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FINISHER - D1
SERVICE
MANUAL
REVISION 0
FEB. 1999
COPYRIGHT © 1999 CANON INC.
FY8-13FF-000
CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Table of Contents
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Summary of Contents for Canon FINISHER - D1

  • Page 1 FINISHER - D1 SERVICE MANUAL REVISION 0 FY8-13FF-000 FEB. 1999 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 2 Prepared by OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION CANON INC. 5-1, Hakusan 7-chome, Toride-City, Ibaraki, 302-8501 Japan COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 3 All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 5: Table Of Contents

    VII. STAPLER UNIT ......3-35 III. TRAY B UNIT ......3-21 VIII. PCBs ......... 3-42 IV. KNURLED BELT RELEASING UNIT ..........3-28 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 6 C. GENERAL CIRCUIT DIAGRAM ..........A-1 ..........A-5 LIST OF SIGNALS / D. SOLVENTS AND OILS LIST ABBREVIATIONS ....A-3 ..........A-7 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 7 A. Removing Jams from the ..........1-15 Finisher ........1-5 B. Removing Jams in Sort, Group, or Staple Sort Mode ....1-7 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 9: Chapter 1 General Description

    • The use of a buffer roller has enabled continuous feeding of sheets from the copier while stapling or offset operation is taking place. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 10: Specifications

    Note 1: The term "small-size" refers to A4, A5, B5, postcard, LTR, and STMT, while the term "large-size" refers to A3, B4, LDR, and LGL. Table 1-201 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 11 *2 The stapling position may be adjusted using a DIP switch. The specifications are subject to change for product improvement. Figure 1-201 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 12: Cross Section

    [16] Jogging plate (front, rear) [8] Buffer switching flapper [17] Tray auxiliary plate [9] Inlet roller [18] Stack delivery roller Figure 1-202 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 13: Operating The Finisher

    2) Open the front cover. Figure 1-302 3) Open the upper cover, and check the in- side of the finisher. Figure 1-303 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 14 5) Push the green lever, and remove the jam. Figure 1-305 6) Close the upper cover. Figure 1-306 7) Close the front cover. Figure 1-307 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 15: Removing Jams In Sort, Group, Or Staple Sort Mode

    2) Open the upper cover, and check the in- side of the finisher. Figure 1-309 3) Turn the green knob, and remove the jam. Figure 1-310 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 16 Figure 1-312 6) Open the guide, and remove the jam. Figure 1-313 7) Shift up the lever, and remove the jam. Figure 1-314 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 17 The Jam message may remain on the display. If so, check for a jam once again according to the instructions. Figure 1-318 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 18: Replacing The Staple Cartridge

    3) When the staple cartridge has slid out on its own, pick it on its left and right and slide it out. Figure 1-321 1-10 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 19 Figure 1-324 7) Push in the stapler unit until the green le- ver returns to its previous position. Figure 1-325 1-11 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 20 When the cover is closed, the stapler unit performs idle stapling several times automatically to edge out the staples. Figure 1-326 1-12 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 21: Removing Staple Jams In The Stapler Unit

    1) Remove the stack of sheets waiting to be stapled. Figure 1-327 2) Open the front cover. Figure 1-328 3) Shift down the green lever. Figure 1-329 1-13 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 22 When the cover is closed, the stapler unit performs idle stapling several times automatically to edge out the staples. Figure 1-333 1-14 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 23: Maintenance By The User

    As of January 1999 Item Timing Staple cartridge replacement When the message turns on (on the copier's control panel). Table 1-401 1-15 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 25 C. Job Offset ......2-22 VIII. POWER SUPPLY ..... 2-56 D. Releasing the Knurled Belt IX. DETECTING JAMS ....2-59 ..........2-29 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 27: Basic Operations

    The term "job offset" refers to shifting each arriving stack toward the front or rear slightly away from the previous stack, thereby sorting the sets. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 28: Outline Of Electrial Circuitry

    Communications IC IC102 IC121 Switch Master EEPROM Slave IC105 Sensor IC122 Master EPROM Fuse PCB Slave IC106 Master RAM IC123 DPRAM Figure 2-102 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 29: Inputs To And Outputs From The Finisher Controller Pcb

