Table of Contents
Pad Inspection
1. Measure the thickness of the pad material. Replace
pads if worn beyond the service limit.
Front Brake Pad Thickness:
RZR/RZR S: .300" ± .007" (7.6 mm ± .178 mm)
RZR 4: .297 ± .007" (7.5 ± .178 mm)
Service Limit: .180" (4.6 mm)
Pad Assembly / Installation
1. Lubricate mounting bracket pins with a light film of
2. Compress mounting bracket and make sure dust
3. Install caliper onto front hub and torque mounting
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
silicone grease and install rubber dust boots.
boots are fully seated. Install pads with friction
material facing each other.
WARNING
If brake pads are contaminated with grease, oil, or
liquid soaked do not use the pads.
Use only new, clean pads.
bolts to specification.
Front Caliper Mount Bolt:
31-34 ft-lbs (42-46 Nm)
BRAKES
9
9.13
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Table of Contents
Troubleshooting
