Summary of Contents for Beko BEKOMAT 12i
- Page 1 Original installation and operation manual BEKOMAT ® BEKOMAT 12i CO ® BEKOMAT 12i CO PN63 ® > BM12i > BM12iCO > BM12iCOPN63 01-4270...
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Page 2: Table Of Contents
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual Table of contents 1. Notes about the documentation .....................5 1.1 Contact ............................5 1.2 Information about this installation and operation manual .............5 2. Safety ..............................6 2.1 Use .............................6 2.1.1 Intended use ............................ - Page 3 Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 4. Technical data ..........................27 4.1 Operating parameters ......................27 4.2 Storage and transportation parameters ................28 4.3 Materials ..........................28 4.4 Dimensions BEKOMAT 12i, BEKOMAT 12i CO ..............
- Page 4 BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual Table of contents 11. Consumables, accessories and spare parts ................61 11.1 Order information ........................ 61 11.2 Accessories ........................... 61 11.3 Spare parts..........................62 12. Decommissioning ........................65 12.1 Warning notices ........................
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Page 5: Notes About The Documentation
This documentation contains all the necessary steps for use and operation of the product and the accessories. 1.1 Contact Manufacturer Customer service and tools BEKO TECHNOLOGIES GmbH BEKO TECHNOLOGIES GmbH Im Taubental 7 | 41468 Neuss Im Taubental 7 | 41468 Neuss Tel. -
Page 6: Safety
• Only combine the product and accessories with the products and components named and recommended by BEKO TECHNOLOGIES in the manual. • Adhere to the prescribed maintenance schedule. Before using the product and the accessories, the operating company must make sure that all conditions and prerequisites for intended use are given. -
Page 7: Reasonably Foreseeable Inappropriate Use
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 2.1.2 Reasonably foreseeable inappropriate use Reasonably foreseeable inappropriate use is deemed to have occurred if the product or the accessories are used in any other way than that described in the chapter "Intended use". Reasonably foreseeable inappropriate use includes the use of the product or the accessories in a manner not intended by the manufacturer or supplier but which may result from foreseeable human behaviour. -
Page 8: Target Group And Personnel
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 2.3 Target group and personnel This manual addresses the personnel listed below who are involved with work on the product or the accessories. INFORMATION Personnel requirements! The personnel may not execute any actions on the product or the accessories when they are under the influence of drugs, medications, alcohol or other substances that may impair their ... -
Page 9: Explanation Of The Safety Symbols Used
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 2.4 Explanation of the safety symbols used The symbols used below indicate safety-relevant and important information which must be adhered to when handling the product and to ensure safe and optimum operation. Symbol Description / explanation General warning symbol (danger, warning, caution) -
Page 10: Safety Instructions And Warning Notices
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 2.5 Safety instructions and warning notices This chapter provides an overview of all the important safety aspects for personal protection as well as for the safe and problem-free operation of the product and accessories. -
Page 11: Electric Voltage
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 2.5.3 Electric voltage Contact with live components may result in serious personal injuries or death. To ensure the safe handling of live components, observe the following points: •... -
Page 12: Maintenance
• Dispose of electrical and electronic components through a specialist waste disposal company or return to BEKO TECHNOLOGIES. 2.5.7 Handling hazardous substances Contact with condensate containing substances which endanger health and the environment can pose a health hazard, causing irritation and/or damage to the eyes, skin and mucous membranes. In addition, polluted condensate must be ... -
Page 13: Use Of Spare Parts, Accessories Or Materials
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 2.5.8 Use of spare parts, accessories or materials The use of incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may result in death or serious injury. -
Page 14: Product Information
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 3. Product information 3.1 Exploded view BEKOMAT 12i, BEKOMAT 12i CO ® ® Item Description / explanation Item Description / explanation Top cover [27] Plug Screw M3 x 10 [28] Sensor tube... - Page 15 Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 15 | 76...
