Mitsubishi Electric 800 Series Instruction Manual

Mitsubishi Electric 800 Series Instruction Manual

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INVERTER
FR-E800
Instruction Manual (Function)
Compact, high functionality inverters
FR-E820-0008(0.1K) to 0330(7.5K)
FR-E840-0016(0.4K) to 0170(7.5K)
FR-E860-0017(0.75K) to 0120(7.5K)
FR-E820S-0008(0.1K) to 0110(2.2K)
FR-E820-0008(0.1K) to 0330(7.5K)E
FR-E840-0016(0.4K) to 0170(7.5K)E
FR-E860-0017(0.75K) to 0120(7.5K)E
FR-E820S-0008(0.1K) to 0110(2.2K)E
FR-E820-0008(0.1K) to 0330(7.5K)SCE
FR-E840-0016(0.4K) to 0170(7.5K)SCE
FR-E860-0017(0.75K) to 0120(7.5K)SCE
FR-E820S-0008(0.1K) to 0110(2.2K)SCE
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Summary of Contents for Mitsubishi Electric 800 Series

  • Page 1 INVERTER FR-E800 Instruction Manual (Function) Compact, high functionality inverters FR-E820-0008(0.1K) to 0330(7.5K) FR-E840-0016(0.4K) to 0170(7.5K) FR-E860-0017(0.75K) to 0120(7.5K) FR-E820S-0008(0.1K) to 0110(2.2K) FR-E820-0008(0.1K) to 0330(7.5K)E FR-E840-0016(0.4K) to 0170(7.5K)E FR-E860-0017(0.75K) to 0120(7.5K)E FR-E820S-0008(0.1K) to 0110(2.2K)E FR-E820-0008(0.1K) to 0330(7.5K)SCE FR-E840-0016(0.4K) to 0170(7.5K)SCE FR-E860-0017(0.75K) to 0120(7.5K)SCE FR-E820S-0008(0.1K) to 0110(2.2K)SCE...
  • Page 2 Chapter 1 Introduction ....... . . 10 Inverter model ............. 11 Operation steps .
  • Page 3 Parameter list (by parameter number) ......... . . 51 Use of a function group number for the identification of parameters .
  • Page 4 Chapter 7 (E) Environment Setting Parameters ... . 128 Clock ..............128 Reset selection / disconnected PU detection / PU stop selection .
  • Page 5 Starting frequency and start-time hold function ........175 Minimum motor speed frequency at the motor start up .
  • Page 6 10.11 Load characteristics fault detection ..........227 10.12 Motor overspeeding detection .
  • Page 7 12.9 Start signal operation selection ..........300 Chapter 13 (C) Motor Constant Parameters.
  • Page 8 15.3 Load pattern selection ............388 15.4 Energy saving control .
  • Page 10 CHAPTER 1 Introduction Inverter model.................................11 Operation steps ..............................13 Related manuals..............................15...
  • Page 11 Operation panel, LCD operation panel (FR-LU08), and enclosure surface operation panel (FR-PA07) Parameter unit LCD operation panel (FR-LU08) and enclosure surface operation panel (FR-PA07) Inverter Mitsubishi Electric inverter FR-E800 series E800 Standard model (RS-485 + SIL2/PLd functional safety) E800-E Ethernet model (Ethernet + SIL2/PLd functional safety)
  • Page 12 Inverter model Check the rating plate on the side of the product. Some characters in the model name indicate the specification as follows. FR-E8 0 - Rating plate Inverter model MODEL :FR-E820-0008-1 Input rating INPUT :XXXXX Output rating OUTPUT:XXXXX SERIAL SERIAL:XXXXXXXXXXX Country of origin MADE IN XXXXX...
  • Page 13 • E: The output specification for monitoring and the rated frequency are shown for the standard model, and the communication protocol group is shown for the Ethernet model and the safety communication model. Symbol Monitoring/protocol specification Rated frequency Control logic Pulse (terminal FM) 60 Hz Sink logic...
  • Page 14 Operation steps : Initial setting Step of operation Frequency command Installation/mounting Inverter output Wiring of the power frequency supply and motor Time (Hz) Start command Control mode selection Start command via the PU/Ethernet connector of the inverter and plug-in to give a start to give a start to give a start option (Communication)
  • Page 15 Symbol Overview Refer to page Instruction Manual Install the inverter. (Connection) Instruction Manual Perform wiring for the power supply and the motor. (Connection) Select the control method (V/F control, Advanced magnetic flux vector control, Real sensorless vector control, and PM sensorless vector control). Instruction Manual Give the start command via communication.
  • Page 16 Related manuals The manuals related to the FR-E800 inverter are as follows. Name Manual number FR-E800 Inverter Safety Guideline IB-0600857ENG FR-E860 Inverter Safety Guideline IB-0600910ENG FR-E800-E Inverter Safety Guideline IB-0600860ENG FR-E860-E Inverter Safety Guideline IB-0600911ENG FR-E800-SCE Inverter Safety Guideline IB-0600921ENG FR-E860-SCE Inverter Safety Guideline IB-0600924ENG FR-E800 Instruction Manual (Connection)
  • Page 17 MEMO 1. Introduction 1.3 Related manuals...
  • Page 18: Table Of Contents

    CHAPTER 2 Basic Operation Operation panel ..............................18 Monitoring the inverter ............................26 Easy setting of the inverter operation mode ......................27 Frequently-used parameters (simple mode parameters)..................28 Basic operation procedure (PU operation) ......................32 Basic operation procedure (External operation) .....................37 Basic operation procedure (JOG operation) ......................44 I/O terminal function assignment ..........................46...
  • Page 19: Operation Panel

    ON when the PLC function of the inverter is valid. indicator The setting dial of the Mitsubishi Electric inverters. Turn the setting dial to change the setting of frequency or parameter, etc. Press the setting dial to perform the following operations: Setting dial •...
  • Page 20 Appearance Name Description Switches the operation panel to a different mode. The easy setting of the inverter operation mode is enabled by pressing this key simultaneously MODE key with the PU/EXT key. Every key on the operation panel becomes inoperable by holding this key for 2 seconds. The key inoperable function is invalid when Pr.161 = "0 (initial setting)".
  • Page 21  Ethernet model and safety communication model The operation panel cannot be removed from the inverter. Appearance Name Description Shows a numeric value (readout) of a monitor item such as the frequency or a parameter Monitor (4-digit number. LED) (The monitor item can be changed according to the settings of Pr.52, Pr.774 to Pr.776.) Hz: ON when the actual frequency is monitored.
  • Page 22 Appearance Name Description UP/DOWN key Used to change the setting of frequency or parameter. USB connector FR Configurator2 is available by USB connection. Situations such as when the MRS/X10 signal is input, during the automatic restart after instantaneous power failure, after auto tuning is complete, when "SE"...
  • Page 23 2.1.2 Basic operation of the operation panel  Basic operation (standard model) Operation mode switchover/Frequency setting External operation mode (displayed at power-ON) PU operation mode PU Jog operation mode Blinking Change the setting. Frequency setting written and complete Second screen Third screen First screen (Output frequency monitoring)
  • Page 24  Basic operation (Ethernet model and safety communication model) Operation mode switchover/Frequency setting Network operation mode (at power-ON) PU operation mode PU Jog operation mode Blinking Change the setting. Frequency setting written and complete Second screen Third screen First screen (Output frequency monitoring) (Output current monitoring)
  • Page 25 V/F control as a batch. (Not displayed for the 575 V class.) Changes parameter settings as a batch. The target parameters include Automatic parameter communication parameters for the Mitsubishi Electric human machine setting interface (GOT) connection and the parameters for the rated frequency settings of 50/60 Hz.
  • Page 26  Parameter setting screen First screen (Output frequency monitoring) Parameter setting mode PU operation mode Blinking The present setting is Change the setting. Parameter write complete displayed. Hold down For a 4-digit parameter number The present setting is displayed. Change the setting. Hold down For a 5-digit parameter...
  • Page 27: Monitoring The Inverter

    Monitoring the inverter 2.2.1 Monitoring of output current and output voltage • Press the SET key on the operation panel in the monitor mode to switch the monitor item between output frequency, output current, and output voltage. Operating procedure Press the MODE key during inverter operation to monitor the output frequency. The [Hz] LED turns ON. Press the SET key to monitor the output current.
  • Page 28: Easy Setting Of The Inverter Operation Mode

    Easy setting of the inverter operation mode The operation mode suitable for start and speed command combinations can be set easily using Pr.79 Operation mode selection. The following shows the procedure to operate with the external start command (STF/STR) and the frequency command by using the operation panel.
  • Page 29: Frequently-Used Parameters (Simple Mode Parameters)

    Frequently-used parameters (simple mode parameters) Parameters that are frequently used for the FR-E800 series are grouped as simple mode parameters. When Pr.160 User group read selection = "9999", only the simple mode parameters are displayed on the operation panel. This section explains the simple mode parameters. 2.4.1 Simple mode parameter list For simple variable-speed operation of the inverter, the initial values of the parameters may be used as they are.
  • Page 30 9109 PM motor. Changes parameter settings as a batch. The target parameters include communication Automatic 10, 12, 20, parameters for the Mitsubishi Electric human E431 9999 parameter setting 21, 9999 machine interface (GOT) connection and the parameters for the rated frequency settings of 50/60 Hz.
  • Page 31  Simple mode parameters (Ethernet model and safety communication model) Initial value Refer Name Increment Range Application group Gr.1 Gr.2 page Set this parameter to obtain a higher starting torque under V/F control. Also set this when a G000 Torque boost 0.1% 0% to 30% loaded motor cannot be driven, the warning...
  • Page 32 Gr.2 page Changes parameter settings as a batch. The target parameters include communication Automatic 10, 12, 20, parameters for the Mitsubishi Electric human E431 9999 parameter setting 21, 9999 machine interface (GOT) connection and the parameters for the rated frequency settings of 50/60 Hz.
  • Page 33: Basic Operation Procedure (Pu Operation)

    Basic operation procedure (PU operation) Select a method to give the frequency command from the list below, and refer to the specified page for its procedure. Method to give the frequency command Refer to page Setting the frequency on the operation panel in the frequency setting mode Give commands by turning ON/OFF switches wired to inverter's terminals (multi-speed setting) Setting the frequency by inputting voltage signals Setting the frequency by inputting current signals...
  • Page 34 Parameters referred to Pr.7 Acceleration time, Pr.8 Deceleration timepage 164 Pr.79 Operation mode selectionpage 180 2.5.2 Setting the frequency with switches (multi-speed setting) • Use the RUN key on the operation panel to give a start command. • Turn ON the RH, RM, or RL signal to give a frequency command (multi-speed setting). •...
  • Page 35 2.5.3 Setting the frequency using an analog signal (voltage input) • Use the RUN key on the operation panel to give a start command. • Use the frequency setting potentiometer to give a frequency command (by connecting it to terminals 2 and 5 (voltage input)). •...
  • Page 36 2.5.4 Setting the frequency using an analog signal (current input) • Use the RUN key on the operation panel to give a start command. • Use the current regulator which outputs 4 to 20 mA to give a frequency command (by connecting it across terminals 4 and 5 (current input)).
  • Page 37 Parameters referred to Pr.7 Acceleration time, Pr.8 Deceleration timepage 164 Pr.79 Operation mode selectionpage 180 Pr.126 Terminal 4 frequency setting gain frequencypage 282 Pr.178 to Pr.184 (Input terminal function selection)page 292 C5(Pr.904) Terminal 4 frequency setting bias frequencypage 282 2. Basic Operation 2.5 Basic operation procedure (PU operation)
  • Page 38: Basic Operation Procedure (External Operation)

    Basic operation procedure (External operation) Select a method to give the frequency command from the list below, and refer to the specified page for its procedure. Method to give the frequency command Refer to page Setting the frequency on the operation panel in the frequency setting mode Turning ON/OFF switches wired to inverter's terminals (multi-speed setting) Setting the frequency by inputting voltage signals Setting the frequency by inputting current signals...
  • Page 39 NOTE • When both the forward rotation start switch (STF signal) and the reverse rotation start switch (STR signal) are turned ON, the motor cannot be started. If both are turned ON while the inverter is running, the inverter decelerates to a stop. •...
  • Page 40 NOTE • When both the forward rotation start switch (STF signal) and the reverse rotation start switch (STR signal) are turned ON, the motor cannot be started. If both are turned ON while the inverter is running, the inverter decelerates to a stop. •...
  • Page 41 NOTE • When both the forward rotation start switch (STF signal) and the reverse rotation start switch (STR signal) are turned ON, the motor cannot be started. If both are turned ON while the inverter is running, the inverter decelerates to a stop. •...
  • Page 42 • Other adjustment methods for the frequency setting voltage gain are the following: adjustment by applying a voltage directly across terminals 2 and 5, and adjustment using a specified point without applying a voltage across terminals 2 and 5. (Refer page 282.) Parameters referred to...
  • Page 43 NOTE • When both the forward rotation start switch (STF signal) and the reverse rotation start switch (STR signal) are turned ON, the motor cannot be started. If both are turned ON while the inverter is running, the inverter decelerates to a stop. •...
  • Page 44 Parameters referred to Pr.126 Terminal 4 frequency setting gain frequencypage 282 C5(Pr.904) Terminal 4 frequency setting bias frequencypage 282 C7(Pr.905) Terminal 4 frequency setting gainpage 282 2. Basic Operation 2.6 Basic operation procedure (External operation)
  • Page 45: Basic Operation Procedure (Jog Operation)

    Basic operation procedure (JOG operation) 2.7.1 Giving a start command by using external signals for JOG operation • The JOG signal can be input only via a control terminal. • JOG operation is performed while the JOG signal is ON. •...
  • Page 46 Pr.178 to Pr.184 (Input terminal function selection)page 292 2.7.2 Giving a start command from the operation panel for JOG operation • JOG operation is performed while the RUN key on the operation panel is pressed. Operation panel The following shows the procedure to operate at 5 Hz. Operating procedure Turning ON the power of the inverter The operation panel is in the monitor mode.
  • Page 47: I/O Terminal Function Assignment

    I/O terminal function assignment • Functions can be assigned to the external I/O terminals (physical terminals) or communication (virtual terminals) by setting parameters. FR-E800 FR-E800-E Output Input Output terminal Input terminal (physical terminal) (physical terminal) Input terminal Input (physical terminal) Plug-in option Output Plug-in option...
  • Page 48 • Use the following parameters to assign functions to input terminals. Check the terminal available for each parameter. External input terminal (physical terminal) Terminal Input via name communication FR-E800 FR-E800-E FR-E800-SCE STF/DI0 ○ (STF) ○ (DI0) — ○ STR/DI1 ○ (STR) ○...
  • Page 49 MEMO 2. Basic Operation 2.8 I/O terminal function assignment...
  • Page 50 CHAPTER 3 Parameters Parameter initial value groups ..........................50 Parameter list (by parameter number)........................51 Use of a function group number for the identification of parameters ..............75 Parameter list (by function group number) ......................77...
  • Page 51: Parameter Initial Value Groups

    Parameters This chapter explains the function setting for use of this product. Always read the instructions before use. The following marks are used to indicate the controls. (Parameters without any mark are valid for all the controls.) Mark Control method Applied motor V/F control Advanced magnetic flux vector control...
  • Page 52: Parameter List (By Parameter Number)

