Related Manuals for Bosch Rexroth HQ 5/H
Summary of Contents for Bosch Rexroth HQ 5/H
- Page 1 HQ 5/H, HQ 5/XH Lift transverse unit Assembly instructions Replaces: – 3 842 998 854 3 842 558 544/2017-07 ENGLISH 3 842 998 855...
- Page 2 Our products are subject to a natural process of wear and aging. © This document, as well as the data, specifi cations and other information set forth in it, are the exclusive property of Bosch Rexroth AG.
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Page 3: Table Of Contents
Connecting the transverse section (ST 5/OC: 3 842 546 979, …547 398) 23 7.5.6 Installing the DA 5/… damper 7.5.7 Protective covers for the HQ 5 lift transverse unit 7.5.8 Protective cover cutouts for an HQ 5 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... - Page 4 17.1.1 Implementation in transverse section (TFE 3) 17.1.2 Implementation in longitudinal section (TFE 2) 17.1.3 Outfeeding from longitudinal conveyor (TFE 1) 17.1.4 Infeeding to longitudinal conveyor (TFE 4) Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
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Page 5: About This Documentation
The described danger prevention measures must be observed. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 6: Symbols
If this information is not observed, the product cannot be used and/or operated as designed. Single, isolated step Numbered steps: The numbers indicate that the steps must be performed in sequence. Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 7: Designations
Any use other than that described as intended use is considered to be improper, and is therefore not permitted. Bosch Rexroth AG is not liable for any loss or damage resulting from improper use. The user alone bears any risks associated with improper use. -
Page 8: Personnel Qualifi Cations
A qualifi ed operative must comply with the relevant technical regulations and have the necessary expertise. Bosch Rexroth offers measures to support training in specifi c areas. You can fi nd an overview of the training content online at: http://www.boschrexroth.de/didactic 2.5 General safety instructions... -
Page 9: Product-Specifi C Safety Instructions
EMERGENCY STOP, • After an EMERGENCY STOP or a fault, only switch the system back on when you have established and eliminated the cause of the fault. malfunction 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 10: Personal Protective Equipment
• Prevent cleaning agents from getting into the system. During cleaning • Never use solvents or aggressive cleaning agents. • Do not use a high-pressure cleaner for cleaning. Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 11: Scope Of Delivery
• For offsetting the height difference between the main and transverse section and for the transverse conveying of workpiece pallets when – outfeeding from the main section – infeeding in the main section 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 12: Hq 5/H And Hq 5/Xh Lift Transverse Unit Features
• Pneumatic drive (lifting) / electric drive (transverse conveying). • Conveyor medium: Toothed belt / roller section • Suitable for reverse operation • Cable/plug or terminal box motor connection Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 13: Product Description
557 617-02 Fig. 2: Product description using the HQ 5/XH lift transverse unit as an example 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... - Page 14 ST 5/XH WT 5 ST 5/XH 45x180 Load up to 300 kg* * Observe the conveyor section's permissible section load (see section 16 “Technical data” on page 53) Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
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Page 15: Identifi Cation Of The Product
• Protect the product from environmental infl uences, such as dirt and moisture. • Observe the ambient conditions, see page 53. • Support the product so that there is no load on suspended motors/actuators/ cylinders. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 16: Assembly
Tightening torque: 25 Nm (M8). 7.3 Required tools • Hex wrench SW13. • Hex socket wrenches SW3, SW4, SW5, SW6. • Cross recess screwdriver PZ2 • Rubber mallet • Spirit level Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 17: Symbols Used
Graphical depiction of the designation of components. The letters denote the components mentioned in the accompanying text. Detail view from a different direction, for example, the back or the bottom side of the product. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 18: Installing The Product
• Trailing edge of the roller bearing pedestal before HQ (1) • Leading edge of the roller bearing pedestal after HQ (2) 557 617-05 Fig. 4: HQ 5 lift transverse unit mounting dimensions Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... - Page 19 77.5 442.5 117.5 * For an explanation of the minus values see the directional arrows in Fig. 4 “HQ 5 lift transverse unit mounting dimensions” on page 18. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
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Page 20: Installing The Position Monitoring Kit
