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Siemens KION Service Manual

Anesthesia workstation
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KION / KION-i anesthesia workstation
Service Manual
E382 E392E 061 01 02 02
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Summary of Contents for Siemens KION

  • Page 1 KION / KION-i anesthesia workstation Service Manual E382 E392E 061 01 02 02...
  • Page 2 Notes KION / KION-i Notes E382 E392E 061 01 02 02 Siemens-Elema AB...

  • Page 3: Table Of Contents

    KION / KION-i Important Contents Contents 1. Important ....................... 2. Introduction ....................3. Description of functions................4. Disassembling and assembling ............... 5. Service procedures ..................6. Troubleshooting ................... 7. Preventive maintenance ................8. Index ....................... 9. Diagrams ....................... E382 E392E 061 01 02 02...

  • Page 4: Important

    – All gas conveying parts are cleaned according Text inside a box is used to highlight important to instructions in the KION / KION-i – Operating information. Manual, chapter Routine cleaning. • With power supply connected to the KION / •...

  • Page 5: After Any Installation, Maintenance Or Service

    If any significant difference is found between the perform a ”Calibration” and a ”Function check” product and this document, please contact according to instructions in the KION / KION-i – Siemens for further information. Operating Manual. • We reserve the right to modify products without amending this document or advising the user.
  • Page 6 Important KION / KION-i Notes E382 E392E 061 01 02 02 1 - 4 Siemens-Elema AB...

  • Page 7: Introduction

    Pneumatic section .......... 2 - 4 workstation. Vaporizer section ..........2 - 5 Make sure to prepare the KION / KION-i workstation properly before disassembling and Patient unit ............. 2 - 6 assembling. Refer to section ”Hazard notices” in User interface ..........

  • Page 8: Main Units

    KION / KION-i workstation: • DuoView™ overflow screen • User interface, i. e. the Control panel and the KION Monitor. The Monitor is a Siemens patient monitor • Built-in multigas analyzer (SC 7000, SC 9000 or SC 9000XL) used with the –...

  • Page 9: Battery Drawer

    UPPLY 7. MIB C (MIB = Medical Information Bus): ONNECTOR – PC 1761 for KION with S/N 03645 or lower. – PC 1843 for KION / KION-i with S/N 03646 or higher. 8. C board: ONNECTOR – PC 1754 for KION with S/N 03645 or lower.

  • Page 10: Pneumatic Section

    RESSURE board, are used (not shown in RANSDUCER illustration). The PC board protective plate shown in the upper illustration was introduced on KION workstations delivered as from July 1998. " 2 - 4 Siemens-Elema AB E382 E392E 061 01 02 02...

  • Page 11: Vaporizer Section

    KION / KION-i Introduction Vaporizer section The vaporizers used in the KION / KION-i workstation are the Precision Injection Vaporizers, PIVap. The vaporizers are color-coded for the different anesthetic liquids and the filling is key-indexed. Three vaporizers can be mounted onto the vaporizer magazine.

  • Page 12: Patient Unit

    Introduction KION / KION-i Patient unit The patient unit controls the gas flow to and from the patient. The main functions are: 1. Patient cassette. Removable unit containing mushroom valves, expiratory flow transducer, inspiratory and expiratory unidirectional valves and the APL valve. The patient tubes and the manual breathing bag are connected to the patient cassette.

  • Page 13: User Interface

    PC 1672 ONTROL ANEL KION Monitor The KION Monitor (1) used on the KION workstation is a Siemens Patient Monitor, SC 7000, SC 9000 or SC 9000XL. The KION Monitor, that is mounted on the D ™, will make the KION workstation...

  • Page 14: Electronic Structure

    Introduction KION / KION-i Electronic structure General The KION software can be divided into the following functional electronic subsystems: • Panel (PAN) • Alarm (ALA) • Measuring (MEA) • Control (CON) • Multigas analyzer interface (MGI) • Monitor (MON) • Power supply (PWR).

  • Page 15: Internal Communication

    Digital signal in separate cabel that activates standby functions. TAXI bus Communication between the CPS/IDS and the KION Reset Monitor. Digital signal in separate cabel that ensures a controlled start of the microprocessors at a stable voltage level.
  • Page 16 • System release at power-up. The main functions of the MGI subsystem are: • Supervision of power supply. • Protocol converter between KION (CAN) and the • Supervision and calculation of battery capacity. multigas analyzer (RS232). • Supervision of system status (OFF/Standby/ON).
  • Page 17 Power SW alt. IDS-SW, and KION MONITOR-SW in the supply will also supply these voltages to the electrical KION Monitor is installed from a PC Card via the parts within the system. KION Monitor.
  • Page 18 Introduction KION / KION-i Notes 2 - 12 Siemens-Elema AB E382 E392E 061 01 02 02...