    Parameter list (by parameter number) For simple variable-speed operation of the inverter, the initial values of the parameters may be used as they are. Set the necessary parameters to meet the load and operational specifications. Parameter's setting, change and check can be made on the operation panel.
  • Page 53 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 DC injection brake operation G100 0 to 120 Hz 0.01 Hz 3 Hz frequency DC injection brake operation G101 0 to 10 s 0.1 s 0.5 s time...
  • Page 54 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 M441 Up-to-frequency sensitivity 0% to 100% 0.1% M442 Output frequency detection 0 to 590 Hz 0.01 Hz 6 Hz Output frequency detection M443 0 to 590 Hz, 9999 0.01 Hz 9999...
  • Page 55 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 — H300 Retry selection 0 to 5 Stall prevention operation — H611 0 to 590 Hz 0.01 Hz 60 Hz 50 Hz reduction starting frequency Number of retries at fault H301 0 to 10, 101 to 110...
  • Page 56 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 C101 Motor capacity 0.1 to 30 kW, 9999 0.01 kW 9999 309, C102 Number of motor poles 2, 4, 6, 8, 10, 12, 9999 1 9999 309, C125...
  • Page 57 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 PID control automatic A612 0 to 590 Hz, 9999 0.01 Hz 9999 switchover frequency 0, 20, 21, 40 to 43, 50, 51, 60, 61, 1000, 1001, 339, A610 PID action selection...
  • Page 58 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 M020 Watt-hour meter clear 0, 10, 9999 9999 M030 Operation hour meter clear 0, 9999 9999 User group registered E441 9999, (0 to 16) display/batch clear E442 User group registration...
  • Page 59 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 0, 1, 3, 4, 7, 8, 11 to 16, 20, 25, 26, 34, 35, 39 RUN terminal function to 41, 44 to 48, 57, 64, M400 selection 70, 80, 81, 90 to 93,...
  • Page 60  Pr.200 to Pr.299 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 232 to D308 to Multi-speed setting (speed 8 0 to 590 Hz, 9999 0.01 Hz 9999 D315 to speed 15) Soft-PWM operation —...
  • Page 61 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 A100 Brake opening frequency 0 to 30 Hz 0.01 Hz 3 Hz A101 Brake opening current 0% to 400% 0.1% 130% Brake opening current A102 0 to 2 s 0.1 s...
  • Page 62 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 Communication operation D010 0, 1 command source Communication speed D011 0 to 2 command source [E800] Communication startup D001 0, 1, 10 mode selection [E800-(SC)E] Communication EEPROM N001...
  • Page 63 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 [200/400 V class] 0, 3, 5, 6, 10, 13, 15, 16, 20, 23, 40, 43, 50, 53, 70, 73, 1800, 1803, 8090, 8093, 9090, C200 Second applied motor 9999...
  • Page 64 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 Frequency command sign N100 0, 1 selection [E800-(SC)E] CC-Link extended setting 0, 1, 12, 14, 18, 100, N103 [E800-(SC)E] 112, 114, 118 USB communication station N040 0 to 31 number...
  • Page 65 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 A300 Traverse function selection 0 to 2 A301 Maximum amplitude amount 0% to 25% 0.1% Amplitude compensation A302 0% to 50% 0.1% amount during deceleration Amplitude compensation A303 0% to 50%...
  • Page 66  Pr.700 to Pr.799 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 C106 Maximum motor frequency 0 to 400 Hz, 9999 0.01 Hz 9999 Induced voltage constant 0 to 5000 mV (rad/s), 0.1 mV C130 9999...
  • Page 67 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 Deceleration time in low- — F071 0 to 3600 s, 9999 0.1 s 9999 speed range  Pr.800 to Pr.999 Initial Minimum Refer Customer value Function...
  • Page 68 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 Analog input offset T007 0% to 200% 0.1% 100% adjustment G103 Brake operation selection 0, 1 H417 Speed deviation time 0 to 100 s 0.1 s 102, Terminal 4 function...
  • Page 69 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 E104 PU buzzer control 0, 1 E105 PU contrast adjustment 0 to 63 0 to 3, 5 to 14, 17, 18, Operation panel setting dial 20, 23 to 25, 32, 33, M104 push monitor selection...
  • Page 70 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 1020 A900 Trace operation selection 0 to 3 1, 2, 5, 10, 50, 100, 1022 A902 Sampling cycle 500, 1000 1023 A903 Number of analog channels 1 to 8 1024 A904...
  • Page 71 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 AM output offset calibration — 1200 M390 2700 to 3300 3000 [E800-4][E800-5] Inverter identification enable/ — 1399 N649 disable selection [E800- 0, 1 (SC)E] ...
  • Page 72 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 Ethernet IP address 1 [E800- 1434 N600 0 to 255 (SC)E] Ethernet IP address 2 [E800- 1435 N601 0 to 255 (SC)E] Ethernet IP address 3 [E800- 1436 N602 0 to 255...
  • Page 73 Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 Load characteristics 1480 H520 0, 1 (2 to 5, 81 to 85) measurement mode Load characteristics load 0% to 400%, 8888, 1481 H521 0.1% 9999 reference 1...
  • Page 74  Alphabet (calibration parameters, etc.) Initial Minimum Refer Customer value Function Name Setting range setting group to page setting increments Gr.1 Gr.2 FM terminal calibration M310 — — — [E800-1] (900) AM terminal calibration M320 — — — [E800-4][E800-5] (901) Terminal 2 frequency setting T200 0 to 590 Hz...
  • Page 75 Differs depending on the capacity. 6%: FR-E820-0015(0.2K) or lower and FR-E820S-0015(0.2K) or lower 4%: FR-E820-0030(0.4K) or higher, FR-E840-0016(0.4K) or higher, and FR-E820S-0030(0.4K) or higher 1%: FR-E860-0017(0.75K) or higher On the LCD operation panel used as the command source, the parameter number in parentheses appears instead of that starting with the letter C. For the Ethernet model and the safety communication model, the setting is available only when the FR-A8AY is installed.
  • Page 76: Use Of A Function Group Number For The Identification Of Parameters

    Use of a function group number for the identification of parameters A parameter identification number shown on the PU can be switched from a parameter number to a function group number. As parameters are grouped by function and displayed by the group, the related parameters can be set continually at a time. ...
  • Page 77 Changing the setting value Turn the setting dial or press the UP/DOWN key to change the value to "60.00". Press the SET key to confirm the setting. "60.00" blinks after the setting is completed. 3. Parameters 3.3 Use of a function group number for the identification of parameters...
  • Page 78: Parameter List (By Function Group Number)

    Parameter list (by function group number)  E: Environment setting Refer Pr. group Name to page parameters Inrush current limit circuit life E701 display Parameters for the inverter operating environment. Control circuit capacitor life E702 Refer display Pr. group Name to page Main circuit capacitor life E703...
  • Page 79 Refer Refer Pr. group Name Pr. group Name to page to page Automatic acceleration/ 177, 206, F500 Second electronic thermal O/L deceleration H010 309, relay F510 Reference current Cooling fan operation Reference value at H100 F511 selection acceleration Earth (ground) fault detection Reference value at H101 F512...
  • Page 80 Refer Refer Pr. group Name Pr. group Name to page to page Load characteristics minimum Control selection during H527 1487 frequency M202 commercial power-supply operation Upper limit warning detection H531 1488 width Power saving rate reference M203 value Lower limit warning detection H532 1489 width...
  • Page 81 Refer Refer Pr. group Name Pr. group Name to page to page Output current detection MRS terminal function M464 T709 operation selection selection M470 Torque detection RES terminal function T711 selection  T: Multi-function input terminal MRS/X10 terminal input T720 selection parameters T740...
  • Page 82 Refer Refer Pr. group Name Pr. group Name to page to page Starting magnetic pole Brake opening current C185 A102 position detection pulse width detection time Starting resistance tuning A103 Brake operation time at start C188 compensation coefficient A104 Brake operation frequency C200 Second applied motor A105...
  • Page 83  N: Communication operation Refer Pr. group Name to page parameters A632 PID display gain coefficient Parameters for the setting of communication operation such (935) communication specifications operating A633 PID display gain analog value (935) characteristics. Automatic restart after 362, Refer A700 instantaneous power failure...
  • Page 84 Refer Refer Pr. group Name Pr. group Name to page to page Default gateway address 1 Ethernet command source N620 [E800-(SC)E] N673 1452 selection IP address 4 [E800- (SC)E] Default gateway address 2 N621 [E800-(SC)E] Ethernet command source N674 1453 selection IP address 3 range Default gateway address 3 N622...
  • Page 85 Refer Pr. group Name to page G211 Speed control P gain 1 G212 Speed control integral time 1 Torque control P gain 1 G213 (current loop proportional gain) Torque control integral time 1 G214 (current loop integral time) Second motor control method G300 selection G311...
  • Page 86 CHAPTER 4 Control Method Changing the control method and mode.........................88 Selecting the Advanced magnetic flux vector control .....................92 Selecting the PM sensorless vector control......................94...
  • Page 87 Motor Condition Mitsubishi Electric standard efficiency motor (SF-JR) Mitsubishi Electric high-efficiency motor (SF-HR) Mitsubishi Electric constant-torque motor (SF-JRCA 4P / SF-HRCA) Offline auto tuning is not required. Mitsubishi Electric high-performance energy-saving motor (SF-PR) Mitsubishi Electric geared motor (constant-torque) (GM-[]/GM-[]P) Other motors (other manufactures' motors) Offline auto tuning is required.
  • Page 88 Set the rated motor current to about 40% or higher of the inverter rated current. • Offline auto tuning is performed. Offline auto tuning is required under Real sensorless vector control even when the Mitsubishi Electric motor is used since the wiring length affects the operation.
  • Page 89 Changing the control method and mode Set the control method and the control mode. V/F control, Advanced magnetic flux vector control, Real sensorless vector control, and PM sensorless vector control are the control methods available for selection. The available control modes are speed control and torque control modes. •...
  • Page 90 • To enable the control method and the control mode selected in Pr.800 (Pr.451), the condition to start operation must be satisfied as shown in the following table. Otherwise the operation does not start due to the setting error (SE) alarm when the start signal is input.
  • Page 91  Status of the monitoring during the test operation ○: Enabled ×: Disabled (0 is displayed at any time.) Δ: A cumulative total before the test operation is displayed. —: Not available Monitoring on the Output via Monitoring on the Output via Monitor item Monitor item...
  • Page 92 • To input the RT signal, set "3" in any parameter from Pr.178 to Pr.189 (Input terminal function selection) to assign the function. To input the X18 signal, set "18" in any parameter from Pr.178 to Pr.189 (Input terminal function selection) to assign the function.
  • Page 93 • 200/400 V class Motor Pr.71 setting Remarks SF-JR 0 (initial value) (3) SF-JR 4P 1.5 kW or lower Mitsubishi Electric standard efficiency motor Mitsubishi Electric high-efficiency motor SF-HR Others 0 (3) Offline auto tuning is required. SF-JRCA 4P SF-HRCA Mitsubishi Electric constant-torque motor Other (SF-JRC, etc.)
  • Page 94 • Perform the offline auto tuning (Pr.96). (Refer to page 309.) • Select the online auto tuning (Pr.95). (Refer to page 325.) NOTE • To perform driving in a better accuracy, perform offline auto tuning, then set the online auto tuning, and select Real sensorless vector control.
  • Page 95 Selecting the PM sensorless vector control  Initializing the parameters required for the PM sensorless vector control (Pr.998) • Use PM parameter initialization to set the parameters required for driving a PM motor. • Perform offline auto tuning before setting Pr.998. (Refer to page 309.) •...
  • Page 96 • Performing Parameter clear or All parameter clear resets these parameter settings to the settings required to drive an induction motor. Setting PM motor Setting increments PM motor Induction motor (rotations per (frequency) Name minute) 0 (initial value) 8009, 0, 8109, 8009, 9009 8109, 9109 9009...
  • Page 97  Setting for the V/F control by selecting PM parameter initialization on the operation panel ("PM") • When the control method is changed from PM sensorless vector control to V/F control, all the parameter settings required to drive an induction motor are automatically set. (Refer to page 94.) The following shows the procedure to change the control method from PM sensorless vector control to V/F control by selecting...
  • Page 98 CHAPTER 5 Speed Control Setting procedure of Real sensorless vector control (speed control) ..............100 Setting procedure of PM sensorless vector control (speed control) ..............101 Setting the torque limit level..........................102 Performing high-accuracy, fast-response control (gain adjustment for Real sensorless vector control and PM sensorless vector control)109 Avoiding motor overrunning..........................111 Troubleshooting in the speed control........................112...
  • Page 99 Speed Control Refer Purpose Parameter to set to page P.H500, P.H700 to P.H704, Pr.22, Pr.801, To limit the torque during speed P.H710, P.H720, Pr.803, Pr.810 Torque limit control P.H721, P.H730, to Pr.817, P.D030, P.T040, Pr.858, Pr.874 P.G210 P.G211, P.G212, Pr.820, Pr.821, To adjust the speed control gain Speed control P gain, speed control integral time P.G311, P.G312...
  • Page 100 Speed + + control P gain 1 + [Pr. 820] Speed control integral time 1 [Pr. 821] Speed estimation Speed control + P gain 2 + [Pr. 830] Speed control integral time 2 [Pr. 831] Torque Torque limit Motor control Torque limit [Pr.
  • Page 101: Setting Procedure Of Real Sensorless Vector Control (Speed Control)

    Setting procedure of Real sensorless vector control (speed control) Sensorless Sensorless Sensorless Operating procedure Perform wiring properly. (Refer to the Instruction Manual (Connection).) Set the applied motor (Pr.71). (Refer to page 304.) Set Pr.71 Applied motor to "0" (standard motor) or "10" (constant-torque motor). Set the overheat protection of the motor (Pr.9).
  • Page 102: Setting Procedure Of Pm Sensorless Vector Control (Speed Control)

    Setting procedure of PM sensorless vector control (speed control) This inverter is set for an induction motor in the initial setting. Follow the following procedure to change the setting for the PM sensorless vector control. Operating procedure Set the applied motor (Pr.9, Pr.71, Pr.80, Pr.81, Pr.83, and Pr.84). (Refer to page 304, page...
  • Page 103: Setting The Torque Limit Level

    Setting the torque limit level Sensorless Sensorless Sensorless Limit the output torque not to exceed the specified value. The torque limit level can be set in a range of 0% to 400%. The TL signal can be used to switch between two types of torque limit.
  • Page 104 Setting Name Initial value Description range 0% to 400% Set the torque limit value during acceleration. Torque limit level during 9999 H720 acceleration 9999 The same torque limit as constant speed. 0% to 400% Set the torque limit value during deceleration. Torque limit level during 9999 H721...
  • Page 105 • To set individually for each quadrant, use Pr.812 Torque limit level (regeneration), Pr.813 Torque limit level (3rd quadrant), Pr.814 Torque limit level (4th quadrant). When "9999" is set, Pr.22 setting is regarded as torque limit level in all the quadrants. Torque limit Reverse Forward...
  • Page 106 Torque limit Forward driving Reverse regeneration Pr.805(Pr.806) Pr.805(Pr.806) quad4 quad1 RWwC RWwC Speed quad3 quad2 Pr.805(Pr.806) Pr.805(Pr.806) RWwC RWwC Reverse driving Forward regeneration Reverse rotation Forward rotation − Rated speed NOTE • For the details of the CC-Link communication, refer to the FR-A8NC E kit Instruction Manual. For the details of the CC-Link IE TSN or CC-Link IE Field Network, refer to the Instruction Manual (Communication).
  • Page 107 • When the difference between the set speed and rotation speed is -2 Hz or less, the torque limit level during deceleration Torque limit level during deceleration (Pr.817) activates. Output frequency -2 Hz < set speed - rotation speed < 2 Hz (Hz) frequency -2 Hz...
  • Page 108 • To avoid overload or overcurrent of the inverter or motor, use Pr.801 Output limit level to limit the torque current. Pr.801 setting Description 0% to 400% Set the torque current limit level. 9999 The torque limit setting value (Pr.22, Pr.812 to Pr.817, etc.) is used for limiting the torque current. Pr.803=0 Pr.803=1 Torque...
  • Page 109 • When a high load is applied and the torque limit is activated under speed control, the motor stalls. At this time, if the rotation speed is lower than the value set in Pr.865 Low speed detection and the output torque exceeds the level set in Pr.874 OLT level setting, and this state continues for 3 seconds, Stall prevention stop (E.OLT) is activated and the inverter output is shut off.
  • Page 110: Performing High-Accuracy, Fast-Response Control

    Performing high-accuracy, fast-response control (gain adjustment for Real sensorless vector control and PM sensorless vector control) Sensorless Sensorless Sensorless Gain adjustment is useful for achieving optimum machine performance or improving unfavorable conditions, such as vibration and acoustic noise during operation with high load inertia or gear backlash. Initial Setting Name...
  • Page 111: Sensorless Vector Control)109

     Adjustment procedure Change the Pr.820 setting while checking the conditions. If it cannot be adjusted well, change Pr.821 setting, and perform step again. Movement / condition Adjustment method Set Pr.820 and Pr.821 higher. If acceleration is slow, raise the setting by 10% and then set the value to 80% to 90% of the Pr.820 Load inertia is too high.
  • Page 112: Avoiding Motor Overrunning

    Avoiding motor overrunning Motor overrunning due to excessive load torque can be avoided. Setting Name Initial value Description range Set the speed deviation excess detection frequency (difference between the rotation speed (estimated value) 0 to 30 Hz Speed deviation excess detection and the speed command value) at which the protective 9999 H416...
  • Page 113: Troubleshooting In The Speed Control

    Troubleshooting in the speed control Sensorless Sensorless Sensorless Condition Possible cause Countermeasure Speed command from the controller is different • Check that the speed command sent from the controller is correct. (Take EMC from the actual speed. measures.) The speed command is •...
  • Page 114 CHAPTER 6 Torque Control Torque control...............................114 Setting procedure of Real sensorless vector control (torque control)..............118 Torque command..............................119 Speed limit ................................122 Torque control gain adjustment ..........................124 Troubleshooting in torque control .........................126...
  • Page 115: Torque Control