    J104B-1 J29-3 When the front jogging Front jogging FJOGHP plate is at the home plate home position, '1'. position sensor Figure 2-103 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 30 PI17 J55-3 J112-6 Stapler shift When the stapler is at home STPLHP the shift home position, position '1'. sensor Figure 2-104 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 31 B lift motor. PI24 J109-4 J3-1 Tray B lower When the tray is at the limit sensor STTRYLW2 lower limit, '1'. Figure 2-105 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 32 Alternately '1' and '0' to rotate the motor. BUFMB BUFMA J602 BUFMHLD Voltage is used to control current. Buffer +24V motor N.C. +24V +24V Figure 2-106 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 33 J106-2 motor rotation. +24V Stack J106-3 delivery J106-4 '1' or '0' according to the direction of motor motor rotation. Figure 2-107 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 34 J716-1 J103-8 FANON When '0', the fan rotates. J720-1 J103-7 J716-2 When the fan stops, '1'. FANSTP Power supply fan Figure 2-108 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 35 J111-2 STPM+ Alternately '1'. and '0'. according to J52-3 J111-3 STPM- the rotation direction of the motor. J52-4 J111-4 STPM- Figure 2-109 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 36 When paper is in the path, '0'. J621-3 J14-3 J120A-4 BFLEDAJ Voltage is used to switch the light intensity. J621-4 J14-4 J120A-3 J621-1 J14-1 J120A-6 Figure 2-110 2-10 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 37 J17-3 J120B-7 LWRRLEDAJ Voltage is used to switch the light intensity. (analog signal) J621-4 J17-4 J120B-6 J621-1 J17-1 J120B-9 Figure 2-111 2-11 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 38 J681-4 J105A-1 J105A-4 Paper removal detection J108B-8 J108B-7 STKTRYLEDAJ The light intensity is switched according to voltage. (analog signal) Figure 2-112 2-12 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 39 Stapler safety Front cover switch (rear) switch (front) switch N.0. N.0. MSW1 MSW9 MSW8 N.C. Swing guide MSW2 safety switch Figure 2-113 2-13 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 40: Feeding/Drive System

    Job offset 1-point stapling (front) Stapling 1-point stapling (rear) 2-point stapling Non-sort delivery Simple stacking (tray A) Interrupt delivery Figure 2-201 2-14 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 41 CHAPTER 2 OPERATIONS Normal Delivery Simple Stacking Directs sheets directly to the tray A. Tray A Paper Figure 2-202 2-15 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 42 Results of delivery when handling 4 sets in job offset mode 4th set 3rd set 2nd set 1st set Direction of delivery Figure 2-205 2-16 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 43 A sheet from the copier is deposited on the processing tray. When the stack has accumulated a specific number of sheets, the machine staples the stack and delivers it to tray B. Figure 2-206 Figure 2-207 2-17 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 44 Buffer roller Wrapped sheets Feeding toward tray B Figure 2-208 2-18 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 45: Feeding/Delivery

    If paper fails to reach or move past a specific sensor within a specific period of time, the finisher controller PCB will identify the condition as a jam, stopping operation and informing the copier of the condition. 2-19 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 46 4-phase stepping motor J105A Stack paper motor DC motor J106 Swing motor DC motor J106 Paddle motor 4-phase stepping motor J108A Table 2-201 2-20 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 47 Reflecting type sensor J120B Reflecting type sensor Lower path paper sensor J120A Try B papers sensor Transmission type J105A Table 2-202 2-21 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 48: Job Offset

    Swing guide open PI16 J108B-6 Drives the paddle Paddle motor (feeds paper) sensor Paddle home PI14 J108A-8 position sensor Table 2-204 Table 2-203 2-22 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 49 Jogging plate (front) Light- Copy paper blocking (front) plate Front jogging Jogging plate (front) plate motor home position sensor (PI7) Figure 2-211 2-23 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 50 2nd and subsequent sheets of paper Paddle Sort delivery roller Knurled belt Existing stack Stack delivery roller Tray auxiliary plate Stopper Figure 2-213 2-24 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 51 Shifting to the Front Figure 2-214 Rear jogging plate Sheet to be shifted Front jogging plate Tray B Shifting to the Rear Figure 2-215 2-25 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 52 The sheet coming from the copier to the finisher while the stack is being discharged is wrapped around the buffer roller. Swing guide Figure 2-216 2-26 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 53 2-27 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 54 (M6) Tray auxiliary plate retraction sensor (PI11) Tray B paper sensor (PI22) : motor CW. : motor CCW. Figure 2-217 2-28 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 55: Releasing The Knurled Belt

