Canon imageRUNNER 2530 Service Manual Digest
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Canon imageRUNNER 2530 Service Manual Digest

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imageRUNNER 2530/2525/2520 Series
Service Manual Digest
Periodical Service
Adjustment
Error Code
Service Mode
Parts Replacement and Cleaning
Product Overview
Version Upgrading
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2
3
4
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Table of Contents
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Summary of Contents for Canon imageRUNNER 2530

  • Page 1 2530/2525/2520 Series Service Manual Digest Periodical Service Adjustment Error Code Service Mode Parts Replacement and Cleaning Product Overview Version Upgrading...

  • Page 2: Table Of Contents

    Contents Image position adjustment --------------------------------------------------2-5 Margin Along the Leading Edge ------------------------------------------------ 2-5 Left Image Margin ----------------------------------------------------------------- 2-6 Leading Edge Non-Image Width ----------------------------------------------- 2-6 Left Non-Image Width ------------------------------------------------------------ 2-6 Safety Precautions Error Code CDRH Act -----------------------------------------------------------------------0-2 Laser Safety --------------------------------------------------------------------0-2 Overview ------------------------------------------------------------------------3-2 Handling of Laser System --------------------------------------------------0-2 Outline -------------------------------------------------------------------------------- 3-2 Turn power switch ON -------------------------------------------------------0-3...
  • Page 3 Numerical Parameter Composition----------------------------------------------------4-13 Download ------------------------------------------------------------------------------------4-43 Details ----------------------------------------------------------------------------------------4-14 #CLEAR -----------------------------------------------------------------------------4-44 #SCAN -------------------------------------------------------------------------------4-18 Configuration --------------------------------------------------------------------------------4-44 Setting of Scanner Functions (SCANNER) -----------------------------------------4-18 #DISPLAY ---------------------------------------------------------------------------4-44 Numeric Parameter Settings (Numeric Prama.) -----------------------------------4-20 Configuration --------------------------------------------------------------------------------4-44 READER -------------------------------------------------------------------------------------4-21 #ROM --------------------------------------------------------------------------------4-45 #PRINT ------------------------------------------------------------------------------4-25 Configuration --------------------------------------------------------------------------------4-45 Numerin Parameter Settings (Numeric Prama). -----------------------------------4-25 #TEST MODE ---------------------------------------------------------------------4-45 Service Soft Switch Settings (PRINTER) --------------------------------------------4-26 Outline ----------------------------------------------------------------------------------------4-45...
  • Page 4 Option --------------------------------------------------------------------------------- 6-6 Pickup delivery / image reading options ---------------------------------------------- 6-6 Function expanding option --------------------------------------------------------------- 6-7 Basic Configuration -----------------------------------------------------------6-8 Functional Configuration --------------------------------------------------------- 6-8 Basic sequence ----------------------------------------------------------------------------- 6-8 Version Upgrading Upgrading Targets and Procedure ----------------------------------------7-2 Outline -------------------------------------------------------------------------------- 7-2 Procedure ---------------------------------------------------------------------------- 7-3...

  • Page 5: Safety Precautions

    ■ Laser Safety Handling of Laser System ■ ■ Turn power switch ON ■ Points to Note About Turning Off the Main imageRUNNER 2530/2525/2520 Power Switch Series ■ Safety of Toner Notes When Handling a ■ Lithium Battery ■ Notes Before it Works...

  • Page 6: Cdrh Act

    Untied States. The label shown here the work. indicates compliance with the CDRH regulations, and its attachment is required on all laser products that are soled in the United States. CANON INC. 30-2,SHIMOMARUKO,3-CHOME,OHTA-KU,TOKYO,JAPAN MANUFACTURED: THIS PRODUCT CONHORMS WITH DHHS RADIATION PERFORMANCE STANDARD 21CFR CHAPTER 1 SUBCHAPTER J.

  • Page 7: Turn Power Switch

    Turn power switch ON Power Supply The machine is equipped with 2 power switches: main power switch and control panel power switch. The machine goes on when the main power switch is turned on (i.e., other than in low power 1.

  • Page 8: Safety Of Toner

    Safety of Toner Notes Before it Works Serving About Toner The machine's toner is a non-toxic material made of plastic, iron, and small amounts of dye. At servicing, be sure to turn OFF the power source according to the specified steps and disconnect the power plug.

