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Table of Contents
Related Manuals for Bosch Rexroth EcoDrive Cs DKC-004 Series
Summary of Contents for Bosch Rexroth EcoDrive Cs DKC-004 Series
- Page 1 Email Us Visit Our Website 8 a.m. - 5 p.m. Sales Available [email protected] www.wakeindustrial.com International: 1-919-443-0207 Toll Free: 1-888-551-3082 All Products from Wake Industrial, LLC, come with: Sales and Repairs Fast Shipping Quality Guarantee We ship worldwide, offering We specialize in providing With standards like our 1 year immediate product delivery any type of shipping method...
- Page 2 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth EcoDrive Cs R911320343 Edition 01 Drives Instruction Manual...
- Page 3 Instruction Manual 03.2007 edition Copyright 2007 Bosch Rexroth AG Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).
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Page 4: Table Of Contents
Rexroth EcoDrive Cs Contents Contents Important Notes Safety Instructions ........................1-1 General Information......................... 1-1 Contact with Electrical Parts....................1-2 Handling and Assembly......................1-2 Dangerous Movements ......................1-2 Magnetic and Electromagnetic Fields ..................1-4 Hot Parts..........................1-4 Appropriate Use..........................1-4 Identification Type Codes .......................... - Page 5 Contents Rexroth EcoDrive Cs Equipment Grounding Conductor Connection................. 5-8 Connection of Control Interfaces and Terminals ..............5-8 X5_3: Holding Brake........................ 5-9 Connecting the Motor ......................5-11 Startup, Operation, and Maintenance..................5-11 Startup ........................... 5-11 Operation ..........................5-12 Maintenance .......................... 5-12 Installation...........................
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Page 6: Important Notes
• If these documentations contain some information you do not understand, it is absolutely necessary that you ask Bosch Rexroth for explanation before you start working on or with the devices. -
Page 7: Contact With Electrical Parts
Important Notes Rexroth EcoDrive Cs Contact with Electrical Parts High electrical voltage! Danger to life, electric shock and severe bodily injury! • Follow general construction and safety regulations when working on power installations. • Before switching on the device, the equipment grounding conductor must have been non-detachably connected to all electrical equipment and motors in accordance with the DANGER connection diagram. - Page 8 Rexroth EcoDrive Cs Important Notes Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble-free operation. The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives. Regarding personal safety, especially the danger of bodily harm and material damage, this alone cannot be relied upon to ensure complete safety.
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Page 9: Magnetic And Electromagnetic Fields
Important Notes Rexroth EcoDrive Cs Magnetic and Electromagnetic Fields Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electrical equipment! • Persons with heart pacemakers and metal implants are not permitted to enter following areas: WARNING Areas in which electrical equipment and parts are mounted, being operated or... -
Page 10: Identification
Rexroth EcoDrive Cs Identification Identification Type Codes Note: The following figures illustrate the basic structure of the type codes. Your sales representative will help you with the current status of available versions. Drive Controllers with Analog/Parallel Interface Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9... -
Page 11: Drive Controllers With Sercos Interface
Identification Rexroth EcoDrive Cs Drive Controllers with SERCOS interface Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 Example: D K C 0 2 . -
Page 12: Drive Controllers Without Master Communication (Basic Devices)
Rexroth EcoDrive Cs Identification Drive Controllers without Master Communication (Basic Devices) Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 D K C 1 0 . -
Page 13: Motor Msm020B
Identification Rexroth EcoDrive Cs Motor MSM020B Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 Example: M S M 0 2 0 B - 0 3 0 0 - N N - C 0 - C G 1 Product... -
Page 14: Motor Msm030
Rexroth EcoDrive Cs Identification Motor MSM030 Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 Example: M S M 0 3 0 B - 0 3 0 0 - N N - C 0 - C G 1 Product... -
Page 15: Motor Msm040B
Identification Rexroth EcoDrive Cs Motor MSM040B Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 Example: M S M 0 4 0 B - 0 3 0 0 - N N - C 0 - C G 1 Product... -
Page 16: Type Plates
Rexroth EcoDrive Cs Identification Type Plates Drive Controller Company name Device type Voltage Phase F.L.C Freq. Power (Model number) 200-230V 1.1A 50/60Hz INPUT OUTPUT 1.5A 0-333.3Hz 200W Rexroth Indramat GmbH DKC02.3-001-3-MGP-01VRS E164620 123456 Made in China K33/04 Part number SN123456-F0001 Hardware index Barcode Serial Number... -
Page 17: Drive Controller - Motor Combinations
Identification Rexroth EcoDrive Cs Drive Controller – Motor Combinations Note: The individual drive controllers may only be operated with the respective motors. Drive controller Motor Properties (motor) MSM020B-0300-NN-C0-CG0 100 W: incremental, plain shaft, without brake MSM020B-0300-NN-C0-CG1 100 W: incremental, plain shaft, with brake MSM020B-0300-NN-C0-CC0 100 W: incremental, key, without brake MSM020B-0300-NN-C0-CC1... -
Page 18: Ratings And Dimensions
Rexroth EcoDrive Cs Ratings and Dimensions Ratings and Dimensions Description Symbol Unit DKC**.3-004 DKC**.3-008 DKC**.3-012 DKC**.3-018 listing according UL-standard UL 508 C (UL) listing according CSA-standard Canadian National Standard(s) C22.2 No. 14-05 (UL) UL files (UL) E 227957 Use in a pollution degree 2 environment. The device is to be pollution degree (UL) installed in an enclosure that provides pollution degree 2. - Page 19 Ratings and Dimensions Rexroth EcoDrive Cs Description Symbol Unit DKC**.3-004 DKC**.3-008 DKC**.3-012 DKC**.3-018 power dissipation at continuous current I and continuous out_cont Diss_cont DC bus power P DC_cont respectively (UL) Overspeed protection n / a 1) 2) 3) housing dimension; see related dimension sheet also 4) 5) see fig.