  • Page 19: Description Of Functions

    28. Gas evacuation ......... 3 - 26 29. MiniOX 3000 Oxygen Monitor ....3 - 27 30. Accessory and Monitor shelf ....3 - 27 31. Medside Data Station for KION ....3 - 27 Siemens-Elema AB 3 - 1...
  • Page 20 The Description of functions is divided in two levels: NTERNAL ATTERY sealed lead acid batteries) supplies the KION / KION-i • Basic principles – Basic principles containing a workstation with backup power for min. 30 minutes survey of the function. This text is written with an with full charged battery.
  • Page 21 PC 1754 Connector / PC 1856 Connector They must be purchased locally. Tested batteries for Communication ports for connecting the KION / use in the KION / KION-i workstation are listed below. KION-i workstation to network, service options, etc. No other batteries must be used.
  • Page 22 DC/DC C 24/13 V which ONVERTER disables the +13 V power supply to the KION If the temperature in the battery drawer Monitor. The KION Monitor will run on its internal compartment is above 45 – 50°C (113 – 122°F), e. g.
  • Page 23 BATT_CYCLE.H Discharging control DISCHARGE_CURRENT measure signals CHARGE_CURRENT to ALA BATT_VOLTAGE DC/DC- +13 V (KION Monitor) converter F2 / 15 A 24/13 V +12 V (Lamp) DC/DC- converter +12 V @ 1.8 A (2 pcs) (Recorder) Current limiter 24/12 V F1 / 15 A +12 V @ 0.32 A (2 pcs) (MIB)
  • Page 24 ODULE • The breathing gas and drive gas delivered to the The O breathing gas is delivered directly to the KION workstation sub-units are electronically and – BP and is not controlled by any ODULE pneumatically controlled by the G...
  • Page 25 • Type II recognized by the plastic nozzle unit. As from S/N 01501, Type I was replaced by Type II in the production of KION workstation. For information regarding compatibility between Type I and Type II, refer to SpeedInfo 008/02 EM LSS.
  • Page 26 Description of functions KION / KION-i Filter: Inspiratory solenoid: The filter protects the system from particles in the The gas flow through the G is regulated by ODULE gas delivered to the air inlet. The filter must be the inspiratory solenoid via the nozzle unit.
  • Page 27 KION / KION-i Description of functions Fresh gas pressure container Inspiratory fresh gas flow transducer: The gas flows through the flow transducer in two The fresh gas from the V enters the APORIZER AGAZINE parallel channels, one large main channel and one...
  • Page 28 Description of functions KION / KION-i 7. PEEP valve Inspiratory Fresh Gas Valve with PC 1751 Step Motor: The I is operated by a step NSPIRATORY RESH ALVE The expiratory gas flow is regulated by the PEEP motor with a special shape slotted cam mounted on .
  • Page 29 Controls flow, pressure, composition and concentra- NTERCONNECTION connects a number of units in the KION workstation. tion in the gas delivered to the patient. All ventilation The only electronic functions on this PC board are mode functionality is controlled by this unit.
  • Page 30 Description of functions KION / KION-i N 2 O Fresh gas from vaporizer GAS MODULE AIR (N 2 O) - BP EMV 6 FRESH GAS PRESSURE CONTAINER GAS MODULE O 2 - BP 8 - 15 kPa (80 - 150 mbar)
  • Page 31 KION / KION-i Description of functions Fresh gas from vaporizer Transducer electronics EE-pot's Inspiratory flow transducer PC 1797 Fresh gas flow Range selection Inspiratory fresh End position gas valve with indicator PC 1751 Step motor Fresh gas Instant O patient supply...
  • Page 32 Description of functions KION / KION-i PC 1766 PC1750 TRANSDUCER Bellows PC1781 PC1781 PC1781 PC1781 Breathing position bellows sensor PEEP AIR O 2 EXP. INSP. MAN. GAS MODULE - DRIVE GAS AIR (O 2 ) EMV 7 PC 1755 Patient Flow ref.
  • Page 33 KION / KION-i Description of functions To EVAC PC1750 TRANSDUCER PEEP PC1781 PC1781 PC1781 PC1781 valve PEEP EXP. INSP. MAN. Exhaust gas Parallell converter PEEP Tidal Volume ml Exp. Tidal Volume ml Airway P ressure valve Minute Volume l/min Exp. Minute Vol. l/min...
  • Page 34 Description of functions KION / KION-i 10. PC 1737 Measuring Insp. and Exp. pressure measuring PC 1750 T is equipped with pressure Collects, converts and distributes measured patient RANSDUCER transducers for airway pressures. The signals from related values (expiratory flow, O...
  • Page 35 KION / KION-i Description of functions Patient cassette Expiratory flow transducer Insp. time (CON) Flow transducer heating Heating Exp. time (CON) control Exp. Start zeroing Processor flow Pressure alarm - Pre- Zeroing SW detected (CON) Amplifier amplifier x 0.5 (MEA-PROM)
  • Page 36 Description of functions KION / KION-i 11. PC 1750 Transducer Vaporizer section PC 1750 T is equipped with pressure 12. Vaporizer magazine RANSDUCER transducers and pressure amplifiers to measure The fresh gas to vaporizers, supplied by the G different gas pressures in the breathing system.
  • Page 37 FRESH GAS and the filling level in the vaporizer. See ”Technical FROM VAPORIZER specifications” in the ”KION / KION-i – Operating ANESTHETIC Manual” for further information. The concentration AGENT LIQUID should not be set between Off and the first graduation above zero.
  • Page 38 Description of functions KION / KION-i Patient unit 14. Patient cassette The P is a removable and easy-to-clean ATIENT ASSETTE unit. The five mushroom valves and the three uni- directional valves in the patient cassette control the gas flow in the patient unit.
  • Page 39 KION / KION-i Description of functions • The holes on the upper side of the patient cassette are intended for: 1. Fresh gas to the breathing system. 2. Inner channel: Expiratory gas to/from the REATHING ELLOWS Outer channel: Expiratory gas to the EVAC...
  • Page 40 Description of functions KION / KION-i 15. Support plate for patient cassette The mushroom valves in the P ATIENT ASSETTE pneumatically connected to the five support plate electromagnetic valves via channels in the support plate. The different channels and the outlet holes in the support plate are shown in the illustration of the support plate.
  • Page 41 KION / KION-i Description of functions 17. CO Absorber In Circle System, expiratory gas is purified in the before it is mixed with fresh gas and BSORBER delivered to the patient. Expiratory gas from the B is routed REATHING ELLOWS...
  • Page 42 ONTROL ANEL measured values. A description of the control panel functionality can be KION found in the KION / KION-i workstation – Operating Monitor Manual. The control panel housing contains the PC 1672 (including all displays) and all ONTROL ANEL potentiometers and switches.
  • Page 43 • KION MultiGas+. The KION D is a Surgical Display designed to be an integrated part of the KION / KION-i A sampling tube is connected to the sampling workstation. adapter at the Y-piece. A gas pump in the multigas analyzer takes gas samples from the Y-piece.
  • Page 44 The optional KION S can be mounted ACKUP UPPLY ANIFOLD UCTION QUIPMENT backup gas cylinders can be connected to the KION / on the K System. KION-i workstation. The manifold is intended for: The main parts of the KION S are: UCTION QUIPMENT •...
  • Page 45 EDSIDE TATION monitoring is required. workstation. It will facilitate a safe use of a clinical information system as a part of the KION / KION-i The main parts of the MiniOX 3000 are: workstation. • Oxygen Monitor The MDS/KION Hardware option contains all •...
  • Page 46 Description of functions KION / KION-i Notes 3 - 28 Siemens-Elema AB E382 E392E 061 01 02 02...

  • Page 47: Disassembling And Assembling

    4 - 2 the KION / KION-i workstation. Handling PC boards ........... 4 - 2 Make sure to prepare the KION / KION-i Assembling guidelines ........4 - 2 workstation properly before disassembling and assembling. Refer to section ”Hazard notices” in Internal tubing ............

  • Page 48: General

    (ESD The illustrations in the KION / KION-i Spare Parts List protection). are very useful as a guide when disassembling and When working with ESD sensitive components, assembling the workstation.

  • Page 49: Covers

    KION / KION-i Disassembling and assembling Covers Top cover • Remove the three screws (1) holding the top cover. • Lift off the top cover (2). • Lift off the shield cover (3). Note: Handle the top cover carefully. The shelf may slide out if the top cover is tilted.

  • Page 50: Battery Drawer

    Disassembling and assembling KION / KION-i Battery drawer • Remove the screws (1). • Disconnect the mains power cable (2) from the inlet connector. • Pull out the battery drawer (3). Power & Communication interface • Disconnect the AC/DC Converter cable (4).
  • Page 51 KION / KION-i Disassembling and assembling • Open the Power & Communication interface housing (6). The Internal battery (7), the AC/DC Converter (8) and all PC boards inside the Power & Communication interface are now accessible. Always disconnect the battery cable (9), when working inside the Power &...
  • Page 52 9. PC A110 IDS N PCB for KION / KION-i with ETWORK S/N 03646 or higher. Unit with CPS Network PCB 10. PC A120 CAN/MIB for KION / KION-i with S/N 03646 or higher. < Unit with IDS Network PCB 4 - 6...

  • Page 53: Pneumatic Section

    July 1998. The protective plate must be removed to access the The KION / KION-i workstation in this illustration is mentioned PC boards. equipped with a protective plate covering PC 1730...