  • Page 9: Periodical Service

    Periodical Service ■ Consumable Parts and Cleaning Parts...
  • Page 10 Consumable Parts and Cleaning Parts ●:Replaced (consumables) Δ: Cleaned System Items Parts No. Q'ty Life Interval Counter of Remarks iR2530/2525 iR2530/2525/2520 consumables (550-sheet 1st (250-sheet 1st cassette type) cassette type) Image Waste toner container FM3-9276 80,000 ● DRBL-1 WST-TNR Defined by 6% document sheets formation Transfer guide...
  • Page 11 System Items Parts No. Q'ty Life Interval Counter of Remarks iR2530/2525 iR2530/2525/2520 consumables (550-sheet 1st (250-sheet 1st cassette type) cassette type) Pickup Cassette pickup roller FB6-3405 120,000 ● DRBL-1 C1-PU-RL, *: Quantity indicates number FC7-9381 (For CHN) sheets C2-PU-RL, of cassette. feed (For 550-sheet cassette) C3-PU-RL,...
  • Page 12 Transfer roller Separation static eliminator Waste toner container Drum unit Developing assembly Manual feed pickup roller Manual feed separation pad Fixing unit Cassette pickup roller (250-sheet 1st cassette model) [10] Cassette separation pad (250-sheet 1st cassette model) [11] Cassette pickup roller (550-sheet 1st cassette model) [12] Cassette transfer roller (550-sheet 1st cassette model) [13]...

  • Page 13: Cleaning Parts

    Cleaning Parts Fixing guide Transfer guide F-1-2 F-1-2...

  • Page 14: Adjustment

    Adjustment ■ Overview Adjustment when replacing parts ■ image position adjustment ■...

  • Page 15: Adjustment When Replacing Parts

    Outline Category Item Reference Left Image MarginSingle-sided copy: 2.5 ± 1.5 (mm) "Left Image Double-sided copy: 2.5 ± 2.0 (mm) Margin"(page 2-6). Adjustment when replacing parts 2.5+/-1.5mm (2nd side of double-sided copy: This section describes adjustment required in field service works when replacing parts. 2.5+/-2.0mm) The parts are classified by function into the following 3 blocks.

  • Page 16: Scanning System

    Adjustment when replacing parts glass for stream reading.)(Read both sides of the chart.) ■ Action to Take after Replacing the Platen Glass Scanning System ■ Action to Take after Replacing the CIS Unit CAUTION: Be sure to make the white plate data adjustment before ADF white level After replacing the CIS unit, make the following adjustments: adjustment.

  • Page 17: Action To Take After Replacing The Adf Scan Glass

    Controller System ■ Action to Take after Replacing the ADF Scan Glass 1.Enter the service mode, and then select the following: Action to Take after Replacing theMain Controller PCB ■ SCAN > READER > FUNCTION > CCD > DF-WLVL1/2/3/4 (DF white level adjustment) After replacing the main controller PCB with a new one, take the following action: •...

  • Page 18: Action To Take After Replacing The Ram

    Image position adjustment ■ Action to Take after Replacing the RAM Copy 10 sheets from each pickup position to check that the image margin and non-image CAUTION: area is within the standard. The ADRAM is powered from the secondary battery unit to back up the image memory •...

  • Page 19: Left Image Margin

    Left Image Margin Left Non-Image Width Service mode> PRINT> PRINT NUMERIC> 056 Service mode> SCAN> READER> ADJUST> ADJ-XY> ADJ-Y Image left edge Decrease the value. Increase the value. Image edge (a decrease of '10' will (an increase of '10' will Decrease the value.

  • Page 20: Error Code Overview

    Error Code ■ Overview Error Code ■ Jam Code ■ ■ Alarm Code...

  • Page 21: Error Code Details

    Overview Error Code Outline Error Code Details This chapter describes various codes which are displayed when a failure occurs on the Ecode Detail Item Description product. These are classified into 3 codes as follows. Code E000 0001 Title Fixing temperature abnormal rise Code type Explanation Reference...
  • Page 22 Ecode Detail Item Description Ecode Detail Item Description Code Code E002 0000 Title Fixing unit temperature insufficient rise E014 0001 Title Unstable rotation of the Fixing Motor (M2) Description 1.The reading of the main thermistor is less than 115 deg C Description Detection is executed every 100 msec after the start of motor continuously for 400 msec 1.3 sec after it has indicated 100...
  • Page 23 Ecode Detail Item Description Ecode Detail Item Description Code Code E024 0001 Title The Developing Assembly Toner Sensor (TS1) is E110 0002 Title Failure of the Scanner Motor (M21) disconnected. Description The speed lock signal indicates a deviation 10 times in Description ...
  • Page 24 Ecode Detail Item Description Ecode Detail Item Description Code Code E240 0000 Title Error in controller communication E505 0001 Title EEPROM error Description The serial communication error such as parity error or Description The checksum for the EEPROM data has an error. overrun error is constantly detected.
  • Page 25 Ecode Detail Item Description Ecode Detail Item Description Code Code E532 0002 Title STP Move Motor (M1) error E571 0001 Title Gripper Open/Close Motor (M7) error Description The stapler does not return to the stapler move home position Description The gripper unit does not leave the gripper unit home position when the STP Move Motor (M1) has been driven for 2.8 sec.
  • Page 26 Ecode Detail Item Description Ecode Detail Item Description Code Code E716 0000 Title Erroneous communication with optional cassette or 2-way E804 0000 Title Failure of the Power Supply Cooloing Fan (FAN6) unit Description When lock signal is detected for 5 sec while the Power Description After the presence of a cassette pedestal or a 2-way unit has Supply Cooloing Fan (FAN6) is stopped.

