
helix, turn the helix counter clockwise to remove the
bushing.
5. Remove the nut from the puller rod and set aside.
PVT SYSTEM
on puller.
6.23
6
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Troubleshooting