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Page 20: Reference Documentations
Rexroth EcoDrive Cs Reference Documentations Reference Documentations Overview Title Type Document Typecode Rexroth EcoDrive Cs Functional Description DOK-ECODR3-MGP-01VRS**-FKxx-EN-P Drive Controllers Parameter Description DOK-ECODR3-MGP-01VRS**-PAxx-EN-P MGP 01VRS Troubleshooting Guide DOK-ECODR3-MGP-01VRS**-WA01-EN-P In the document typecodes, "xx" is a wild card for the current edition of the documentation (example: "PR01"... -
Page 21: Connections
Instructions for Use Rexroth EcoDrive Cs Connections Wiring Diagram Fig. 5-2: Wiring diagram DOK-ECODR3-DKC*CS*UL**-IB01-EN-P... -
Page 22: Connection Diagram
Rexroth EcoDrive Cs Instructions for Use Connection Diagram Fig. 5-3: Total connection diagram X1, Mains and Control Voltage Lethal electric shock caused by live parts with more than 50 V! ⇒ Before starting to work on the drive controller switch off the voltage supply via the main switch or the DANGER circuit breaker. -
Page 23: X2, Additional Choke And Braking Resistor
Instructions for Use Rexroth EcoDrive Cs Technical Data of the Terminal Connector Graphic Representation Rexroth NODE ADDRESS LINE ERROR ECODRIVE schnittstellen_X1.fh7 Fig. 5-4: Terminal connector X1 Design Type Number of poles Type of design spring tension socket on connector Fig. 5-5: Design Connection Cross Section Max. - Page 24 Rexroth EcoDrive Cs Instructions for Use Design Type Number of poles Type of design spring tension socket on connector Fig. 5-8: Design Connection Cross Section Cross section Cross section single-core in AWG [mm²] gauge No. 0,75 - 2 18 - 14 Fig.
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Page 25: X3, Motor
Instructions for Use Rexroth EcoDrive Cs Braking Resistor Connection device-external device-internal external braking resistor X2_RBx_mit_RB.FH7 Fig. 5-11: Connection for braking resistor Note: If you do not use any external braking resistor, the RB2 and RB3 connections must be jumpered. device-external device-internal X2_RBx_ohne_RB.FH7 Fig. - Page 26 ≤ 40 °C according to EN 60204 • maximum switching frequency of 8 kHz No warranty! If cables manufactured by a company other than Bosch Rexroth resp. cables longer than 40 m are used, the Bosch Rexroth warranty for the entire drive system WARNING becomes invalid.
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Page 27: Equipment Grounding Conductor Connection
Instructions for Use Rexroth EcoDrive Cs Equipment Grounding Conductor Connection Lethal electric shock caused by live parts with more than 50 V! Connect the equipment grounding conductor connection of the drive controller to the equipment grounding system DANGER of the control cabinet. Check the continuity of the equipment grounding conductors from the mains connection to the connected motors. -
Page 28: X5_3: Holding Brake
Rexroth EcoDrive Cs Instructions for Use X5_3: Holding Brake Dangerous movements! Danger to personnel from falling or dropping axes! The optionally delivered motor holding brake or an ⇒ external brake controlled by the drive controller are DANGER not sufficient to guarantee the safety of personnel! Personnel safety must be achieved using higher- ⇒... - Page 29 5-10 Instructions for Use Rexroth EcoDrive Cs BR+, BR- holding brake- Connection holding brake+ +24V_ext_brake 0V_ext_brake Fig. 5-22: Holding brake and voltage connection Load Capacity of the BR+, BR- connection: max. switching voltage DC 36 V max. switching current DC 1 A max.