  • Page 27: Fax Error Codes

    FAX Error Codes Ecode Detail Item Description Code Outline ■ E805 0002 Title Failure of the Exhaust Fan (Front) (FAN4) Description When lock signal is detected for 5 sec while the Exhaust Fan ● Error Code Outline (Front) (FAN4) is stopped. * The same condition is detected after the error retry is An error code is used to indicate a fault in a machine, and is indicated in the machine's LCD performed.

  • Page 28: Service Error Code

    ■ Service Error Code Tx/Rx Description ##0671 [Rx] At time of V.8 arrival, procedure fails to move to phase 2 after detection of CM ● Service Error Code signal from caller, causing T1 time-out and releasing line. ##0672 [Tx] At time of V.34 transmission, a shift in procedure from phase 2 to phase 3 Tx/Rx Description and the reafter stops, causing the machine to release the line and suffer T1...

  • Page 29: Jam Code

    Jam Code Tx/Rx Description ##0769 [Tx] At time of ECM transmission, the procedural signal has been transmitted more than specified after transmission of PPS-EOP, or T5 time-out (60 sec) has Main Unit occurred. ##0770 [Tx] At time of ECM transmission, no meaningful signal is received after transmission of EOR-NULL, causing the procedural signal to be transmitted •...
  • Page 30 ACC ID Jam Code Type Sensor Name Sensor ID 0101 Delay jam Cassette 1 pickup sensor 0102 Delay jam Cassette 2 pickup sensor 0103 Delay jam Cassette 3 pickup sensor 0104 Delay jam Cassette 4 pickup sensor • 250-sheet 1st cassette model 0105 Delay jam Pre-registration sensor...

  • Page 31: Dadf-Ab1

    DADF-AB1 ACC ID Jam Code Type Sensor Name Sensor ID FF0D Unknown jam FF91 Unknown jam PI11 FFF1 Unknown jam T-3-5 T-3-5 PI10 PI11 F-3-3 F-3-3 3-12...

  • Page 32: Inner Finisher-B1

    Inner Finisher-B1 ACC ID Jam Code Type Sensor Name Sensor ID 0003 Delay jam Registration sensor 0004 Stationary jam Registration sensor 0005 Delay jam Read sensor 0006 Stationary jam Read sensor 0007 Delay jam Delivery reversal sensor 0008 Stationary jam Delivery reversal sensor 0044 Stationary jam...

  • Page 33: Alarm Code

    Alarm Code ACC ID Jam Code Type Sensor Name Sensor ID 1001 Delay jam Entrance sensor 1101 Stationary jam Entrance sensor Alarm Code Details 1102 Stationary jam Processing tray sensor 1300 Power-on jam Entrance sensor, Processing tray S1, S6 sensor Alarm Code Title A.

  • Page 34: Service Mode

    Service Mode ■ Overview Details of Service Mode ■...

  • Page 35: Outline

    Outline #CODEC This is a setting items related to CODEC. Outline of Service Mode #SYSTEM The items that follow may be checked/set using the machine's service mode, which is This is a setting items related to SYSTEM. designed the way the service mode used in fax machines is designed in terms of contents and operation.

  • Page 36: Using The Mode

    Using the Mode Setting of Bit Switch Outline ■ Bit Switch Composition 1) Selecting Service Mode 1) Selecting Service Mode The items registered and set by each of these switches comprise 8-bit switches. The figure >...

  • Page 37: Details Of Service Mode

    Details of Service Mode ■ Details ● SSSW-SW01 #SSSW List of Functions Function ■ SSSW Composition service error code output not output not used NOTE: not used This document describes the default settings for the system for USA. not used The default settings used in the service mode vary depending on the shipping not used destination and model.
  • Page 38 ● SSSW-SW03 MEMO: List of Functions Any of the following error code may be indicated because of an echo at time of reception Function ##0005, ##0101, ##0106, ##0107, ##0114, ##0200, ##0201, ##0790 TCF criteria Loose Normal Echo protect tone for high-speed transmission Transmitted Not transmitted not used ●...
  • Page 39 Use it specify whether or not to transmit bit 33 and thereafter for the DIS signal. Detailed Discussions of Bit 5 If ‘prohibit’ is selected, Super Fine reception from a non-Canon machine can no longer be In the countries that need approval of CI signal frequency check, no checking on frequency used.
  • Page 40 ● SSSW-SW06 Time-Out Length for Transmission/reception List of Functions Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Function 8min. not used 16min. not used 32min. not used 64min. FAX stamp display setting Displayed Not displayed original read width T-4-9 T-4-9 not used Time-Out Length for Transmission (text mode) not used...
  • Page 41 Function Function not used timing for storing polarity in memory telephone line after CI detection Reception of call through caller ID display line not used (main unit line) not used not used not used not used not used not used T-4-13 T-4-13 Detection of continuous signal at fax/tel...
  • Page 42 ● SSSW-SW22 Function List of Functions not used not used Function not used not used not used not used not used not used T-4-16 T-4-16 Prohibit manual polling Detailed Discussions of Bit 0 not used Selects a No Paper display for when; either the fax paper cassette or multitray is empty, or for not used when the same size paper is all used up.
  • Page 43 the dialed number will be indicated on the LCD/ Report screen. At "0" on this Bit, even though the dialed number is acknowledged, LCD/Report screen will Detailed Discussions of Bit 4 indicate nothing. Select whether the receiver falls back during V.34 reception. If 'Prohibit' is selected, the receiver does not fall back.
  • Page 44 When "1" is selected, the counter is displayed. Function When "0" is selected, the counter is not displayed. not used not used not used ● SSSW-SW34 T-4-22 T-4-22 List of Functions ● SSSW-SW33 Function List of Functions Display the waste toner full warning Drum replacement required Function E019 displayed on...