    The knurled belt is released by the knurled belt solenoid (SL3). Knurled belts Knurled belt solenoid (SL3) Direction of release (front) Figure 2-218 2-29 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 56 Paddle Stack of sheets Knurled belt Knurled belt releasing solenoid Stack delivery roller Stopper Figure 2-219 2-30 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 57 Figure 2-220 3. The belt is locked once again as soon as the stack butts against the stopper. Figure 2-221 2-31 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 58 2. The solenoid turns on in keeping with the alignment of the sheet to release the knurled belt. (top view) Jogging plate (rear) Tray B Jogging plate (front) Figure 2-223 2-32 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 59 4. The solenoid turns on when discharge starts, moving the stack away from the knurled belt. The solenoid remains on if the next discharge is for a three-sheet stack. Figure 2-225 2-33 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 60: Buffer Path

    Upper path switching solenoid Upper path switching solenoid Buffer path switching flapper Figure 2-227 2-34 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 61 Buffer switching solenoid Buffer path switching flapper Figure 2-228 4. The second sheet arrives from the copier. 2nd sheet Figure 2-229 2-35 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 62 6. The buffer roller continues to rotate, causing the second sheet to slide over the first sheet. 2nd sheet Figure 2-231 2-36 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 63 8. The leading edge of the third sheet moves ahead of the leading edge of the second sheet. 3rd sheet Figure 2-233 2-37 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 64 10. The buffer path switching flapper turns off, causing the three sheets to move in the direction of the delivery roller together. Buffer path switching solenoid To tray B Figure 2-235 2-38 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 65: Controlling The Paddle

    Drives the paddle Paddle motor sensor Table 2-301 Table 2-302 Copy paper Paddles Paddle home position sensor (PI14) (front) Paddle motor Figure 2-301 2-39 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 66: Controlling The Tray Auxiliary Plate

    Table 2-401 Table 2-402 Tray auxiliary plate Light-blocking plate (front) Tray auxiliary plate Tray auxiliary plate motor retraction sensor (PI11) Figure 2-401 2-40 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 67 Tray B Tray auxiliary plate Figure 2-402 (Tray Auxiliary Plate Retracted) Existing stacks Tray B Figure 2-403 (Tray Auxiliary Plate Out) 2-41 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 68: Stapling

    Table 2-501 Function Motor Notation Reference Stapler shift drive Stapler shift motor Stapling drive Stapler motor Inside the stapler Table 2-502 2-42 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 69 CHAPTER 2 OPERATIONS Sheets of paper (front) Stapler shift motor (M10) Stapler Stapler shift home positions sensor (PI17) Figure 2-501 2-43 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 70 Swing guide Sort delivery roller Knurled plate Sheet of paper Stack delivery roller Tray auxiliary plate Jogging plate Stapler Figure 2-502 2-44 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 71 Jogging plate Stapler Figure 2-503 Rear jogging plate Sheets of paper Front jogging plate Tray B Moving to the front Figure 2-504 2-45 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 72 Thereafter, the stack delivery motor (M7) rotates clockwise to discharge the stack to tray B. Swing guide Sort delivery roller Knurled belt Tray B Stapled stack Stack delivery roller Figure 2-505 2-46 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 73 Stapler motor (M11) Stapling home position sensor (PI19) Tray B paper sensor (PI22) :motor CW rotation. :motor CCW rotation. Figure 2-506 2-47 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 74 The power line to the stapler motor (M11) is connected and disconnected by the microswitches shown in Table 2-503, serving as a safety measure to prevent injuries. Figure 2-507 Finisher controller PCB Figure 2-508 2-48 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 75 Connects when the stacking wall MSW8 (front) (upper) is mounted correctly and the stacking wall actuator is down. Stapler safety switch MSW9 (rear) Table 2-503 2-49 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 76: Tray Movement