    Torque Control Refer Purpose Parameter to set to page Torque command source selection or P.D400 to P.D402, P.G210, Torque command Pr.801, Pr.803 to Pr.806 torque command value setting P.H704 To prevent the motor from Speed limit P.H410 to P.H412 Pr.807 to Pr.809 overspeeding Torque control gain P.G213, P.G214, P.G313,...
  • Page 116 Analog input offset Speed limit adjustment Terminal 2 bias [C2,C3(Pr.902)] [Pr.849] Terminal 2 gain [Pr.125, C4(Pr.903)] Terminal 2 Terminal 4 bias [C5,C6(Pr.904)] Analog input Terminal 4 gain [Pr.126, C7(Pr.905)] Terminal 4 selection [Pr. 858 = 0] [Pr. 73] [Pr.822 ≠ 9999] Speed [Pr.822] setting...
  • Page 117  Operation transition Speed limit value is increased up to preset value according to the Pr.7 Speed limit value Acceleration time setting. Speed limit value is decreased down to zero according to the Pr.8 Deceleration time setting. Torque control Speed (estimated value) Speed limit Speed limit Start signal...
  • Page 118 • Speed control is performed when the speed (estimated value) exceeds the speed limit value. • At the STF signal OFF, the speed limit value is lowered in accordance with the setting of Pr.8. • Under torque control, the speed (estimated value) is a constant speed when the torque command and load torque are balanced.
  • Page 119: Setting Procedure Of Real Sensorless Vector Control (Torque Control)

    Setting procedure of Real sensorless vector control (torque control) Sensorless Sensorless Sensorless Operating procedure Perform wiring properly. (Refer to the Instruction Manual (Connection).) Make the motor setting (Pr.71). (Refer to page 304.) Set Pr.71 Applied motor to "0" (standard motor) or "10" (constant-torque motor). Set the motor overheat protection (Pr.9).
  • Page 120: Torque Command

    Torque command Sensorless Sensorless Sensorless For torque control selection, the torque command source can be selected. Initial Name Setting range Description value 0% to 400% Set the torque current limit level. Output limit level 9999 H704 9999 The torque limit setting value is used for limiting the torque current level. 0, 10 Constant motor output command Constant torque command...
  • Page 121 • Torque commands given by analog inputs can be calibrated by the calibration parameters C38 (Pr.932) to C41 (Pr.933) (Refer to page 287.) Torque command 150% 100% Terminal 4 analog input  Torque command given by parameter (Pr.804 = "1") •...
  • Page 122 NOTE • For the details of the CC-Link communication, refer to the FR-A8NC E kit Instruction Manual. For the details of the CC-Link IE TSN or CC-Link IE Field Network, refer to the Instruction Manual (Communication). For the details of the PROFIBUS-DP communication, refer to the FR-A8NP E kit Instruction Manual.
  • Page 123: Speed Limit

    Speed limit Sensorless Sensorless Sensorless When operating under torque control, motor overspeeding may occur if the load torque drops to a value less than the torque command value, etc. Set the speed limit value to prevent overspeeding. If the actual speed reaches or exceeds the speed limit value, the control method switches from torque control to speed control, preventing overspeeding.
  • Page 124  Speed limit by parameters (Pr.807 = "1") • Following the polarity change in the torque command, the polarity of the speed limit value changes. This prevents the speed from increasing in the torque polarity direction. (When the torque command value is 0, the polarity of the speed limit value is positive.) •...
  • Page 125: Torque Control Gain Adjustment

    Torque control gain adjustment Sensorless Sensorless Sensorless Operation is normally stable enough in the initial setting, but some adjustments can be made if abnormal vibration, noise or overcurrent occur for the motor or machinery. Setting Name Initial value Description range Torque control P gain 1 (current loop 100% 0% to 500% Set the current loop proportional gain.
  • Page 126 If it cannot be adjusted well, change the Pr.825 setting, and perform step 1 again. Adjustment method Set Pr.824 lower and Pr.825 longer. First, lower Pr.824 and then check of there is still any abnormal vibration, noise or current from the motor. If it still requires improvement, make Pr.825 longer. Lower the setting by 10% each time and set a value that is approximately 80% to 90% of the setting Pr.824 immediately before the abnormal noise or current improves.
  • Page 127: Troubleshooting In Torque Control

    Troubleshooting in torque control Sensorless Sensorless Sensorless Condition Possible cause Countermeasure • Check the wiring. (Refer to the Instruction Manual • Motor wiring is incorrect. (Connection).) • Pr.800 Control method selection • Check the Pr.800 setting. (Refer to page 88.) is not appropriate.
  • Page 128 CHAPTER 7 (E) Environment Setting Parameters Clock..................................128 Reset selection / disconnected PU detection / PU stop selection ................131 Buzzer control...............................134 PU contrast adjustment ............................135 Automatic frequency setting / key lock operation selection ..................136 Frequency change increment amount setting (standard model) ................138 RUN key rotation direction selection........................139 Multiple rating setting............................140 Parameter write selection .............................142...
  • Page 129: Clock

    (E) Environment Setting Parameters Refer to Purpose Parameter to set page To set the time Clock P.E020 to P.E022 Pr.1006 to Pr.1008 To set a limit for the reset function. Reset selection / To shut off output if the operation panel Disconnected PU detection P.E100 to P.E102, disconnects.
  • Page 130 The real time clock function is enabled using an optional LCD operation panel (FR-LU08). Name Initial value Setting range Description 1006 Clock (year) 2000 (year) Set the year. 2000 to 2099 E020 Set the month and day. 101 to 131, 201 to 228, (229), 301 to 331, 1000's and 100's digits: Month (1 (January) to 1007 Clock (month,...
  • Page 131 NOTE • The clock of the inverter is adjusted every minute according to the received clock data. (The clock of the inverter is not synchronized when the received clock data is out of range.) • For information about sending clock data, refer to the Instruction Manual of the CC-Link IE TSN master module. 7.
  • Page 132: Reset Selection / Disconnected Pu Detection / Pu Stop Selection

    Reset selection / disconnected PU detection / PU stop selection The reset input acceptance, disconnected PU connector detection function, and PU stop function can be selected. Name Initial value Setting range Description In the initial setting, the reset command input is always [E800(-E)] enabled, the inverter operation continues even when PU is 0 to 3, 14 to 17...
  • Page 133 NOTE • When the RES signal is input during operation, the motor coasts since the inverter being reset shuts off the output. Also, the cumulative values of electronic thermal O/L relay and regenerative brake duty are cleared. • When "reset input always enabled" is selected, the reset key on the PU is enabled only when the protective function is activated.
  • Page 134 Press the PU/EXT key three times (the PS warning is reset) when Pr.79 Operation mode selection = "0" (initial value) or "6". When Pr.79 = "2, 3, or 7", the PU stop warning can be cleared with one keystroke. Speed Time Operation panel...
  • Page 135: Buzzer Control

    Buzzer control The key sound and buzzer of the LCD operation panel (FR-LU08) can be turned ON/OFF. Name Initial value Setting range Description Turns the key sound and buzzer OFF. PU buzzer control E104 Turns the key sound and buzzer ON. NOTE •...
  • Page 136: Pu Contrast Adjustment

    PU contrast adjustment The display contrast on the LCD operation panel (FR-LU08) can be adjusted. Decreasing the setting value lowers the contrast. Name Initial value Setting range Description PU contrast adjustment 0 to 63 0: Low → 63: High E105 This parameter can be selected from among simple mode parameters only when the LCD operation panel (FR-LU08) is connected to the inverter.
  • Page 137: 7.5 Automatic Frequency Setting / Key Lock Operation Selection

    Automatic frequency setting / key lock operation selection Turing the setting dial or pressing the UP/DOWN key on the operation panel enables frequency setting without pressing the SET key. The key operation of the operation panel can be disabled. Name Initial value Setting range Description Automatic frequency setting disabled...
  • Page 138  Disabling the setting dial and keys on the operation panel (by holding down the MODE key for 2 seconds) • Operation using the setting dial and keys of the operation panel can be disabled to prevent parameter changes, unexpected starts or frequency changes. •...
  • Page 139: Frequency Change Increment Amount Setting (Standard Model)

    Frequency change increment amount setting (standard model) When setting the set frequency with the setting dial of the operation panel, the frequency changes in 0.01 Hz increments in the initial status. Setting this parameter to increase the frequency increment amount that changes when the setting dial is rotated can improve usability.
  • Page 140: Run Key Rotation Direction Selection

    RUN key rotation direction selection The rotation direction of the motor when the RUN key on the operation panel is pressed can be selected. Setting Name Initial value Description range Forward rotation RUN key rotation direction selection E202 Reverse rotation 7.
  • Page 141: Multiple Rating Setting

    Multiple rating setting Two rating types of different rated current and permissible load can be selected. The optimal inverter rating can be selected according to the application, enabling equipment to be downsized. Setting Name Initial value Description (overload current rating, surrounding air temperature) range LD rating.
  • Page 142 The initial value for the FR-E820-0050(0.75K) or lower, FR-E840-0026(0.75K) or lower, FR-E860-0017(0.75K), and FR-E820S-0050(0.75K) or lower is set to the 85% of the inverter rated current. 7. (E) Environment Setting Parameters 7.8 Multiple rating setting...
  • Page 143: Parameter Write Selection

    Parameter write selection Whether to enable the parameter write or not can be selected. Use this function to prevent parameter values from being rewritten by misoperation. Name Initial value Setting range Description Parameter write is enabled only during stop. Parameter writing is disabled. Parameter write selection E400 Parameter writing is enabled in any operation mode...
  • Page 144 Writing during operation is disabled. To change the parameter setting value, stop the operation.  Parameter write disabled (Pr.77 = "1") • Parameter write, Parameter clear, and All parameter clear are disabled. (Parameter read is enabled.) • The following parameters can be written even if Pr.77 = "1". Name Name Stall prevention operation level...
  • Page 145: Password

    7.10 Password Registering a 4-digit password can restrict access to parameters (reading/writing). Name Initial value Setting range Description Password protection enabled. Setting the access 0 to 6, 99, 100 to (reading/writing) restriction level to parameters locked 106, 199 Password lock level 9999 with a password enables writing to Pr.297.
  • Page 146 If an invalid password is input 5 times while any of "100 to 106, or 199" is set in Pr.296, the password is locked up afterward (the locked parameters cannot be unlocked even with the valid password). All parameter clear is required to reset the password. (After All parameter clear is performed, the parameters are returned to their initial values.) Write a 4-digit number (1000 to 9998) to Pr.297 as a password (writing is disabled when Pr.296 = "9999").
  • Page 147 Pr.160 User group read selectionpage 150 Pr.550 NET mode operation command source selectionpage 191 Pr.551 PU mode operation command source selectionpage 191 7. (E) Environment Setting Parameters 7.10 Password...
  • Page 148: Free Parameter

    7.11 Free parameter Any number within the setting range of 0 to 9999 can be input. For example, these numbers can be used: • As a unit number when multiple units are used. • As a pattern number for each operation application when multiple units are used. •...
  • Page 149: Setting Multiple Parameters By Batch

    7.12 Setting multiple parameters by batch The setting of particular parameters is changed by batch, such as communication parameters for connection with the Mitsubishi Electric human machine interface (GOT), the parameters for the rated frequency (50/60 Hz) setting, or the parameters for acceleration/deceleration time increment.
  • Page 150  Initial setting with the GOT2000 series • When "FREQROL 500/700/800, SENSORLESS SERVO" is selected for "Controller Type" in the GOT setting, set Pr.999 = "10" to configure the GOT initial setting. • When "FREQROL 800 (Automatic Negotiation)" is selected for "Controller Type" in the GOT setting, the GOT automatic connection can be used.
  • Page 151: Extended Parameter Display And User Group Function

    7.13 Extended parameter display and user group function Use this parameter to select a group of parameters to be displayed on the operation panel. Name Initial value Setting range Description 9999 Only simple mode parameters are displayed. User group read Displays simple mode and extended parameters.
  • Page 152  Registering a parameter in a user group (Pr.173) • To register Pr.3 in a user group Operating procedure Power ON Make sure the motor is stopped. Changing the operation mode Press the PU/EXT key to choose the PU operation mode. The PU LED turns ON. Selecting the parameter setting mode Press the MODE key to choose the parameter setting mode.
  • Page 153  Clearing a parameter from a user group (Pr.174) • To delete Pr.3 from a user group. Operating procedure Power ON Make sure the motor is stopped. Changing the operation mode Press the PU/EXT key to choose the PU operation mode. The PU LED turns ON. Selecting the parameter setting mode Press the MODE key to choose the parameter setting mode.
  • Page 154: Pwm Carrier Frequency And Soft-Pwm Control

    7.14 PWM carrier frequency and Soft-PWM control The motor sound can be changed. Initial Name Setting range Description value The PWM carrier frequency can be changed. The setting value PWM frequency selection 0 to 15 represents the frequency in kHz. Note that "0" indicates 0.7 kHz, E600 "15"...
  • Page 155 NOTE • Reducing the PWM carrier frequency is effective as a countermeasure against EMI from the inverter or for reducing leakage current, but doing so increases the motor noise. • When the PWM carrier frequency is set to 1 kHz or lower (Pr.72 ≤ 1), the increase in the harmonic current causes the fast- response current limit to activate before the stall prevention operation, which may result in torque shortage.
  • Page 156: Inverter Parts Life Display

    7.15 Inverter parts life display The degree of deterioration of the control circuit capacitor, main circuit capacitor, cooling fan, and inrush current limit circuit can be diagnosed on the monitor. When a part approaches the end of its life, an alarm can be output by self diagnosis to prevent a fault.
  • Page 157 • When the parts have reached the life alarm output level, the corresponding bits of Pr.255 turns ON. The ON/OFF state of the bits can be checked with Pr.255. The following table shows examples. Pr.255 bit 9 bit 8 bit 7 bit 6 bit 5 bit 4...
  • Page 158 Check that "3" (measurement complete) is set in Pr.259, read Pr.258, and check the deterioration degree of the main circuit capacitor. Pr.259 Description Remarks No measurement Initial value Start measurement Measurement starts when the power supply is switched OFF. During measurement Measurement complete Only displayed and cannot be set.
  • Page 159 • The remaining life of the main circuit capacitor is calculated from the energization time and the inverter output power (100% = Start of service life). When the remaining life of the main circuit capacitor falls below 10%, bit 5 of Pr.255 Life alarm status display turns ON and a warning is output by the Y90 signal.
  • Page 160: Maintenance Timer Alarm

    7.16 Maintenance timer alarm The Maintenance timer (Y95) signal is output when the inverter's cumulative energization time reaches the time period set with the parameter. "MT" is displayed on the operation panel. This can be used as a guideline for the maintenance time of peripheral devices.
  • Page 161: Current Average Value Monitor Signal

    7.17 Current average value monitor signal The output current average value during constant-speed operation and the maintenance timer value are output to the Current average monitor (Y93) signal as a pulse. The output pulse width can be used in a device such as the I/O unit of a programmable controller as a guideline for the maintenance time for mechanical wear, belt stretching, or deterioration of devices with age.
  • Page 162  Pr.555 Current average time setting • The output current average is calculated during start pulse (1 second) HIGH output. Set the time for calculating the average current during start pulse output in Pr.555.  Pr.557 Current average value monitor signal output reference current setting Set the reference (100%) for outputting the output current average value signal.
  • Page 163 NOTE • Masking of the data output and sampling of the output current are not performed during acceleration/deceleration. • If constant speed changes to acceleration or deceleration during start pulse output, it is judged as invalid data, and HIGH output in 3.5 seconds intervals is performed for the start pulse and LOW output in 16.5 seconds intervals is performed for the end signal.
  • Page 164 CHAPTER 8 (F) Settings for Acceleration/ Deceleration Setting the acceleration and deceleration time.....................164 Acceleration/deceleration pattern .........................169 Remote setting function ............................171 Starting frequency and start-time hold function ....................175 Minimum motor speed frequency at the motor start up ..................176 Shortest acceleration/deceleration (automatic acceleration/deceleration) ............177...
  • Page 165: Setting The Acceleration And Deceleration Time

    (F) Settings for Acceleration/Deceleration Purpose Parameter to set Refer to page P.F000 to P.F003, Pr.7, Pr.8, Pr.16, P.F010, P.F011, Pr.20, Pr.21, Pr.44, To set the motor acceleration/ Acceleration/deceleration P.F020 to P.F022, Pr.45, Pr.147, deceleration time time P.F040, P.F070, Pr.611, Pr.791, P.F071, P.G264 Pr.792, Pr.1103 To set the acceleration/deceleration...
  • Page 166 For the acceleration time at automatic restart after instantaneous power failure, refer to Pr.611 Acceleration time at a restart (page 362, page 367). Initial value Name Setting range Description Gr.1 Gr.2 Set the frequency that is the basis of acceleration/ Acceleration/deceleration deceleration time.
  • Page 167  Control block diagram Output frequency 10% of the rated motor frequency JOG-ON Acceleration time (Pr.16) Output frequency Pr.147 deceleration time (or Pr.147= “9999” ) RT-OFF Acceleration and deceleration time JOG-OFF (Pr.7, Pr.8) Output frequency Pr.147 Second acceleration and deceleration time (Pr.44, Pr.45) RT-ON Acceleration and...
  • Page 168  Changing the minimum increment of the acceleration/deceleration time (Pr.21) • Use Pr.21 to set the minimum increment of the acceleration/deceleration time. Setting value "0" (initial value): minimum increment 0.1 s Setting value "1": minimum increment 0.01 s • Pr.21 setting allows the minimum increment of the following parameters to be changed. Pr.7, Pr.8, Pr.16, Pr.44, Pr.45, Pr.791, Pr.792, Pr.1103 NOTE •...
  • Page 169  Setting the acceleration/deceleration time in the low-speed range (Pr.791, Pr.792) • If torque is required in the low-speed range (less than 10% of the rated motor frequency) under PM sensorless vector control, set the Pr.791 Acceleration time in the low-speed range and Pr.792 Deceleration time in low-speed range settings higher than the Pr.7 Acceleration time and Pr.8 Deceleration time settings so that the mild acceleration/ deceleration is performed in the low-speed range.
  • Page 170: Acceleration/Deceleration Pattern