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Page 16: Exploded View Bekomat ® 12I Co Pn63
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 3.2 Exploded view BEKOMAT 12i CO PN63 ® Item Description / explanation Item Description / explanation Top cover [27] Plug Screw M3 x 10 [28] Sensor tube Dust protection pane [29]... - Page 17 Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 17 | 76...
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Page 18: Product Overview
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 3.3 Product overview Item Description / explanation Item Description / explanation Control panel Condensate discharge Right cable gland Valve unit Left cable gland Condensate inlet 18 | 76... -
Page 19: Function Description
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 3.4 Function description Illustration Description / explanation The condensate flows via the condensate inlet [F] into the BEKOMAT and collects in the housing [26]. ® The filling level in the housing [26] is continuously monitored by a capacitive sensor in the sensor tube [28]. Once the condensate has reached the maximum fill level, ... -
Page 20: Modbus Function
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 3.5 Modbus function The BEKOMAT has an integrated Modbus which can be used to read out the operating parameters and device ® information. The BEKOMAT is operated using the client-server system with operating mode Modbus-RTU. -
Page 21: Read Input Registers (0X04)
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 3.5.3.1 Read Input Registers (0x04) Modbus Contents Description / explanation Data type address 1116 Main Timer Hi-Word Operating hours counter [h] 1117 Main Timer Lo-Word 1102 Main Counter Hi-Word Counter for switching cycles... -
Page 22: Read Device Identification (0X2B / 0X0E)
Item name Object Description / explanation Examples Format (Modbus specification) 0x00 VendorName Manufacturer BEKO TECHNOLOGIES ASCII BEKO material number circuit 0x01 ProductCode 4023034 ASCII board 0x02 MajorMinorRevision Software version numbers* APP V2.3.0 BBS V3.4.0 CFG V1.0.0 ASCII http://www.beko-technologies. 0x03... -
Page 23: Changing Interface Parameters
3.5.3.3 Changing interface parameters INFORMATION BEKO TECHNOLOGIES configuration tools! BEKO TECHNOLOGIES recommends using the Software Integrator to change the interface parameters. The software can be downloaded from the BEKO TECHNOLOGIES homepage (see “1.1 Contact” on Page 5). For connection to a PC, BEKO TECHNOLOGIES recommends using the Integrator Hardware Kit (for ordering information see chapter “11.2 Accessories”... -
Page 24: Control Commands
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 3.5.3.4 Control commands The forwarding of control commands to the product is described below. Control-Holding-Register (Modbus Specification) Control command Description / explanation Command Hex. Dec. Value All the LEDs of a certain device flash at ... -
Page 25: Type Plate
If you contact the manufacturer or supplier, always have this data ready for system identification. BM12i +1°...+60°C / 34°...140°F 12345678 0,8-16 bar(g) / 12-230 psi(g) 4052626 24 VDC ±10% /<8W IP 65 TYPE13 BEKO TECHNOLOGIES GMBH IM TAUBENTAL 7 D-41468 NEUSS 12345678 Made in Germany Example illustration Item Description / explanation Product name... -
Page 26: Scope Of Delivery
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 3.7 Scope of delivery The table below shows the scope of delivery of the BEKOMAT ® Illustration Description / explanation BEKOMAT ® BEKOMAT 12i CO ®... -
Page 27: Technical Data
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 4. Technical data 4.1 Operating parameters BEKOMAT 12i CO 12i CO PN63 ® Ambient relative humidity 10 … 80 %, without condensation 2000 m Maximum operating height 2187.23 yd 0.8 …... -
Page 28: Storage And Transportation Parameters
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 4.2 Storage and transportation parameters BEKOMAT 12i CO 12i CO PN63 ® Minimum / maximum temperature, +1 … +60 °C storage and transportation +34 … +140 °F 4.3 Materials BEKOMAT 12i CO 12i CO PN63... -
Page 29: 12I, Bekomat 12I Co
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 4.5 Screw fastening torques BEKOMAT 12i, BEKOMAT 12i CO ® ® Item Description / explanation Fastening torques [Z1] Nut, control-air cover 2 Nm +0.5 Nm (1.48 ft-lb +0.37 ft-lb) [Z2] Screws, control-air cover 1.5 Nm +0.5 Nm (1.11 ft-lb +0.37 ft-lb) -
Page 30: Dimensions Bekomat ® 12I Co Pn63
