Emerson M200-01200024A10101AB100 Quick Start Manual

Emerson M200-01200024A10101AB100 Quick Start Manual

Frame sizes 1 to 4
Quick Start Guide
Unidrive M200/201
Frame sizes 1 to 4
Flexible machine integration
through communications
Part Number: 0478-0038-06
Issue: 6
Table of Contents
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Summary of Contents for Emerson M200-01200024A10101AB100

  • Page 1 Quick Start Guide Unidrive M200/201 Frame sizes 1 to 4 Flexible machine integration through communications Part Number: 0478-0038-06 Issue: 6...
  • Page 2 This guide is intended to provide basic information required in order to set-up a drive to run a motor. For more detailed installation information, please refer to the Unidrive M200 / 201 User Guide which is available to download from: http://www.emersonindustrial.com/en-EN/controltechniques/downloads/userguidesandsoftware/ Pages/downloads.aspx.
  • Page 3: Table Of Contents

    Contents Product information ..................5 Ratings ........................5 Options ......................6 Mechanical installation ................7 Electrical installation .................10 AC supply requirements ..................10 External braking resistor ..................10 Ground leakage ..................... 12 Control terminal configurations and wiring ............. 13 EMC ........................23 Keypad and display ...................25 Saving parameters ....................
  • Page 4 Declaration of Conformity Control Techniques Ltd Moteurs Leroy-Somer The Gro Usine des Agriers Newtown Boulevard Marcellin Leroy Powys CS10015 16915 Angoulême Cedex 9 SY16 3BE France This declaration applies to the Unidrive-M product range comprising model numbers listed below: Model Interpretation Format: Xaaa-bbc ddddde Format: Xaa-bbc ddddde...
  • Page 5: Product Information

    Product information Ratings Nominal cable size Max input Output current fuse rating Max. European Input cont Max. phases input cont Nominal Motor Model 1 Ph 3 Ph Input Output Input Output current output power power current 01100017 0.25 0.33 01100024 11.1 0.37 01200017...
  • Page 6: Options

    Figure 1-1 Model number structure Derivative Electrical Specifications M200 - 00073 Product line: Drive Format : A – AC in AC out Frame size: Voltage rating Current Rating : 1 - 100 V (100 - 120 ± 10 %) Heavy Duty current rating x10 2 - 200 V (200 - 240 ±...
  • Page 7: Mechanical Installation

    Table 2-2 AI Backup adaptor Type Option module Name Further Details Communications AI-485 Adaptor See Drive User Guide AI-Backup Adaptor Backup AI-Smart Adaptor Mechanical installation The drives can be panel mounted with 0 mm space between the drives. For further information on mechanical installation refer to the Drive User Guide.
  • Page 8 Derating for reduced clearances is to be applied in addition to the derating for increased NOTE switching frequency if operating above 3 kHz. Refer to the Drive User Guide for the current derating due to an increase in switching frequency. If Din rail mounting is used in an installation, then mounting screws should be used to NOTE secure the drive to the back plate.
  • Page 9 Figure 3-1 Feature diagram (size 2 shown) 1. Rating label (On side of drive) 2. Identification label 4. Relay connections 5. Control connections 6. Braking terminal 7. Internal EMC filter screw 8. DC bus + 9. DC bus - 10. Motor connections 11.
  • Page 10: Electrical Installation

    Electrical installation An overlay of the electrical connections / terminals is included on the back page of this manual. AC supply requirements Voltage: 100 V drive: 100 V to 120 V ±10 % 200 V drive: 200 V to 240 V ±10 % 400 V drive: 380 V to 480 V ±10 % Number of phases: 3...
  • Page 11 Table 4-2 Braking resistor resistance and power rating (200 V) Minimum Instantaneous Continuous Model resistance* power rating power rating Ω 01200017 0.25 01200024 0.37 01200033 0.55 01200042 0.75 02200024 0.37 02200033 0.55 02200042 0.75 02200056 02200075 03200100 04200133 04200176 Table 4-3 Braking resistor resistance and power rating (400 V) Minimum Instantaneous Continuous...
  • Page 12: Ground Leakage

