Table of Contents
ENGINE
Engine Torque Specifications
Fastener
Camshaft Gear
Camshaft Phase Sensor Bolt
Camshaft Thrust Plate
Coolant Bleed Screw
Coolant Bypass Hose Fitting
Counterbalance Gear
Crankcase Bolts
Crankcase Breather
Cylinder Head Bolts
Exhaust Manifold
Flywheel
Injector Rail
Magneto Cover
Oil Baffle Weldment
Oil Drain Bolt (Crankcase)
Oil Fill Tube Bolt
Oil Filter Pipe Fitting
Oil Pick Up
Oil Pressure Relief Plug
Oil Pump Housing Screw
Rocker Arm
Rocker Cover
Spark Plug
Starter Motor
Stator Assembly
Stator Housing
Stator Wire Retainer Plate
Thermistor Sensor
Thermostat Housing
Throttle Body Adaptor Bolts
T-MAP Sensor Bolt
Water Pump Housing Cover
Water Pump Impeller Nut
NOTE: * See exploded views for notes or torque sequences.
3.8
in-lbs (Nm)
Size
8 mm
50 ± 5 (5.65 ± 0.55)
6 mm
115 ± 12 (13 ± 1.35)
6 mm
70 ± 10 (7.9 ± 1.15)
6 mm
120 (13.5)
3/8 NPT
8 mm
8 mm
84 ± 8 (9.5 ± 0.9)
5 mm
11 mm
216 ± 24 (24.5 ± 2.70)
8 mm
14 mm
216 ± 24 (24.5 ± 2.70)
8 mm
* 96 ± 12 (10.85 ± 1.35)
6 mm
60 ± 6 (6.8 ± 0.68)
5 mm
192 ± 24 (21.7 ± 2.7)
12 mm
50 ± 5 (5.64 ± 0.56)
5 mm
20 mm
60 ± 6 (6.8 ± 0.68)
5 mm
10 mm
* 84 ± 8 (9.5 ± 0.9)
6 mm
8 mm
* 84 ± 8 (9.5 ± 0.9)
6 mm
216 ± 24 (24.5 ± 2.7)
14 mm
* 84 ± 8 (9.5 ± 0.9)
6 mm
84 ± 8 (9.5 ± 0.9)
6 mm
* 96 ± 12 (10.85 ± 1.35)
6 mm
* 96 ± 12 (10.85 ± 1.35)
5 mm
3/8 NPT
84 ± 8 (9.5 ± 0.9)
6 mm
216 ± 24 (24.5-± 2.7)
8 mm
25 ± 3 (2.8 ± 0.3)
5 mm
* 96 ± 12 (10.85 ± 1.35)
6 mm
108 ± 3 (12 ± 0.35)
8 mm
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
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9.5 ± 1 (13 ± 1.35)
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* 22 ± 2 (30 ± 3)
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* 35 ± 4 (47.5 ± 5.4)
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18 ± 2 (24.5 ± 2.7)
65 ± 7 (88 ± 9.50)
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18 ± 2 (24.5 ± 2.7)
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35 ± 4 (47.5 ± 5.4)
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17 ± 2 (23 ± 2.7)
* 22 ± 2 (30 ± 3)
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18 ± 2 (24.5 ± 2.7)
17 ± 2 (23 ± 2.7)
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18 ± 2 (24.5 ± 2.7)
ft-lbs (Nm)
22 ± 2 (30 ± 3)
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22 ± 2 (30 ± 3)
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16 ± (21.7)
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Chapters
Table of Contents
Troubleshooting
