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ACH580-01 PxR, UL Type 1/12
Frame R3/R4
Base drive replacement instructions
Purpose or Scope
The following are the instructions for replacing an ACH580-01 UL Type 1 (Frames R3 & R4)
drive in PxR enclosures.
Equipment required*:
– Replacement drive (see note below)
– T20 bit
– T25 bit
– T30 bit
– PZ2 bit
– PZ3 bit
– Torque wrench
– Zip ties
Basic overview of steps
– Back-up drive parameters (if you can)
– Remove power and verify after 5 minutes
– Remove covers
– Disconnect all wiring
– Remove drive
– Prepare replacement drive
– Remove conduit assembly
– Install in reverse order
– Check connections
– Power drive
– Reprogram and test
Notes and cautions
CAUTION! Review complete safety and electrical considerations prior
to replacing the drive. See ACH580 IOM (3AXD50000049127).
CAUTION! Two people are recommended for this job. The drive is
heavy and can fall, causing property damage and injury.
NOTE: UL Type 12 drives require a UL Type 12 replacement drive,
UL Type 1 drives are not allowed as substitutes for UL Type 12.
* Not all of these tools are needed for each frame size.
Related Manuals for ABB ACH580-01 PxR R3
Summary of Contents for ABB ACH580-01 PxR R3
- Page 1 — ACH580-01 PxR, UL Type 1/12 Frame R3/R4 Base drive replacement instructions Purpose or Scope The following are the instructions for replacing an ACH580-01 UL Type 1 (Frames R3 & R4) drive in PxR enclosures. Equipment required*: – Replacement drive (see note below) –...
- Page 2 REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/12 , R2/R3/R4 Step Instruction Diagram NOTE: If needed, back-up parameters prior to disconnecting power. Turn off source power and wait 5 minutes for the DC bus capacitors to discharge. Turn handle to the off position. Using a T20 bit, loosen four (4) M4x16 screws securing the enclosure cover.
- Page 3 REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/12 , R2/R3/R4 Step Instruction Diagram R3 Frame: Using a PZ2 bit, loosen and remove wires from the input terminals of the drive. R4 Frame: Using a T20 bit, loosen and remove wires from the input terminals of the drive.
- Page 4 REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/12 , R2/R3/R4 Step Instruction Diagram Remove two (2) grommets from the tray to access mounting screws. Using a T30 bit, loosen and remove the top two (2) M6 screws securing the drive. Carefully lift the drive out of channel.
- Page 5 REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/12 , R2/R3/R4 Step Instruction Diagram R3 Frame: Using a T20 bit, loosen and remove two (2) M4x16 screws. Remove conduit assembly. R4 Frame: Using a T25 bit, loosen and remove four (4) M5x25 screws.
- Page 6 REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/12 , R2/R3/R4 Step Instruction Diagram Secure the support plate using the four (4) M4x16 screws that were removed earlier. Using a T25 bit, torque to 18 in-lb (2 Nm). Secure the ground wire to the drive. R3 Frame: Using a PZ3 bit, torque to 14 in-lb (1.5 Nm).
- Page 7 REPLACEMENT INSTRUCTIONS | ACH580-01 PXR UL TYPE 1/12 , R2/R3/R4 Step Instruction Diagram Place enclosure cover in place and secure using two (2) M4x16 screws that were removed earlier. Using a T20 bit, torque to 14 in-lb (1.5 Nm). UL Type 12: Reinstall the hood to drive. Power and reprogram the drive.