GE Dash D 0 0005 G Series Service Manual

Port docking station

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Dash
Port
Docking Station
Service Manual
2000966-037
Revision B
Table of Contents
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Summary of Contents for GE Dash D 0 0005 G Series

  • Page 1 ® Dash Port Docking Station Service Manual 2000966-037 Revision B...
  • Page 2 Listed below are GE Medical Systems Information Technologies’ trademarks used in this document. All other trademarks contained herein are the property of their respective owners. DASH, SAM, and UNITY NETWORK are trademarks of GE Medical Systems Information Technologies registered in the United States Patent and Trademark Office.
  • Page 3: Table Of Contents

    Contents Introduction ........1-1 Manual Information ..........1-3 Revision History .
  • Page 4 Wall Receptacle Test ..........3-7 Ground (Earth) Integrity .
  • Page 5: Introduction

    Introduction Revision B Dash Port Docking Station 2000966-037...
  • Page 6 For your notes Dash Port Docking Station Revision B 2000966-037...
  • Page 7: Manual Information

    Introduction: Manual Information Manual Information Revision History Each page of this manual has the document part number and revision letter at the bottom of the page. The revision letter identifies the document’s update level. The revision history of this document is summarized below.
  • Page 8: Safety Information

    Introduction: Safety Information Safety Information Responsibility of the Manufacturer GE is responsible for the effects of safety, reliability, and performance only if: Assembly operations, extensions, readjustments, modifications, or repairs are carried out by persons authorized by GE. The electrical installation of the relevant room complies with the requirements of the appropriate regulations.
  • Page 9: Equipment Symbols

    Introduction: Safety Information Warnings, Cautions, The terms danger, warning, and caution are used throughout this manual to point out hazards and to designate a degree or level of and Notes seriousness. Familiarize yourself with their definitions and significance. Hazard is defined as a source of potential injury to a person. Term Definition DANGER...
  • Page 10: Service Information

    Any unauthorized attempt to repair equipment under warranty voids that warranty. It is the user’s responsibility to report the need for service to GE or to one of their authorized agents. Failure on the part of the responsible individual, hospital, or...
  • Page 11: Equipment Overview

    Equipment Overview Revision B Dash Port Docking Station 2000966-037...
  • Page 12 For your notes Dash Port Docking Station Revision B 2000966-037...
  • Page 13: The Docking Station

    Equipment Overview: The Docking Station The Docking Station Intended Use The docking station is a quick mount/dismount base for a Dash patient monitor. It gives the monitor easy connect/disconnect access to AC ® power, the Unity Network (Ethernet), and to auxiliary devices. Dash Monitor Compatibility 127( The docking station can be used with ALL Dash monitors.
  • Page 14: Back View

    Equipment Overview: The Docking Station Back View 005A Name Description equipotential lug Connect non-grounded peripheral devices to ensure equipotential. AC power connector Insert AC power cable. ETHERNET connector Connect to the Unity Network. AUX connector Connect to a compatible auxiliary device that is supported by the Dash monitor.
  • Page 15: Installation

    Equipment Overview: Installation Installation :$51,1*6 CABLES — Route all cables away from patient's throat to avoid possible strangulation and to prevent interfering with the monitor’s attachment to the docking station. SITE REQUIREMENTS — For safety reasons, all connectors for patient cables and sensor leads are designed to prevent inadvertent disconnection, should someone pull on them.
  • Page 16: Technical Specifications

    Equipment Overview: Technical Specifications Technical Specifications Item Specification Power Requirements without monitor 88-270 VAC RMS, 47-63 HZ Maximum input current is125 mA RMS with monitor at 115V setting 88-135 VAC RMS, 47-63 HZ with monitor at 230V setting 176-270 VAC RMS, 47-63 HZ Power Consumption (fully loaded) 75 W Operating Conditions...
  • Page 17: Maintenance

    Maintenance Revision B Dash Port Docking Station 2000966-037...
  • Page 18 For your notes Dash Port Docking Station Revision B 2000966-037...
  • Page 19: Maintenance Schedule

    Maintenance: Maintenance Schedule Maintenance Schedule Manufacturer Recommendations :$51,1* Failure on the part of all responsible individuals, hospitals or institutions, employing the use of this device, to implement the recommended maintenance schedule may cause equipment failure and possible health hazards. The manufacturer does not, in any manner, assume the responsibility for performing the recommended maintenance schedule, unless an Equipment Maintenance Agreement exists.
  • Page 20: Visual Inspection

    Maintenance: Visual Inspection Visual Inspection The docking station and it’s components should be carefully inspected prior to installation, once every 12 months thereafter, and each time the equipment is serviced. Carefully inspect the equipment for physical damage. Do not use the docking station if damage is determined.
  • Page 21: Cleaning

    Maintenance: Cleaning Cleaning Cleaning Precautions Use one of the following approved solutions: Cidex solution, or Sodium hypochlorite bleach (diluted), or Mild soap (diluted) Lint-free cloth Dust Remover (compressed air) To avoid damage to the equipment surfaces, never use the following cleaning agents: organic solvents, ammonia based solutions,...
  • Page 22: Electrical Safety Tests

