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4. Clean and reinstall the drain plug with a new O-ring.
Torque drain plug to specification.
Drain Plug:
30-45 in-lbs (3-5 Nm)
5. Add the recommended fluid through the fill plug hole.
Maintain the fluid level at the bottom of the fill plug
hole when filling the Main Gearcase. Do not overfill.
6. Reinstall the fill / level plug and torque to
specification.
Fill / Level Plug:
40-50 ft-lbs (54-68 Nm)
7. Check for leaks. Dispose of used lubricant properly.
Front Gearcase Lubrication
The front gearcase lubricant level should be checked and
changed in accordance with the maintenance schedule.
Lubricant Level Check:
The fill plug is located on the bottom right side of the front
gearcase. Maintain the lubricant level even with the
bottom threads of the fill plug hole.
1. Position vehicle on a level surface.
2. Remove the fill plug and check the fluid level.
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
MAINTENANCE
• Be sure vehicle is positioned on a level surface
when checking or changing fluid.
• Check vent hose to be sure it is routed properly
and unobstructed.
Front Gearcase Specifications
Specified Lubricant:
Polaris Demand Drive (PN 2877922)
Capacity: 6.75 oz. (200 ml)
Fill Plug: 8-10 ft-lbs (11-14 Nm)
Drain Plug: 8-10 ft-lbs (11-14 Nm)
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Troubleshooting