  • Page 54: Pressure Regulators

    • Using a 3 mm insex bit, remove the screws holding the cover and lift off the cover. To remove SV 2–4: • Use the KION service tool "Wrench for safety valve" to unscrew the valve. To remove SV 8: SV 1 •...

  • Page 55: Gas Distribution Block

    • The gas inlet filters (4) with gaskets (5) in the gas connection housing are now accessible. Note: These gas inlet filters was not included at start of KION production and are thus not fitted in units with S/N below approx. 325. <...
  • Page 56 Disassembling and assembling KION / KION-i There may still be some gas pressure left in the gas channels inside the gas distribution block causing the valve housings (6) to "pop-out". When handling greased valve parts – always wear protective gloves.

  • Page 57: Inspiratory Control

    KION / KION-i Disassembling and assembling Inspiratory control Gas modules To remove the gas modules: • Disconnect the three gas tubes (1) from the gas modules. • Remove the locking rail (2). • Loosen the two screws holding the springloaded plate (3) and pull out the gas modules.
  • Page 58 Disassembling and assembling KION / KION-i Inspiratory gas block Seal for the drive gas module and cuffs for the fresh gas modules are mounted in the Inspiratory gas block. To remove the seal/cuffs: • Remove the gas modules. • The seal (1) for the drive gas module is now accessible.
  • Page 59 KION / KION-i Disassembling and assembling Fresh gas pressure container To remove the fresh gas pressure container: • Disconnect all tubings from the fresh gas pressure container. • Disconnect the position sensor cable. • Remove the two screws at the base plate.

  • Page 60: Pivap Vaporizers

    Disassembling and assembling KION / KION-i PIVap vaporizers The PIVap vaporizers must not be disassembled further than shown below and in the KION Spare Parts List. Before disassembling, empty the vaporizer. • When replacing the window (1), make sure to use correct window and window frame.
  • Page 61 KION / KION-i Disassembling and assembling With the magazine cover removed, the vaporizer selections valves 1–3 (5) and the slide bars (6) are accessible Note: The slide bars (6) are teflon coated and must be handled carefully. < When mounting the magazine cover (1): •...

  • Page 62: Patient Unit

    Disassembling and assembling KION / KION-i Patient unit • Unclip and lift off the bellows housing (1). • Lift off the breathing bellows (2). • Lift off the bellows support plate (3). < • Remove the bellows base plate (4) including its bellows housing seal (5) and the two connected hoses.
  • Page 63 KION / KION-i Disassembling and assembling • When mounting the bellows base plate, make sure that the bellows housing seal (5) on the bellows base plate is correctly mounted, see illustration. < • When mounting the bellows position sensor (6), make sure that the sensor is adjusted into correct position (level) as shown in the illustration.
  • Page 64 Disassembling and assembling KION / KION-i • Remove the screws (6) and lift off the cover plate (7) from the docking station. • Loosen the screw (8) and remove the locking handle (9). • Pull out and lift off the lifter (10).

  • Page 65: Control Panel

    KION / KION-i Disassembling and assembling Control panel • Remove the KION Monitor from the docking station. • Remove the four screws (1) and lift off the upper cover. • Remove the two screws (2) on the rear of the control panel.
  • Page 66 Disassembling and assembling KION / KION-i • Open the control panel housing (4). • Disconnect the two panel cable connectors (5) from P9 and P17 on the PC 1672 C ONTROL ANEL • Lift off the control panel housing (4).
  • Page 67 KION / KION-i Disassembling and assembling When mounting the front panel to the control panel housing: • Check that the adhesive strips (4) are properly attached to the control panel housing and that no parts of the strips are missing.
  • Page 68 Disassembling and assembling KION / KION-i Front panel controls • Remove the control panel housing as previously described. • Remove the knob cover (1). • Remove the pin (2) if the control has a push-button release function. • Loosen the nut (3) holding the knob and lift off the knob from the control shaft.

  • Page 69: Multigas Analyzer

    Disassembling and assembling Multigas analyzer KION MultiGas 2000 For technical information on the KION MultiGas 2000, including disassembling and assembling instructions, refer to the KION MultiGas 2000 – Service Manual. KION MultiGas+ • Disconnect the: – Power cable (1). – Communication cable (2).

  • Page 70: Backup Gas Supply Manifold

    O -resistant grease, which can be supplied from your local Siemens representative. No other grease must be used! When assembling the different parts of the manifold, always use new O-rings and gaskets.
  • Page 71 KION / KION-i Disassembling and assembling • To remove the pressure regulator REG5–REG7 (8), unscrew the two screws (9) using a 5 mm hexagonal wrench. • When mounting the pressure regulator, always use new O-rings (10). Apply a thin layer of special grease on the O-rings.
  • Page 72 Disassembling and assembling KION / KION-i • To remove the safety valve SV5–SV7 (13), loosen the nut (14) using a 19 mm open-end spanner and unscrew the safety valve. • When mounting the safety valve: – Screw the nut (14 in Fig. B) as much as possible onto the safety valve.

