Table of Contents
PERIODIC MAINTENANCE CHART
PRE-RIDE / DAILY INSPECTION
Perform the following pre-ride inspection daily, and when
servicing the vehicle at each scheduled maintenance.
• Engine Oil - Check for proper level on dipstick (see
Chapter 2 –Engine Oil Level, page 2.10)
• Tires - check condition and pressures
• Fuel tank - fill to proper level
• All brakes - check operation and fluid level and
adjustment (includes parking brake on INT'L Model)
• Headlights/Taillights/Brakelights - also check operation
of all indicator lights, instrument cluster and switches
• Ignition switch - check for proper function
• Wheels - check for tightness of wheel nuts and axle
nuts; check to be sure axle nuts are secured by cotter
pins
• Engine Intake Pre-Filter - Inspect pre-filter and clean
with soapy water and low pressure compressed air if
necessary
• PVT Intake Pre-Filter - Inspect pre-filter and clean with
soapy water and low pressure compressed air if
necessary
• Steering - check for free operation noting any unusual
looseness in any area
• Loose parts - visually inspect vehicle for any damaged
or loose nuts, bolts or fasteners
• Engine coolant - check for proper level at the recovery
bottle
• Drive Shaft Boots - Inspect inner and outer boots for
tears or damage on both front and rear drive shafts
• Check all front and rear suspension components for
wear or damage.
PERIODIC MAINTENANCE OVERVIEW
Inspection, adjustment and lubrication of important
components are explained in the periodic maintenance
chart.
Inspect, clean, lubricate, adjust and replace parts as
necessary. When inspection reveals the need for
replacement parts, use genuine Pure Polaris parts
available from your Polaris dealer.
NOTE
Service and adjustments are critical. If you're not
familiar with safe service and adjustment procedures,
have a qualified dealer perform these operations.
Maintenance intervals in the following chart are based
upon average riding conditions and an average vehicle
speed of approximately 10 miles per hour. Vehicles
subjected to severe use must be inspected and serviced
more frequently.
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
Severe Use Definition
• Frequent immersion in mud, water or sand
• Racing or race-style high RPM use
• Prolonged low speed, heavy load operation
• Extended idle
• Short trip cold weather operation
Pay special attention to the oil level. A rise in oil level
during cold weather can indicate contaminants collecting
in the oil sump or crankcase. Change oil immediately if
the oil level begins to rise. Monitor the oil level, and if it
continues to rise, discontinue use and determine the
cause or see your dealer.
BREAK-IN PERIOD
The break-in period consists of the first 25 hours of
operation. Careful treatment of a new engine and drive
components will result in more efficient performance and
longer life for these components.
• Drive vehicle slowly at first while varying the throttle
position. Do not operate at sustained idle.
• Perform regular checks on fluid levels and other areas
outlined on the daily pre-ride inspection checklist.
• Change both the engine oil and filter after 25 hours or
one month.
• See "Owner's Manual" for additional break-in
information.
MAINTENANCE CHART KEY
The following symbols denote potential items to be
aware of during maintenance:
■ = CAUTION: Due to the nature of these
adjustments, it is recommended this service be
performed by an authorized Polaris dealer.
▶ = SEVERE USE ITEM: See information provided
above.
E = Emission Control System Service (California).
NOTE
Inspection may reveal the need for replacement parts.
Always use genuine Polaris parts.
WARNING
Improperly performing the procedures marked ■ could
result in component failure and lead to serious injury or
death. Have an authorized Polaris dealer perform these
services.
MAINTENANCE
2
2.3
Chapters
Table of Contents
Troubleshooting
