Table of Contents
2. Install the jounce bumper onto the shock rod.
3. Install the Shock Seal Protector Sleeve (PU-50939)
onto the shaft threads.
4. Lubricate the shock rod and the Shock Seal
Protector Sleeve with new shock oil.
5. Lubricate and install the bearing cap onto the shock
rod.
6. Lubricate and install the bearing assembly onto the
shock rod.
7. Remove the Shock Seal Protector Sleeve.
BODY / STEERING / SUSPENSION
8. Lubricate and install the compression valve stack. If
9. Install the piston assembly onto shock rod. Be sure
10. Lubricate and install the rebound valve stack.
11. Install NEW lock nut and torque to specification.
12. Remove the shock rod assembly from the vise and
13. Use the appropriate shock body holding tool (PS-
14. Fill the reservoir 3/4 full with the proper shock oil.
15. Verify the center screw and O-ring are not installed
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
your compression valve stack had a bleed shim, it
must be installed in time with the compression ports.
rebound side of the piston is facing up.
IMPORTANT:
Be sure to keep the piston
compression ports and shim in time while
torquing nut (if equipped).
Shock Rod Nut:
18 ft-lbs (24 Nm)
place on a clean shop towel.
45281-A) to properly secure the shock body
assembly into a vice for service.
into the IFP.
5
5.59
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Troubleshooting