    Acceleration/deceleration pattern The acceleration/deceleration pattern can be set according to the application. Initial Name Setting range Description value Linear acceleration/deceleration Acceleration/deceleration pattern S-pattern acceleration/deceleration A F100 selection S-pattern acceleration/deceleration B  Linear acceleration/deceleration (Pr.29 = "0" (initial value)) • When the frequency is changed for acceleration, deceleration, etc. during inverter operation, the output frequency is changed linearly (linear acceleration/deceleration) to reach the set frequency without straining the motor and inverter.
  • Page 171  S-pattern acceleration/deceleration B (Pr.29 = "2") • This is useful for preventing collapsing stacks such as on a conveyor. S-pattern acceleration/deceleration B can reduce the impact during acceleration/deceleration by accelerating/decelerating while maintaining an S-pattern from the present frequency (f2) to the target frequency (f1). [S-pattern acceleration /deceleration B] Time...
  • Page 172: Remote Setting Function

    Remote setting function Even if the operation panel is located away from the enclosure, contact signals can be used to perform continuous variable- speed operation, without using analog signals. Description Initial Setting Name RH, RM, RL signal Frequency setting Deceleration to the value range function...
  • Page 173  Acceleration/deceleration operation • The output frequency changes as follows when the set frequency is changed by the remote setting function. Frequency Time setting Description Set frequency Pr.44/Pr.45 The set frequency increases/decreases by remote setting according to the Pr.44/Pr.45 setting. Output frequency Pr.7/Pr.8 The output frequency increases/decreases by the set frequency according to the Pr.7/Pr.8 setting.
  • Page 174 NOTE • When switching the start signal from ON to OFF, or changing frequency by the RH or RM signal frequently, set the frequency setting value storage function (write to EEPROM) invalid (Pr.59 = "2, 3, 12, 13"). If the frequency setting value storage function is valid (Pr.59 = "1, 11"), the frequency is written to EEPROM frequently, and this will shorten the life of the EEPROM.
  • Page 175 • When the remotely-set frequency is cleared by turning ON the clear (RL) signal after turning OFF (ON) both the RH and RM signals, the inverter operates at the frequency in the remotely-set frequency cleared state if power is reapplied before one minute has elapsed since turning OFF (ON) both the RH and RM signals.
  • Page 176: Starting Frequency And Start-Time Hold Function

    Starting frequency and start-time hold function Magnetic flux Sensorless Sensorless Sensorless Magnetic flux Magnetic flux It is possible to set the starting frequency and hold the set starting frequency for a certain period of time. Set these functions when a starting torque is needed or the motor drive at start needs smoothing. Name Initial value Setting range...
  • Page 177: 8.5 Minimum Motor Speed Frequency At The Motor Start Up

    Minimum motor speed frequency at the motor start Set the frequency where the PM motor starts running. Set the deadband in the low-speed range to eliminate noise and offset deviation when setting a frequency with analog input. Name Initial value Setting range Description Minimum frequency /...
  • Page 178: Shortest Acceleration/Deceleration (Automatic Acceleration/Deceleration)

    Shortest acceleration/deceleration (automatic acceleration/deceleration) Magnetic flux Magnetic flux Magnetic flux Sensorless Sensorless Sensorless The inverter can be operated with the same conditions as when the appropriate value is set to each parameter even when acceleration/deceleration time and V/F pattern are not set. This function is useful for operating the inverter without setting detailed parameters.
  • Page 179 NOTE • Even if automatic acceleration/deceleration has been selected, inputting the JOG signal (JOG operation) or RT signal (Second function selection) during an inverter stop switches to the normal operation and give priority to JOG operation or second function selection. Note that during operation, an input of JOG and RT signal does not have any influence even when the automatic acceleration/deceleration is enabled.
  • Page 180 CHAPTER 9 (D) Operation Command and Frequency Command Operation mode selection.............................180 Startup of the inverter in Network operation mode at power-ON................190 Start command source and frequency command source during communication operation .........191 Reverse rotation prevention selection ........................199 JOG operation ..............................200 Operation by multi-speed setting ..........................202...
  • Page 181: Operation Mode Selection

    (D) Operation Command and Frequency Command Refer to Purpose Parameter to set page To select the operation mode Operation mode selection P.D000 Pr.79 To start up the inverter in Network operation Communication startup P.D000, P.D001 Pr.79, Pr.340 mode at power-ON mode selection Operation and speed command sources during...
  • Page 182 LED indicator Pr.79 Refer to Description : OFF setting page : ON PU operation mode External operation PU/EXT key selection of the operation mode. The inverter operation mode can be selected by mode 0 (initial pressing the PU/EXT key. value) At power ON, the inverter is in the External operation mode.
  • Page 183 • The operation mode can be selected from the operation panel or with the communication instruction code. PU operation mode PU operation mode Personal computer Personal computer Operation panel Operation panel PU operation mode PU operation mode PU operation mode PU operation mode PU operation mode PU operation mode...
  • Page 184  Operation mode switching method External operation When "0, 1, or 2" is set in Pr. 340 Switching with the PU Switching through the network Press Switch to External operation mode through the PU to light Press Switch to the Network operation the network.
  • Page 185  Operation mode selection flow Referring to the following table, select the basic parameter settings or terminal wiring related to the operation mode. Method to give Operation method Method to give frequency setting Parameter setting start command Start command Frequency setting command External signals (input via terminal 2 or 4, using the...
  • Page 186 • When parameter changing is seldom necessary, setting "2" fixes the operation mode to the External operation mode. When frequent parameter changing is necessary, setting "0" (initial value) allows the operation mode to be changed easily to the PU operation mode by pressing the PU/EXT key on the operation panel. After switching to the PU operation mode, always return to the External operation mode.
  • Page 187 • Set "4" in Pr.79. The mode cannot be changed to other operation modes. Inverter Operation panel Frequency setting potentiometer Potentiometer  Operation mode switchover during operation (Pr.79 = "6") • During operation, the inverter operation mode can be switched from among the PU, External, and Network (Network operation mode is selectable via RS-485 communication or Ethernet communication, or when a communication option is used).
  • Page 188 • Functions/operations by X12 (MRS) signal ON/OFF Operating status Operation Switching to PU or X12 (MRS) signal Operating status Operation mode NET operation mode Status mode During stop Disabled ON→OFF If frequency and start commands are given PU/NET from external source, the inverter runs by External During Disabled...
  • Page 189  Switching the operation mode by external signals (X65, X66 signals) • When Pr.79 = "0, 2 or 6", the PU operation mode and External operation modes can be changed to the Network operation mode during a stop (during motor stop, start command OFF) by the PU/NET operation switchover (X65) signal, or the External/NET operation switchover (X66) signal.
  • Page 190 NOTE • The priority of Pr.79 and Pr.340 and signals is as follows: Pr.79 > X12 > X66 > X65 > X16 > Pr.340. • Changing the terminal assignment using Pr.178 to Pr.184 (Input terminal function selection) may affect the other functions. Set parameters after confirming the function of each terminal.
  • Page 191: Startup Of The Inverter In Network Operation Mode At Power-On

    Startup of the inverter in Network operation mode at power-ON When power is switched ON or when power comes back ON after an instantaneous power failure, the inverter can be started up in the Network operation mode. After the inverter starts up in the Network operation mode, parameter writing and operation can be commanded from programs. Set this mode when performing communication operation using the RS-485 terminals or a communication option.
  • Page 192: Start Command Source And Frequency Command Source During Communication Operation

    Start command source and frequency command source during communication operation The start and frequency commands can be given via communication using the external signals. The command source in the PU operation mode can also be selected. Initial Setting Name Description value range Communication...
  • Page 193 NOTE • The PU operation mode has a higher priority when Pr.550 = "2" (NET mode using the PU connector) and Pr.551 = "2" (PU mode using the PU connector). For this reason, if the communication option is not mounted, switching to the Network operation mode is no longer possible.
  • Page 194 If the communication option is not installed, switching to the NET operation mode is not possible. When Pr.551 = "9999", the priority of the PU control source is defined as follows: USB connector > PU connector / Ethernet connector > operation panel.
  • Page 195  Controllability through communication Controllability in each operation mode Combined Combined operation Command Condition Item External operation operation (when the interface operation operation operation mode 1 mode 2 PU/Ethernet (via option) (Pr.79 = "3") (Pr.79 = "4") connector is used) Operation command ○...
  • Page 196 Controllability in each operation mode Combined Combined operation Command Condition Item External operation operation (when the interface operation operation operation mode 1 mode 2 PU/Ethernet (via option) (Pr.79 = "3") (Pr.79 = "4") connector is used) Operation command ○ × ×...
  • Page 197 Some parameters are write-enabled independently of the operation mode and command source presence/absence. Writing is also enabled when Pr.77 = "2". (Refer to page 142.) Parameter clear is disabled. At occurrence of communication error, the inverter cannot be reset. The inverter can be reset by using the multi-speed operation function and analog input (terminal 4). ...
  • Page 198 • The following table shows the command interface for each function in the Network operation mode, determined by the parameter settings: an external terminal or a communication interface (PU connector, Ethernet connector, or communication option). Pr.338 Communication operation command source 0: NET 1: EXT Remarks...
  • Page 199 NOTE • The communication interface selection is determined by the setting of Pr.550 and Pr.551. • The settings of Pr.338 and Pr.339 can be changed during operation when Pr.77 = "2". Note that the changed setting is applied after the inverter has stopped. Until the inverter has stopped, the previous setting of the interface for the operation command and the speed command in the Network operation mode is valid.
  • Page 200: Reverse Rotation Prevention Selection

    Reverse rotation prevention selection This function can prevent reverse rotation fault resulting from the incorrect input of the start signal. Name Initial value Setting range Description Both forward and reverse rotations allowed Reverse rotation Reverse rotation disabled D020 prevention selection Forward rotation disabled •...
  • Page 201: Jog Operation

    JOG operation The frequency and acceleration/deceleration time for JOG operation can be set. JOG operation can be used for conveyor positioning, test operation, etc. Initial Name Setting range Description value Jog frequency 5 Hz 0 to 590 Hz Set the frequency for JOG operation. D200 Set the motor acceleration/deceleration time during JOG operation.
  • Page 202 Pr.20 Acceleration/deceleration reference frequency, Pr.21 Acceleration/deceleration time incrementspage 164 Pr.29 Acceleration/deceleration pattern selectionpage 169 Pr.79 Operation mode selectionpage 180 Pr.178 to Pr.189 (Input terminal function selection)page 292 9. (D) Operation Command and Frequency Command 9.5 JOG operation...
  • Page 203: Operation By Multi-Speed Setting

    Operation by multi-speed setting Use these parameters to change among pre-set operation speeds with the terminals. The speeds are pre-set with parameters. Any speed can be selected by simply turning ON/OFF the contact signals (RH, RM, RL, and REX signals). Initial value Name Setting range...
  • Page 204  Multi-speed setting for 4th speed or more (Pr.24 to Pr.27, Pr.232 to Pr.239) • The frequency from 4th speed to 15th speed can be set according to the combination of the RH, RM, RL, and REX signals. Set the frequencies in Pr.24 to Pr.27, Pr.232 to Pr.239. (In the initial status, 4th to 15th speeds are invalid.) •...
  • Page 205 MEMO 9. (D) Operation Command and Frequency Command 9.6 Operation by multi-speed setting...
  • Page 206 CHAPTER 10 (H) Protective Function Parameters 10.1 Motor overheat protection (electronic thermal O/L relay) ..................206 10.2 Cooling fan operation selection ..........................211 10.3 Earth (ground) fault detection at start ........................212 10.4 Inverter output fault detection enable/disable selection..................213 10.5 Initiating a protective function ..........................214 10.6 I/O phase loss protection selection........................215 10.7...
  • Page 207: Motor Overheat Protection (Electronic Thermal O/L Relay)

    (H) Protective Function Parameters Purpose Parameter to set Refer to page To protect the motor from overheating Electronic thermal O/L relay P.H000, P.H010 Pr.9, Pr.51 Cooling fan operation To extend the life of the cooling fan P.H100 Pr.244 selection Earth (ground) fault detection To detect an earth (ground) fault at start P.H101 Pr.249...
  • Page 208 The % value denotes the percentage to the rated inverter current. It is not the percentage to the rated motor current. When the electronic thermal relay function dedicated to the Mitsubishi Electric constant-torque motor is set, this characteristic curve applies to operation at 6 Hz or higher.
  • Page 209 • Operational characteristic of the electronic thermal relay function 2000r/min 2000r/min Range for the transistor protection 80 100 120 140 160 200 220 240 260 280 300 Current [%] Protective function activated area: the area right of the characteristic curve Normal operation area: the area left of the characteristic curve The % value denotes the percentage to the rated motor current.
  • Page 210 • While the RT signal is ON, the setting values of Pr.51 is referred to provide thermal protection. (While the RT signal is ON, the setting values of Pr.9 is referred to provide thermal protection under PM sensorless vector control.) RT signal OFF RT signal ON Pr.450...
  • Page 211 • To input the OH signal, set "7" in any parameter from Pr.178 to Pr.189 (Input terminal function selection) to assign the function. NOTE • Changing the terminal assignment using Pr.178 to Pr.189 (Input terminal function selection) may affect the other functions. Set parameters after confirming the function of each terminal.
  • Page 212: Cooling Fan Operation Selection

    10.2 Cooling fan operation selection A cooling fan is built into the inverter can be controlled. Name Initial value Setting range Description Cooling fan ON/OFF control disabled. (The cooling fan is always ON at power ON.) A cooling fan operates at power ON. Cooling fan Cooling fan ON/OFF control enabled.
  • Page 213: Earth (Ground) Fault Detection At Start

    10.3 Earth (ground) fault detection at start Select whether to make earth (ground) fault detection at start. When enabled, earth (ground) fault detection is performed immediately after a start signal input to the inverter. Initial value Name Setting range Description Gr.1 Gr.2 Earth (ground) fault detection at start...
  • Page 214: Inverter Output Fault Detection Enable/Disable Selection

    10.4 Inverter output fault detection enable/disable selection Faults occurred on the output side (load side) of the inverter (inverter output fault (E.10)) can be detected during operation. Name Initial value Setting range Description Output fault detection disabled Inverter output fault detection H182 enable/disable selection Output fault detection enabled...
  • Page 215: Initiating A Protective Function

    10.5 Initiating a protective function A fault (protective function) is initiated by setting the parameter. This function can be used to check how the system operates at activation of a protective function. Name Initial value Setting range Description The setting range is the same with the one for fault data codes of the 16 to 253 inverter (which can be read through communication).
  • Page 216: I/O Phase Loss Protection Selection

    10.6 I/O phase loss protection selection The output phase loss protection function, which stops the inverter output if one of the three phases (U, V, W) on the inverter's output side (load side) is lost, can be disabled. The input phase loss protective function on the inverter input side (R/L1, S/L2, T/L3) can be disabled. Name Initial value Setting range...
  • Page 217: Retry Function

    10.7 Retry function This function allows the inverter to reset itself and restart at activation of the protective function (fault indication). The retry generating protective functions can also be selected. When the automatic restart after instantaneous power failure function is selected (Pr.57 Restart coasting time ≠ "9999"), the restart operation is also performed after a retry operation as well as after an instantaneous power failure.
  • Page 218 • Writing "0" in Pr.69 clears the cumulative count. Retry success Pr. 68 × 4 Pr.68 (If it is below 3.1s, 3.1s is set.) Pr.68 Pr.68 Pr.68 Inverter Inverter output output frequency frequency Time Time Retry start First Second Third Success count + 1 retry retry...
  • Page 219 CAUTION • When the retry function is set enabled, stay away from the motor and machine in the case of an output shutoff. The motor and machine will start suddenly (after the reset time has elapsed) after the shutoff. When the retry function has been selected, apply the CAUTION sticker(s), which are found in the Inverter Safety Guideline enclosed with the inverter, to easily visible places.
  • Page 220: Limiting The Output Frequency (Maximum/Minimum Frequency)

    10.8 Limiting the output frequency (maximum/minimum frequency) Motor speed can be limited. Clamp the upper and lower limits of the output frequency. Name Initial value Setting range Description Maximum frequency 120 Hz 0 to 120 Hz Set the upper limit of the output frequency. H400 Minimum frequency 0 Hz...
  • Page 221: Avoiding Machine Resonance Points (Frequency Jump)