    Table 2-601 Rack Tray lifter motor (M12) Torque limiter Tray B locked sensor (PI23) One-way gear Gear damper Figure 2-601 2-50 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 77 Stack delivery roller Light-emitting Light-receiving Paper (front) Tray B Figure 2-602 2-51 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 78 Tray B down Name sensor position sensor About 10 mm above Sensor stacking start position state 2000-sheet stacking position Table 2-604 2-52 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 79 STTRYMBA STTRYMBA Torque limiter STTRYMHLD N.C. N.C. +36V To lifter rack Finisher controller Tray B lifter motor driver PCB Figure 2-603 2-53 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 80: Fans

    Sequence of fan operations Power Power Copier/sorter power supply Power supply fan (FM1) Figure 2-701 2-54 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 81 CHAPTER 2 OPERATIONS Figure 2-702 Notation Name Filter Remarks Power supply Blowing None Cools the switching regulator. Table 2-701 2-55 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 82: Power Supply

    MSW1 Front cover switch MSW8 Stapling safety switch (rear) MSW2 Swing guide safety switch MSW9 Stapling safety switch (front) Table 2-802 2-56 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 83 Power supply Fuse 24VU FU711 24VR FU714,FU717 24VSTP FU714 FU718 24VF FU716 Table 2-803 2-57 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 84 (M1) 24VZDR Buffer motor (M2) 24VSTP Stapler shift motor (M10) 24VSTP Stapler motor (M11) Tray B lifter motor (M12) Figure 2-801 2-58 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 85: Detecting Jams

    (S2): Buffer path paper sensor PCB (S3): Lower path paper sensor PCB PI8: Stack delivery sensor PI19: Stapling home position sensor Figure 2-901 2-59 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 86 (If the sensor remains off 0.5 sec after the motor was rotated counterclockwise, an error will be identified.) Table 2-901 2-60 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 87 VII. STAPLER UNIT ......3-35 III. TRAY B UNIT ......3-21 VIII. PCBs ......... 3-42 IV. KNURLED BELT RELEASING UNIT ..........3-28 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 89 [1] Support cover (1) [2] Inside cover (4) [3] Inside lower cover (2) [4] Buffer roller knob (0) [5] Stopper (1) Figure 3-102 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 90 2) Remove the two screws [1] from the side plate. Figure 3-104 3) Remove the screw [2], and detach the up- per cover unit [3]. Figure 3-105 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 91 4) Shift up the latch claw (front) [3]. Figure 3-107 5) Remove the two screws [5], and detach the latch fixing plate (rear) [4]. Figure 3-108 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 92 CHAPTER 3 MECHANICAL SYSTEM 6) Shift up the latch claw (rear) [6]. Figure 3-109 7) Release the finisher from the copier. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 93 Figure 3-110. Figure 3-110 2) When adjusting the rear left caster, remove the connector cover [1] (one screw [2] ). Figure 3-111 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 94 Figure 3-113 2) Open the front cover. Remove the screw [2], and detach the spanner [1] from behind the front cover. Figure 3-114 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 95 1.75 mm. Turn the foot as many times as necessary. Perform this for the Fixing nut four feet. Adjusting foot Figure 3-117 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 96 If the height is not appro- priate, make adjustments once again. If ap- propriate, tighten all fixing nuts, and attach the foot covers (front, rear). COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 97 B, and perform the steps Figure 3-118 under E.3. Reference: To correct the tilt, turn the two casters shown in Figure 3-119. Figure 3-119 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 98 D several times. Perform this for both front and rear feet. Fixing nut Adjusting foot Figure 3-122 3-10 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 99 3) When the gap is appropriate, tighten the fixing nuts (front, rear). 4) Mount the foot covers (front, rear). 5) Attach the spanner. 3-11 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 100 Take care not to cause scratches or dents on the stacking wall rails [1]. Scratches or dents can adversely affect stacking performance. Figure 3-124 3-12 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 101: Processing Tray Unit