Install the proximity switches. Proximity Query switches Upper end position Lower end position 557 617-37 Fig. 5: Installing the position monitoring kit (example shown here with SEW motor mounting) Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... - Page 21 • Protect the cut surface against corrosion! • Re-assemble the resulting individual plates. 557 617-06 Fig. 6: Installing the VE 5/… stop gate on the HQ 5 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
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Page 22: Connecting The Transverse Section (St 5/Xh, St 5/H: 3 842 545 869)
(A, 3 842 545 975). ø8 SW13 =25 Nm ST5/H 557 617-07 Fig. 7: Connecting the transverse section on the HQ 5 (ST 5/XH, ST 5/H: 3 842 545 869) Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 23: Connecting The Transverse Section (St 5/Oc: 3 842 546 979
(A, 2x). ø8 ST5/OC SW13 =25 Nm 557 617-08 Fig. 8: Connecting the transverse section on the HQ 5 (ST 5/OC: 3 842 546 979, …547 398) 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 24: Installing The Da 5
Please note: The stop (B) is no longer required when the lateral guide cover (A) is installed. 577 617-09 Fig. 9: DA 5/… damper on the HQ 5 Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 25: Protective Covers For The Hq 5 Lift Transverse Unit
3 842 545 966 1040 3 842 545 362 3 842 545 966 1040 3 842 545 363 3 842 545 966 1040 3 842 545 403 3 842 545 966 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 26: Protective Cover Cutouts For An Hq 5
fi rst cut through the bar on — the bottom side near the — cutout. — — — — 1040 75.5 — 1040 — 1040 — 53.5 1040 — Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... - Page 27 fi rst cut through the bar on 66.7 the bottom side near the 49.7 cutout. — — 66.7 49.7 — — 1040 98.7 75.5 40.5 1040 66.7 1040 — 75.5 40.5 1040 — 98.7 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
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Page 28: Installing Protective Covers For The Section Ends Of An Hq 5
The spring elements snap into place in the centering lugs of the bearing pedestals. 557 617-13 Fig. 13: Protective covers for the section ends of an HQ 5 Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 29: Hq 5 Lateral Guide Cover
– Cover A with a slot for DA 5/… dampers – Cover B without a slot SW13 =25 Nm SW13 =25 Nm 557 617-14 Fig. 14: HQ 5 lateral guide cover 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 30: Connecting The Product To The Pneumatic System
4 ports must be the same length! Connect the lift transverse unit to the compressed air supply. 557 617-15 Fig. 15: Pneumatic connection (example shown here on HQ 5/XH) Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... - Page 31 Assembly 31/60 1) Not included in the scope of delivery 557 617-16 Fig. 16: Pneumatic connection diagram 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
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Page 32: Making The Electrical Connection To The Product
For motors that come with a fi tted plug, correct the direction of rotation in the control cabinet or at the socket contact (socket side). This makes replacement easier. Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... - Page 33 1U2 1V2 1W2 2U1 2V1 2W1 2U1 2V1 2W1 1U1 1V1 1W1 1U1 1V1 1W1 Installation_DY Fig. 18: Delta/wye connection diagrams Installation_IEC Fig. 19: Optional motor connection with plug 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
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Page 34: Start-Up
• Only start up the product if all safety equipment has been installed in the system and is functional. • Only start up a product that has been completely installed. Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 35: Residual Risks
The lift transverse unit is not designed for use in work areas. Further constructive measures are to be taken by the user for its use in work areas. 1, 2 4, 5, 6 557 617-17 557 617-18 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... - Page 36 The lift transverse unit is not designed for use in work areas. Further constructive measures are to be taken by the user for its use in work areas. 8, 9 557 617-19 557 617-20 Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
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Page 37: Re-Commissioning After A Standstill Period
The movement is slower. • Rotate in the “–” direction The movement is faster. – 557 617-21 Fig. 20: Setting the lifting speed (example shown here on HQ 5/XH) 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 38: Operation
Signifi cantly different weights may require special measures to avoid malfunctions. This applies to: • The permitted accumulation length before stop gates. • Damper functionality. • Dampened stop gates. Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 39: Environmental Infl Uences
In such instances, special care must be taken when planning the system, and the maintenance intervals must be correspondingly shortened. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 40: Maintenance And Repair