    Ground leakage The ground leakage current depends upon whether the internal EMC filter is installed or not. The drive is supplied with the filter installed. Instructions for removing the internal filter are given in section 4.5.1 Internal EMC filter on page 23. With internal filter installed: Size 1: 2.5 mA* AC at 230 V 50 Hz (line to line supply, star point ground)
  • Page 13: Control Terminal Configurations And Wiring

    4.3.1 Use of residual current device (RCD) There are three common types of ELCB / RCD: 1. AC - detects AC fault currents 2. A - detects AC and pulsating DC fault currents (provided the DC current reaches zero at least once every half cycle) 3.
  • Page 14 Otherwise, the parameter will return to its pre altered value on exit from edit mode. All parameters are saved if this parameter changes. Figure 4-1 Pr 00.005 = AV (50 Hz) Voltage speed reference input (AI 1) + 10 V output Voltage speed reference input (AI 2) Analog output 1...
  • Page 15 Figure 4-2 Pr 00.005 = AV (60 Hz) Voltage speed reference input (AI 1) + 10 V output Voltage speed reference input (AI 2) Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Not stop Jog forward Analog input 1/ input 2 select Figure 4-3 Pr 00.005 = AI (50 Hz)
  • Page 16 Figure 4-4 Pr 00.005 = AI. (60 Hz) Current speed Current speed reference reference input input (AI 1) + 10 V output Voltage speed reference input (AI 2) Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Not stop Jog forward Analog input 1/...
  • Page 17 Figure 4-6 Pr 00.005 = AV.Pr (60 Hz) Voltage speed reference input (AI 1) + 10 V output Reference select Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Terminal 5 Terminal 14 Reference selected Not stop Analog reference 1* Preset speed 2* Preset speed 3*...
  • Page 18 Figure 4-8 Pr 00.005 = AI.Pr (60 Hz) Current speed Current speed reference reference input input (AI 1) + 10 V output Reference select Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Not stop Terminal 5 Terminal 14 Reference selected Analog reference 1* Preset speed 2*...
  • Page 19 Figure 4-10 Pr 00.005 = Preset (60 Hz) Voltage speed reference input (AI 1) + 10 V output Reference select Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Terminal 5 Terminal 14 Reference selected Not stop Preset speed 1* Preset speed 2* Preset speed 3*...
  • Page 20 Figure 4-12 Pr 00.005 = Pad.Ref (50 Hz & 60 Hz) Voltage speed reference input (AI 1) + 10 V output Voltage speed reference input (AI 2) Analog output 1 (motor frequency) + 24 V output Digital output (zero frequency) Drive enable Run forward Run reverse...
  • Page 21 Figure 4-14 Pr 00.005 = E.Pot (60 Hz) Voltage speed reference input (AI 1) + 10 V output DOWN When Pr 00.005 is set to E.Pot, the following parameters may need to be adjusted: • Motorized pot up/down rate (s/100 %)* Analog output 1 •...
  • Page 22 Figure 4-16 Pr 00.005 = torque (60 Hz) Current speed Current speed reference reference input input (AI 1) + 10 V output Torque reference input (AI 2) When torque mode is selected and the drive is connected to an unloaded motor, the motor speed may increase rapidly to the maximum speed (Pr 00.002 +10 %) WARNING...
  • Page 23: Emc

    Figure 4-18 Pr 00.005 = Pid (60 Hz) When Pr 00.005 is set to Pid, the following parameters may need to be adjusted: 4 - 20 mA PID PID feedback • PID proportional gain* input (AI 1) feedback input • PID integral gain* + 10 V output •...
  • Page 24 Figure 4-19 Removal of the internal EMC filter (size 2 shown) To electrically disconnect the internal EMC filter, remove the screw as shown above (1). 4.5.3 Further EMC precautions Further EMC precautions are required if more stringent EMC emission requirements apply: •...
  • Page 25: Keypad And Display

    Keypad and display The keypad and display provide information to the user regarding the operating status of the drive and trip codes, and provide the means for changing parameters, stopping and starting the drive, and the ability to perform a drive reset. Figure 5-1 Unidrive M200 keypad detail Figure 5-2 Unidrive M201 keypad detail V A Hz rpm %...
  • Page 26: Saving Parameters