  • Page 45: Menu

    #MENU ● SSSW-SW35 List of Functions Menu Switch Composition ■ Function Function Range of settings e-RDS function ON/OFF Call button function ON/OFF NL equalizer 1: ON, 0: OFF ScanToMeia function enable/disable enable disable Telephone line monitor 0: DIAL, 1: SERVICEMAN [1], 2: SERVICEMAN [2], 3: OFF MediaPrint function enable/disable enable disable...

  • Page 46: Numeric

    #NUMERIC ● <007: ATT transmission level> Use it to set the transmission level (ATT). Numerical Parameter Composition ■ Raise the transmission level if errors occur frequently at time of communication because of the condition of the line. (It means close to 8) Item Range of settings RTN transmission condition(1)

  • Page 47: Details

    ■ Details MEMO: Any of the following error codes may be indicated because of the condition of the line ● <002:RTN transmission condition (1)><003: RTN transmission ##0005, ##0018 condition (2)><004: RTN transmission condition (3)> The line condition identification time is between when the dial signal is transmitted and when the line condition is cut for the transmitting party, while it is between Use it to set RTN signal transmission conditions.
  • Page 48 ● <025: Answering machine connection function signal detection time> 900s: transmitted scan Sets the signal detection time for the answering machine connection function operation. Guide to the Table When the answering machine connection function is operating, if the function does not - 1:Count sheets of all sizes by one.
  • Page 49 Serial Counter type Serial Counter type Print system Print system No. on No. on Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S counter counter check check screen...
  • Page 50 Serial Counter type Print system Serial Counter type Scan system No. on No. on Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S Bk 1-sided L Bk 1-sided S Bk 2-sided L Bk 2-sided S counter counter check check screen...

  • Page 51: Scan

    #SCAN Item1 Item2 Item3 Item4 Initial Appropriate Description setting guideline Setting of Scanner Functions (SCANNER) ■ READER DISPLAY TARGET-B Target value of shading for blue TARGET-G Target value of shading for Item1 Initial Appropriate Description green TARGET-R Target value of shading for red setting guideline OFST...
  • Page 52 Item1 Item2 Item3 Item4 Initial Appropriate Description Item1 Item2 Item3 Item4 Initial Appropriate Description setting guideline setting guideline READER ADJUST W-PLT-X 8273 1 to 9999 White label data entry with READER ADJUST MTF3-S11 not used standard white plate MTF3-S12 not used W-PLT-Y 8737 1 to 9999...

  • Page 53: Numeric Parameter Settings (Numeric Prama.)

    ■ Numeric Parameter Settings (Numeric Prama.) Item1 Item2 Item3 Item4 Initial Appropriate Description setting guideline ● <033Vertical scan magnification correction> READER OPTION BODY SENS-CNF Setting of the document detection sensor placement Correct the magnification of vertical scanning of a book. The larger the adjustment value, the MODELSZ2 not used SZDT-SW...

  • Page 54: Reader

    ● <194: ADF special standard-sized paper: LTR misidentification- ● (#SCAN> READER> DISPLAY> CCD> TARGET-R) ready> Target value of shading for red If the scanned image has some failure, check the target value of shading for red. Set to use special standard-sized paper that is not otherwise identifiable to the ADF (because If the machine continues to display 0 (minimum) or FFFF (maximum), there may be some it is misidentified as "LTR").
  • Page 55 Adjust the position to measure data for shading correction with standard white plate. This item Name Display contents Remarks must not be normally used. Bit1 Document tray width sensor 1 (PI1) 1: Document present Bit2 Not used. Note: Bit3 Not used. Be sure to enter the value on service label when replacing the CIS unit.
  • Page 56 ● (#SCAN> READER> ADJUST> CCD> DFTAR-K) Note: Black shading target value when using DF. Be sure to enter the value on service label when executing RAM clear of the reader controller PCB/ replacing the reader controller PCB. This item must not be normally used. If changing the setting value of this item, be sure to Note the changed value on the In case of image fault (due to chart soil, etc) after executing: SCAN >...
  • Page 57 ● (#SCAN> READER> FUNCTION> CCD> DF-WLVL3) Reduce the value if users complain because the cleaning instruction screen which appears when dirt is detected is displayed frequently. Conversely, if the value is reduced too much, ADF white level adjustment (platen board cover scan). black streaks may appear on the images.