There is a risk of damage to property. Keep degreasers or corrosive cleaning agents away from the toothed belt! Only clean the product with a damp cloth. Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 41: Inspection
The toothed belts of the HQ 5 lift transverse unit are oiled at the factory prior to delivery. Periodically perform a visual inspection for signs of wear, especially in the area of the weld seam. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 42: Replacement Of Wear Parts
• Hex socket wrenches SW3, SW4, SW5, SW6 Required accessories • Disassembly tool to remove the covers (on the king shaft and passive side): 3 842 545 836 Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 43: Replacing The Toothed Belt
• Check if the rollers can still be turned by hand, yet still exhibit a noticeable resistance. 557 617-22 Fig. 21: Replacing the toothed belt on the HQ 5 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 44: Adjusting The Belt Tensioner With A Frequency Meter
(D) until the appropriate frequency is calibrated. SW10 557 617-38 Fig. 22: Adjusting the belt tensioner on the HQ 5 with a frequency meter Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 45: Replacing A Standard Motor
• If the motor is not in 557 617-23 the proper position: do Fig. 23: Replacing a standard motor NOT rotate the motor. Disconnect the motor from the gear and reconnect it. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 46: Replacing The Sew Gear Motor
• If the gear motor is not in the proper position: do NOT rotate the gear motor. Disconnect the gear motor from the drive shaft and reconnect it. Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 47: Replacing The Gear On A Standard Motor
Remove the gear. =20 Nm Assembly is correspondingly done in the reverse order. 557 617-25 Fig. 25: Replacing the gear on a standard motor 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 48: Removing The Split Rollers
Remove the cover of the king shaft. The covers are assembled as shown in detail Y. = 8Nm 3 842 545 836 557 617-26 Fig. 26: Removing the split rollers (1/3) Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... - Page 49 Loosen the headless setscrews of the lateral guide (2 rotations). Remove the lateral guide. = 2Nm = 8Nm 557 617-27 Fig. 27: Removing the split rollers (2/3) 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
- Page 50 Remove the split rollers vertically upwards. After mounting the PE, the split rollers are correspondingly assembled in the reverse order. 557 617-28 Fig. 28: Removing the split rollers (3/3) Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07...
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Page 51: Spare Parts
• Observe the ambient conditions, see page 53. • For products with a mounted motor: Support the product so that the motor is not placed under mechanical load. 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 52: Disposal
14 Upgrading and modifi cation • Do not modify the product. • The Bosch Rexroth warranty only applies to the confi guration as delivered, and to approved upgrades. The manufacturer will not accept any warranty claims for systems with unapproved modifi cations or upgrades. -
Page 53: Technical Data
) The pressure dew point should be at least 15 °C below ambient temperature. • Oil content – Oil quantity ≤ 1 mg/m (Class 3 as per ISO 8573-1:2010) 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 54: Appendix
Y … = Valve Z … = Cylinder = Longitudinal conveyor (main section) = Transverse conveyor (secondary section) = Start pulse after end of start-up = Enable cyclic travel Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 55: Implementation In Transverse Section (Tfe 3)
= Main section VE (Z1) = HQ up (Z2) = HQ down (Z2) = Extend DA damper (Z4), stop position Note: • Distance Z1–Z3 = l + 200 mm 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 56: Implementation In Longitudinal Section (Tfe 2)
= Enable secondary section, HQ free = Secondary section VE (Z1) = HQ up (Z2) = HQ down (Z2) = Extend DA damper (Z4) Note: • Distance Z1–Z3 = b + 200 mm Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... -
Page 57: Outfeeding From Longitudinal Conveyor (Tfe 1)
• Central position (WT 4 stop position) of HQ 4 is centered by springs (without pressurization) • Distance Z1–Z3 = l + 200 mm • Distance S2–S3 = min. 200 mm 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG... -
Page 58: Infeeding To Longitudinal Conveyor (Tfe 4)
= WT before VE/1 = WT after VE/1 = WT in position on HQ = WT after HQ = WT before VE/2 = WT after VE/2 = Secondary section VE/1 (Z1) Bosch Rexroth AG, MIT: HQ 5/H, HQ 5/XH, 3 842 558 544/2017-07... - Page 59 Appendix 59/60 = Secondary section VE/2 (Z2) = HQ up (Z3) = HQ down (Z3); not required = Extend DA damper (Z4) P10 = Priority 3 842 558 544/2017-07, MIT: HQ 5/H, HQ 5/XH, Bosch Rexroth AG...
- Page 60 Bosch Rexroth AG Postfach 30 02 07 70442 Stuttgart Germany Fax +49 711 811–7777 [email protected] www.boschrexroth.com Subject to change 3 842 558 544/2017-07...