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Instruction Manual
D104161X012
Fisher
D3 Control Valve with Gen 2 easy-Drive
™
Electric Actuator
Contents
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Introduction
Scope of Manual
This instruction manual provides installation, maintenance, and parts information for the Fisher D3 control valve with
Gen 2 easy-Drive electric actuator. For Gen 1 electric actuators, use Fisher D3 with easy-Drive Instruction Manual,
(D103460X012). If the actuator has a RPU-100 installed refer to easy-Drive RPU-100 Instruction Manual,
(D104551X012).
Do not install, operate, or maintain a D3 valve with Gen 2 easy-Drive electric actuator without being fully
trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid
personal injury or property damage, it is important to carefully read, understand, and follow all the
contents of this manual, including all safety cautions and warnings. If you have any questions about
these instructions, contact your
www.Fisher.com
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Emerson sales office
Figure 1. Fisher D3 Control Valve with Gen 2
easy-Drive Electric Actuator
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D3 Valve with Gen 2 easy-Drive Actuator
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Table of Contents
Related Manuals for Emerson Fisher D3
Summary of Contents for Emerson Fisher D3
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Page 1: Table Of Contents
This instruction manual provides installation, maintenance, and parts information for the Fisher D3 control valve with Gen 2 easy-Drive electric actuator. For Gen 1 electric actuators, use Fisher D3 with easy-Drive Instruction Manual, (D103460X012). If the actuator has a RPU-100 installed refer to easy-Drive RPU-100 Instruction Manual, (D104551X012). - Page 2 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator February 2021 D104161X012 Table 1. Specifications Valve Body Sizes, End Connection Styles, and Port Available Actuator Configurations Diameters On/off (snap acting) Positioning (flow or pressure control) RAISED FACE VALVE PORT THREADED (RF) FLANGED SIZE, DIAMETER,...
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Page 3: Description
Educational Services For information on available courses for the Fisher D3 control valve with Gen 2 easy-Drive electric actuator, as well as a variety of other products, contact:... -
Page 4: Special Instructions For "Safe Use" And Installations In Hazardous Locations
Emerson Automation Solutions sales office. To avoid product damage, inspect the valve before installation for any damage or any foreign material that may have collected in the valve body. -
Page 5: Startup Overview
Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021 Startup Overview Figure 2. Flowchart PREPARE PER INSTRUCTIONS IN INSTALLATION SECTION ON/OFF POSITIONING POSITIONING OR ON/OFF? WIRE PER DIAGRAM FOR 4-20 mA WIRE PER DIAGRAM FOR L2e ARE YOU USING Modbus? FIRST TIME USING Modbus? - Page 6 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator February 2021 D104161X012 Figure 3. Fisher D3 Valve with Gen 2 easy-Drive Actuator Wiring Diagram CONTROLLER FIELD WIRING CONNECTIONS POWER AND CONTROL TERMINAL MOTOR / GEARBOX ASSY (GE84238) GE47302-7 TOP VIEW CONTROLLER...
- Page 7 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021 Figure 4. Wiring - Analog Input Figure 5. Wiring - L2e...
- Page 8 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator February 2021 D104161X012 Figure 6. Wiring - Single Dry Contact Figure 7. Wiring - Modbus Input...
- Page 9 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021 Figure 8. Wiring - Auxiliary Digital I/O set to input (40080=0) Figure 9. Wiring - Auxiliary Digital I/O set to output (40080=1) 10V, 25mA max...
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Page 10: Default Input Signals
All configuration within the valve is done by setting values in Modbus registers. This can be done using any Modbus master (flow computer, PLC, PC). Configuration software, providing a visual interface to the registers, is available through your Emerson sales office. Modbus setup Use of a serial or USB to RS-485 device is required to connect to the actuator. -
Page 11: Connecting Using The Fisher Easy-Drive Configuration Software
Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021 Figure 10. Fisher easy-Drive Configuration Software Connecting using the Fisher easyDrive configuration software The Fisher easyDrive configuration software allows configuration and diagnosing of the Fisher easyDrive electric actuator with a graphical interface. Connect a PC to the actuator using a USB or serial device to Modbus RTU converter using the wiring instructions above. -
Page 12: Calibration Instructions
Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator February 2021 D104161X012 D Dual Contact On/Off D Single Contact On/Off D Modbus On/Off D Positioning Tier - License required (see Licensing section) D Dual Contact On/Off D Single Contact On/Off D Modbus On/Off D Modbus Positioning D 4-20mA Positioning D 4-20mA Level When using the easy-Drive Configuration Tool, clicking on the “Control Method”... - Page 13 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021 If an easy-Drive valve has been shipped from the Fisher factory, it is not necessary to perform a span calibration. If, however, the valve has a new controller board or maintenance has been performed on the valve, such as trim replacement, it will be necessary to perform a span calibration.
- Page 14 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator February 2021 D104161X012 Figure 13. 7. If the Close and Open values are as expected, press Confirm to accept these values. If not, press Cancel to restart the process. Note Note 1: The value of the 4-20mA signal must have at least 4mA difference between the close and open signals. A differential less than that amount will cause the actuator to reject the calibration and use the previous values.
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Page 15: Licensing
Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021 b. Send a value of 1 to register 40043. Valve plug will move to fully open position and then to fully closed. The valve plug will then return to the commanded position. If a Modbus connection is not available, and recalibration is desired, use the appropriate calibration method as determined by the control method of your valve. - Page 16 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator February 2021 D104161X012 2. Click the button labelled MANAGE LICENSES on the left side of the configuration software screen. Figure 16. 3. The license control screen will open, showing all licenses installed on the USB and the actuator. Figure 17.