    10.9 Avoiding machine resonance points (frequency jump) When it is desired to avoid resonance attributable to the natural frequency of a mechanical system, these parameters allow resonant frequencies to be jumped. Name Initial value Setting range Description Frequency jump 1A H420 Frequency jump 1B H421...
  • Page 222 NOTE • During acceleration/deceleration, the frequency within the set area is valid. • If the setting ranges of individual groups (1A and 1B, 2A and 2B, 3A and 3B) overlap, Parameter write error (Er1) occurs. • If a jump frequency that exceeds the setting of Pr.1 (Pr.18) Maximum frequency is set for the 3-point frequency jump, the maximum frequency setting is the set frequency.
  • Page 223: Stall Prevention Operation

    10.10 Stall prevention operation Magnetic flux Magnetic flux Magnetic flux This function monitors the output current and automatically changes the output frequency to prevent the inverter from shutting off due to overcurrent, overvoltage, etc. It can also limit the stall prevention and fast-response current limit operation during acceleration/deceleration and power/regenerative driving.
  • Page 224  Setting of stall prevention operation level (Pr.22) • For Pr.22 Stall prevention operation level, set the ratio Output current of the output current to the inverter's rated current at which Pr.22 the stall prevention operation is activated. Normally, use this parameter in the initial setting.
  • Page 225  Disabling the stall prevention operation and fast-response current limit according to operating conditions (Pr.156) • Referring to the following table, enable/disable the stall prevention operation and the fast-response current limit operation, and also set the operation at OL signal output. Stall prevention operation selection Fast-response Operation during...
  • Page 226  Adjusting the stall prevention operation signal and output timing (OL signal, Pr.157) • If the output current exceeds the stall prevention operation level and stall prevention is activated, or the fast-response current limit is enabled, Overload warning (OL) signal turns ON for 100 ms or more. The output signal turns OFF when the output current falls to the stall prevention operation level or less.
  • Page 227  Protecting equipment and limiting the load by the torque limit (Pr.277) • Set Pr.277 Stall prevention operation current switchover = "1" to enable the torque limit. • If the output torque (current equivalent to the torque) exceeds the stall prevention operation level, the output torque is limited by adjusting the output frequency.
  • Page 228: Load Characteristics Fault Detection

    10.11 Load characteristics fault detection This function is used to monitor whether the load is operating in normal condition by storing the speed/torque relationship in the inverter to detect mechanical faults or for maintenance. When the load operating condition deviates from the normal range, the protective function is activated or the warning is output to protect the inverter or the motor.
  • Page 229 • Use Pr.1486 Load characteristics maximum frequency and Pr.1487 Load characteristics minimum frequency to set the output frequency range for load fault detection. Upper limit warning detection width Load status (Pr.1488) Upper limit fault detection width (Pr.1490) Load reference 5 (Pr.1485) Lower limit fault detection width (Pr.1491) Lower limit warning detection width...
  • Page 230 • Setting "8888" in Pr.1481 to Pr.1485 enables fine adjustment of load characteristics. When setting Pr.1481 to Pr.1485 = "8888" during operation, the load status at that point is set in the parameter (only when the set frequency is within ±2 Hz of the frequency of the measurement point, and the SU signal is ON).
  • Page 231  Setting example • The load characteristics are calculated from the parameter setting and the output frequency. • A setting example is as follows. The reference value is linearly interpolated from the parameter settings. For example, the reference when the output frequency is 30 Hz is 26%, which is linearly interpolated from values of the reference 2 and the reference 3.
  • Page 232 • To prevent the repetitive on/off operation of the signal due to load fluctuation near the detection range, Pr.1492 Load status detection signal delay time / load reference measurement waiting time can be used to set the delay time. Even when a fault is detected out of the detection range once, the warning is not output if the characteristics value returns to the normal range from a fault state within the output delay time.
  • Page 233: Motor Overspeeding Detection

    10.12 Motor overspeeding detection Sensorless Sensorless Sensorless The Overspeed occurrence (E.OS) is activated when the motor speed exceeds the overspeed detection level. This function prevents the motor from accidentally speeding over the specified value, due to an error in parameter setting, etc. Name Initial value Setting range...
  • Page 234 CHAPTER 11 (M) Item and Output Signal for Monitoring 11.1 Speed indication and its setting change to rotations per minute ................234 11.2 Monitor item selection on operation panel or via communication .................236 11.3 Monitor display selection for terminals FM and AM ....................245 11.4 Adjustment of terminal FM and terminal AM......................249 11.5...
  • Page 235: Speed Indication And Its Setting Change To Rotations Per Minute

    (M) Item and Output Signal for Monitoring Purpose Parameter to set Refer to page To display the motor speed (the number of rotations per minute). Speed indication and its P.M000, P.M001, To switch the unit of measure to set setting change to rotations Pr.37, Pr.53, Pr.505 P.M003 the operation speed from frequency...
  • Page 236 • To display the machine speed, set Pr.37 to the value which corresponds to the speed of machine operated at the frequency set in Pr.505. For example, when Pr.505 is set to 60 Hz and Pr.37 is set to "1000", the operation panel indicates "1000" as the monitor value of machine speed while the output frequency is 60 Hz.
  • Page 237: Monitor Item Selection On Operation Panel Or Via Communication

    11.2 Monitor item selection on operation panel or via communication The monitor item to be displayed on the operation panel can be selected. Name Initial value Setting range Description 0, 5 to 14, 17, 18, 20, 23 to 25, 32, 33, 38, 40 to Select the monitor item to be displayed on the operation Operation panel main 0 (output...
  • Page 238  Monitor item list (Pr.52, Pr.774 to Pr.776, Pr.992) • Use Pr.52, Pr.774 to Pr.776, or Pr.992 to select the monitor item to be displayed on the operation panel. • Refer to the following table to find the setting value for each monitoring. The value in the Pr. setting column is set in each of the parameters for monitoring (Pr.52, Pr.774 to Pr.776, and Pr.992) to determine the monitor item.
  • Page 239 Communication Negative Increment Monitor item indication Description Monitor Monitor and unit setting code 1 code 2 Trace status 40238 The trace status is displayed. (Refer to page 377.) PLC function user The user-designated monitor item is displayed using 40240 monitor 1 the PLC function.
  • Page 240 Communication Negative Increment Monitor item indication Description Monitor Monitor and unit setting code 1 code 2 32-bit cumulative 1 kWh — 40277 energy (lower 16 bits) 32-bit cumulative 1 kWh — 40278 The upper or lower 16 bits of the 32-bit cumulative energy (upper 16 bits) energy is displayed on each indication.
  • Page 241 *17 Parameter setting is not valid to set the item as the main monitor item on the LCD operation panel (FR-LU08). Use the monitor function of the FR-LU08 for the setting.  Monitor display for operation panel (Pr.52, Pr.774 to Pr.776) •...
  • Page 242 • When Pr.992 = "100", the set frequency is displayed during stop, and output frequency is displayed during running. Pr.992 setting Status Monitor displayed by the setting dial push During running/stop Set frequency During stop Set frequency During running Output frequency Displays the frequency that is output when the start command is ON.
  • Page 243 • The decimal point of the second last digit on the LED is lit for the output option terminal monitor. FR-A8AY The center LED segments are always ON. FR-A8AR Decimal point LED of the second last digit LED is always ON ...
  • Page 244  Actual operation time monitoring (Pr.171, Pr.564) • On the actual operation time monitoring (Pr.52 = "23"), the inverter running time is added up every hour. (Time is not added up during a stop.) • One hour is displayed as "0.001", and the value is counted up to "65.53". •...
  • Page 245  Monitor filter (Pr.1106 to Pr.1108) • The response level (filter time constant) of the following monitor indicators can be adjusted. Increase the setting when a monitor indicator is unstable, for example. Monitor number Monitor indicator name Motor torque Load meter 1106 Torque command Torque current command...
  • Page 246: Monitor Display Selection For Terminals Fm And Am

    11.3 Monitor display selection for terminals FM and AM For the standard model, monitored values are output in either of the following: analog voltage (terminal AM) in the AM type inverters (FR-E800-4 and FR-E800-5) or pulse train (terminal FM) in the FM type inverter (FR-E800-1). The signal (monitor item) to be output to terminal FM and terminal AM can be selected.
  • Page 247 Pr.54 (FM), Increment and Terminal FM/AM Negative Monitor item Pr.158 (AM) Remarks unit full-scale value output setting Electronic thermal O/L Electronic thermal O/ 0.1% relay load factor L relay (100%) Output current peak 0.01 A Pr.56 value 200 V class: 400 V, Converter output voltage 0.1 V 400 V class: 800 V,...
  • Page 248 2400 1440 60Hz Output frequency 590Hz (initial value) Setting range of Pr.55 • Enter the full-scale value of the meter corresponding to a voltage of 10 VDC output via terminal AM. Enter the current value (for example, 60 Hz or 120 Hz) at full scale of the meter (10 VDC voltmeter) installed between terminal AM and terminal 5.
  • Page 249 FM output circuit Inverter 2.2K 3.3K Indicator 1mA full-scale (Digital indicator) analog meter 1440 pulses/s(+) Calibration 8VDC resistor Pulse width T1: Adjust using calibration parameter C0 Pulse cycle T2: Set with Pr.55 (frequency monitor) Set with Pr.56 (current monitor) Not required when calibrating with operation panel. Use a calibration resistor when the indicator (frequency meter) needs to be calibrated by a neighboring device because the indicator is located far from the inverter.
  • Page 250: Adjustment Of Terminal Fm And Terminal Am

    11.4 Adjustment of terminal FM and terminal AM By using the operation panel, you can adjust (calibrate) terminal FM and terminal AM to full-scale deflection. Name Initial value Setting range Description C0 (900) FM terminal calibration — — Calibrates the scale of the meter connected to terminal FM. *1*2 M310 C1 (901)
  • Page 251 NOTE • When outputting an item such as the output current, which cannot reach a 100% value easily by operation, set Pr.54 to "21" (reference voltage output) and calibrate. A pulse train of 1440 pulses/s are output via terminal FM. •...
  • Page 252  Terminal AM calibration (C1 (Pr.901)) (AM type only) • Terminal AM is initially set to provide a 10 VDC output in the full-scale state of the corresponding monitor item. The calibration parameter C1 (Pr.901) AM terminal calibration allows the output voltage ratio (gains) to be adjusted according to the meter scale.
  • Page 253: Energy Saving Monitoring

    11.5 Energy saving monitoring From the power consumption estimated value during commercial power supply operation, the energy saving effect by use of the inverter can be monitored and output. Name Initial value Setting range Description Operation panel main 0 (output M100 monitor selection frequency)
  • Page 254  Energy saving monitoring list • The items in the energy saving effect monitoring (items which can be monitored when "50" is set in Pr.52, Pr.54, Pr.158, Pr.774 to Pr.776, and Pr.992) are listed below. (The items which can be monitored via terminal FM (Pr.54 setting) and via terminal AM (Pr.158 setting) are limited to [1 Power saving] and [3 Average power saving].) Parameter setting Energy saving...
  • Page 255 • The items in the cumulative energy saving monitoring (items which can be monitored when "51" is set in Pr.52, Pr.774 to Pr.776, and Pr.992) are listed below. (The digit of the cumulative energy saving monitored value can be moved to the right according to the setting of Pr.891 Cumulative power monitor digit shifted times.) Parameter setting Energy saving...
  • Page 256 • When the setting of Pr.897 is changed, when the inverter is powered ON, or when the inverter is reset, the averaging is restarted. The Energy saving average value updated timing (Y92) signal is inverted every time the averaging is restarted. When Pr.897=4 [Hr] Power is off...
  • Page 257  Estimated input power for the commercial power supply operation (Pr.892, Pr.893, Pr.894) • Select the pattern of the commercial power supply operation from among four patterns (discharge damper control (fan), suction damper control (fan), valve control (pump) and commercial power drive), and set it in Pr.894 Control selection during commercial power-supply operation.
  • Page 258 NOTE • Setting example for operation time rate: In the case where the average operation time per day is about 21 hours and the average operation days per month is 16 days. Annual operation time = 21 (h/day) × 16 (days/month) × 12 (months) = 4032 (h/year) 4032 (h/year) ×...
  • Page 259: Output Terminal Function Selection

    11.6 Output terminal function selection Use the following parameters to change the functions of the open collector output terminals and relay output terminals. Initial Name Signal name Setting range value 0, 1, 3, 4, 7, 8, 11 to 16, 20, 25, 26, 34, 35, 39 to RUN terminal RUN (Inverter running) 41, 44 to 48, 57, 64, 70, 80, 81, 90 to 93, 95, 96,...
  • Page 260  Assignment of output signals • The signals can be assigned to the open collector output terminals (2 terminals) and relay output terminal (1 terminal), which are provided as the output terminals of the inverter. (The open collector output terminals are provided only with the standard model.) •...
  • Page 261 Setting Signal Related Function Operation Refer to page Positive Negative name parameter logic logic Output when the output current is higher Output current detection than the Pr.150 setting for the time set in Pr.150, Pr.151 Pr.151 or longer. Output when the output current is lower than Zero current detection the Pr.152 setting for the time set in Pr.153 Pr.152, Pr.153...
  • Page 262 Setting Signal Related Function Operation Refer to page Positive Negative name parameter logic logic Enables output from the Binary Output object for BACnet communication. This Instruction BACnet binary output signal can be assigned to Pr.192 only. (The Pr.549 Manual setting is available only for the FR-E800- (Communication) EPA and the FR-E800-SCEPA.) Pr.198, Pr.255...
  • Page 263  Adjusting the output terminal response level (Pr.289) • The responsivity of the output terminals can be delayed in a range between 5 to 50 ms. (The following is the operation example of the RUN signal.) Time Pr.289 = 9999 Pr.289 ≠...
  • Page 264 The signal is OFF during power failure or undervoltage. This means the state during a fault occurrence or while the MRS signal is ON, etc. The signal is OFF while power is not supplied to the main circuit.  Operation under Real sensorless vector control and PM sensorless vector control •...
  • Page 265 NOTE • The RUN signal (positive logic) is initially assigned to the terminal RUN (standard models only).  Fault output (ALM) signal • The fault signal (ALM signal) is output when an inverter protective function is activated. • The ALM signal is assigned to the terminals A, B, and C in the initial status. Inverter fault occurrence (trip) Time...
  • Page 266: Output Frequency Detection

    11.7 Output frequency detection If the inverter output frequency which reaches a specific value is detected, the relative signal is output. Initial value Setting Name Description range Gr.1 Gr.2 Up-to-frequency 0% to 100% Set the level where the SU signal turns ON. M441 sensitivity Output frequency...
  • Page 267 • When Pr.43 ≠ "9999", the Pr.42 setting is for the forward rotation operation and the Pr.43 setting is for the reverse rotation operation. Forward rotation Pr.42 Pr.43 Time (Hz) Reverse Output rotation signal FU/FB • To use each signal, set the corresponding number selected from the following table in any parameter from Pr.190 to Pr.196 (Output terminal function selection) to assign the function to an output terminal.
  • Page 268 NOTE • All signals are OFF during the DC injection brake operation and during tuning at start-up. • The reference frequency in comparison with the set frequency differs depending on the control method. Reference frequency Control method or function FB, SU, LS V/F control Output frequency Output frequency...
  • Page 269: Output Current Detection Function

    11.8 Output current detection function If the inverter output current which reaches a specific value is detected, the relative signal is output via an output terminal. Initial Name Setting range Description value Output current detection Set the level to detect the output current. Consider the value of 150% 0% to 400% M460...
  • Page 270 • If the inverter output current drops to zero, slippage due to gravity may occur, especially in a lift application, because the motor torque is not generated. To prevent this, the Y13 signal can be output from the inverter to apply the mechanical brake at zero current output.
  • Page 271: Output Torque Detection Function

    11.9 Output torque detection function Magnetic flux Sensorless Sensorless Sensorless Magnetic flux Magnetic flux If the motor torque which reaches a specific value is detected, the relative signal is output. The signal is useful for applying or releasing electromagnetic brake, etc. Name Initial value Setting range...
  • Page 272: Remote Output Function

    11.10 Remote output function The signal can be turned ON or OFF via the output terminal on the inverter as if the terminal is the remote output terminal for a programmable controller. Setting Name Initial value Description range Remote output data is cleared when the inverter power is turned OFF.
  • Page 273 • When Pr.495 = "10 or 11", the remote output data in the signal before the reset is stored even during an inverter reset. ON/OFF example for positive logic Inverter reset time Pr.495 = 0, 10 Pr.495 = 1, 11 (about 1s) Power Power...
  • Page 274 CHAPTER 12 (T) Multi-Function Input Terminal Parameters 12.1 Analog input selection............................274 12.2 Analog input terminal (terminal 4) function assignment..................279 12.3 Response level of analog input and noise elimination..................280 12.4 Frequency setting voltage (current) bias and gain....................282 12.5 Torque (magnetic flux) setting current (voltage) bias and gain................287 12.6 Input terminal function selection ...........................292 12.7...
  • Page 275: Analog Input Selection