  • Page 58: Numerin Parameter Settings (Numeric Prama)

    #PRINT ● (#SCAN> FEEDER> FUNCTION> FAN-ON) Starting the fan operation. Numerin Parameter Settings (Numeric Prama). ■ Selecting 1 starts fan operation. Item Default Setting range Function #PRINT SW01- SW13 Not used ● (#SCAN> FEEDER> FUNCTION> SL-CHK) NUMERIC SW14: 00000100 Special mode setting Checking the ADF solenoid.

  • Page 59: Service Soft Switch Settings (Printer)

    Item Default Setting range Function Item1 Item2 Item3 Default Setting range Function #PRINT 141: '-128 to 127, one Left-end registration adjustment (double- #PRINT CAS1 CAS1-U1 0 26: OFI, 27: E-OFI, 37: M-OFI, Cassette 1paper size NUMERIC unit = 0.1 mm sided large) 36: A-OFI, 24: FLSP, 25: A-FLSP, group special, standard-...

  • Page 60: List Of Functions

    ● SSSW-SW18 Function not used List of Functions not used Function not used not used T-4-37 T-4-37 not used Detailed Discussions of Bit 0 Thin postcard mode Enable Disable Select whether to enable or disable transfer bias pressure reduction mode. not used Select "Enable"...
  • Page 61 ● <053: Margin adjustment at the leading edge of the copy> 3 - 11:+12 to -15˚C (in steps of 3˚C) 12- 14: -15˚C Adjust the margin at the leading edge of the copy. Increasing the value makes the margin at the leading edge larger.
  • Page 62 2. Fixed environment of NN. (Temperature of 18-28 deg C and humidity of 20-75%) direction (A-B)> 3. Fixed environment of HH. (Temperature of 28 deg C and humidity of 80%) When replacing the laser, enter the delay value (laser main scanning adjustment). ●...

  • Page 63: List Of Functions(Print Cst)

    ● <165: Fixing auto cleaning frequency setting> ● <179: Temperature adjustment UP/DOWN mode (Envelop/Postcard)> Use this parameter to increase the fixing auto cleaning frequency. Incrementing the value The temperature adjustment offset relative to the target fixing temperature of the envelope/ increases the fixing auto cleaning frequency.
  • Page 64 ● <#CST> CAS1> CAS1-U3>,<#CST> CAS2> CAS1-U3>,<#CST> CAS3> CAS1-U3>,<#CST> CAS4> CAS1-U3> Setting of paper name used for paper size group 'U3' When setting the following special size paper for U1, U2, U3, and U4 which are specified for the paper name to be used in paper size group, it becomes possible to treat the paper size in U1, U2, U3, and U4 as special size paper in universal size cassettes.

  • Page 65: Network

    #NETWORK #SYSTEM Confirmation of contents of CA certificate Configuration ■ ■ Item Default Description Selecting the service mode "#NETWORK>#CERTIFICATE>#CA-CERTIFICATE" enables #SYSTEM SW SW01- SW04 Not used confirmation of the contents of the installed CA certificate. SW05 11001000 Inhibition of export of password in address book SW06- SW09 Not used SW10...

  • Page 66: Details Of System Numeric

    ● SW10 Initialization takes place when the following service mode is executed: (CLEAR>ALL, TYPE, SERVICE DATA, TEL & USER DATA) List of Functions Function PS data protocol menu display/nondisplay Display Nondisplay #ACC Extra length setting ■ Configuration The table below gives summary description of the accessories available. Item1 Item2 Explanation...

  • Page 67: Counter

    #COUNTER Parts counter list Item Counter Explanation Service life Counters ■ DRBL-1 (Unit TR-ROLL Transfer roller high-voltage ON count 150,000 supplies) SP_SC_EL Separation static charge eliminator high- 150,000 This copier is furnished with a maintenance/supplies counter set (DRBL-1), which can be voltage ON count used to gain rough measures of when to replace supplies.

  • Page 68: Lms

    #LMS Group Item Default Setting range Description ERASE SEND 0 - 1 To display installation state of SEND function when non-transfer is displayed. Configuration ■ BRDIM 0 - 1 To display installation state of BarDIMM when non-transfer is disabled. Group Item Default Setting range Description...

  • Page 69: Method Of Confirming License Option

    found that the master option is not validated as a result of verification of the dependent Item Name License Name Status/Optional Setting relationship. Color Universal SEND KIT BW-SEND ON/ON CL-SEND ON/ON 7. Decoding and verifying a license key T-4-48 T-4-48 ■...