  • Page 73: Service Procedures

    SDC-SW ............5 - 18 MGA-SW ............5 - 19 Connecting a PC to the KION / KION-i ....5 - 19 Connection and setup ........5 - 19 Access the diagnostic logs from a PC ... 5 - 20 Connecting a Recorder and/or a Laser Printer ..
  • Page 74 Monitor path to select PuC is: If the UPL knob is not set correctly or if both AIR Menu / Monitor Setup / Biomed / Service / Calibration / KION supply and O supply Fails, the PuC will not start and...
  • Page 75 KION / KION-i Service procedures 8. If there is a leakage in the system and the pressure drops below 41 cmH2O during this System volume 1. Added volume period: (ml x 0.1) 2. Leakage • System is emptied. 1. No. of tests...
  • Page 76 Technical error codes if the PuC fails A Technical error code is shown on the control panel and on the KION Monitor. • A technical error code may be shown on the KION Diagnostic 263. Monitor and on the control panel.
  • Page 77 MAN) measures a pressure between –4 to +4 cmH2O, the check will Pass. If not, the check will Fail, see Note 2. 11. The result of the check is showed on the KION Monitor as Pass or Fail. E382 E392E 061 01 02 02...
  • Page 78 Note 1: The result of the calibration are shown on the Transducer signal KION Monitor as Pass or Fail. Fail means that either one or both of the fresh gas flow transducer or expiratory flow transducer calibration failed. Diagnostic (270) will be shown in the Diagnostic Log and the CPS/IDS Diagnostic Log if the fresh gas flow transducer calibration failed.
  • Page 79 Note 1:The result of the calibration is shown on the offset calibration of the expiratory gas flow KION Monitor as Pass or Fail. Fail means that either transducer. or both of the fresh gas flow transducer or expiratory flow transducer calibration failed.
  • Page 80 Service procedures KION / KION-i Checking bellows level detector Calibration Step 2 6. When the Breathing bellows is in top position, The Bellows position sensor sensitivity is adjusted by the position sensor is calibrated for the bellows CON via four E2- potentiometers in a cascade position ”full”.
  • Page 81 KION / KION-i Service procedures Checking mushroom valves Leakage Test 5. The pressurizing flow is turned off. The check of the mushroom valves is made by pressurizing a mushroom valve on one side and 6. To ensure that there is no leakage at the check that no pressure is built-up on the other side.
  • Page 82 The date will also be saved. • If the PuC was interrupted by the operator (by selecting Cancel on the KION Monitor or setting the power switch to On) or if any of the checks Failed, the old calibration values for the transducers in the E2-PROMs will be restored.
  • Page 83 O to select Calibration is: supply pressure is above 2.2 bar during 2.5 s. Menu / Monitor Setup / Biomed / Service / Calibration / KION 9. If O supply pressure is above 2.2 bar during Calibration 2.5 s, then O...
  • Page 84 Service procedures KION / KION-i 5. Gain adjustments of the PEEP pressure transducer PEEP pressure transducer E2-potentiometers until the transducer value is close to the system pressure set by the user. PC1750 Transducer • The Tidal Volume display shows the target value (in 1/100 cmH2O), i.e.
  • Page 85 17. The results of the calibration of pressure drive gas module regulates to a stable pressure transducers 1, 2 and 3 are shown on the KION level with the already calibrated PEEP pressure Monitor with the number of the transducer transducer as reference.
  • Page 86 20. The PEEP valve is closed to enable the system to be pressurized. 26. The result of the calibration of MAN pressure transducer is shown on the KION Monitor with 21. The system is pressurized to +17 cmH2O. The the number 4 followed by Pass or Fail.
  • Page 87 Ending the Calibration If the Calibration was interrupted by the operator (by selecting Cancel on the KION Monitor or setting the KION power switch to On) or if any of the Calibrations failed, the old values in the E2-potentiometer will be restored.
  • Page 88 ANEL PROM. A PC with the software HyperTerminal (included in Windows) can be used. • Make sure that the PC and the KION / KION-i MGI-PROM workstation is turned Off. The MGI-software is stored in an exchangable • Connect an RS232 cable (Order No. 47 14 346 program memory (MGI-PROM) on PC 1747 CAN/ E530U to a COM port on the PC.
  • Page 89 Remote Control Enabled: Yes Alarm Group: 0 • Turn the PC and the KION / KION-i workstation Off. Will this bedside be monitored by a Central Station?: Yes • Disconnect the RS232 cable between the PC and Network Mode: Standalone the KION / KION-i workstation.
  • Page 90 Software Installation Instructions” delivered with the SDC-SW. Note: The D is power supplied by the KION / KION-i workstation. Thus, the KION / KION-i must be switched to Standby or On during the software installation. E382 E392E 061 01 02 02...
  • Page 91 There are different softwares as well as software Cable connection installation procedures for the two versions. • Make sure that the PC and the KION / KION-i are turned Off. KION MultiGas 2000 • Connect an RS232 cable (Order No. 47 14 346 E530U) to a COM port on the PC.
  • Page 92 Disconnecting the PC from the KION / KION-i • Select a name and a path for the target file. • Make sure that the KION / KION-i is turned Off. • Click on Start. The target file is now ready to be •...
  • Page 93 Laser Printer. Refer to section “Configuring the CPS / IDS” in this chapter. KION / KION-i as a stand-alone unit For connection of a R 50 Recorder, refer to “KION as a stand-alone unit” above. The KION / KION-i workstation, as a stand-alone unit, can be connected to an R 50 / R 50-N Recorder and to a Laser Printer.
  • Page 94 Service procedures KION / KION-i Notes E382 E392E 061 01 02 02 5 - 22 Siemens-Elema AB...