    Saving parameters When changing a parameter in Menu 0, the new value is saved when pressing the Enter button to return to parameter view mode from parameter edit mode. If parameters have been changed in the advanced menus, then the change will not be saved automatically.
  • Page 27: Basic Parameters (Menu 0)

    Basic parameters (Menu 0) Menu 0 is used to bring together various commonly used parameters for basic easy set up of the drive. All the parameters in Menu 0 appear in other menus in the drive (denoted by {…}). Menus 22 can be used to configure the parameters in Menu 0.
  • Page 28 Range Default Parameter Type RFC-A RFC-A Catch A Spinning dis (0), Enable (1), Fr.Only (2), 00.033 dis (0) Motor Rv.Only (3) Input (0), th.Sct (1), th (2), 00.034 Digital Input 5 Mode Input (0) th.Notr (3), Fr (4) Digital Output 1 00.035 0 to 21 RW Num...
  • Page 29 Range Default Parameter Type RFC-A RFC-A 4 (0), 5 (1), 6 Sensorless Mode 00.067 (2), 8 (3), 12 (4), 4 (0) ms Filter 20 (5) ms 00.069 Spin Start Boost 0.0 to 10.0 RW Num Action on Trip 00.076 0 to 31 RW Num ND NC PT US Detection Maximum Heavy...
  • Page 30 Figure 6-1 Menu 0 logic diagram Analog input 1/ input 2 select Analog reference 00.016 Analog input Analog input 1 1 mode Analog input 2 01.050 01.015 01.050 Bipolar >1 Reference Drive Enable Configuration 00.017 00.005 Preset frequency reference Preset 00.018 Reference 1 AV.Pr...
  • Page 31 OL, RFC-A> AT ZERO TORQUE FREQUENCY FREQUENCY FORWARD REVERSE Analog outputs Digital output Maximum Reference Clamp Ramp 00.002 Enable Minimum 00.029 Reference Clamp Torque Mode 04.011 Selector 00.001 00.033 RFC-A mode only Motor parameters 00.006 ~ 00.009 Ramps Motor Rated Current Motor Rated Speed RFC-A Frequency-loop Motor Rated Voltage...
  • Page 32: Unidrive M200/201 Parameter Descriptions