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 4.6 Dimensions BEKOMAT 12i CO PN63 ® 146,5 (5.77) G1/2 (NPT 1/2) G3/8 (NPT 3/8) (inch) 30 | 76... -
Page 31: Co Pn63
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 4.7 Screw fastening torques BEKOMAT 12i CO PN63 ® Item Description / explanation Fastening torques [Z1] Nut, control-air cover 2 Nm +0.5 Nm (1.48 ft-lb +0.37 ft-lb) [Z2] Screws, valve unit 1.5 Nm +0.5 Nm (1.11 ft-lb +0.37 ft-lb) -
Page 32: Installation Dimensions
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 4.8 Installation dimensions Illustration Description / explanation Allow sufficient assembly space above the top cover at the place of installation so that the LEDs are visible and the TEST button can be pressed. 4.9 Terminal diagram power control board Illustration GND / 0V RS485 - B... -
Page 33: Transport And Storage
5.1 Transport After transporting and removing the packaging material, inspect the product for possible transport damage. If you find such damage, notify the carrier company, BEKO TECHNOLOGIES or one of its agents immediately. Transport the product as follows: • Only transport the product in its original packaging. -
Page 34: Assembly
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 6. Assembly 6.1 Warning notices DANGER Use of incorrect spare parts, accessories or materials! The use of incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may result in death or serious injury. -
Page 35: Assembly Conditions
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 6.2 Assembly conditions Wrong Right Description / explanation Continuous slope >3 % in hoses > 3% • When using hoses as the feed line, ensure a continuous slope >3 %. - Page 36 BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual Wrong Right Description / explanation Manifold design • The cross-section of the manifold must be at least equal to the sum of the individual cross- sections of the connected feed lines.
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Page 37: Assembly Work
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® Wrong Right Description / explanation Discharge from pressurised pipes • Divert the flow of gas to provide a deflecting surface to discharge the fluid components in the gas. 6.3 Assembly work For assembly work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment •... - Page 38 BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual Assembly work Illustration Description / explanation 2. Screw the enclosed hose connection [23] to the condensate discharge [D]. 3. Tighten the hose connection [23] with a torque of 3 …...
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Page 39: Electrical Installation
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 7. Electrical installation 7.1 Warning notices DANGER Use of incorrect spare parts, accessories or materials! The use of incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may result in death or serious injury. -
Page 40: Connection Work
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual NOTE Electromagnetic interference! Electromagnetic faults caused by high-voltage cables, switchgears and high-frequency switching components, in particular speed-controlled and frequency-controlled drives (VSD/ VFD) can interfere with the operation of electronic devices and communication between electronic devices. -
Page 41: Single Device Connection
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 7.2.1 Single device connection Connection work - single device Illustration Description / explanation 1. Loosen the 4 screws [2]. 2. Lift the top cover [1]. 3. - Page 42 BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual Connection work - single device Illustration Description / explanation Connection cable [X6] 8. Connect the connection cable [X6] according to the terminal diagram “4.9 Terminal diagram power control board”...
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Page 43: Connecting Multiple Modbus Devices (Series Connection)
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 7.2.2 Connecting multiple Modbus devices (series connection) Connection work - series connection Illustration Description / explanation 1. Loosen the 4 screws [2]. 2. Lift the top cover [1]. 3. - Page 44 BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual Connection work - series connection Illustration Description / explanation 7. Fit the cable gland components [4, 5, 6] over the connection cable [X6] and the connection cable [X7]. 8.