  • Page 95: Troubleshooting

    – Operating Manual” for details. Reading hexadecimal numbers ...... 6 - 19 Report to EM-HSC .......... 6 - 19 Logs displayed on the KION Monitor ..... 6 - 20 Downloaded and printed logs ......6 - 22 Diagnostic logs groups ........6 - 23 Additional logs ..........
  • Page 96 • Disconnected or defective gas tubes, breathing describes possible causes and recommended gas as well as drive gas. Note: Repeated actions in case of other technical errors in the KION disconnection/connection of tubes in quick / KION-i workstation. couplings may cause a leakage.
  • Page 97 The leakage check passed. The error is recorded as Diagnostic Log 262 alt. 264. KION Monitor – The leakage in ml/min is shown to KION Monitor – The leakage in ml/min is shown to the left of the leakage check texts in the PuC the left of the leakage check texts in the PuC window.
  • Page 98 Leakage exceeds 6 l/min – Technical error codes The error is recorded as Diagnostic Log 261 alt. 263. KION Monitor – A four digit code 990X, shown to the KION/KION-i control panel – A single digit code 1-9, left of the leakage check texts in the PuC window.
  • Page 99 ”Troubleshooting” 2. Check for leakages in the workstation. Refer to section “Check for leakage” in this chapter. Code 9908: Software loading failure: Communication error between KION/KION-i and KION Monitor. 1. Power-cycle KION Monitor. 2. Power-cycle KION/KION-i. 3. Replace PC 1730 Control.
  • Page 100 Troubleshooting KION / KION-i Check for leakage If a leakage of more than 150 ml/min is discovered, The table below describes different Test cases to be either during the Leakage automatic ventilation or performed in order to locate leakages. The Test during the Leakage manual ventilation, the PuC fails cases are further described after the table.
  • Page 101 KION / KION-i Troubleshooting Test case Section Component 1 2 3 4 5 6 7 4. Multigas analyzer line Sampling line Sampling line adapter at the Y-piece Sampling line Water trap Water trap receptacle including seals Tubing between water trap receptacle...
  • Page 102 Troubleshooting KION / KION-i Test case 1: CO absorber 1. By-pass the CO2 absorber (lower the absorber). 2. Redo the PuC. 3. If the PuC passes, the leakage was located to either: • CO absorber, or • Absorber connection seals.
  • Page 103 KION / KION-i Troubleshooting Test case 3.1: 1. Connect the leakage detector to the vaporizer magazine outlet connector (right connector). 2. Depress the vaporizer interlock. 3. Pressurize to 40–50 cmH 4. The following parts are checked during this test case: •...
  • Page 104 Troubleshooting KION / KION-i Test case 3.4 1. Connect the leakage detector to the Auxiliary fresh gas outlet. Make sure that the valve is open. 2. Plug the Fresh gas valve connection on the Inspiratory gas block. 3. Pressurize to 40–50 cmH 4.
  • Page 105 KION / KION-i Troubleshooting Test case 5: Exhaust gas line and Drive gas line 1. Cancel the PuC. Check that the power switch is in Standby. 2. Disconnect the PEEP valve tube at Evac side. 3. Connect the leakage detector to the PEEP valve tube.
  • Page 106 Troubleshooting KION / KION-i Test case 6: Patient cassette docking station 1. Remove the docking station silicone muff including the 3 bacteria filters. 2. Clean the silicone muff if required. 3. Check / replace the bacteria filters. 4. Reinsert the silicone muff gently to prevent damages to the bacteria filters.
  • Page 107 KION / KION-i Troubleshooting Leakage into the system Technical error codes 9905 and in some cases also 9906 indicates a leakage into the system. Sources for such leakage are: the Mushroom valves, the Gas modules or the Instant O2 supply block. Check as...
  • Page 108 The pressure transducer number will 1. Make sure that the leakage checks passed. be shown on the KION Monitor as follows: 2. If the Fresh gas flow measuring fails: 1 = EXP pressure transducer •...
  • Page 109 Non-Rebreathing / Manual Vent. Pin C9 on PC 1750 Transducer and GND. Non-Rebreathing / Volume Contr. – – • Set KION / KION-i to Standby. O = Inflated – = Deflated X = Switching • Check that the voltmeter reads +5 V.
  • Page 110 Troubleshooting KION / KION-i Checking alarm detectors-test fails A check that the alarm detectors works properly is made during this sequence of the PuC. Errors are recorded as Diagnostic Log 278. 1. Check for obstructions in the EVAC system. 2. Replace the “Upper Press. Limit” potentiometer.
  • Page 111 Module O2. O2 concentration too low: • Replace diaphragm in the Gas Module AIR (N2O). The KION / KION-i will not start – Power On Reset (POR) inhibits • Check cables and cable Alarm indicator lamp on the the microprocessor functions.
  • Page 112 Troubleshooting KION / KION-i Possible causes Symptoms of errors Remedy The measured ”Exp. Minute vol.” 1. Leakage at the uni-directional 1. Replace the uni-directional value is not stabile. valves. valves. 2. Failure in the expiratory flow 2. Clean/replace the expiratory transducer.
  • Page 113 • Version number of the KION / KION-i workstation downloaded to a PC. A print-out of the logs is (e.g. version 7.x). possible if a printer is connected to the KION / KION-i • All sub-units SW versions (CON, MEA, etc). Refer workstation. Downloading and printing is described to the Component log.
  • Page 114 4 last subdata characters are used. Only An example of a CPS/IDS Diagnostic Log, as shown logs 120 and 185 uses all 10 characters. on the KION Monitor, can be found in the illustration below. Log storage capacity Log content SC 7000 / 9000XL: ........
  • Page 115 KION / KION-i Troubleshooting Diagnostic Log example CPS/IDS Diagnostic Log example Log number Subdata E382 E392E 061 01 02 02 Siemens-Elema AB 6 - 21...
  • Page 116 • Time: Time stamp (h:min) of the event. • OS Time from startup (in 1/100 s): – Diagnostic Log: Time from monitor startup. – CPS/IDS Diagnostic Log: Time from KION startup. • Filename: Not intended for service purpose. • Line Number: Not intended for service purpose.
  • Page 117 The corresponding logs in the CPS/IDS Diagnostic Log-example are ...001B..KION (510) If a Technical Alarm occurs, the first recommended remedy is to power-cycle the KION / KION-i workstation. Together with the Technical alarm logs, there are some ”Additional logs” created, see below. These...
  • Page 118 However, it may also indicate that the • 605 – MGI: O2_MODULE_ERROR KION Monitor has been moved between different KION workstations and thus been connected to KION ALARM DISP ERR (830) different multigas analyzers.
  • Page 119 Diagnostic log table Cause Remedy ... 00 01 ... ALA: DIAG_STARTUP_CPU_TEST_FAILED Fault: Hardware failure. Description: CPU is not working during startup hardware test. Technical alarm is generated. What to do: Replace PC 1672 Control Panel..00 02 ... ALA: DIAG_STARTUP_RAM_TEST_FAILED Fault: Hardware failure.
  • Page 120 Circular buffer holds 10 CAN-messages. What to do: If this log is repeted several times; check CAN communicating units, i.e. microprocessor controlled PC boards, multigas analyzer, KION Monitor and DuoView. Also check PC board- and cable connectors. Report to EM-HSC.
  • Page 121 What to do: Replace PC 1672 Control Panel. If this log is repeted several times; check CAN communicating units, i.e. microprocessor controlled PC boards, multigas analyzer, KION Monitor and DuoView. Also check PC board- and cable connectors. Report to EM-HSC.
  • Page 122 ... 00 18 ... ALA: DIAG_LOW_BATTERY_CAPACITY Fault: Low Battery Capacity. Description: Low Battery Capacity detected at startup. What to do: Allow the batteries to charge during 6 hours. Check / replace internal batteries..00 19 ... ALA: Fault: Internal batteries not possible to charge fully. DIAG_NOT_POSSIBLE_TO_LOAD_FULLY Description: The 24 V-voltage does not increases after 1 hour charge or is overcharged during more than 2.5 hours.
  • Page 123 ... 00 1D ... ALA: DIAG_PANEL_NOT_RESPONDING Fault: PAN is not responding. Description: No STATUS_REPLY is received from this node on the STATUS_REQUEST message within 3.3 seconds. Technical alarm is generated. What to do: Check that the PAN-PROM is correctly mounted Replace PC 1672 Control Panel.
  • Page 124 ... 00 26 ... ALA: Fault: MEA is not in the same state as ALA. DIAG_MEASURE_NOT_FULLY_OPERATIONA Description: MEA is in Standby when ALA is in On (or vice versa) for more than 3.3 seconds. Technical alarm is generated. What to do: Check if the Power switch is faulty and stuck between its fixed positions.
  • Page 125 +24V_VALVE power supply connected and with the battery drawer opened. • Switch the KION workstation to Standby. 10 GND • Check the voltage levels in connector P59 on PC 1675 Power Supply.