    [1]. Figure 3-201 7) Disconnect the seven connectors [3], and free the harness [4] from the cord clamp. Figure 3-202 3-13 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 102 CHAPTER 3 MECHANICAL SYSTEM 8) Remove the four screws [5], and detach the processing tray unit [6]. Figure 3-203 3-14 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 103 [1]; then, detach the paddle unit [2]. Reference: After removing the processing tray, you may detach the paddle unit from behind the processing tray unit. Figure 3-204 3-15 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 104 1) Remove the paddle unit. (See II.B "Re- moving the Paddle Unit.") 2) Remove the retaining roll [1], and detach the paddle. Figure 3-205 3-16 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 105 4) Slide the processing tray [3] in the direc- tion of arrow A, and detach it into the di- rection of arrow B. Figure 3-208 3-17 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 106 Figure 3-209 3) Remove the screw [3], and detach the mo- tor cover [2]. Figure 3-210 3-18 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 107 5) Disconnect the connector [5]. Figure 3-212 6) Remove the two screws [6], and detach the jogging motor [7]. Figure 3-213 3-19 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 108 Otherwise, the cover and the stapler will interfere. Figure 3-214 3-20 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 109: Tray B Unit

    [2]; then, free the harness from the cord clamp [3]. Figure 3-301 6) Remove the two screws, and detach the harness holder [4]. Figure 3-302 3-21 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 110 CHAPTER 3 MECHANICAL SYSTEM 7) Lift the tray B unit [5] to remove. Figure 3-303 3-22 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 111 You may insert a screwdriver through the long hole [3] in the back of the tray B unit frame to release the clutch. Figure 3-305 3-23 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 112 PCB cover [1]. Figure 3-306 4) Disconnect the connector (J602) [2], and free the harness from the cord clamp [3]. Figure 3-307 3-24 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 113 CHAPTER 3 MECHANICAL SYSTEM 5) Remove the four screws [4], and detach the motor [5]. Figure 3-308 3-25 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 114 [3] on the side of the drive belt. Figure 3-311 3-26 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 115 B paper sensor [2]. Otherwise, an error will occur when the position of the tray B is detected. Figure 3-312 3-27 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 116: Knurled Belt

    Figure 3-402 4) While detaching the knurled belt [4] from the pulley, detach the knurled belt releas- ing unit. Figure 3-403 3-28 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 117 2) Slide the solenoid [2] so that the distance A of the solenoid is 2.5 ± 0.2 mm; then, tighten the screws. Figure 3-404 3-29 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 118: Knurled Belt

    Figure 3-502 Caution: When mounting the sort delivery guide [1], take care not to trap the paper feeding guide [2]. Figure 3-503 3-30 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 119: Buffer Roller Unit

    4) Disconnect the connector [4], and remove the two screws; then, detach the buffer path switching solenoid (SL1) [3]. Figure 3-602 3-31 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 120 6) Remove the E-ring [7] from the front end of the buffer roller shaft, and detach the bearing [8]. Figure 3-605 3-32 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 121 Figure 3-607 10) Remove the E-ring [13] of the buffer roller shaft, and remove the gear [14]. [13] [14] Figure 3-608 3-33 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 122 CHAPTER 3 MECHANICAL SYSTEM 11) Remove the buffer roller unit [15]. [15] Figure 3-609 3-34 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 123: Stapler Unit

    [3] from the mount. Before detaching it, be sure to take note of the sta- pler position index (Figure 3-703). Figure 3-702 3-35 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 124 4) Disconnect the connector (J49) [5]. Figure 3-704 5) Remove the two screws [7], and detach the stapler [6] from the stapler holder. Figure 3-705 3-36 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 125 5) While butting the stack of sheets [4] against the stapler paper stopper (left, right) [2], tighten the screw [3]. Figure 3-708 3-37 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 126 1) Move the stapler unit [1] to the center of the rail. 2) Loosen the two stapler holder fixing screws [2]. Figure 3-710 3-38 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 127 5) While holding the swing guide, insert a stack of sheets [2], and butt it against the rear end stopper [3]. 3-39 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 128 9) While lifting the swing guide, insert a stack of sheets [6], and butt it against the rear end stopper [7]. Figure 3-716 3-40 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 129 1. Check the position of the knurled belt re- leasing solenoid. 2. Move the stapler in the direction of arrow A until interference stops. 3-41 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 130: Pcbs

    2) Disconnect the 18 connectors [1]. 3) Remove the six screws [2], and detach the finisher controller PCB [3]. Figure 3-801 3-42 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 131: Chapter 4 Maintenance And Servicing