    Unidrive M200/201 parameter descriptions Key: Read / Read Number Binary Text string Filtered Write only parameter parameter parameter Protected Rating Power-down default User save DE Destination copied parameter dependent save value 00.001 {01.007} Minimum Reference Clamp ±VM_NEGATIVE_REF_CLAMP1 Hz 0.00 Hz RFC-A Set Pr 00.001 at the required minimum output frequency of the drive for both directions of rotation.
  • Page 33 00.004 {02.021} Deceleration Rate 1 ±VM_ACCEL_RATE s/100 Hz 10.0 s/100 Hz RFC-A Set Pr 00.004 at the required rate of deceleration. Note that larger values produce lower deceleration. The rate applies in both directions of rotation. 00.005 {11.034} Drive Configuration AV (0), AI (1), AV.Pr (2), AI.Pr (3), Preset (4), Pad (5), Pad.Ref (6), AV (0)*...
  • Page 34 00.006 {05.007} Motor Rated Current Maximum Heavy 0.00 to VM_RATED_CURRENT A Duty Rating A RFC-A The rated current parameter must be set to the maximum continuous current of the motor (taken from the name plate). The motor rated current is used in the following: •...
  • Page 35 00.010 {11.044} User Security Status LEVEL.0 (0), ALL (1), r.only.0 (2), LEVEL.0 (0) r.only.A (3), Status (4), no.Acc (5) RFC-A This parameter controls access via the drive keypad as follows: Value Text Function All writable parameters are available to be edited but only parameters in Menu 0 (LEVEL.0) Menu 0 are visible.
  • Page 36 00.016 {07.007} Analog Input 1 Mode 4-20.S (-6), 20-4.S (-5), 4-20.L (-4), 20-4.L (-3), 4-20.H (-2), 20-4.H (-1), Volt (6) 0-20 (0), 20-0 (1), 4-20.tr (2), 20-4.tr (3), 4-20 (4), 20-4 (5), Volt (6) Defines the mode of analog input 1. The table below gives all the possible analog input modes.
  • Page 37 00.018 {01.021} Preset Reference 1 ±VM_SPEED_FREQ_REF Hz 0.00 Hz RFC-A If the preset reference has been selected (see Pr 00.005), the speed at which the motor runs is determined by these parameters. See Drive Configuration (00.005). 00.025 {11.030} User Security Code 0-9999 RFC-A If any number other than 0 is programmed into this parameter, user security can be applied so that...
  • Page 38 3: Fast ramp with motor voltage boost Fast ramp is linear deceleration at programmed rate, normally used when a braking resistor is installed. Standard ramp is controlled deceleration to prevent DC bus over-voltage trips, normally used when there is no braking resistor installed. If a high motor voltage mode is selected, deceleration rates can be faster for a given inertia but motor temperatures will be higher.
  • Page 39 00.031 {06.001} Stop Mode CoASt (0), rP (1), rP.dc I (2), dc I (3), td.dc I (4), dis (5) rP (1) CoASt (0), rP (1), rP.dc I (2), RFC-A dc I (3), td.dc I (4), dis (5), No.rP (6) Defines how the motor is controlled when the run signal is removed from the drive. Value Text Description...
  • Page 40 00.034 {08.005} Digital Input 5 Mode Input (0), th.Sct (1), th (2), th.Notr Input (0) (3), Fr (4) RFC-A This parameter selects the function of Digital Input 5. Value Text Function Input (0) Digital input Temperature measurement input with short circuit detection th.Sct (1) (Resistance <50 Ω...
  • Page 41 00.036 {07.055} Analog Output 1 Control 0 to 14 RFC-A Defines the functionality of Analog Output 1. Value Description User defined by Analog Output 1 Source A Frequency output Frequency reference Motor speed Current Magnitude Torque output Torque current output Voltage output DC bus voltage (0~800 V) Analog Input 1...
  • Page 42 00.038 {05.012} Autotune 0 to 2 RFC-A 0 to 3 Defines the auto-tune test to be performed. There are two autotune tests available in open loop mode, a stationary and a rotating test. A rotating autotune should be used whenever possible so the measured value of power factor of the motor is used by the drive.
  • Page 43 00.040 {05.011} Number Of Motor Poles Auto (0) to 32 (16) Auto (0) RFC-A Set to the number of poles of the motor. The auto mode calculates the number of motor poles from the settings of Pr 00.007 and Pr 00.039. 00.041 {05.014} Control Mode Ur.S (0), Ur (1), Fd (2), Ur.Auto (3),...
  • Page 44 00.043 {11.025} Serial Baud Rate 300 (0), 600 (1), 1200 (2), 2400 (3), 4800 (4), 9600 (5), 19200 (6), 38400 (7), 19200 (6) RFC-A 57600 (8), 76800 (9), 115200 (10) Defines the serial baud rate of the drive Changing the parameters does not immediately change the serial communications settings. See Reset Serial Communications (00.045) for more details.
  • Page 45 00.046 {12.042} Brake Controller Upper Current Threshold 0 to 200 % 50 % RFC-A Defines the upper current threshold for the brake. See Brake Controller Brake Release in Drive User Guide. 00.047 {12.043} Brake Controller Lower Current Threshold 0 to 200 % 10 % RFC-A Defines the lower current limit for the brake.
  • Page 46 00.051 {12.047} Brake Controller Post-brake Release Delay 0.0 to 25.0 s 1.0 s RFC-A Defines the post-brake release delay. 00.053 {12.047} Brake Controller Initial Direction Ref (0), For (1), Rev (2) Ref (0) RFC-A Defines the initial direction of the brake. Value Text See Brake Controller Brake Release in Drive User Guide.
  • Page 47 If Brake Controller Enable (00.055) = 0, the brake controller is disabled. If Brake Controller Enable (00.055) = 1, the brake controller is enabled with I/O set up to control the brake via the relay output. Drive ok is re-routed to digital I/O. If Brake Controller Enable (00.055) = 2, the brake controller is enabled with I/O set up to control the brake via digital I/O.
  • Page 48 00.067 {03.079} Sensorless Mode Filter 4 (0), 5 (1), 6 (2), 8 (3), 12 (4), RFC-A 4 (0) ms 20 (5) ms Defines the time constant for the filter applied to the output of the frequency estimator system. 00.069 {05.040} Spin Start Boost 0.0 to 10.0 RFC-A...
  • Page 49 00.078 {11.029} Software Version 0 to 999999 RFC-A Displays the software version in the drive. 00.079 {11.031} User Drive Mode OPEn.LP (1) OPEn.LP (1), RFC-A (2) RFC-A RFC-A (2) Defines the mode of the drive. Unidrive M200-201 Quick Start Guide Issue Number: 6...
  • Page 50: Running The Motor