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Page 45: Commissioning
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 8. Commissioning 8.1 Warning notices DANGER Operation outside the permissible limit range! Operation of the product and accessories outside the permissible limits and operating parameters, unauthorised intervention and modifications may result in death or serious injury. -
Page 46: Commissioning Work
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 8.2 Commissioning work Illustration Description / explanation 1. Connect the voltage supply. 0 The BEKOMAT carries out the power-on self-test. ® 2. Slowly pressurise the system (e.g. by slowly opening the recommended shut-off valve [X3] in the condensate inlet line [X2]). -
Page 47: Operation
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 9. Operation 9.1 Warning notices DANGER Operation outside the permissible limit range! Operation of the product and accessories outside the permissible limits and operating parameters, unauthorised intervention and modifications may result in death or serious injury. -
Page 48: Operating States
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 9.2 Operating states Illustration Description / explanation Disconnected • All LEDs are off. Switch on / power-on self-test • All LEDs are on for 1 second. • The BEKOMAT carries out a diagnosis of the ®... - Page 49 Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® Illustration Description / explanation Discharge procedure (TEST button pressed briefly) • The red ALARM LED is off. • The green VALVE LED is on during the discharge procedure. • The green POWER LED is on. Pre-alarm (TEST button pressed >1 minute and <5 minutes) •...
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Page 50: Maintenance
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 10. Maintenance 10.1 Warning notices DANGER Pressurised system! There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts. •... -
Page 51: Maintenance Schedule
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 10.2 Maintenance schedule Maintenance Interval Wear part replacement After 8760 operating hours or 1 million switching cycles*; at least annually Cleaning Annually Functional test Monthly Visual inspection Weekly Leakage test... -
Page 52: Wear Part Replacement
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 10.3.1 Wear part replacement Wear part replacement Illustration Description / explanation 1. Loosen the screw [14] of the solenoid valve connector [15]. 2. Pull the solenoid valve connector [14] off. 3. - Page 53 Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® Wear part replacement Illustration Description / explanation 4. Loosen the nut [9] and remove together with the washer [10] and the control-air cover [11]. 5. Pull the solenoid coil [39] up and off the core guide pipe [16].
- Page 54 BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual Wear part replacement Illustration Description / explanation 7. Replace all the components in the set of wear parts [X]. 8. Grease the O-rings in the set of wear parts. 9.
- Page 55 Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® Wear part replacement Illustration Description / explanation 10. Insert the pressure spring [44] in the membrane cap [19]. 11. Place the membrane cap [19] with the pressure spring [44] on the membrane seat [25].
- Page 56 BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual Wear part replacement Illustration Description / explanation 14. Insert the solenoid coil [39], the control-air cover [11] and the washer [10] onto the core guide pipe [16] . 15.
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Page 57: Functional Test
The leakage test is a non-destructive test method and is used to prove leak tightness in vacuum and overpressure systems. The leakage test can be carried out in different ways. BEKO TECHNOLOGIES provides no recommendations for selecting a testing process. The operating company of the pressurised system is responsible for the selection and specification of the test method to be used, which should be executed in corresponding to with valid standards and ... -
Page 58: Cleaning
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 10.3.5 Cleaning CAUTION Inappropriate cleaning and use of the wrong cleaning media! Inappropriate cleaning and the use of the wrong cleaning media may result in minor injuries as well as damage to health and damage to property. - Page 59 Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® Cleaning work Illustration Description / explanation 3. Clean the bore in the control-air cover using a cleaning brush Ø max. = 2.5 mm (0.09"). 4. Clean the upper opening on the core guide pipe using a cleaning brush Ø max. = 2.5 mm (0.09").
- Page 60 BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual Cleaning work Illustration Description / explanation 7. Clean the bores in the membrane seat using a cleaning brush Ø max. = 2.5 mm (0.09"). 8. Wipe the membrane seat and the membrane cap down using a clean cloth without cleaning agent.
