Table of Contents
100 - 300 Hour Maintenance Interval
Item
▶
Engine Oil and
Oil Filter Change
E
Front Gearcase Oil
▶
(Demand Drive )
Rear Gearcase Oil
▶
(ATV Angle Drive Fluid)
Transmission - Main
▶
(AGL Gearcase Lubricant)
Transmission - Transfer
▶
(AGL Gearcase Lubricant)
■
Fuel System
E
■
Spark Plug
E
Drive Belt
▶
Radiator
▶
Cooling Hoses
▶
Engine Assembly Mounts
Exhaust Muffler / Pipe
▶
Wiring
Clutches (Drive and Driven)
■
Front Wheel Bearings
■
▶
Shocks
▶
Shocks
■
■
Brake Fluid
Spark Arrestor
Toe Adjustment
■
Headlight Aim
▶ Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
■ Have an authorized Polaris dealer perform these services.
Maintenance Interval
(whichever comes first)
Miles
Hours
Calendar
1000 (1600)
100 H
6 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
100 H
-
1500 (2400)
-
12 M
2000 (3200)
200 H
24 M
3000 (4800)
300 H
36 M
-
-
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
MAINTENANCE
Remarks
(KM)
Perform a break-in oil change at 25 hours or one
month / always replace oil filter when changing
engine oil
Change lubricant
Change lubricant
Change lubricant
Change lubricant
Check for leaks at fill cap, fuel line / rail, and fuel
pump: Replace lines every two years
Inspect; replace as needed
Inspect; replace as needed
Inspect; clean external surfaces
Inspect for leaks
Inspect, torque to specification
Inspect
Inspect for wear, routing, security; apply dielectric
grease to connectors subjected to water, mud, etc.
Inspect; clean; replace worn parts
Inspect; replace as needed
Visually inspect shock seals
-
Change shock oil and inspect seals
Change every two years (DOT 4)
Clean out
Inspect periodically; adjust when parts are replaced
Adjust as needed
2
2.5
Chapters
Table of Contents
Troubleshooting