  • Page 126 ... 00 2F ... ALA: Fault: Failure in the internal battery charging voltage. DIAG_LOW_BATTERY_STARTUP_VOLTAGE Description: The charging voltage is too low (when running on mains power) during startup hardware test. What to do: Check if +24V_PTC is available at P59 on PC 1675 Power Supply: •...
  • Page 127 Description: The PuC/Calibration is not finished or interrupted correctly within 3 seconds when switching from Standby to On in PuC/Calibration mode. Technical alarm is generated. What to do: Restart the KION workstation and redo a complete Calibration and PuC..00 3C ... ALA: DIAG_AD_CONVERTER_READ_ERROR Fault: A/D converter hardware failure.
  • Page 128 Circular buffer holds 10 CAN-messages. What to do: If this log is repeted several times; check CAN communicating units, i.e. microprocessor controlled PC boards, multigas analyzer, KION Monitor and DuoView. Also check PC board- and cable connectors. Report to EM-HSC.
  • Page 129 ... 00 78 CON: DIAG_SW_INFO Fault: Internal program error. Description: Debugging diagnostic log regarding software. In some cases also error information, refer to sub data below. What to do: Check in sub data if the diagnostic log contains any information indicating Sub data: an error.
  • Page 130 ... 00 79 ... CON: DIAG_UNEXPECTED_SW_ EVENT Fault: Internal program error. Description: Unrecoverable error has occurred and the CON software has restarted. The processor load has reached its maximum limit (red_error). What to do: Report to EM-HSC..00 B9 ... CON: DIAG_SOFTWARE_ VERSION Description: Tells what version of CON and MEA software the system contains.
  • Page 131 ... 00 CB … CON: DIAG_FGAS_VALVE_CLOSED_ Fault: Fresh gas step motor “closed”- sensor is not working properly. DETECTION_FAILURE Description: The step motor is demanded to close before zeroing of the inspiratory fresh gas flow transducer, but no signal that the step motor is closed is detected. Further attempts to perform zeroing is then made during next expiration phase.
  • Page 132 ... 00 02 Pre-use check aborted Switching Breathing system: ... 01 xx = Ventilation mode switch or Standby ... 02 xx = ON Standby ... 01 11 Circle system, Manual ventilation ... 02 11 ... 01 12 Circle system, Volume control ...
  • Page 133 ... 00 E7 ... CON: DIAG_ HERC_TIMEOUT Fault: KION Monitor do not respond during PuC or Calibration. Description: The KION Monitor do not respond to commands within one second when performing a PuC or Calibration. What to do: Change KION Monitor and check if error disappears Check the function of the monitor docking station e.g by connecting an...
  • Page 134 ... 00 FA ... CON: Fault: Internal program error. DIAG_BREATH_PHASE_FAILURE_SCON_ST Description: The software has detected a breathing phase synchronization failure and has been synchronized again. A new expiration has been generated to synchronize the software processes to solve this situation. What to do: Single event: Report to EM-HSC.
  • Page 135 What to do: Perform a Calibration and a PuC. Restart the KION workstation and check that the diagnostic log is not reproduced. Replace PC 1750 Transducer if a digit is present in A, C or D.
  • Page 136 If not, a diagnostic log is written. What to do: Perform a Calibration and a PuC. Restart the KION workstation and check that the diagnostic log is not reproduced. Replace PC 1750 Transducer if a digit is present in A, C or D.
  • Page 137 What to do: Perform a Calibration and a PuC. Restart the KION workstation and check that the diagnostic log is not reproduced. Replace PC 1750 Transducer if a digit is present in B, C or D.
  • Page 138 ... 26 AE CAL_ERR_START_P_TOO_LOW Fault: PuC technical error code 9902. Large leakage, disconnect. The volume could not be calculated, the test pressure was not reached in 15 seconds. The fresh gas filling flow was 20 l/min. What to do: Refer to section “If the Pre-use check fails”..
  • Page 139 ... 01 07 … CON: Fault: “Leakage manual ventilation” test failed during PuC. DIAG_PUC_HANDVENT_LEAKAGE_FAILURE Description: The test pressure is 25 cmH2O. What to do: Refer to section “If the Pre-use check fails” in this chapter and to information regarding “Leakage manual ventilation” in chapter “Service procedures”, Sub data: section “Pre-use check”.
  • Page 140 ... 01 0A … CON: Fault: “Checking pressure transducers” test failed during PuC. DIAG_PUC_QCHECK_EXP_TRANSDUCER Description: A comparison of each pressure transducer is performed. The first step is to build up pressure in the system with a fresh gas flow of 18 l/min until the Insp.
  • Page 141 ...01 0E … CON: Fault: The calibration of the fresh gas flow transducer failed during the “Checking flow DIAG_PUC_FGAS_TRANSDUCER_CAL_FAIL transducers” test in the PuC. Refer to information regarding “Checking flow transducers” in chapter “Service procedures”, section “Pre-use check”. Valve settings during the fresh gas flow transducer calibration in PuC: Valve Name of valve Open/Closed...
  • Page 142 ... 00 0D CAL_FGAS_GAIN_FAIL Fault: The gain calibration of the fresh flow gas transducer failed. CON is responsible for calibration of this transducer. Description: The fresh gas flow from the AIR/N2O or O2 gas modules are 5 l/min (target value) during the gain calibration of the fresh gas flow transducer E2- potentiometer.
  • Page 143 ... 00 0A CAL_EXP_OFFSET_MEA_FAIL Fault: The offset calibration of the Exp. flow transducer failed. MEA is responsible for calibration of this transducer. Description: The flow is zero (target value) during offset calibration of the Exp. flow transducer E2-potentiometer. The Exp. flow transducers E2-potentiometers are adjusted during calibration until the measured flow is close to the target value.
  • Page 144 ... 01 10 … CON: Fault: The Bellows position sensor is not working. The Checking bellows level DIAG_PUC_BIBD_SHOWS_ALWAYS_EMPTY detector-test fails. Description: When the Bellows position sensor has been calibrated, a test is made to check that the sensor detects that the bellows is in top position. When the bellows moves to top position and the sensor cannot detect this position, this diagnostic log is written.
  • Page 145 ... 00 0B CAL_BIB_DETECTOR_CALIB_FAIL Fault: Failed to calibrate Bellows position sensor. Description: The difference between the E2-potentiometer value for empty bellows and full bellows is less than 5 units. The difference value is shown in the Exp. minute volume display. What to do: Check that nothing is obstructing/disturbing the sensor.
  • Page 146 ... 01 13 … CON: Fault: Failed to pressurize system to appropriate level during mushroom valve test in DIAG_PUC_MUSHROOM_PRESSURIZING_F PuC. The Checking mushroom valves-test fails. AILURE Description: Refer to information regarding “Checking mushroom valves” in chapter “Service procedures”, section “Pre-use check”. During the mushroom valve test in PuC, the mushroom valves are pressurized on one side.
  • Page 147 ... 01 14 … CON: Fault: A mushroom valve leakage has been detected during the PuC. The Checking DIAG_PUC_MUSHROOM_LEAKAGE_BEFOR mushroom valves-test fails. E_OPEN_FAILURE Description: Refer to information regarding “Checking mushroom valves” in chapter “Service procedures”, section “Pre-use check”. During the mushroom valve test in PuC, the mushroom valves are pressurized on one side.
  • Page 148 ... 01 15 … CON: Fault: The pressure is not consistent on both of the sides of the mushroom valve, DIAG_PUC_MUSHROOM_LEAKAGE_AFTER_ despite that the mushroom valve should have opened , when tested in PuC. The OPEN_FAILURE Checking mushroom valves-test fails. Description: Refer to information regarding “Checking mushroom valves”...
  • Page 149 ... 00 05 MUSH_HAND_OPEN ... 00 0B UNI_DIRECTION_VALVE OV12 ... 01 16 … CON: Fault: The hardware high pressure alarm is not working when tested in PuC. The DIAG_PUC_HIGH_PRS_ALARM_FAILURE. Checking alarm detectors-test fails. Description: Refer to information regarding “Checking alarm detectors” in chapter “Service procedures”, section “Pre-use check”.
  • Page 150 ... 01 19 … CON: Fault: Calibration of pressure transducer 3 fails (PEEP). DIAG_CAL_PRS_TRANSDUCER_PEEP_FAIL Sub data: Description: Refer to information regarding “Calibrating pressure transducers” in chapter “Service procedures”, section “Calibration”. CON is responsible for calibration of this transducer..00 0A CAL_PRS_OFFSET_INIT_FAIL Fault: Failed to write data to the PEEP pressure transducer E2-potentiometer memory.
  • Page 151 ... 00 0F CAL_PRS_GAIN_FAIL Fault: The gain calibration of the PEEP pressure transducer failed. Description: The operator is demanded to pressurize the system by setting a flow using the Fresh Gas Flow knob and to enter the pressure value read on the calibration manometer using the Preset O 2 Conc.