    Running the motor This section takes a new user through all the essential steps to running a motor for the first time. Table 7-1 Open Loop and RFC-A Action Detail Ensure: • The drive enable signal is not given, terminal 11 is open •...
  • Page 51: Diagnostics

    Diagnostics Users must not attempt to repair a drive if it is faulty, nor carry out fault diagnosis other than through the use of the diagnostic features described in this chapter. If a drive is faulty, it must be returned to the supplier of the drive for repair. WARNING Table 8-1 Trip indications Trip...
  • Page 52 Trip Condition Description code Two or more parameters are The dESt trip indicates that destination output parameters of two dESt writing to the same destination or more logic functions (Menus 7 and 8) within the drive are parameter writing to the same parameter. dr.CF Drive configuration Contact the supplier of the drive.
  • Page 53 Trip Condition Description code Over current has been detected in braking IGBT or braking IGBT protection has been activated. Braking IGBT over current Possible cause: OI.br detected: short circuit protection • Check brake resistor wiring for the braking IGBT activated •...
  • Page 54 Trip Condition Description code Soft start relay failed to close, soft Soft start relay in the drive failed to close or the soft start So.St start monitor failed monitoring circuit has failed. Hardware trip has occurred during Hardware trip (HF01 –HF19) has occurred and the drive has St.HF last power down been power cycled.
  • Page 55: Alarm Indications

    Alarm indications In any mode, an alarm is an indication given on the display by alternating the alarm string with the drive status string display. If an action is not taken to eliminate any alarm except "tuning and LS" the drive may eventually trip.
  • Page 56: Nv Media Card Operation

    NV Media Card Operation Figure 9-1 Installing the AI-Backup adaptor (SD Card) 1. Identify the two plastic fingers on the underside of the AI-Backup adaptor (1) - then insert the two fingers into the corresponding slots in the spring-loaded sliding cover on the top of the drive. 2.
  • Page 57: Ul Listing Information

    UL listing information 10.1 General Drive sizes 1 to 4 have been assessed to meet both UL and cUL requirements. UL listings can be viewed online at www.UL.com. The UL file number is E171230. 10.2 Mounting Drives can be installed in the following configurations: •...
  • Page 58: Cul Requirements For Frame Size 4

    10.7 cUL requirements for frame size 4 For frame size 4, models Mxxx-042 00133A, Mxxx-042 00176A, Mxxx-044 00135A and Mxxx-044 00170A, transient surge suppression shall be installed on the line side of this equipment and shall be rated 480 Vac (phase to ground), 480 Vac (phase to phase), suitable for overvoltage category III, and shall provide protection for a rated impulse withstand voltage peak of 6 kV and a clamping voltage of maximum 2400 V.
  • Page 59: Group Installation

    10.11 Group installation 10.11.1 Definition Group Installation Definition: A motor branch circuit for two or more motors, or one or more motors with other loads, protected by a circuit breaker or a single set of fuses. 10.11.2 Limitations on use All motors rated less than 1 hp The drives may be used in group installations where each of the motors is rated 1 hp or less.
  • Page 62 Digital I/O Analog I/O 24 V user Analog input 1+ Digital I/O1 Frequency Zero frequency reference 1 10 V user Digital Input 2 Drive enable Digital input 3 Analog input 2 Frequency Run forward reference 2 Digital input 4 Analog output 1 Run reverse Frequency output Digital input 5...

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