Engine / Transmission Separation - Polaris RZR 800 2013 Manual

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48. Lift the front portion of the assembly out first to allow
the engine valve cover to clear the vehicle frame.
49. Remove propshaft from the transmission output
shaft.
50. Then move assembly towards the front of the vehicle
while lifting it out to allow the rear gearcase to clear
the rear portion of the frame.
51. Then lift assembly high enough to clear vehicle
frame and completely remove it from the vehicle to a
work bench.

Engine / Transmission Separation

Once the engine / transmission / rear gearcase assembly
has been removed from the vehicle, the engine and
transmission will need to be separated to allow engine
servicing. Use the following procedure to separate the
engine from the assembly.
1. Remove the drive belt, drive clutch and driven clutch
(see Chapter 6).
2. Remove the (6) fasteners retaining the inner clutch
3. Remove only the (4) outer fasteners retaining the
4. Tilt the assembly up and remove the remaining (2)
5. Carefully separate the engine and perform the
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
cover to the engine and transmission.
engine to the transmission bracket.
nuts that retain the transmission to the engine.
required service (see "Engine Disassembly and
Inspection").
ENGINE
3
3.27
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Rzr 800 2014

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