    CHAPTER 4 MAINTENANCE AND SERVICING PERIODICALLY REPLACED III. SCHEDULED MAINTENANCE .. 4-1 PARTS ........4-1 CONSUMABLES AND DURABLES ............ 4-1 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 133: Consumables And Durables

    Use a blower brush. the host copier Inlet path paper sensor (minimum (S1) maintenance Buffer path paper sensor intervales) (S2) Lower path paper sensor (S3) COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 135 B. Microswitches ...... 5-16 IV. SELF DIAGNOSIS ....5-38 C. Motors ........5-18 A. Self Diagnosis...... 5-38 D. Solenoids ......5-20 B. Alarms ........5-40 COPYRIGHT © 1999 CANON INC. CANON FINISHER • D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 137: Chapter 5 Troubleshooting

    4) Butt the rear edge of the stack against the rear jogging plate. Inch Configuration Figure 5-102 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 138 SW103 to OFF, and then turn on the power once again. If you need to adjust the stapling position, go to the next step. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 139 '1' in the negative (-) direction. 8) Insert a stack of several A4 or LTR sheets into the processing tray as in step 3). Figure 5-106 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 140 At this time, be hand, will indicate the present value. sure to butt the rear edge of the stack against the rear jogging plate. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 141 6) Turn off the power, and set SW103 on the finisher controller PCB as follows: 3rd sheet 2nd sheet 1st sheet Figure 5-114 Direction of delivery Figure 5-111 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 142 Tray B paper sensor (S4) in the paper path or on tray B. Then, close Table 5-102 the upper cover and the front cover. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 143 • This will start automatic adjustment, and the swing guide will make several swing- Figure 5-118 ing operations. • The output voltage to the swing motor COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 144 After Replacing the EEPROM (IC102) 1) Turn off the copier. 2) Set SW103 on the finisher controller PCB as follows: Figure 5-119 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 145 With the exception of bit 2, the setting varies depending Figure 5-121 on the selected mode and specifications. Figure 5-123 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 146 Figure 5-125. This problem is noted with A4 or LTR sheets. 5-10 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 147 3, use the shown in Figure 5-128. settings specific to the model and the mode. Figure 5-129 Figure 5-128 5-11 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 148 3) Operating Conditions The mode is executed when a stack of two or more sheets is being deposited on the processing tray. 5-12 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 149 CHAPTER 5 TROUBLESHOOTING Blank Page 5-13 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 150: Arrangement Of Electrical Parts

    II . ARRANGEMENT OF ELECTRICAL PARTS Sensors PI23 PI22 PI21 PI20 PI15 PI16 PI24 PI14 PI10 PI11 PI12 PI18 PI19 PI17 Figure 5-201 5-14 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 151 Tray B lower position detection PI22 Tray B paper detection PI23 Tray B idle rotation detection PI24 Tray B lower limit detection Table 5-201 5-15 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 152: Microswitches

    CHAPTER 5 TROUBLESHOOTING Microswitches MSW7 MSW8 MSW2 MSW6 MSW9 MSW1 MSW3 MSW4 Figure 5-202 5-16 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 153 Tray safety detection (front) MSW7 Tray safety detection (rear) MSW8 Stapler safety detection (rear) MSW9 Stapler safety detection (front) Table 5-202 5-17 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 154: Motors

    CHAPTER 5 TROUBLESHOOTING Motors Figure 5-203 5-18 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 155 Stack delivery motor Swing motor Paddle motor Stapler shift motor Stapler motor (inside the stapler) Tray B lift motor Table 5-203 5-19 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 156: Solenoids

    CHAPTER 5 TROUBLESHOOTING Solenoids Figure 5-204 5-20 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 157 CHAPTER 5 TROUBLESHOOTING Name Notation Function Solenoid Buffer switching solenoid Upper path switching solenoid Knurled belt solenoid Table 5-204 5-21 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 158: Pcbs

    CHAPTER 5 TROUBLESHOOTING PCBs [11] [12] [10] Figure 5-205 5-22 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 159 [10] Lower path paper detection (S3) [11] Tray B paper sensor LED [12] Tray B paper sensor PCB (S4) Table 5-205 5-23 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 160: Fans

    CHAPTER 5 TROUBLESHOOTING Fans Figure 5-206 Power supply fan Table 5-206 5-24 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 161: Light-Emitting Diodes And Check Pins By Pcb