  • Page 70: Erasing A License

    transfer. #SEND Details about the last number: 1: The function is validated. Press '2' from the numeric 2: The function is invalidated, or the license is transferred. keypad and press 'OK'. 3: The function is invalidated, or the license does not exist. (8) When you contact the contact section of the sales company and report a function invalidation certificate key required for license transfer, the serial number of the transfer F-4-3...

  • Page 71: E-Rds

    #E-RDS When a license option is displayed in Procedure (4), 001 1 is displayed. The last "1" shows that the license is validated by license authentication. Configuration ■ After the license is erased, the last number is changed to "2". Settings related to e-RDS are described below.

  • Page 72: Report

    #REPORT ■ Details ● System Data List Configuration ■ Use it to check the settings associated with the service soft switch and service parameters. The table below lists the kinds of reports that are supported. Item Explanation 16/10 2009 14:10 SERVICE DATA LIST "Service mode service soft switch output (SSSW, MENU, NUMERIC ******************************...
  • Page 73 • ● System Dump List Indication sample Use it to check the history of communications, both successful and error. ##280 ##280number of errors ##280number of errors ##280number of errors T-4-51 T-4-51 10/16 2009 13:00 0001 It provides error information on the 3 most recent communications. CLEAR DATE 10/16/2009 2003 09/02 TUE 12:00...
  • Page 74 *1: service error code. ● Error Log List *2: START TIME, date and time (in 24-hr notation). 07/12/2005 13:07 FAX *3: OTHER PARTY, telephone number sent by the other party. *************************************** *4: MAKER CODE, manufacturer code. *** JAM/ERR LOG REPORT *************************************** *5: MACHINE CODE, model code.
  • Page 75 Jam history description (JAM) ● Spec List Item Explanation 2009 10/09 16:31 0001 Number The larger the number of a jam, the more recently it has occurred. ***************************** Jam date Date of jam occurrence *** SPEC REPORT ***************************** Jam time Jam recovery time _ _ _ _ _ TYPE...
  • Page 76 USB memory availability 07/12/2005 13:07 FAX [10] SD card volume [11] USB serial number PARAM _ _ _ _ _ TYPE 1 : JP [12] MAC address OPTION/ENABLE SW _ _ _ _ _ [13] output the number of histories (communication history, copy/print/report/JOB history of the BDL-IMAGE (1200) OFF / OFF _ _ _ _ _...

  • Page 77: Clear

    #CLEAR Group Item Description ELA-DAT Initializes the ELA Flash/SRAM data. Configuration ■ Clears user and service data (except for some scan parameters and print parameters), and the counter Group Item Description setting/registration data in the system dump list, except for the print count. TEL &...

  • Page 78: Rom

    #ROM ■ Configuration Numerals enclosed in parentheses denote a numeric keypad key to be pressed each. Configuration ■ Group subgroup Item 1 Item2 Item3 Explanation The table below lists the items of ROM display mode that are supported. TEST MODE [1] - [9] D-RAM data check (1) DRAM [1] - [2] Group...

  • Page 79: Details

    • Numeric keypad key 2 Group subgroup Item 1 Item2 Item3 Explanation (3) G3 SIGNAL TX TEST 7200bps Checks to see if data can be correctly read from all areas of D-RAM (SDRAM). If an error (4) G3 SIGNAL TX TEST 9600bps occurs making this check, the test is aborted, with an error appearing on the touch panel (5) G3 SIGNAL TX TEST TC7200bps (LCD).
  • Page 80 • Procedure Numeric keypad key 1 1) Enter the PG number with numeric keys, then press the START key. The input key and relay are shown below: 2) Select single-sided (SGL: 0) or double-sided (DBL: 1), then press the START key. 3) Enter the number of prints to be output (PG COUNT), then press the START key.
  • Page 81 Frequency Test MEMO: A press on '2' on the keypad from the MODEM test menu selects the frequency test. The output level of individual signals is in keeping with the setting made in service In this test, signals of the following frequencies from the modem are transmitted using the mode.
  • Page 82 Sensor test (6-2: SENSOR) Left/right arrow key Transmission speed This mode is used to verify the status of the unit sensors from the touch panel (LCD) < 2400bps indications. > 4800bps Press numeric keypad key 3 on the FUNCTION TEST menu to select the sensor test. 7200bps To select a minor item, press the START key.
  • Page 83 Group Item Description Detail Group Item Description Detail READER Reader sensor C0: Copyboard Cover 0/Document presence, 1/Document COPY Copy MP: Manual Feeder 0/Document presence, 1/Document check Open/Closed Sensor absenc confirmation Paper Sensor (S9) absenc 0 (S21) sensor RE: Pre-Registration 0/Document presence, 1/Document C1: Copyboard Cover 0/Document presence, 1/Document Sensor (S5)
  • Page 84 Card reader test <6-3: NCR sts> display changes from OFF to ON, indicating the received frequency. The touch panel Press numeric keypad key 3 on the FACULTY menu to select the card reader test. In this test, (LCD) displays the status of CML, CNG and FED detection, from left to right, with ON/OFF verify the successful operations of the card reader.