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Page 17: Startup
Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021 Figure 18. 5. It is also possible to transfer licenses from one USB license dongle to another. Place two dongles into the computer with the configuration software. Type in the number of licenses to move and click USB 2 to move the licenses. Start Up WARNING To avoid personal injury or property damage, be aware that the valve will move and respond to an input signal during start... -
Page 18: Troubleshooting
Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator February 2021 D104161X012 4. If the valve does not respond as expected, proceed to Troubleshooting guide on page 18. 5. Check conduit ports. D Conduit seal must be in place within 450mm (18 inches) of the enclosure. D Unused conduit ports must be sealed with an explosionproof port plug. -
Page 19: Setting The Valve Flow Adjuster
Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021 iii. Command 100% (20mA or 5V). iv. Using a Modbus link, send a 1 to register 40005 or use the Fisher easyDrive configuration software by clicking the button “Analog Cal at 100%”. Figure 19. -
Page 20: Maintenance
Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator February 2021 D104161X012 Maintenance Refer to figure 22. Valve parts are subject to normal wear and must be inspected and replaced as necessary. The frequency of inspection and maintenance depends on the severity of the service conditions. WARNING Avoid personal injury from sudden release of process pressure or bursting of parts. - Page 21 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021 Figure 20. Packing and Belleville Spring Stacking Order FEMALE PACKING ADAPTOR LUBRICATE WITH 3mm (1/8 INCH BEAD) OF SUPPLIED HIGH PERFORMANCE FLUORINATED GREASE (KEY 44) PACKING RING LUBRICATE WITH 3mm (1/8 INCH BEAD) OF SUPPLIED HIGH PERFORMANCE FLUORINATED GREASE...
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Page 22: Valve Plug And Seat Ring Maintenance
Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator February 2021 D104161X012 Figure 21. Packing and Belleville Spring Stacking Order UNTIGHTENED, FULLY TIGHTENED, NOTE THE GAP NO GAP PACKING RETAINER (KEY 8) VALVE PLUG, BELLEVILLE SPRINGS, AND PACKING RETAINER CORRECTLY BELLEVILLE SPRINGS FULLY ENCLOSED BY INSTALLED AND TIGHTENED THE PACKING RETAINER... - Page 23 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021 7. Break the bonnet nut (key 5) loose with a hammer. Continue turning the bonnet nut by using a hammer or a large adjustable wrench, tightened around one ear of the bonnet nut. If the bonnet (key 7) is stuck in the valve, continue to unscrew the bonnet nut.
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Page 24: Packing Maintenance
Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator February 2021 D104161X012 10. Apply anti‐seize lubricant to the threads on the valve body and bonnet nut (key 5) and the contact surfaces of the bonnet and bonnet nut flange. Install the bonnet and actuator assembly onto the valve body. Tighten the bonnet nut until the nut stops turning. - Page 25 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021 6. Install the male packing adaptor, lower anti‐extrusion washer (key 10), and lower packing spacer over the valve stem as shown in figure 20. 7. Firmly press all packing parts into the packing bore with a tube. 8.
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Page 26: Parts Ordering
WARNING Use only genuine Fisher replacement parts. Components that are not supplied by Emerson should not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the performance of the valve, and could cause personal injury and property damage. - Page 27 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021 Figure 22. D3 Valve Assembly 13 mm 13 mm 11/16 INCH 1-1/2 INCH...
- Page 28 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator February 2021 D104161X012 Figure 23. D3 Valve Assembly - Cross Sectional View APPLY LUBRICANT GE49376-B...
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Page 29: Appendix A - Modbus
Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021 Appendix A - Modbus A.1 Register Summary Table 4. Gen 2 easy-Drive Actuator Modbus Map Type Name MB Register Default Values Notes Modbus command value with one implied decimal place (1000=100.0%). - Page 30 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator February 2021 D104161X012 Table 4. Gen 2 easy-Drive Actuator Modbus Map (cont.) Type Name MB Register Default Values Notes uint16 Latch Close State 40029 0 - 1 Normally closed latch state uint16 RESERVED 40030...
- Page 31 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021 Table 4. Gen 2 easy-Drive Actuator Modbus Map (cont.) Type Name MB Register Default Values Notes Minimum percentage signal change to elicit a movement response based upon end position of last movement.
- Page 32 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator February 2021 D104161X012 Table 4. Gen 2 easy-Drive Actuator Modbus Map (cont.) Type Name MB Register Default Values Notes uint16 RESERVED 40079 0=9V sinking digital input, 1=25mA at 10V digital uint16 Digital I/O selection 40080 output...
- Page 33 The actuator has experienced a fatal error and 0x1000 0001 0000 0000 0000 System or Watchdog fault 4096 shut down. Contact your Emerson sales office. The analog values entered do not match the Analog Input calibration value not in expected 0x0800 0000 1000 0000 0000 2048 analog signal level.
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Page 34: Appendix B - Certificate Of Conformance
Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator February 2021 D104161X012 Appendix B - Certificate of Conformance... - Page 35 Instruction Manual D3 Valve with Gen 2 easy-Drive Actuator D104161X012 February 2021...
- Page 36 Fisher and easy-Drive are marks owned by one of the companies in the Emerson Automation Solutions business uint of Emerson Electric Co. Emerson Automation Solutions, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.