  • Page 152 ... 00 0F CAL_PRS_GAIN_FAIL Fault The gain calibration of the EXP pressure transducer failed. Description: The drive gas regulates a stable system pressure of 40-50cmH2O, with the already calibrated PEEP pressure transducer as reference, during gain calibration of the EXP pressure transducer. The EXP transducers E2-potentiometers are adjusted during calibration until the transducer value is close to system pressure.
  • Page 153 ... 00 0B CAL_PRS_OFFSET_FAIL Fault: The first offset calibration of the INSP pressure transducer failed. Description: The system pressure is zero during offset calibration of the INSP pressure transducer E2-potentiometer. The INSP pressure transducers E2- potentiometers are adjusted during calibration until the transducer value is close to zero (+15cmH20 with PC1750C).
  • Page 154 ... 00 0D CAL_PRS_OFFSET2_FAIL Fault: The second offset calibration of the INSP pressure transducer failed. Description: The offset adjustments of the INSP pressure transducer E2- potentiometers is repeated but with a negative offset (-25 cmH2O or 10 cmH2O with PC1750C) to enable measurement of negative pressures. Displays on Control panel: The Tidal Volume display shows the target value: 170 (A/D value for 25 cmH2O).
  • Page 155 ... 00 0D CAL_PRS_OFFSET2_FAIL Fault: The second offset calibration of the MAN pressure transducer failed. Description: The offset adjustments of the MAN pressure transducer E2- potentiometers is repeated but with a negative offset (-25 cmH2O or -10 cmH2O with PC1750C) to enable measurement of negative pressures. Displays on Control panel: The Fresh Gas Flow digit display shows the pressure measured by the INSP pressure transducer until a stable pressure is reached.
  • Page 156 ... 00 02 NOT_STABLE_PRESS_TO_FULFILL_MANBA The PEEP pressure is not within -1 cmH2O to 0.5 cmH2O as required to fulfill the first G_OFFSET_CAL_1 offset calibration of the MAN pressure transducer. Stable Pressure is assumed when pressure is within -1 cmH2O to 0.5 cmH2O during 4 seconds.
  • Page 157 ... 00 13 NOT_STABLE_PRESS_TO_FULFILL_EXP_IN The PEEP pressure is not stable enough to fulfill the first gain calibration of the EXP SP_GAIN_CAL_1 and INSP pressure transducer. The pressure should be 6/7 x target value. The target value is the calibration pressure set with the Fresh Gas Flow knob and measured with the calibration manometer (40 –...
  • Page 158 ... 01 27 … CON: Fault: The system is not evacuated within 2 seconds when a high pressure DIAG_EMERGENCY_TOO_LONG_INSP_PRS emergency situation occurred. Description: The measured INSP pressure when the emergency situation occurred can be read in sub data. What to do: Check that EVAC system is not blocked.
  • Page 159 Circular buffer holds 10 CAN-messages. What to do: If this log is repeted several times; check CAN communicating units, i.e. microprocessor controlled PC boards, multigas analyzer, KION Monitor and DuoView. Also check PC board- and cable connectors. Report to EM-HSC.
  • Page 160 What to do: Replace PC 1672 Control Panel. If this log is repeted several times; check CAN communicating units, i.e. microprocessor controlled PC boards, multigas analyzer, KION Monitor and DuoView. Also check PC board- and cable connectors. Report to EM-HSC.
  • Page 161 … 01 4B … PAN: Fault: ALA is not responding. DIAG_ALARM_SUBSYSTEM_NOT_RESPOND Description: PAN is continuously sending a STATUS_REQUEST message to ALA and waits for the acknowledge STATUS_REPLY message. This message is not received within 2 seconds. What to do: Check / replace the ALA-PROM. Replace PC 1672 Control Panel.
  • Page 162 Circular buffer holds 10 CAN-messages. What to do: If this log is repeted several times; check CAN communicating units, i.e. microprocessor controlled PC boards, multigas analyzer, KION Monitor and DuoView. Also check PC board- and cable connectors. Report to EM-HSC.
  • Page 163 Note: This diagnostic log may appear now and then, but will impact functionality only if repeted several times in a row. What to do (Only if repeted): Check if the multigas analyzer is displaying concentration values correctly on the KION Monitor. Troubleshoot the multigas analyzer: – Function check. – Calibration.
  • Page 164 ... 02 5C ... MGI: DIAG_CHECKSUM_ERROR Fault: Checksum error in response message. Description: The checksum in received message from multigas analyzer is not correct. What to do: Communication error between the multigas analyzer and PC 1747. Check RS232 cable and connectors. Troubleshoot the multigas analyzer.
  • Page 165 ... 02 61 ... MGI: Fault: The multigas analyzer has stopped sending patient data. DIAG_PATIENT_DATA_TIMEOUT_ERROR Description: No patient data is received from the multigas analyzer within 1.5 seconds. The multigas analyzer should send patient data with 1 Hz. What to do: Communication error between the multigas analyzer and PC 1747.
  • Page 166 Troubleshooting KION / KION-i Notes 6 - 72 E382 E392E 061 01 02 02 Siemens-Elema AB...
  • Page 167 KION / KION-i workstation. Required equipment ..........7 - 2 Make sure to prepare the KION / KION-i Handling PC boards ..........7 - 2 workstation properly before disassembling and Twelve months maintenance ........ 7 - 3 assembling.
  • Page 168 ”Twelve months maintenance” described in this • Loctite® 243. chapter, a routine cleaning must be performed. Refer to chapter ”Routine cleaning” in the ”KION / KION-i – Operating Manual” for details. Handling PC boards • The internal battery, and the extra internal battery if KION workstations delivered before fitted, shall be replaced every three years.
  • Page 169 V. O-rings 5.3 x 2.4 for the vaporizer valve. Backup gas supply manifold maintenance If the KION / KION-i workstation is equipped with a Backup gas supply manifold, a spare parts kit containing 4 gas inlet filters is required during the ”Twelve months maintenance”.
  • Page 170 • Disassembling and assembling of the workstation is required when replacing parts included in the ”Maintenance kit 12 months for KION”. If not stated otherwise, refer to chapter "Disassembling and assembling" for instructions. • The letters A – V in the text below refers to the description of the Maintenance kit on page 7 - 3.
  • Page 171 KION / KION-i Maintenance F. Diaphragms for gas modules with metal nozzle unit (Gas modules Type I). G. O-rings 6.1 x 1.6 for gas modules with metal nozzle unit (Gas modules Type I). H. Washers for gas modules with metal nozzle unit (BP gas modules Type I).
  • Page 172 O. Valve assembly plate on the patient cassette. Clean the patient cassette (including the new valve assembly plate and the flow transducer silicone muff) before assembling. For cleaning instructions, refer to the ”KION / KION-i – Operating Manual”, chapter "Routine cleaning". 7 - 6 Siemens-Elema AB...
  • Page 173 KION / KION-i Maintenance Vaporizer magazine Replace: P. O-ring 9.3 x 2.4 for the vaporizer magazine. Apply a thin layer of special grease on the O-ring. Q. O-ring 36.2 x 3.0 for the vaporizer magazine. Apply a thin layer of special grease on the O-ring.
  • Page 174 Maintenance KION / KION-i Dust filter • Check the dust filter (1) inside the trolley cover. • Clean the dust filter if it is clogged. The dust filter can be rinsed in water. Shake out all remaining water. Make sure that no water remains in the filter.
  • Page 175 KION / KION-i Maintenance • Connect gas supply (from the hospital central gas supply) to all three gas inlets on the KION / KION-i workstation. • Check if there is a leakage through the one-way valves (OV5–OV8) in all four yokes. Cover the gas inlet channel in each yoke with a finger and check if there is a pressure built-up under the finger.
  • Page 176 Maintenance KION / KION-i Checking pressure regulator REG 1 • Check and if required adjust the Mushroom valve control gas supply pressure delivered by REG 1. The pressure delivered by REG1 should be set to 20 kPa. For the check and adjustment of REG 1, use to the tool “Pressure Tester 0.2 bar regulator”, P/N 65 62...
  • Page 177 KION Monitor shows “100%“. KION / KION-i workstation. For details, refer to the ”KION / KION-i – Operating Manual”, chapter ”Six- • Disconnect mains power to make the KION / KION- month maintenance”, section ”Checking the i workstation run on the internal battery.
  • Page 178 (spare parts) are not supplied by Siemens. They must be purchased locally. Tested batteries for use in the • Run the KION / KION-i workstation on the internal KION / KION-i workstation are listed below. No other battery (with mains power disconnected) until the batteries must be used.