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Page 30: Connecting The Motor
5-11 Rexroth EcoDrive Cs Instructions for Use Connecting the Motor After having mounted the motor mechanically as specified, proceed to connecting the motor. Danger to life by electric voltage! Handling within the range of live parts is extremely dangerous. Therefore: Any work required on the electric system may only be ⇒... -
Page 31: Operation
5-12 Instructions for Use Rexroth EcoDrive Cs Before putting the MSM motors into operation, the following must be Before startup checked and/or ensured: • It must be possible to turn the rotor manually with the holding brake opened; there may be no running noise (e.g. rubbing). If necessary, the holding brake must be opened by applying a DC voltage of 24 V ±10%. - Page 32 5-13 Rexroth EcoDrive Cs Instructions for Use Check any optionally present energy management chains (drag chains) for defects. Electrocution by live parts of more than 50 V! ⇒ Do not repair any connection lines provisionally. If the slightest defects are detected in the cable sheath, the system must be put out of operation immediately.
- Page 33 5-14 Instructions for Use Rexroth EcoDrive Cs Refresh Prior to using the battery you always have to refresh the battery: 1. Connect connector of battery to mating connector of resistor (see figure below) (Battery and resistor are parts of SUP-E03-DKC*CS-BATTRY) resistor mating connector connector...
- Page 34 5-15 Rexroth EcoDrive Cs Instructions for Use Note: If you exceed the backup time when changing the battery the absolute value encoder position gets lost. Note: If you use the drive controllers together with Rexroth Cartesian Motion Systems (CMS), regard the instructions of the CMS manual (RE 82 674) now.
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Page 35: Installation
5-16 Instructions for Use Rexroth EcoDrive Cs 5. Connect connector attached to the battery to one of the two mating connectors on the drive controller mating connector connector battery batteriefach_front.fh7 6. Attach battery cover. Push cover upwards until it snaps in 7. - Page 36 5-17 Rexroth EcoDrive Cs Instructions for Use Note: Rexroth connection diagrams are only to be used for producing installation connection diagrams. The machine manufacturer’s installation connection diagrams must be used for wiring the installation! • Lay signal lines separately from the load resistance lines because of the occurrence of interference.
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Page 37: Sizing Of Enclosure And Control Cabinet
5-18 Instructions for Use Rexroth EcoDrive Cs Sizing of Enclosure and Control Cabinet Control Cabinet with Multiple-Line Structure Note: Particular attention should be paid to the maximum allowed air intake temperature of components when they are arranged in multiple lines in the control cabinet. Where necessary, cooling air guides are to be provided with blowers specially used for this purpose. - Page 38 5-19 Rexroth EcoDrive Cs Instructions for Use correct incorrect Cooling system Cooling system warm cold warm cold Air duct electronic electronic equipment equipment Cabinet Cabinet Eb0001f1.fh7 Fig. 5-28: Arranging the cooling unit on the control cabinet correct incorrect control cabinet control cabinet air inflow air inflow...
- Page 39 5-20 Instructions for Use Rexroth EcoDrive Cs • Only use well-sealed control cabinets so that moisture condensation cannot arise as a result of warm and moist external air entering the cabinet. In the event that control cabinets are operated with the doors open (commissioning, servicing etc.) it is essential to ensure that after the doors are closed the drive controllers cannot at any time be cooler than the air in the control cabinet, as otherwise moisture condensation can...
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Page 40: Index
Rexroth EcoDrive Cs Index Index absolute encoder battery 5-13 Appropriate Use 1-4 battery changing 5-14 for absolute encoder 5-13 refresh 5-14 service life 5-13 Br+, Br- 5-9 brake connection 5-9 braking resistor connection 5-5 cable motor 5-7 Cartesian Motion Systems 5-15 changing battery 5-14 choke... - Page 41 Index Rexroth EcoDrive Cs holding brake connection 5-9 Identification 2-1 Important Notes 1-1 index drive controller 2-7 motor 2-7 Instructions for Use 5-1 L1, L2, L3 5-3 mains and control voltage terminal connector 5-3 moisture condensation 5-19 motor index 2-7 motor battery (absolute encoder) 5-13 cable 5-7...
- Page 42 Rexroth EcoDrive Cs Index drive controllers with SERCOS interface 2-1, 2-2 drive controllers without master communication 2-3 master communication 2-3 motor MSM020B 2-4 motor MSM030 2-5 motor MSM040B 2-6 Type codes 2-1 Type plates 2-7 U, V, W 5-7 appropriate 1-4 Wiring Diagram 5-2 X1 5-3 X2 5-4...
- Page 43 Index Rexroth EcoDrive Cs DOK-ECODR3-DKC*CS*UL**-IB01-EN-P...
- Page 45 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 [email protected] www.boschrexroth.com Printed in Germany...