    (T) Multi-Function Input Terminal Parameters Refer to Purpose Parameter to set page To inverse the rotation direction with the voltage/current analog input selection Analog input selection P.T000, P.T001 Pr.73, Pr.267 (terminals 2 and 4) To assign functions to analog input Terminal 4 function assignment P.T040 Pr.858 terminals...
  • Page 276  Analog input specification selection • For terminals 2 and 4 used for analog input, the voltage input (0 to 5 V, 0 to 10 V) and current input (0 to 20 mA) are selectable. To change the input specification, change the setting of Pr.73 (Pr.267) and the voltage/current input selection switch (switch 2 or switch 4).
  • Page 277 • Set Pr.267 and the voltage/current input selection switch according to the following table. Pr.267 setting Terminal 4 input Switch 4 Reversible operation 0 (initial value) 4 to 20 mA Determined by Pr.73 0 to 5 V setting 0 to 10 V NOTE •...
  • Page 278 • To use terminal 4, the AU signal needs to be turned ON. Inverter Forward rotation Voltage/current input switch 4 to 20mADC Current Frequency input setting equipment Connection diagram using terminal 4 (4 to 20mADC) • Set "6 or 16" in Pr.73 and set the voltage/current input selection switch to I in order to input current through terminal 2. In this case, the AU signal does not need to be turned ON.
  • Page 279 Pr.858 Terminal 4 function assignmentpage 279 12.(T) Multi-Function Input Terminal Parameters 12.1 Analog input selection...
  • Page 280: Analog Input Terminal (Terminal 4) Function Assignment

    12.2 Analog input terminal (terminal 4) function assignment The analog input terminal 4 function can be set and changed with parameters. Initial Name Setting range Description value Terminal 4 function 0, 4, 9999 Select the terminal 4 function. T040 assignment •...
  • Page 281: Response Level Of Analog Input And Noise Elimination

    12.3 Response level of analog input and noise elimination The response level and stability of frequency command / torque command using the analog input signal (terminal 2 or 4) can be adjusted. Name Initial value Setting range Description Set the primary delay filter time constant to the analog input Input filter time constant 0 to 8 command.
  • Page 282  Analog speed command input time constant (Pr.822, Pr.832) • Use Pr.822 Speed setting filter 1 to set the primary delay filter time constant to the external speed command (analog input command). Increase the setting of the time constant to allow delays in follow-up of the speed command or when the analog input voltage is unstable.
  • Page 283: Frequency Setting Voltage (Current) Bias And Gain

    12.4 Frequency setting voltage (current) bias and gain The magnitude (slope) of the output frequency can be set as desired in relation to the frequency setting signal (0 to 5 VDC, 0 to 10 VDC, or 4 to 20 mA). Use Pr.73 Analog input selection (Pr.267 Terminal 4 input selection) and the voltage/current input selection switch to switch among input of 0 to 5 VDC, 0 to 10 V, and 0 to 20 mA.
  • Page 284 • Use Pr.126 to set the output frequency to the 20 mA input of the frequency command current (4 to 20 mA). Initial value Initial value 60Hz 60Hz (50Hz) (50Hz) Gain Gain Pr.126 Pr.125 Bias Bias C5(Pr.904) C2(Pr.902) 100% 100% 20mA Frequency setting signal Frequency setting signal...
  • Page 285  Frequency setting voltage (current) bias/gain adjustment method  Adjustment by applying voltage (current) between terminals 2 and 5 (4 and 5) to set the voltage (current) at the bias/gain frequency (Example of adjustment at the gain frequency) Operating procedure Turning ON the power of the inverter The operation panel is in the monitor mode.
  • Page 286  Adjustment by selecting the voltage (current) at the bias/gain frequency without applying voltage (current) between terminals 2 and 5 (4 and 5) (Example of adjustment at the gain frequency) Operating procedure Turning ON the power of the inverter The operation panel is in the monitor mode. Changing the operation mode Press the PU/EXT key to choose the PU operation mode.
  • Page 287  Adjustment by changing the frequency without adjusting the voltage (current) (Example of changing the gain frequency from 60 Hz to 50 Hz) Operating procedure Selecting the parameter Turn the setting dial or press the UP/DOWN key until "P.125" (Pr.125) appears for terminal 2, or "P.126" (Pr.126) for terminal 4.
  • Page 288: Torque (Magnetic Flux) Setting Current (Voltage) Bias And Gain

    12.5 Torque (magnetic flux) setting current (voltage) bias and gain Sensorless Sensorless Sensorless The magnitude (slope) of the torque can be set as desired in relation to the torque setting signal (0 to 5 VDC, 0 to 10 VDC, or 4 to 20 mA).
  • Page 289 • Use C40 (Pr.933) to set the torque to the 20 mA input of the torque command current (4 to 20 mA). Gain C40(Pr.933) Bias Initial value C38(Pr.932) 100% Torque setting signal 20mA C39(Pr.932) C41(Pr.933) Calibration example of terminal 4 •...
  • Page 290  Torque setting current (voltage) bias/gain adjustment method  Adjustment by applying current (voltage) between terminals 4 and 5 to set the current (voltage) at the bias/gain torque Operating procedure Turning ON the power of the inverter The operation panel is in the monitor mode. Changing the operation mode Press the PU/EXT key to choose the PU operation mode.
  • Page 291  Adjustment by selecting the current (voltage) at the bias/gain torque without applying current (voltage) between terminals 4 and 5 Operating procedure Turning ON the power of the inverter The operation panel is in the monitor mode. Changing the operation mode Press the PU/EXT key to choose the PU operation mode.
  • Page 292  Adjustment by changing the torque without adjusting the current (voltage) (Example of changing the gain torque from 150% to 130%) Operating procedure Selecting the parameter Turn the setting dial or press the UP/DOWN key until "C40" (Pr.933) appears. Press the SET key to show the present set value. (150.0%) Torque setting change Turn the setting dial or press the UP/DOWN key to change the value to "130.0".
  • Page 293: Input Terminal Function Selection

    12.6 Input terminal function selection Use the following parameters to select or change the input terminal functions. Initial Name Initial signal Setting range value STF/DI0 terminal 0 to 5, 7, 8, 10, 12, 14 to 16, 18, 24 to 27, 30, 37, STF (Forward rotation command) T700 function selection...
  • Page 294 The communication protocol affects which terminals can be used. For details, refer to the Instruction Manual (Communication) or the Instruction Manual of each communication option.  Input signal list • Refer to the following table and set the parameters. Signal Refer to Setting Function...
  • Page 295 NOTE • The same function can be assigned to two or more terminals. In this case, the logic of terminal input is OR. • The priorities of the speed commands are defined as follows: JOG > multi-speed setting (RH, RM, RL, REX) > PID (X14). •...
  • Page 296  Adjusting the response of input terminals (Pr.699) • Response of the input terminals (physical terminals) can be delayed in a range between 5 to 50 ms. (The following is the operation example of the STF signal.) Time Pr.699 9999 Pr.699 Pr.699 NOTE...
  • Page 297: Inverter Output Shutoff

    12.7 Inverter output shutoff The inverter output can be shut off with the MRS signal. The logic of the MRS signal can also be selected. Description Initial Name Setting range value MRS signal input X10 signal input Normally open input Normally open input Normally closed input (NC contact input specification)
  • Page 298  Assigning a different action for each MRS signal input via communication and external terminal (Pr.17 = "4 or 5") • When Pr.17 = "4 or 5", the MRS signal input from an external terminal is normally closed (NC contact), and the MRS signal input from communication is normally open (NO contact).
  • Page 299: Selecting The Condition To Activate The Second Function Selection (Rt) Signal

    12.8 Selecting the condition to activate the Second function selection (RT) signal The second function can be selected using the RT signal. • Turning ON the Second function selection (RT) signal enables the second functions. For the RT signal, set "3" in any parameter from Pr.178 to Pr.189 (Input terminal function selection) to assign the function.
  • Page 300 NOTE • Changing the terminal assignment using Pr.178 to Pr.189 (Input terminal function selection) may affect the other functions. Set parameters after confirming the function of each terminal. Parameters referred to Pr.178 to Pr.189 (Input terminal function selection)page 292 12.(T) Multi-Function Input Terminal Parameters 12.8 Selecting the condition to activate the Second function selection (RT) signal...
  • Page 301: Start Signal Operation Selection

    12.9 Start signal operation selection Operation of the start signal (STF/STR) can be selected. Select the stopping method (deceleration stop or coasting) at turn-OFF of the start signal. Use this function to stop a motor with a mechanical brake at turn-OFF of the start signal. Description Name Initial value...
  • Page 302  3-wire type (STF signal, STR signal, STP (STOP) signal) • The following figure shows the 3-wire type connection. • The self-holding function is enabled when the STP (STOP) signal is turned ON. In such case, the forward/reverse signal is simply used as a start signal. (The STP (STOP) signal can be input via an external terminal only.) •...
  • Page 303 MEMO 12.(T) Multi-Function Input Terminal Parameters 12.9 Start signal operation selection...
  • Page 304 CHAPTER 13 (C) Motor Constant Parameters 13.1 Applied motor................................304 13.2 Offline auto tuning..............................309 13.3 Offline auto tuning for a PM motor (motor constant tuning)..................318 13.4 Online auto tuning..............................325...
  • Page 305: Applied Motor

    (C) Motor Constant Parameters Purpose Parameter to set Refer to page To select the motor to be used Applied motor P.C100, P.C200 Pr.71, Pr.450 P.C100 to P.C105, P.C107, P.C108, Pr.9, Pr.51, Pr.71, P.C110, P.C120 to Pr.80 to Pr.84, Pr.90 to P.C126, P.C182, Pr.94, Pr.96, Pr.453 to To maximize the performance of the...
  • Page 306 No second applied motor value) To perform offline auto tuning for the 400 V class 0.1 kW Mitsubishi Electric geared motor (GM-[]/GM-[]P), set "1803" in Pr.71 (Pr.450). NOTE • Regardless of the Pr.71 (Pr.450) setting, offline auto tuning can be performed according to Pr.96 (Pr.463) Auto tuning setting/status.
  • Page 307  Motor settings (575 V class) • Refer to the following list and set the parameters according to the applied motor. Electronic thermal O/L relay function Motor constant value range when performing Pr.71 Pr.450 Motor offline auto tuning (increment) Constant- Standard torque Pr.82 (Pr.455), Pr.859 (Pr.860)
  • Page 308 Function RT signal ON (second motor) RT signal OFF (first motor) Electronic thermal O/L relay Pr.51 Pr.9 Applied motor Pr.450 Pr.71 Control method selection Pr.451 Pr.800 Motor capacity Pr.453 Pr.80 Number of motor poles Pr.454 Pr.81 Motor excitation current Pr.455 Pr.82 Rated motor voltage Pr.456...
  • Page 309 Inverter Pr.0 value (%) after automatic change SF-PR Constant- Standard GM-[]/GM- torque Pr.81 ≠ "2, 4, Pr.81 = Pr.81 = Pr.81 = motor FR-E820-[] FR-E840-[] FR-E820S-[] motor 6" "2" "4" "6" 0008(0.1K) — 0008(0.1K) 0015(0.2K) — 0015(0.2K) 0030(0.4K) 0016(0.4K) 0030(0.4K) 0050(0.75K) 0026(0.75K) 0050(0.75K)
  • Page 310: Offline Auto Tuning

    The setting value of Pr.3 Base frequency is used. Motor inertia Set the motor inertia. 9999 10 to 999, 9999 C107 (integer) 9999: The constant value of Mitsubishi Electric motor (SF-PR, SF-JR, SF-HR, SF-JRCA, SF-HRCA, GM-[], or GM-[]P) is Motor inertia 9999 0 to 7, 9999 used. C108...
  • Page 311 Frequency search 9999 A711 gain The constant value of Mitsubishi Electric motor (SF-PR, SF-JR, 9999 SF-HR, SF-JRCA, SF-HRCA, GM-[], or GM-[]P) is used. 0, 3, 5, 6, 10, 13, 15, 16, 20, 23, 40, 43, 50, 53, 70, 73,...
  • Page 312 The setting range and unit change according to the Pr.71 (Pr.450) setting. To perform offline auto tuning for the 400 V class 0.1 kW Mitsubishi Electric geared motor (GM-[]/GM-[]P), set "1803" in Pr.71 (Pr.450). • The setting is valid under Advanced magnetic flux vector control or Real sensorless vector control.
  • Page 313 • If "wye connection" or "delta connection" is incorrectly selected in Pr.71, Advanced magnetic flux vector control and Real sensorless vector control are not performed properly. • To perform offline auto tuning for the 400 V class 0.1 kW Mitsubishi Electric geared motor (GM-[]/GM-[]P), set "1803" in Pr.71 (Pr.450).
  • Page 314 NOTE • Satisfy the required inverter start conditions to start offline auto tuning. For example, stop the input of the MRS signal. • To force tuning to end, use the MRS or RES signal or the STOP/RESET key on the operation panel. (Turning OFF the start signal (STF signal or STR signal) also ends tuning.) •...
  • Page 315 • Set Pr.71 as follows. Motor Pr.71 setting SF-JR 0 (initial value) Mitsubishi Electric standard efficiency motor SF-JR 4P 1.5 kW or lower Mitsubishi Electric high-efficiency motor SF-HR SF-JRCA 4P Mitsubishi Electric constant-torque motor SF-HRCA...
  • Page 316 2 NOTE • If "9999" is set in the motor constant parameters, tuning data will be invalid and the constant values for Mitsubishi Electric motors (SF-PR, SF-JR, SF-HR, SF-JRCA, SF-HRCA, GM-[], and GM-[]P) are used.  Changing the motor constants (when setting motor constants in the internal data of the inverter) •...
  • Page 317 When "2516" is displayed for Pr.90, set 2642 (2516 × 1.05 = 2641.8) in Pr.90. • If "9999" is set in the motor constant parameters, tuning data will be invalid and the constant values for Mitsubishi Electric motors (SF-PR, SF-JR, SF-HR, SF-JRCA, SF-HRCA, GM-[], and GM-[]P) are used.
  • Page 318  Tuning the second motor • When one inverter switches the operation between two different motors, set the second motor in Pr.450 Second applied motor. (Refer to page 304.) In the initial setting, no second motor is applied. • Turning ON the RT signal enables the parameter settings for the second motor as follows. For the RT signal, set "3" in any parameter from Pr.178 to Pr.189 (Input terminal function selection) to assign the function.
  • Page 319: Offline Auto Tuning For A Pm Motor (Motor Constant Tuning)

    13.3 Offline auto tuning for a PM motor (motor constant tuning) The offline auto tuning enables the optimal operation of a PM motor. • Automatic measurement of motor constants (offline auto tuning) enables optimal operation of motors for PM sensorless vector control even when motor constants vary or when the wiring distance is long.
  • Page 320 Initial Name Setting range Description value Motor Ld decay ratio 9999 0% to 100%, 9999 C131 Motor Lq decay ratio 9999 0% to 100%, 9999 C132 Tuning data (The value measured by offline auto tuning is automatically set.) Starting resistance tuning 9999 0% to 200%, 9999 9999: Inverter internal data is used.
  • Page 321 Initial Name Setting range Description value Second motor Ld decay 9999 0% to 100%, 9999 C231 ratio Second motor Lq decay 9999 0% to 100%, 9999 Tuning data of the second motor. C232 ratio (The value measured by offline auto tuning is automatically Second motor starting set.) resistance tuning...
  • Page 322 Set Pr.71 Applied motor according to the motor to be used. According to the Pr.71 setting, the range of the motor constant parameter setting values and units can be changed. (For other setting values of Pr.71, refer to page 304.) Pr.71 setting Motor Motor constant parameter Ω, mH, and A unit setting...
  • Page 323 • During tuning, the monitor is displayed on the operation panel as follows. LCD operation panel (FR-LU08) Tuning status Operation panel indication display AutoTune 12:34 TUNE (1) Setting --- STOP PREV NEXT AutoTune 12:34 TUNE (2) During tuning PREV NEXT AutoTune 12:34 Blinking...
  • Page 324  Parameters updated by tuning results after tuning First Second Name Description motor Pr. motor Pr. Motor constant (R1) Resistance per phase Motor constant (L1)/d-axis inductance (Ld) d-axis inductance Motor constant (L2)/q-axis inductance (Lq) q-axis inductance Motor Ld decay ratio d-axis inductance decay ratio Motor Lq decay ratio q-axis inductance decay ratio...
  • Page 325  Changing the motor constants (when setting a motor constants in the internal data of the inverter) • Set Pr.71 as follows. Motor Pr.71 setting IPM motor 8093 SPM motor 9093 • Set desired values as the motor constant parameters. First motor Second Setting...
  • Page 326: Online Auto Tuning