    The sole responsibility rests with the individual or institution using the equipment. GE service personnel may, at their discretion, follow the procedures provided in this manual as a guide during visits to the equipment site.
  • Page 23: Wall Receptacle Test

    Maintenance: Electrical Safety Tests Test Equipment The manufacturer recommended test equipment required to perform electrical safety tests is listed below. Equivalent equipment may be substituted as necessary. Required Tools/Special Equipment Item Part Number Leakage Current Tester 120 V (or equivalent) DALE 600 240 V (or equivalent) DALE 600E...
  • Page 24: Ground (Earth) Integrity

    Maintenance: Electrical Safety Tests Ground (Earth) Integrity Listed below are two methods for checking the ground (earth) integrity, “Ground Continuity Test” and “Impedance of Protective Earth Connection.” These tests determine whether the device's exposed metal and power inlet's earth (ground) connection has a power ground fault condition.
  • Page 25 Maintenance: Electrical Safety Tests Impedance of Protective Earth Connection This test unlike a ground continuity test will also stress the ground system by using special ground bond testers i.e. Kikusui (model 872 or TOS 6100) or Associated Research model HYAMP® Jr. Model 3030D. This test normally is only required as a manufacturing production test to receive safety agency compliance (i.e.
  • Page 26: Ground (Earth) Wire Leakage Current Tests

    Maintenance: Electrical Safety Tests Ground (Earth) Wire Leakage Current Tests Perform this test to measure current leakage through the ground (earth) wire of the equipment during normal operation. 1. Set the leakage tester switches as follows: ‹ Selector knob - 1, ‹...
  • Page 27 Maintenance: Electrical Safety Tests 127( Center-tapped and non-center-tapped circuits produce different leakage currents and the UL and IEC limits are different. 9. Set the leakage tester power switch to OFF. 127( The MD (measuring device) is the circuitry defined by the appropriate standard for measuring leakage current.
  • Page 28: Enclosure Leakage Current Test

    Maintenance: Electrical Safety Tests Enclosure Leakage Current Test Perform this test to measure current leakage through exposed conductive surfaces on the device under test during normal operation. 1. Set the leakage tester switches as follows: ‹ Selector knob - 2, ‹...
  • Page 29: Patient (Source) Leakage Current Test

    Test Equipment Equipment required to perform these tests is listed below. Equivalent equipment may be substituted as necessary. Name Manufacturer Part Number ECG Test Body GE Medical Systems Information MT-3387 Technologies Temp/CO Test Body GE Medical Systems Information MT-3644 Technologies...
  • Page 30 Maintenance: Electrical Safety Tests 6. Read the leakage current indicated on the DMM. If the reading is greater than 50 µA (0.05 volts on the DMM), the device under test fails this test and should be repaired and tested again. 127( The AAMI and IEC single fault condition (ground open) is 50 µA, whereas the normal condition (ground closed) is less.
  • Page 31: Patient (Sink) Leakage Current Test (Mains Voltage On The Applied Part)

    Maintenance: Electrical Safety Tests Patient (Sink) Leakage Current Test (Mains Voltage on the Applied Part) 127( Connect a Dash monitor to the docking station to complete this test. This procedure only applies to Class I (grounded/earthed) equipment, and measures the leakage current from a mains voltage source into the ECG and TEMP/CO connectors.
  • Page 32: Test Completion

    Maintenance: Electrical Safety Tests 6. Read the leakage current indicated on the DMM. If the reading is greater than the appropriate specification below, the device under test fails this test and should be repaired and tested again. ‹ 10 µA (0.01 volts on the DMM) at 120 VAC without the patient cable.
  • Page 33: Checkout Procedures

    127( Complete the checkout procedures with a Dash monitor connected to the docking station. GE recommends that you perform checkout procedures: upon receipt of the device. every twelve months thereafter, and each time the main enclosure is disassembled or a circuit board is removed, tested, repaired, or replaced.
  • Page 34: Docking Station Power-Up Tests

    Maintenance: Checkout Procedures Verify the AC power and Communication Links 009A 1. Slide the security lever to the far left position. 2. Complete the “Docking Station Power-up Tests” and the “Network Test” starting on page 3-18. Docking Station Power-up Tests 1.
  • Page 35: Network Test

    Maintenance: Checkout Procedures Network Test 127( Some Dash monitors do not support the docking station’s Ethernet or auxiliary communication links. See “Dash Monitor Compatibility” on page 2-3. 1. Verify that a monitor is connected to the docking station. 2. Verify the docking station’s security lever is in the far left position. 3.
  • Page 36 Maintenance: Checkout Procedures For your notes 3-20 Dash Port Docking Station Revision B 2000966-037...
  • Page 37: Troubleshooting

    Troubleshooting Revision B Dash Port Docking Station 2000966-037...
  • Page 38 For your notes Dash Port Docking Station Revision B 2000966-037...
  • Page 39: Visual Inspection