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Page 61: Consumables, Accessories And Spare Parts
Material number and designation of the accessory or spare part • Required quantity of accessories or spare parts to be delivered The contact data for the BEKO TECHNOLOGIES customer services responsible are listed in chapter “1.1 Contact” on Page 5. 11.2 Accessories... -
Page 62: Spare Parts
BEKOMAT ® 2000045 BEKOMAT 12i CO ® Integrator Hardware Kit 4052710 The software can be downloaded from the BEKO TECHNOLOGIES Software Integrator homepage (see “1.1 Contact” on Page 5). 11.3 Spare parts Illustration Description Material no. Set of wear parts... - Page 63 Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® Illustration Description Material no. Membranes, 3 pieces BEKOMAT ® 4003555 BEKOMAT 12i CO ® BEKOMAT 12i CO PN63 2000437 ® Valve unit BEKOMAT 4027846 ® BEKOMAT ®...
- Page 64 BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual Illustration Description Material no. Set of seals (contains the marked components [X]) BEKOMAT ® 2000058 BEKOMAT ® 12i CO BEKOMAT 12i CO PN63 2000749 ® Housing BEKOMAT 2000060...
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Page 65: Decommissioning
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 12. Decommissioning 12.1 Warning notices DANGER Pressurised system! There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts. •... -
Page 66: Decommissioning Work
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 12.2 Decommissioning work Illustration Description / explanation 1. Interrupt the condensate feed via the condensate inlet line [X2] (e.g. by closing the recommended shut-off valve [X3]). 2. Press the TEST button briefly multiple times. 0 The pressure in the BEKOMAT is reduced. -
Page 67: Dismantling
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 13. Dismantling 13.1 Warning notices DANGER Pressurised system! There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts. •... -
Page 68: Dismantling Work
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 13.2 Dismantling work For dismantling work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Spanner or adjustable end wrench • No material necessary Always to be worn: Preparatory tasks Decommissioning has been completed. -
Page 69: Disposal
Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 14. Disposal 14.1 Warning notices NOTE Inappropriate disposal! Inappropriate disposal of parts and components, operating and auxiliary materials as well as cleaning media can cause environmental damage. •... -
Page 70: Disposal Of Operational Materials And Components
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 14.2 Disposal of operational materials and components Ensure the following prerequisites are met before disposal: Preparatory tasks The BEKOMAT has been decommissioned. ® The BEKOMAT is disassembled. -
Page 71: Troubleshooting And Fault Repair / Faq
15. Troubleshooting and fault repair / FAQ Error or fault pattern Possible causes Troubleshooting n = ∞ • Negative power-on self-test. • Contact BEKO TECHNOLOGIES customer 0 The electronics unit is service (see “1.1 Contact” on Page 5). defective. • Read off the operating voltage on the type plate and check it. •... -
Page 72: Appendices
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 16. Appendices 16.1 Approval certificates and declarations of conformity Symbol Description / explanation CE marking The CE marking indicates that a product fulfils all the EU directives applicable for this product and that basic safety and health requirements were met during manufacturing of the product. The product may be sold on the European market. - Page 73 Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 73 | 76...
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Page 74: Declaration Of Conformity
BEKOMAT ® 12i / 12i CO / 12i CO PN63 Original installation and operation manual 16.2 Declaration of Conformity 74 | 76... - Page 75 Original installation and operation manual BEKOMAT 12i / 12i CO / 12i CO PN63 ® 75 | 76...
- Page 76 Tel. +81 44 328 76 01 [email protected] [email protected] BEKO TECHNOLOGIES S. de R.L. de C. BEKO TECHNOLOGIES CORP. BEKO Technologies, S de R.L. de C.V. 900 Great Southwest Pkwy SW Blvd. Vito Alessio Robles 4602 Bodega 10 US - Atlanta, GA 30336 Zona Industrial Tel.