  • Page 85: Parts Replacement And Cleaning

    Parts Replacement and Cleaning ■ List of Parts...

  • Page 86: List Of Covers

    List of Parts Symbol Part name Part number List of Covers Reader Left Cover FC9-1641 DADF (Optional or Standard) Reader Front Cover FC9-1748 Control Panel FM3-9356 (TW) FM3-9354 (UL,AU) FM3-9355 (CN) FM3-9357 (KR) FM3-9358 (EUR) Support Cover Delivery Tray FC9-0513 Front Cover FM3-9256 Cassette 1...
  • Page 87 Symbol Part name Part number [16] [15] Reader Right Cover FC9-1640 [15] [16] Platen Glass AB/INCH SIZE: FL3-3143 [17] A/INCH SIZE: FL3-3190 A SIZE: FL3-3191 AB SIZE: FL3-3155 [17] Reader Rear Cover FC9-1749 [18] Rear Cover (Right) FC9-0525 [19] Rear Cover (Left) FC9-0524 [20] Right Cover (Upper Rear)

  • Page 88: List Of Main Units / Parts

    List of Main Units / Parts Symbol Part name Part number CIS Unit FM3-9430 Pickup Unit FM3-9372 Laser Scanner Unit FM3-9406 No.2 Deleivery Unit FM3-9314 Toner Supply Unit FM3-9428 Right Cover Unit FM3-9284 (With No.2 Deleivery Unit) FM3-9380 (Without No.2 Deleivery Unit) Platen Glass AB/INCH SIZE: FL3-3143 A/INCH SIZE: FL3-3190...

  • Page 89: List Of Pcbs

    List of PCBs Symbol Part name Part number PCB1 Main Controller PCB iR2520: FM4-6215 PCB5d iR2525: FM4-6216 iR2530 :FM4-6217 PCB2 Reader Relay PCB FM4-2859 PCB5c PCB3 Power Supply PCB 550-sheet 1st cassette type, 120V: PCB5a FM4-4195 550-sheet 1st cassette type, 230V: FM3-9258 PCB5b 250-sheet 1st cassette type, 120V:...

  • Page 90: List Of Solenoids

    List of Solenoids Symbol Part name Part number Pickup Solenoid FK2-0408 Manual Feed Pickup Solenoid FK2-1410 No. 1 Delivery Reversal Solenoid FK2-9195 F-5-5 F-5-5...

  • Page 91: List Of Sensors

    List of Sensors (A/INCH) (AB/INCH) F-5-6 F-5-6 F-5-7 F-5-7...
  • Page 92 Symbol Part name Part number iR2530/2525 iR2530/2525/2520 550-sheet 1st cassette type 250-sheet 1st cassette type Cassette 1 Pickup Sensor WG8-5836 Cassette 1 Paper Sensor WG8-5836 Cassette 1 Paper Level WG8-5836 Sensor A Cassette 1 Paper Level WG8-5836 Sensor B Pre-Registration Sensor WG8-5836 Loop Sensor WG8-5836...

  • Page 93: List Of Motors

    List of Motors Symbol Part name Part number Main Motor FK2-9141 Fixing Motor FK2-9145 Cassette 1 Pickup Motor FK2-7327 Bottle Motor FK2-9147 Hopper Motor FK2-9147 Reversal Motor FK2-9150 Scanner Motor FK2-1066 F-5-8 F-5-8...

  • Page 94: List Of Fans

    List of Fans Symbol Part name Part number FAN3 Exhaust Fan (Rear) FK2-0360 FAN4 Exhaust Fan (Front) FK2-0360 FAN6 Power Supply Cooling Fan FK2-0360 FAN3 FAN4 FAN6 F-5-9 F-5-9 5-10...

  • Page 95: List Of Switches

    List of Switches Symbol Part name Part number Front Door Switch WC4-5242 Enviorment Switch FM4-2876 Cassette Size Detection Switch 1 WC2-5680 Cassette Size Detection Switch 2 WC2-5680 F-5-10 F-5-10 5-11...

  • Page 96: List Of Clutches

    List of Clutches Symbol Part name Part number iR2530/2525 iR2530/2525/2520 550-sheet 1st cassette type 250-sheet 1st cassette type Registration Clutch FK2-9154 Manual Feed Pickup Clutch Cassette / Manual Feed FK2-9154 Pickup Clutch Developing Cylinder Clutch FK2-9154 Duplex Feed Clutch FK2-9154 F-5-11 F-5-11 5-12...

  • Page 97: Other

    Other Symbol Part name Part number Fixing Main Thermistor 120V: FM4-3367 230V: FM3-9381 Fixing Sub Thermistor Fixing Heater 1 Fixing Heater 2 Speaker (Option) FK2-9442 Cassette Heater (Option) FM3-8915 Drum Heater (Option) FK2-9157 Reader Heater (Option) 120V: FK2-9468 230V: FK2-0228 F-5-12 F-5-12 5-13...