    13.4 Online auto tuning Magnetic flux Magnetic flux Magnetic flux Sensorless Sensorless Sensorless If online auto tuning is selected under Advanced magnetic flux vector control or Real sensorless vector control, favorable torque accuracy is retained by adjusting temperature even when the resistance value varies due to increase in the motor temperature. Name Initial value Setting range...
  • Page 327 NOTE • To perform the online auto tuning at startup for a lift, consider using a brake sequence function for the brake opening timing at a start. The tuning takes about 500 ms at the most after starting. However, during this time, it is possible that not enough torque is provided and caution is required to prevent the object from dropping.
  • Page 328 Pr.71 Applied motorpage 304 Pr.80 Motor capacitypage page 309, page 318 Pr.81 Number of motor polespage page 309, page 318 Pr.96 Auto tuning setting/statuspage 309, page 318 Pr.178 to Pr.189 (Input terminal function selection)page 292 Pr.190 to Pr.196 (Output terminal function selection)page 258 Pr.800 Control method selectionpage 88...
  • Page 329 MEMO 13.(C) Motor Constant Parameters 13.4 Online auto tuning...
  • Page 330 CHAPTER 14 (A) Application Parameters 14.1 Brake sequence function ............................330 14.2 Stop-on-contact control............................334 14.3 Traverse function ..............................337 14.4 PID control ................................339 14.5 Calibration of PID display .............................352 14.6 Dancer control ..............................355 14.7 Automatic restart after instantaneous power failure / flying start with an induction motor ........362 14.8 Automatic restart after instantaneous power failure / flying start with a PM motor ..........367 14.9...
  • Page 331: Brake Sequence Function

    (A) Application Parameters Refer to Purpose Parameter to set page To stop the motor with a mechanical P.A100 to P.A105, Pr.278 to Pr.283, Pr.292, brake (operation timing of mechanical Brake sequence function P.F500, P.A108, Pr.639, Pr.640 brake) P.A109 To stop the motor with a mechanical P.A200, P.A205, brake (vibration control at stop-on- Stop-on-contact control...
  • Page 332 Initial Setting Name Description value range Brake opening current 0.3 s 0 to 2 s Generally set between 0.1 and 0.3 s. A102 detection time Set the mechanical delay time until braking eases. When Pr.292 = "8", Brake operation time at start 0.3 s 0 to 5 s set the value calculated by adding approx.
  • Page 333 • Under Real sensorless vector control, use Pr.640 Brake operation frequency selection to select whether the frequency command or the actual motor speed (estimated value) is used as a reference for brake closing operation. If the brake operation timing is different from the motor speed because of the load, set Pr.640 = "1 (brake operation with the actual motor speed (estimated value))".
  • Page 334 • When the inverter decelerates to the frequency set to Pr.282 Brake operation frequency during deceleration, the inverter turns OFF the brake opening request signal (BOF) and decelerates further to the frequency set in Pr.278. And after the time set in Pr.283 Brake operation time at stop passes, the inverter decelerates again. The inverter output is shut off when the frequency reaches Pr.13 Starting frequency setting or 0.5 Hz, whichever is lower.
  • Page 335: Stop-On-Contact Control

    14.2 Stop-on-contact control Magnetic flux Magnetic flux Magnetic flux Sensorless Sensorless Sensorless To ensure accurate positioning at the upper limit, etc. of a lift, stop-on-contact control causes the mechanical brake to close while the motor creates a holding torque to keep the load in contact with a mechanical stopper, etc. This function suppresses vibration that is likely to occur when the load is stopped upon contact in lift applications, thereby ensuring reliable and highly accurate positioning stop.
  • Page 336  Setting the stop-on-contact control • Make sure that the inverter is in External or Network operation mode. (Refer to page 180.) • Select either Real sensorless vector control (speed control) or Advanced magnetic flux vector control. • Set "1 or 11" in Pr.270 Stop-on-contact control selection. •...
  • Page 337 Input signal Input signal Stop-on-contact Stop-on-contact frequency control frequency control Pr.4 Pr.15 Pr.5 Pr.15 Pr.6 Pr.6 Enabled Pr.15 Pr.15 Pr.15 Pr.26 Pr.6 Enabled Pr.25 Pr.15 Pr.4 Pr.26 Pr.15 Pr.27 Pr.24 Pr.15 Pr.5 Pr.15 Pr.15 Pr.15 Pr.6 Enabled Pr.15 Pr.15 Pr.6 Enabled Pr.15 Pr.15...
  • Page 338: Traverse Function

    14.3 Traverse function The traverse operation, which oscillates the frequency at a constant cycle, is available. Name Initial value Setting range Description Traverse function invalid Traverse function valid only in External operation Traverse function mode A300 selection Traverse function valid regardless of the operation mode Maximum amplitude 0% to 25%...
  • Page 339 NOTE • If the set frequency (f0) and traverse operation parameters (Pr.593 to Pr.597) are changed during traverse operation, this is applied in operations after the output frequency reaches f0 before the change was made. • If the output frequency exceeds Pr.1 Maximum frequency or Pr.2 Minimum frequency during traverse operation, the output frequency is clamped at the maximum/minimum frequency when the set pattern exceeds the maximum/minimum frequency.
  • Page 340: Pid Control

    14.4 PID control Process control such as flow rate, air volume or pressure are possible on the inverter. A feedback system can be configured and PID control can be performed with the set point and feed back values set by analog input signals (terminals 2 and 4) or using parameter values given via communication or by the PLC function.
  • Page 341 Name Initial value Setting range Description The measured value is input through terminal 2. The measured value is input through terminal 4. PID measured value A625 input selection The measured value is input via communication. The measured value is input by the PLC function. The integral stops when the manipulated amount is limited.
  • Page 342 [Example of action when the measured value changes proportionately] Set point Deviation Measured value P action Time D action Time action Time (Note) PD action is the result of P and D actions being added together.  PID action PID action is a combination of PI and PD action, which enables control that incorporates the respective strengths of these actions.
  • Page 343  Connection diagram • Sink logic Inverter MCCB Pump • Pr.128 = "20" Motor R/L1 • Pr.182 = "14" Power supply S/L2 T/L3 • Pr.190 = "15" Forward • Pr.191 = "14" rotation • Pr.192 = "16" Reverse rotation 2-wire type PID control RH(X14) 3-wire...
  • Page 344 • Switch the power voltage/current specifications of terminals 2 and 4 by Pr.73 Analog input selection or Pr.267 Terminal 4 input selection to match the specification of the input device. After changing the Pr.73 or Pr.267 settings, check the voltage/current input selection switch. Incorrect setting may cause a fault, failure, or malfunction. (Refer to page 274 the setting.) Pr.128...
  • Page 345 • The following shows the relationship between the input values of the analog input terminals and set point, measured value and deviation. (Calibration parameter initial values) Relationship with analog input Input Input terminal Calibration parameter specification Set point Result Deviation 0 V = 0% 0 V = 0% 0 V = 0%...
  • Page 346 The item in the parentheses can be always monitored by the measured value monitor. Input value is "0" when the PLC function is disabled. PID control is disabled when bit 0 of SD1255 is "0". The measured value is input via the external terminal set in Pr.610. •...
  • Page 347 • When Pr.127 PID control automatic switchover frequency is set, the startup is made without PID control until the output frequency reaches the Pr.127 setting. Once the PID control starts, the PID control is continued even if the output frequency drops to Pr.127 setting or lower.
  • Page 348 • For the terminal used for the SLEEP signal, set "70" (positive logic) or "170" (negative logic) in any parameter from Pr.190 to Pr.196 (Output terminal function selection). When Pr.554="0 to 3", reverse operation (Pr.128="10") Deviation Cancel Pr.577 - 1000% level Output frequency Pr.576...
  • Page 349 NOTE • While the integral stop is selected, the integral stop is enabled when any of the following conditions is met. Integral stop conditions • The frequency reaches the upper or lower limit. • The manipulated amount reaches plus or minus 100% (Pr.1015 = "0"). •...
  • Page 350  Calibration example (Adjust room temperature to 25°C by PID control using a detector that outputs 4 mA at 0°C and 20 mA at 50°C.) Start Set the room temperature to 25°C. Determination of set point Determine the set point of what is desired to be adjusted.
  • Page 351 NOTE • When the set point is set by using Pr.133, the setting frequency of C2 (Pr.902) is equivalent to 0% and the setting frequency of Pr.125 is equivalent to 100%. • Measured value input calibration Apply the input (for example, 4 mA) of measured value 0% across terminals 4 and 5. Perform calibration by C6 (Pr.904).
  • Page 352 Pr.73 Analog input selectionpage 274 Pr.79 Operation mode selectionpage 180 Pr.178 to Pr.189 (Input terminal function selection)page 292 Pr.190 to Pr.196 (Output terminal function selection)page 258 Pr.290 Monitor negative output selectionpage 245 C2 (Pr.902) to C7 (Pr.905) Frequency setting voltage (current) bias/gainpage 282 14.(A) Application Parameters 14.4 PID control...
  • Page 353: Calibration Of Pid Display

    14.5 Calibration of PID display When the operation panel is used, the display unit of parameters and monitor items related to PID control can be changed to various units. Setting Name Initial value Description range Change the unit of the PID control-related values that is 0 to 43 displayed on the LCD operation panel (FR-LU08).
  • Page 354 • Take caution when the following condition is satisfied because the inverter recognizes the deviation value as a negative (positive) value even though a positive (negative) deviation is given: C42 (PID bias coefficient) > C44 (PID gain coefficient). To perform a reverse action, set Pr.128 PID action selection to forward action. Alternatively, to perform a forward action, set Pr.128 to reverse action.
  • Page 355 Unit Unit Pr.759 setting Unit name Pr.759 setting Unit name indication indication 9999 Cubic Meter per Second — (No indication) Feet per Minute Kelvin Feet per Second Degree Celsius Meter per Minute Degree Fahrenheit Meter per Second Pound-force per Square Inch Pound per Hour Mega Pascal Pound per Minute...
  • Page 356: Dancer Control

    14.6 Dancer control PID control is performed using detected dancer roll position as feedback data. The dancer roll is controlled to be at a designated position. Name Initial value Setting range Description Set the acceleration/deceleration time during dancer control. Second acceleration/ In dancer control, this parameter becomes the acceleration/deceleration 0 to 3600 s F020...
  • Page 357  Block diagram of dancer control Acceleration/deceleration of main speed Main speed command Target frequency Ratio PID deviation Acceleration/ Limit deceleration Pr.128 = 42, 43 PID control Dancer roll setting point Kp(1+ +Td S) Ti S Pr.128 = 40, 41 Pr.133 PID feedback PID set point...
  • Page 358  Connection diagram • Sink logic Inverter MCCB • Pr.128 = "41" Motor R/L1 • Pr.182 = "14" Power supply S/L2 T/L3 • Pr.193 = "14" • Pr.194 = "15" Forward rotation • Pr.133 = Set point Reverse rotation RH(X14) PID control selection (FUP)FU Upper limit...
  • Page 359  Selection of set point/measured value input method (Pr.609, Pr.610) • Select the set point input method by Pr.609 PID set point/deviation input selection and the measured value input method by Pr.610 PID measured value input selection. Switch the power voltage/current specifications of terminals 2 and 4 by Pr.73 Analog input selection or Pr.267 Terminal 4 input selection to match the specification of the input device.
  • Page 360  Selection of additive method for PID calculation result • When ratio is selected as the additive method (Pr.128 = "42, 43"), PID calculation result × (ratio of main speed) is added to the main speed. The ratio is determined by the Pr.125 Terminal 2 frequency setting gain frequency and C2 (Pr.902) Terminal 2 frequency setting bias frequency settings.
  • Page 361 • Set the following values to Pr.52 Operation panel main monitor selection, Pr.774 to Pr.776 (Operation panel monitor selection), Pr.992 Operation panel setting dial push monitor selection, Pr.54 FM terminal function selection and Pr.158 AM terminal function selection for each monitor. Monitor range Parameter Monitor...
  • Page 362 NOTE • After changing the Pr.267 setting, check the voltage/current selection switch. Incorrect setting may cause a fault, failure or malfunction. (Refer to page 274 for the setting.) • If the Multi-speed operation (RH, RM, RL, or REX) signal, or JOG signal is input during regular PID control, PID control is interrupted.
  • Page 363: Automatic Restart After Instantaneous Power Failure / Flying Start With An Induction Motor

    14.7 Automatic restart after instantaneous power failure / flying start with an induction motor Magnetic flux Magnetic flux Magnetic flux Sensorless Sensorless Sensorless The inverter can be restarted without stopping the motor operation in the following situations: • When an instantaneous power failure occurs during inverter running •...
  • Page 364 • The encoder also detects the rotation direction so that the inverter can re-start smoothly even during the reverse rotation. • Whether or not to detect the rotation direction can be selected by Pr.299 Rotation direction detection selection at restarting. If the motor capacity is different from the inverter capacity, set Pr.299 = "0" (no rotation direction detection). •...
  • Page 365  Restart operation without frequency search (Pr.162 = "1 or 11") • When Pr.162 = "1 or 11", reduced voltage start is used for the restart operation. In this method, the voltage is raised gradually while keeping the output frequency level at the level before an instantaneous power failure, regardless of the motor's coasting speed.
  • Page 366 • To enable restart operation, set "0" to Pr.57 Restart coasting time. If "0" is set to Pr.57, the coasting time is automatically set to the following number of seconds. Generally, this setting does not interfere with inverter operation. Inverter Voltage Coasting time (s) class...
  • Page 367 Parameters referred to Pr.7 Acceleration time, Pr.21 Acceleration/deceleration time incrementspage 164 Pr.13 Starting frequencypage 175, page 176 Pr.65, Pr.67 to Pr.69 Retry functionpage 216 Pr.78 Reverse rotation prevention selectionpage 199 Pr.178 to Pr.189 (Input terminal function selection)page 292 14.(A) Application Parameters 14.7 Automatic restart after instantaneous power failure / flying start with an induction motor...
  • Page 368: Automatic Restart After Instantaneous Power Failure / Flying Start With A Pm Motor

    14.8 Automatic restart after instantaneous power failure / flying start with a PM motor The inverter can be restarted without stopping the motor operation. When the automatic restart after instantaneous power failure function is selected, the motor driving is resumed in the following situations: •...
  • Page 369 • Inverter operation is sometimes hindered by the size of the moment of inertia (J) of the load or the output frequency. Adjust this coasting time within the range 0.1 to 30 seconds to match the load specification.  Adjustment of restart operation (Pr.611) •...
  • Page 370: Offline Auto Tuning For A Frequency Search

    0 to 32767 frequency search. Frequency search gain 9999 A711 The constant value of Mitsubishi Electric motor (SF-PR, SF-JR, SF- 9999 HR, SF-JRCA, SF-HRCA, GM-[], and GM-[]P) is used. The offline auto tuning automatically sets the gain required for the 0 to 32767 frequency search of the second motor.
  • Page 371 Set Pr.71 Applied motor according to the motor to be used. Motor Pr.71 setting SF-JR 0 (3) SF-JR 4P 1.5 kW or lower 20 (23) Mitsubishi Electric standard efficiency motor Mitsubishi Electric high-efficiency motor SF-HR 40 (43) Others 0 (3) SF-JRCA 4P...
  • Page 372 • During tuning, the monitor is displayed on the operation panel as follows. Status Operation panel indication LCD operation panel (FR-LU08) display AutoTune 12:34 TUNE Setting --- STOP PREV NEXT AutoTune 12:34 TUNE Tuning in progress PREV NEXT Blinking AutoTune 12:34 TUNE Normal end...
  • Page 373  Tuning the second motor (Pr.463) • When one inverter switches the operation between two different motors, set the second motor in Pr.450 Second applied motor, set Pr.463 Second motor auto tuning setting/status = "11", and perform tuning of the second motor. •...
  • Page 374: Power Failure Time Deceleration-To-Stop Function

    14.10 Power failure time deceleration-to-stop function Magnetic flux Sensorless Sensorless Sensorless Magnetic flux Magnetic flux This is a function to decelerate the motor to a stop when an instantaneous power failure or undervoltage occurs. Initial Setting Name Description value range The inverter output is shut off at an undervoltage or when a power failure occurs.
  • Page 375  Continuous operation function at instantaneous power failure (Pr.261 = "2") • The motor re-accelerates to the set frequency when the power restores during the deceleration triggered by a power failure. If the power is restored after stoppage by a power failure, a restart operation is performed when automatic restart after instantaneous power failure (Pr.57 ≠...
  • Page 376: Plc Function

    14.11 PLC function The inverter can be run in accordance with a sequence program. In accordance with the machine specifications, a user can set various operation patterns: inverter movements at signal inputs, signal outputs at particular inverter statuses, and monitor outputs, etc. Initial Setting Name...
  • Page 377 • When Pr.414 = "2 or 12", the SQ signal can be input only via an external input terminal regardless of the Pr.338 setting. • The following shows the required conditions to enable the SQ signal. SQ signal Pr.414 setting Pr.338 setting Input via an external (physical) terminal Input via a communication virtual terminal...
  • Page 378: Trace Function