    Troubleshooting: Visual Inspection Visual Inspection A thorough visual inspection of the equipment may help identify the problem. Area to Inspect Problems I/O connectors and frayed cables or other damage cables bent prongs or pins cracked housing loose screws interface cables excessive tension or wear loose connection strain reliefs out of place...
  • Page 40: Power Cable And Plug

    Troubleshooting: Power Cable and Plug Power Cable and Plug Verify the power cable used with the equipment is good. Problem Cause Solution tripped circuit breakers plug wires are loose Verify that the line, neutral, and ground wires are firmly blown fuses. connected to the plug and are not short-circuited.
  • Page 41: General

    Troubleshooting: General General Problem Cause Solution The security lever is already in the central The locking mechanism may have been Remove the monitor. Try to re-set the position BEFORE the monitor has been accidentally activated before the monitor docking station’s locking mechanism by placed on the docking station.
  • Page 42 Troubleshooting: General Problem Cause Solution The monitor pivots when the security lever The docking station’s locking mechanism Remove the monitor and try to re-set the is in the lock position. may have been accidentally activated locking mechanism by moving the security before the monitor was placed on the lever to the unlock (far right) position.
  • Page 43 Troubleshooting: General Problem Cause Solution The security lever doesn’t move to the far Cables or other objects may be blocking Remove the monitor from the docking left position. the monitor’s AC power or communication station and remove any cables or other ports.
  • Page 44 Troubleshooting: General Problem Cause Solution The monitor’s Battery power indicator The security lever may not be in the far left Slide the security lever to the far left remains illuminated and the AC power position. position. indicator WILL NOT illuminate. Cables or other objects may be blocking Remove the monitor from the docking the monitor’s AC power port.
  • Page 45 Troubleshooting: General Problem Cause Solution The monitor is NOT communicating with The security lever may not be in the far left Slide the security lever to the far left the Unity MC Network or auxiliary devices. position. position. The docking station may not be connected Connect the docking station to the network to the network or to the auxiliary devices.
  • Page 46 Troubleshooting: General For your notes 4-10 Dash Port Docking Station Revision B 2000966-037...
  • Page 47: Field Replaceable Units

    Field Replaceable Units Revision B Dash Port Docking Station 2000966-037...
  • Page 48 For your notes Dash Port Docking Station Revision B 2000966-037...
  • Page 49: Disassembly Guidelines

    Field Replaceable Units: Disassembly Guidelines Disassembly Guidelines Tools Required A standard set of hand tools is required for disassembly and assembly. Before Disassembly Before you disassemble the docking station, you should ALWAYS remove AC power. Hardware Assemblies When disassembling the docking station, observe the following guidelines: Provide appropriate electrostatic discharge protection and handle all PCB assemblies by their edges to prevent damaging the PCB.
  • Page 50: Docking Station Assembly

    Field Replaceable Units: Docking Station Assembly Docking Station Assembly Separating the Top and Bottom Housings 1. Remove the six screws from the bottom housing. 2. Hold onto both housings and turn the unit over. short screws long screws 015A 3. Slide and hold the security lever in the far right position while separating the top and bottom housings.
  • Page 51: Replacing The Connector Assembly Or The Bottom Housing

    Field Replaceable Units: Docking Station Assembly Replacing the Connector Assembly or the Bottom Housing 1. Separate the top and bottom housings. 2. Use a 10 mm wrench or nut driver to remove the equipotential lug. 3. Remove the three PCB bracket screws. 4.
  • Page 52: Joining The Top And Bottom Housings

    Field Replaceable Units: Docking Station Assembly 6. Stabilize the LED component and gently insert the light pipe into the LED component. 7. Route the light pipe as shown to prevent the light pipe from pulling out of the LED connector. 8.
  • Page 53: Drawing And Part List

    Drawing and Part List Revision B Dash Port Docking Station 2000966-037...
  • Page 54 For your notes Dash Port Docking Station Revision B 2000966-037...
  • Page 55: Exploded Viewpn 2004740-001, Revision D

    Drawing and Part List: Exploded View PN 2004740-001, Revision D Exploded View PN 2004740-001, Revision D Page 1 of 2 Revision B Dash Port Docking Station 2000966-037...
  • Page 56 Drawing and Part List: Exploded View PN 2004740-001, Revision D Page 2 of 2 Dash Port Docking Station Revision B 2000966-037...
  • Page 57 Drawing and Part List: Parts List PN 2004740-001, Rev. B Parts List PN 2004740-001, Rev. B 127( Individual top housing items (screw, pin lock lever, etc.) cannot be ordered separately. You must order the Field Replaceable Unit (FRU), PN 2012306-001. This Field Replaceable Unit is the complete top housing assembly.
  • Page 58 Drawing and Part List: Parts List PN 2004740-001, Rev. B For your notes Dash Port Docking Station Revision B 2000966-037...
  • Page 60 0459 gemedical.com Asia Region European Representative World Headquarters GE Medical Systems Asia GE Medical Systems GE Medical Systems 7-127, Asahigaoka 4-chome Information Technologies GmbH Information Technologies, Inc. Hino-shi, Tokyo 191-8503 Postfach 60 02 65 8200 West Tower Avenue Japan D-79032 Freiburg...

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