    J122 J121 J120 J118 J117 SW105 SW104 SW106 LED101 SW107 SW103 IC102 J104 J105 J106 J119 J106 J107 J109 Figure 5-207 5-25 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 162 Function of the Shorting Connector Description Connector J126-6 Connection of the power line to the inlet motor (M1) and the buffer motor (M2). Table 5-210 5-26 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 163 Each press on SW104 moves the staple Stapler sliding from the home position or to the home operation position. Table 5-211 5-27 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 164 Sensor initial adjustment Swing guide speed adjustment Swing guide A press on SW104 indicates the swing speed guide speed. indication Table 5-212 5-28 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 165 A press on SW104 and SW105 at the same time initializes the RAM. initialization A press on SW104 resets 'E505'. E505 resetting Table 5-213 5-29 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 166: Troubleshooting

    Finisher controller PCB, Replace the finisher End. Copier DC controller controller PCB. Is the Replace the copier's DC problem corrected? controller PCB. 5-30 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 167 Fuse PCB Is the voltage of J714-1(+) Replace the fuse PCB. on the fuse PCB 24 V? 5-31 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 168 Check the switching on the finisher control PCB regulator and the fuse 24 V? PCB. Finisher controller PCB Replace the finisher controller PCB. 5-32 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 169 J104B-1 (+) and J104B-2 (-) (PI7) on the finisher controller PCB 5 Finisher controller PCB Replace the finisher controller. 5-33 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 170 Wiring Correct the wiring from the switching regulator to the fuse PCB; if normal, replace the motor. 5-34 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 171 3 (+) on the switching regulator. regulator? Wiring Check the wiring from the switching regulator to the fuse PCB; if normal, replace the motor. 5-35 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 172 (PI20), Tray B sensor and the lower position sensor. lower position sensor sensor normal? Replace the finisher (PI21) controller PCB. 5-36 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 173 Does the tray auxiliary plate Replace the motor and the motor (M6), Finisher motor rotate at the correct finisher controller PCB. controller PCB timing? 5-37 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 174: Self Diagnosis

    • The stapler does not return to the stapling home position when the stapler motor has been driven for 0.5 sec. 5-38 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 175 2 sec after the motor has been driven when the tray • Tray auxiliary plate auxiliary plate is being retracted. retraction sensor (PI11) 5-39 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 176: Alarms

    5-40 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 177: Appendix

    A. GENERAL TIMING CHART C. GENERAL CIRCUIT DIAGRAM ..........A-1 ..........A-5 B. SIGNALS AND D. SOLVENTS AND OILS ..A-7 ABBREVIATIONS ....A-3 COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 179 Stapler motor (M11) Stapling HP sensor (PI19) Tray auxiliary plate motor (M6) Tray auxiliary plate extraction sensor (PI11) : CW : CCW COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON...
  • Page 181 SORT TRAY PAPER SENSOR PAPER DETECTION Signal SOTRYPAP SUPPORT TRAY IN DETECTION Signal SPTTRYIN SORT DELIVERY PAPER DETECTION Signal STDLV STAPLER DRIVE HOME POSITION Signal COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 182 SWING MOTOR CLOCK DETECTION Signal SWGMTRCLK SWING GUIDE OPEN Signal SWGOPN UPPER COVER OPEN DETECTION Signal UPCVROPN UPPER PATH CHANGE SOLENOID DRIVE Command UPSCHG COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 183 Paddle motor Tray B paper Swing guide Swing guide Swing motor Stack delivery position sensor open sensor open sensor sensor LED motor COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 185: Solvents And Oils List

    • IPA (isopropyl alcohol) plastic, rubber alcohol, surface (external covers). activating agent Lubricant Driving parts, Silicone oil • FY9-6008 (10g) friction parts (lead cam) COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 187 Office Imaging Products Technical Support Division CANON INC Printed in Japan REVISION 0 (FEB. 1999) (18756) 5-1, Hakusan 7-chome, Toride-City, Ibaraki, 302-8501 Japan COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 188 The Publication is printed on 70%reprocessed paper. COPYRIGHT © 1999 CANON INC. CANON FINISHER - D1 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) PRINTED IN JAPAN (IMPRIME AU JAPON) 0299M1.41-1...

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