    14.12 Trace function • The operating status of the inverter can be traced and temporarily stored in the RAM in the inverter. The data stored in the RAM is deleted when the power supply is turned OFF. (The data is retained at inverter reset.) •...
  • Page 379 Name Initial value Setting range Description 1038 Digital source selection (1ch) A930 1039 Digital source selection (2ch) A931 1040 Digital source selection (3ch) A932 1041 Digital source selection (4ch) A933 Select the digital data (I/O signal) for sampling on each 0 to 255 channel.
  • Page 380 Tracing Sampling starts according to the Pr.1020 and Pr.1024 settings. The trace status can be monitored. (Refer to page 382.) Waveform check By using FR Configurator2, trace data stored in the internal RAM can be displayed on a computer screen. For details, refer to the Instruction Manual of FR Configurator2.
  • Page 381 Trigger Trigger Setting Minus (-) Setting Minus (-) Monitor item level Monitor item level value display value display criterion criterion PLC function user monitor 3 ○ *Motor torque ○ 100% PID set point *Excitation current command ○ 100% PID measured value *Torque current command ○...
  • Page 382  Trigger setting (Pr.1025, Pr.1035 to Pr.1037, Pr.1046, Pr.1047) • Set the trigger generating conditions and the trigger target channels. Pr.1025 Selection of trigger Trigger generating conditions setting target channel Tracing starts when inverter enters a fault status (protective function activated) —...
  • Page 383  Monitoring the trace status • The trace status can be monitored on the operation panel by setting "38" in Pr.52 Operation panel main monitor selection, Pr.774 to Pr.776 (Operation panel monitor selection), or Pr.992 Operation panel setting dial push monitor selection.
  • Page 384 CHAPTER 15 (G) Control Parameters 15.1 Manual torque boost .............................384 15.2 Base frequency voltage ............................386 15.3 Load pattern selection ............................388 15.4 Energy saving control ............................390 15.5 SF-PR slip amount adjustment mode ........................391 15.6 DC injection brake and zero speed control......................392 15.7 Stop selection ...............................394 15.8...
  • Page 385: Manual Torque Boost

    (G) Control Parameters Refer to Purpose Parameter to set page To set the starting torque manually Manual torque boost P.G000, P.G010 Pr.0, Pr.46 Base frequency, base frequency P.G001, P.G002, To set the motor constant Pr.3, Pr.19, Pr.47 voltage P.G011 To select the V/F pattern matching the Load pattern selection P.G003 Pr.14...
  • Page 386 The initial value differs depending on the inverter capacity as follows. For the LD rating (Pr.570 = "1"), the initial value is changed. (Refer to page 140). Inverter Initial value FR-E820-0050(0.75K) or lower FR-E820S-0050(0.75K) or lower FR-E840-0026(0.75K) or lower FR-E860-0017(0.75K) FR-E820-0080(1.5K) to FR-E820-0175(3.7K) FR-E840-0040(1.5K) to FR-E840-0095(3.7K) FR-E820S-0080(1.5K) or higher...
  • Page 387: Base Frequency Voltage

    As a result, the inverter output may be shut off due to overload. A caution is required especially in case of Pr.14 Load pattern selection = "1" (variable torque load). • When using the Mitsubishi Electric constant torque motor, set Pr.3 to 60 Hz. Pr.19...
  • Page 388 NOTE • When the Advanced magnetic flux vector control, Real sensorless vector control, or PM sensorless vector control is selected, Pr.3, Pr.47, and Pr.19 are disabled, and Pr.83 and Pr.84 are enabled. However, S-pattern curve with Pr.29 Acceleration/deceleration pattern selection = "1" (S-pattern acceleration/deceleration A) enables Pr.3 or Pr.47.
  • Page 389: Load Pattern Selection

    15.3 Load pattern selection Optimal output characteristics (V/F characteristics) for application or load characteristics can be selected. Setting Name Initial value Description range For constant-torque load For variable-torque load Load pattern selection G003 For constant-torque lift (boost at reverse rotation: 0%) For constant-torque lift (boost at forward rotation: 0%) ...
  • Page 390 • Pr.46 Second torque boost is enabled when the RT signal is ON. To input the RT signal, set "3" in any parameter from Pr.178 to Pr.189 (Input terminal function selection) to assign the function. Pr.14 = 2 Pr.14 = 3 For vertical lift loads For vertical lift loads At forward rotation boost...Pr.0 setting...
  • Page 391: Energy Saving Control

    15.4 Energy saving control The inverter will automatically perform energy saving operation without setting detailed parameters. This control method is suitable for applications such as fans and pumps. Name Initial value Setting range Description Normal operation Energy saving G030 control selection Optimum excitation control ...
  • Page 392: Sf-Pr Slip Amount Adjustment Mode

    15.5 SF-PR slip amount adjustment mode • As compared to our conventional SF-JR motor, the slip amount is small for the high-performance energy-saving SF-PR motor. When replacing the SF-JR to the SF-PR, the slip amount is reduced and the rotations per minute increases. Therefore, when the SF-PR is used with the same frequency setting as that of the SF-JR, power consumption may increase as compared to the SF-JR.
  • Page 393: Dc Injection Brake And Zero Speed Control

    15.6 DC injection brake and zero speed control • Adjust the braking torque and timing to stop the motor using the DC injection brake. The zero speed control is available under Real sensorless vector control. When the DC injection brake operation is used, DC voltage is applied to the motor to prevent rotation of the motor shaft, and when the zero speed control is used, Vector control is performed to keep 0 r/min.
  • Page 394  Operation time setting (Pr.11) • Set the operation time for the DC injection brake (zero speed control) in Pr.11 DC injection brake operation time. • When the motor does not stop due to large load moment (J), increase the setting to ensure the effect. •...
  • Page 395: Stop Selection

    15.7 Stop selection Select the stopping method (deceleration stop or coasting) at turn-OFF of the start signal. Coasting can be selected for the cases such that the motor is stopped with a mechanical brake at turn-OFF of the start signal. The operation of the start signal (STF/STR) can be selected.
  • Page 396 NOTE • The stop selection setting is disabled when the following functions are operating. Power failure stop function (Pr.261) PU stop (Pr.75) Deceleration stop due to communication error (Pr.502) • When Pr.250 ≠ "9999 or 8888", acceleration/deceleration is performed in accordance to the frequency command until the output is shut off by turning OFF the start signal.
  • Page 397: Regenerative Brake Selection

    15.8 Regenerative brake selection • When performing frequent start and stop operation, usage rate of the regenerative brake can be increased by using the optional high-duty brake resistor (FR-ABR) or the brake unit (FR-BU2, BU, or FR-BU). • The multifunction regeneration converter (FR-XC in power regeneration mode) or power regeneration common converter (FR-CV) is used for the continuous operation in the regenerative status.
  • Page 398  When using the brake resistor (MYS type) at 100% torque, 6%ED (FR- E820-0175(3.7K) only) • Set Pr.30 = "1". • Set Pr.70 = "6%".  When using the high-duty brake resistor (FR-ABR) (FR-E820-0030(0.4K) or higher, FR-E840-0016(0.4K) or higher, and FR-E820S-0030(0.4K) or higher) •...
  • Page 399 • Relationship between Pr.17 and the Inverter run enable signal of each option unit Corresponding signals of the option unit Pr.17 setting Operation according to the X10 signal status FR-HC2 FR-CV FR-XC RDY (negative logic) 0/2/4 (initial values) RDYB X10-ON: Inverter output shutoff (NO contact) (initial setting) 1, 3, 5 RDY (positive logic)
  • Page 400 Use a brake resistor that has resistance and power consumption values higher than the following. Also, the brake resistor must have a sufficient capacity to consume the regenerative power. Voltage Minimum resistance Power consumption Inverter class (Ω) (kW) FR-E820-0030(0.4K) FR-E820-0050(0.75K) FR-E820-0080(1.5K) FR-E820-0110(2.2K) FR-E820-0175(3.7K)
  • Page 401: Regeneration Avoidance Function

    15.9 Regeneration avoidance function The regenerative status can be detected and avoided by raising the frequency. • The operation frequency is automatically increased to prevent the regenerative operations. This function is useful when a load is forcibly rotated by another fan in the duct. Setting Name Initial value...
  • Page 402 NOTE • The slope of frequency rising or lowering by the regeneration avoidance operation will change depending on the regenerative status. √ • The DC bus voltage of the inverter will be approximately times of the normal input voltage. The bus voltage is approx. 311 VDC at an input voltage of 220 VAC (622 VDC at 440 VAC and 813 VDC at 575 VAC). However, it may vary depending on the input power supply waveform.
  • Page 403 Parameters referred to Pr.1 Maximum frequencypage 219 Pr.8 Deceleration timepage 219 Pr.22 Stall prevention operation levelpage 222 15.(G) Control Parameters 15.9 Regeneration avoidance function...
  • Page 404: Slip Compensation

    15.10 Slip compensation Under V/F control, the slip of the motor is estimated from the inverter output current to maintain the rotation of the motor constant. Setting Name Initial value Description range 0.01% to Set the rated motor slip. Rated slip 9999 G203 0, 9999...
  • Page 405: Droop Control

    15.11 Droop control Magnetic flux Sensorless Sensorless Sensorless Magnetic flux Magnetic flux This is a function to give droop characteristics to the speed by balancing the load in proportion with the load torque during the Advanced magnetic flux vector control, Real sensorless vector control, and PM sensorless vector control. This is effective in balancing the load when multiple inverters are connected.
  • Page 406: Speed Smoothing Control

    15.12 Speed smoothing control V/F Magnetic flux Magnetic flux Magnetic flux The output current (torque) of the inverter sometimes becomes unstable due to vibration caused by mechanical resonance. Such vibration can be suppressed by reducing fluctuation of the output current (torque) by changing the output frequency. Setting Name Initial value...
  • Page 407 MEMO 15.(G) Control Parameters 15.12 Speed smoothing control...
  • Page 408 CHAPTER 16 Checking and Clearing of Settings 16.1 Parameter clear / All parameter clear ........................408 16.2 List of parameters changed from the initial values ....................409 16.3 Fault history clear ..............................410...
  • Page 409 Checking and Clearing of Settings 16.1 Parameter clear / All parameter clear • Set "1" to Pr.CL Parameter clear or ALLC All parameter clear to initialize the parameter. (The parameter cannot be cleared when Pr.77 Parameter write selection = "1".) •...
  • Page 410 16.2 List of parameters changed from the initial values Parameters changed from their initial values can be displayed. Operating procedure Turning ON the power of the inverter The operation panel is in the monitor mode. Selecting the parameter setting mode Press the MODE key to choose the parameter setting mode.
  • Page 411 16.3 Fault history clear  Fault history clearing procedure • Set Er.CL Fault history clear = "1" to clear the fault history. Operating procedure Turning ON the power of the inverter The operation panel is in the monitor mode. Selecting the parameter setting mode Press the MODE key to choose the parameter setting mode.
  • Page 412 CHAPTER 17 Appendix 17.1 For customers replacing the conventional model with this inverter ..............412 17.2 Specification comparison between PM sensorless vector control and induction motor control......415 17.3 Parameters (functions) and instruction codes under different control methods............416...
  • Page 413 Appendix APPENDIX provides the reference information for use of this product. Refer to APPENDIX as required. 17.1 For customers replacing the conventional model with this inverter 17.1.1 Replacement of the FR-E700 series  Differences and compatibility with the FR-E700 series Item FR-E800 FR-E700...
  • Page 414 Item FR-E800 FR-E700 Standard control circuit terminal model: screw Shape of Spring clamp type type terminal block Safety stop function model: Spring clamp type Standard model: 7 Standard control circuit terminal model: 7 Contact input Ethernet model: 2 Safety stop function model: 6 Safety communication model: 0 Analog input Control circuit...
  • Page 415 17.1.2 Replacement of the FR-E500 series  Installation precautions • Installation size is compatible. (Use the installation interchange attachment for replacement of the FR-E520-3.7K and E540-0.4K to 1.5K.) • Operation panel (PA02) cannot be used. 17.Appendix 17.1 For customers replacing the conventional model with this inverter...
  • Page 416 17.2 Specification comparison between PM sensorless vector control and induction motor control Item PM sensorless vector control Induction motor control Applicable motor IPM motor or SPM motor Induction motor 200% (FR-E820-0175(3.7K) or lower, FR-E840- 0095(3.7K) or lower, FR-E860-0061(3.7K) or lower, FR- E820S-0110(2.2K) or lower) and Starting torque 150% (FR-E820-0240(5.5K) or higher, FR-E840-...
  • Page 417 17.3 Parameters (functions) and instruction codes under different control methods Instruction codes are used to read and write parameters in accordance with communication (such as the Mitsubishi inverter protocol). (For details of communication, refer to the Instruction Manual (Communication).) Function availability under each control method is shown as follows: ○: Available ×: Not available Δ: Available with some restrictions...
  • Page 418 Instruction Parameter Control method code Sensorless Sensorless Sensorless Name Multi-speed setting (speed 4) ○ ○ ○ ○ ○ ○ ○ ○ Multi-speed setting (speed 5) ○ ○ ○ ○ ○ ○ ○ ○ Multi-speed setting (speed 6) ○ ○ ○ ○...
  • Page 419 Instruction Parameter Control method code Sensorless Sensorless Sensorless Name Rated motor voltage × ○ ○ ○ ○ ○ ○ ○ Rated motor frequency × ○ ○ ○ ○ ○ ○ ○ Speed control gain (Advanced magnetic flux vector) 59 × ○...
  • Page 420 Instruction Parameter Control method code Sensorless Sensorless Sensorless Name STF/DI0 terminal function selection ○ ○ ○ ○ ○ ○ × ○ STR/DI1 terminal function selection ○ ○ ○ ○ ○ ○ × ○ RL terminal function selection ○ ○ ○ ○...
  • Page 421 Instruction Parameter Control method code Sensorless Sensorless Sensorless Name Brake opening current detection time × ○ ○ × × ○ ○ ○ Brake operation time at start × ○ ○ × × ○ ○ ○ Brake operation frequency × ○ ○...
  • Page 422 Instruction Parameter Control method code Sensorless Sensorless Sensorless Name ○ ○ ○ ○ ○ ○ Communication reset selection ○ ○ Overspeed detection level × × ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ % setting reference frequency PLC function operation selection ○...
  • Page 423 Instruction Parameter Control method code Sensorless Sensorless Sensorless Name PID deviation limit ○ ○ ○ × ○ ○ ○ ○ PID signal operation selection ○ ○ ○ × ○ ○ ○ ○ Current average time ○ ○ ○ ○ ○ ○...
  • Page 424 Instruction Parameter Control method code Sensorless Sensorless Sensorless Name Second motor starting resistance tuning × ○ ○ ○ ○ ○ × ○ compensation coefficient 1 Second motor magnetic pole detection pulse width × × × × ○ ○ × ○ Second motor maximum frequency ×...
  • Page 425 Instruction Parameter Control method code Sensorless Sensorless Sensorless Name Low speed detection ○ ○ ○ ○ ○ ○ ○ ○ Torque monitoring reference × ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ AM output filter Speed detection hysteresis ○...
  • Page 426 Instruction Parameter Control method code Sensorless Sensorless Sensorless Name PID display gain analog value ○ ○ ○ × ○ ○ × ○ (935) ○ ○ ○ ○ ○ × × × Display safety fault code PU buzzer control ○ ○ ○...
  • Page 427 Instruction Parameter Control method code Sensorless Sensorless Sensorless Name 1155 PLC function user parameters 6 ○ ○ ○ ○ ○ ○ ○ ○ 1156 PLC function user parameters 7 ○ ○ ○ ○ ○ ○ ○ ○ 1157 PLC function user parameters 8 ○...
  • Page 428 Instruction Parameter Control method code Sensorless Sensorless Sensorless Name 1427 ○ ○ ○ ○ ○ ○ Ethernet function selection 1 ○ ○ 1428 ○ ○ ○ ○ ○ ○ Ethernet function selection 2 ○ ○ 1429 ○ ○ ○ ○ ○...
  • Page 429 Instruction Parameter Control method code Sensorless Sensorless Sensorless Name Load status detection signal delay time / load 1492 ○ ○ ○ ○ ○ ○ ○ ○ reference measurement waiting time 1499 Parameter for manufacturer setting. Do not set. 17.Appendix 17.3 Parameters (functions) and instruction codes under different control methods...
  • Page 430 (1) Damages caused by any cause found not to be the responsibility of Mitsubishi Electric. (2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi Electric products. (3) Special damages and secondary damages whether foreseeable or not, compensation for accidents, and compensation for damages to products other than Mitsubishi Electric products.
  • Page 431 • FR-E820S-0008(0.1K) to 0110(2.2K)(E)(SCE) • FR-E800-SCE (safety communication model) • Input power monitor • Mitsubishi Electric geared motor (GM-[]/GM-[]P) supported • Reset selection / disconnected PU detection / PU stop selection (Pr.75 = "10000 to 10003, 10014 to 10017") IB-0600868ENG-B...
  • Page 432 HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN FR-E800 Instruction Model Manual (Function) Model code 1A2-P91 IB(NA)-0600868ENG-B(2004)MEE Printed in Japan Specifications subject to change without notice.

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