  • Page 179: Index

    Siemens shall be permitted to perform installation, service or maintenance of the KION / KION-i workstation. Make sure to prepare the KION / KION-i workstation properly before disassembling and assembling. Refer to section ”Hazard notices” in chapter ”Important”. Any service or maintenance must be noted in a log book.
  • Page 180 Index KION / KION-i Covers ........4-3 CPS network PCB ....4-6, 9-1 AC/DC Converter ....2-3, 3-2, 4-5 CPS/IDS Diagnostic log ..6-19, 6-20 Accessory shelf ..... 2-2, 3-27 CPS-SW ......... 5-16 Additional logs ....... 6-23 Cuffs ........4-12 ALA ........
  • Page 181 OV5-8 ........3-26, 4-24, 7-9 KION Monitor ......2-2, 2-7, 3-24 OV9-11 ........4-15 KION MONITOR-SW ..... 5-16 OV12 ........3-21 KION MultiGas 2000 ....3-25, 4-23, 5-19 Overflow screen ....2-2 KION MultiGas+ ....3-25, 4-23, 5-19 PAN ........2-10 Leakage ......... 6-6 PAN-PROM ......
  • Page 182 Index KION / KION-i PC 1752 Position sensor ..3-9, 4-13 PC 1753 DC/DC Converter ..2-3, 3-4, 4-6 Safety inspection ....7-11 PC 1754 Connector ....2-3, 3-3, 4-6, 9-1 Safety valves ......3-8, 4-8 PC 1755 Patient cassette SDC-SW .........
  • Page 183 KION / KION-i Circuit diagram ..........9 - 3 workstation. PC 1856 Connector Make sure to prepare the KION / KION-i workstation properly before disassembling and Layout ............. 9 - 5 assembling. Refer to section ”Hazard notices” in Circuit diagram ..........
  • Page 184 PC 1754 Connector – Layout...
  • Page 185 PC 1754 Connector – Circuit diagram, page 1 (2)
  • Page 186 PC 1754 Connector – Circuit diagram, page 2 (2)
  • Page 187 PC 1856 Connector – Layout...
  • Page 188 PC 1856 Connector – Circuit diagram, page 1 (2)
  • Page 189 PC 1856 Connector – Circuit diagram, page 2 (2)
  • Page 190 PC 1761 MIB Connector – Layout PC 1843 MIB Connector 2 – Layout...
  • Page 191 PC 1761 MIB Connector – Circuit diagram...
  • Page 192 PC 1843 MIB Connector 2 – Circuit diagram...
  • Page 193 PC 1733 Interconnection – Layout...
  • Page 194 PC 1733 Interconnection – Circuit diagram, page 1 (3)
  • Page 195 PC 1733 Interconnection – Circuit diagram, page 2 (3)
  • Page 196 PC 1733 Interconnection – Circuit diagram, page 3 (3)
  • Page 197 PC 1796 Interconnection – Layout...
  • Page 198 PC 1796 Interconnection – Circuit diagram, page 1 (3)
  • Page 199 PC 1796 Interconnection – Circuit diagram, page 2 (3)
  • Page 200 PC 1796 Interconnection – Circuit diagram, page 3 (3)
  • Page 201 GAS EVACUATION USER INTERFACE VAPORIZER SECTION GAS DISTRIBUTION BLOCK VAPORIZER EVAC MAGAZINE K IO N PC 1796 INTER- FRESH GAS KION MONITOR INSPIRATORY PRESSURE CONNECTION CONTROL CONTAINER PC 1737 MEASURING PIVap N 2 O PC 1730 CONTROL GAS SELECTION VALVES INSP.
  • Page 202 SENSOR BATTERY CABLE CONNECTOR P123 BATTERY DRAWER N123 Microprocessor program AC/DC CONVERTER EXTRA INTERNAL BATTERY INTERNAL BATTERY ELECTRONIC BATTERY 6.3 A 6.3 A CABLE INTERCONNECTION Electronic interconnection - With CPS Network PCB - For KION with S/N 03645 or lower...
  • Page 203 SENSOR CONNECTOR P123 BATTERY DRAWER N123 Microprocessor program AC/DC CONVERTER EXTRA INTERNAL BATTERY INTERNAL BATTERY ELECTRONIC BATTERY 6.3 A 6.3 A CABLE INTERCONNECTION Electronic interconnection - With IDS Network PCB - For KION / KION-i with S/N 03646 or higher...
  • Page 204 Diagrams KION / KION-i Notes E382 E392E 061 01 02 02 9 - 22 Siemens-Elema AB...
  • Page 205 Dark green (Oxygen) supply. Refers to section number in chapter Description of functions. Grey Air supply. Details of this block can be different on older KION Systems. Refer to chapter Description of functions. Blue O (Nitrous oxide) O supply. Yellow Air/O Drive gas.
  • Page 206 KION / KION-i Notes Notes E382 E392E 061 01 02 02 Siemens-Elema AB...
  • Page 207 Order No.: 64 08 780 E392E E382 E392E 061 01 02 02 © Siemens-Elema AB, Electromedical Systems Division, 1999-2003. All rights reserved. No part of this publication may Printed in Sweden be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, Price group: 7 photocopying, recording, or otherwise, without the prior permission of the copyright owner in writing.

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