  • Page 98: Product Overview

    Product Overview ■ Specifications Product lineups ■ Basic Configuration ■...
  • Page 99 Max: 0.035 ppm or less Non-image width (leading edge) 2.5 -/+ 1.5 mm Power supply rating imageRUNNER 2530/2525 (US): Non-image width (left edge) 2.5 -/+ 1.5 mm 120 - 127 V AC, 50Hz/60Hz, 6.9 A * Using the feeder: 2.5 -/+ 2.0 mm...

  • Page 100: Weight / Size

    Weight / Size Item Specifications Dimensions (W x D x H) imageRUNNER 2530i/2530/2525i/2525: 565mm x 680mm x 806mm (with the platen cover) Product name Width Depth Height Weight 565mm x 693mm x 896mm (with the feeder) (mm) (mm) (mm) Approx. (kg) imageRUNNER 2520i/2520: imageRUNNER 2530i/2530/2525i/2525 50.5...

  • Page 101: Productivity (Print Speed)

    Productivity (Print speed) Paper type For free size paper, refer to the table below. Size Mode Paper Paper imageRUNNER 2530i/2530 2525i/2525 2520i/2520 type basis Type Feeding direction (mm) Width direction (mm) Cassette Manual Cassette Manual Cassette Manual weight Free size 148 to 432 99 to 297 feed...

  • Page 102: Product Lineup

    ■ Host machine configuration Host machine configuration Reader+DADF(standard or optional)+Printer Host machine T-6-6 T-6-6 ■ Model type imageRUNNER 2530 imageRUNNER 2525 imageRUNNER 2520 Print Speed 30ppm 25ppm 20ppm Positioning Target machine: imageRUNNER 2025/2022/2018 Series T-6-7 T-6-7 imageRUNNER 2530 / 2525 / 2520 Underlined (2-digit) numeric figures indicate print speed (ppm: print per minute).

  • Page 103: Pickup Delivery / Image Reading Options

    Option Product name Remarks and condition imageRUNNER 2530i/2530/2525i/2525/2520i/2520 Pickup delivery / image reading options ■ imageRUNNER 2530i/2530/2525i/2525 DADF-AB1 [23] Inner Finisher Additional Tray-B1 Inner Finisher-B1 Built-in finisher Power Supply Unit-U1 is required. Reader Heater Unit-H1 Cst Heater Kit-J1 is required. Platen Cover Type P Document Tray-J1 FL Cassette-AJ1...

  • Page 104: Function Expanding Option

    ■ Function expanding option Product name Remarks and condition Card Reader-E1 Card Reader Attachment-D3 is required. Card Reader Attachment-D3 Super G3 Fax Board-AG1 USB Application 3-Port Interface Kit-A1 Serial Interface Kit-J2 System Upgrade RAM-C1 System Upgrade SD Card-A1 Copy Control Interface Cable-A1 Barcode Printing Kit-B1 PCL Printer Kit-AF1 is required.

  • Page 105: Basic Configuration

    Basic Configuration Basic sequence ■ Functional Configuration ● Sequence at Power-On • Reader The machine may broadly be divided into the following functional system blocks; document exposure system block, controller system block, laser exposure system block, image Main power switch formation system block, fixing system block and pickup/feed system block.

  • Page 106: Version Upgrading

    Version Upgrading ■ Upgrading Targets and Procedure...

  • Page 107: Outline

    Upgrading Targets and Procedure Host machine Target Category Target system File type Remarks software Outline Main iR2545/iR2535 Boot USTUPDATE_iR2545_35_ There are two types controller BOOT_vXXXX of main controllers. There are two methods to upgrade the system software. Program USTUPDATE_iR2545_35_ Note: When upgrading bootable_lang_WLaaXXXX two types of firmware, 1.

  • Page 108: Procedure

    Procedure 6) Click [Next] following the instruction shown on the screen. MEMO: The procedure for upgrading Boot is described below as a typical example. Use the same procedure for other firmware. 1) Turn ON the power switch of the PC and start up the UST. 2) When the power switch is turned ON, a Found New Hardware Wizard appears.
  • Page 109 8) Click [Next] following the instruction shown on the screen. 9) Click [Start] following the instruction shown on the screen. F-7-5 F-7-5 F-7-7 F-7-7 10) Click [Yes] following the instruction shown on the screen. MEMO: If firmware for a wrong model is selected, “Specify by printer name” is not displayed. F-7-8 F-7-8 11) The following screen appears.
  • Page 110 CAUTION: Do Not Turn off the Power during Download/Write Operation in progress Do not turn OFF the power while the system software is being downloaded or written. The machine may fail to start when the power is turned ON. 12) When upgrade is complete, the following screen appears. Turn OFF then ON the main power switch to complete the procedure.

This manual is also suitable for:

Imagerunner 2525Imagerunner 2520

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