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Siemens SINAMICS S120 Manual

Drive-based technology dcc addon description
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Drive-Based
Technology DCC Add-
On Description for
SINAMICS S120
Extended Crane Drive-Based Technology SINAMICS
S120, V1.2
https://support.industry.siemens.com/cs/ww/en/view/109767457
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  • Page 1 Drive-Based Technology DCC Add- On Description for SINAMICS S120 Extended Crane Drive-Based Technology SINAMICS S120, V1.2 Siemens Industry Online https://support.industry.siemens.com/cs/ww/en/view/109767457 Support...

  • Page 2: Legal Information

    The foregoing provisions do not imply any change in the burden of proof to your detriment. You shall indemnify Siemens against existing or future claims of third parties in this connection except where Siemens is mandatorily liable.

  • Page 3: Table Of Contents

    Appendix ....................... 51 Service and support ................. 51 Application support ................52 Links and literature ................53 Change documentation ..............53 Interconnection List................53 Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 4: Introduction

    Task SIMOCRANE Drive-Based Technology is a crane technology solution for mid- performance crane applications with SINAMICS S120 inverters. SIMOCRANE Drive-Based Technology offers a compact functional scope with features which focus on fulfilling requirements for a mid-performance market, with highlights being fast commissioning and high customizability.

  • Page 5: Software Structure

    1 Introduction Software Structure Figure 1-1 Software structure for the ExtendedCraneDCC for SINAMICS S120 Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 6: Prerequisites And Dependencies

    2 Prerequisites and Dependencies Prerequisites and Dependencies Hardware and Software This application description for the ExtendedCraneDCC add-on DCC is valid for use with SINAMICS S120 in conjunction with the following product versions: Hardware · SINAMICS CU310-2 DP/PN · SINAMICS CU320-2 DP/PN ·...
  • Page 7 Figure 2-4 p1216 = 0 ms & p1217 = 0 ms In brake logic, the below settings are necessary in “Close brake” logic. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 8 The speed setpoint falls below the threshold in p1226 and the time started after this in p1227 has expired. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 9 Beginning in index [0] of p2100, start typing the fault numbers generated by the ExtendedCraneDCC. Then in p2101, beginning in index [0] change the fault response to “[0] NONE”. Do this for all eight faults. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 10 (e.g. CU, input/output components, drives etc.) to “[0] NONE”, instead, logic inside of the DCC will have an OFF1 response to this fault. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 11: Dcc Blocks

    Figure 3-1 Project tree in STARTER In the project tree, right click on the control unit object, and navigate to “Expert”, and then to “Import object” (figure 3-2). Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 12 Explorer, and “OK” in the “Import object” window in STARTER (figure 3-3). Figure 3-3 ExtendedCraneDCC file as XML in same directory as “XML_ExtendedCraneDCC” Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 13 Right click on the “ExtendedCraneDCC” and select “Accept and compile” (figure 3-5). Figure 3-5 Using “Accept and compile” option in STARTER to ensure XML file ExtendedCraneDCC’s create procedure is successful Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 14: General Information

    Configuration The DCC blocks can be configured in cyclic tasks. Any delays must be avoided in the setpoint channel in configuring cyclic tasks. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 15 Do not calculate run-time group of all functions which are not necessary to the ExtendedCraneDCC, and which are not used to optimize the computing time utilization. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 16: Dcc Block Commonsignals

    BOOL Enables hoist 1 plus 2 boEnable_Mode_H1+2 mode Connect hoist 1 r899.0 p21603 BOOL H1_boFeedback_ (Ready for switching on) ReadyToSwitchOn (r899.0) Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 17 Connect hoist 2 r899.6 p21619 BOOL H2_boFeedback_ (Switching-on inhibited SwitchOnInhibit (r899.6) active) Connect hoist 2 r899.11 p21620 BOOL H2_boFeedback_ (Pulses enabled) PulseEnable (r899.11) Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 18 ExternalFault (p2106) in turn initiating external fault (F07860) on SINAMICS. R21633 should be connected to p2106 of hoist 2 SINAMICS drive object Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 19: Dcc Block Enables

    Name Connection Default Data Meaning parameter type assignment type number p21660 rMotorMagnetizationTime REAL Time for motor to remain (ms) magnatized after brake closes Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 20 Properly configure p21660 (rMotorMagnetizationTime (ms)) for motor type NOTICE On self-cooled motors, avoid keeping the motor magnetized after the brakes are closed for more than 5 minutes. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 21: Dcc Block Masterswitch

    Enables digital master p21720 boEnable BOOL switch Select speed p21721 boStep1_DirPositive BOOL specification 1; positive direction of rotation specification Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 22 TRUE FALSE FALSE FALSE FALSE Positive; speed specification 1 TRUE FALSE TRUE FALSE FALSE Positive; speed specification 2 Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 23: Analog Master Switch

    DCC block MasterSwitch in the CraneDCC. NOTE Must be configured according to SIMOCRANE Drive-Based Technology Operating Instructions Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 24: Infinite Variable Speed

    The InfiniteVariableSpeed block allows for adjusting to any speed between a parametrizable slow speed and max speed in either the positive or negative direction, while only requiring a three-button master switch. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 25 (p21740) over ramp time (p21738) as long as signal present p21738 rRampTime (ms) 2000 REAL Ramp up time Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 26: Speed Setpoint

    DirectionNegative command from STEP7 Speed setpoint p21863 iNormSpeedSetpointS7 from STEP7 p21864 rNormalizationValue 16384 REAL Scaling factor depending on normalization used in STEP7 Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 27: Micro Speed

    Default Data Meaning parameter type assignment type number p21780 boEnable BOOL Enables micro speed p21782 rFactor REAL Factor to scale speed setpoint by Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 28: Limit Switch

    (going in positive direction), 100% speed is again possible. NOTE For the LimitSwitch function (from ExtendedCraneDCC) to work PreLimitSwitch (from CraneDCC) must be configured as described below in the connections table. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 29 Effective speed setpoint. PLS (%) If LDFW is used, connect p22156 (LDFW_rOutSpeed Setpoint), if LDFW is not used, connect p21883 (SpeedSetpoint_rOut_ SpeedSetpoint) from the Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 30 LimitSwitch is set, because when either positive or negative direction limit switch is triggered, r21851 (LimitSwitch_boOut_ActivatePreLimitSwitch (p22053)) goes high, activating the CraneDCC PreLimitSwitch logic. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 31: Brake Feedback

    (rBrakeCloseTime (ms) is always considered. In SINAMICS Brake control, p1275.5 (brake with feedback) must be set to “No”, and instead the BrakeFeedback block in the ExtendedCraneDCC must be configured properly. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 32 BOOL Status of F51056 (BrakeFeedback_Brake DuringMotion closed during motion) r21933 boOut_Fault_BrakeClose BOOL Status of F51058 (BrakeFeedback_Brake Timeout close operation timeout) Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 33: Brake Slip Detection

    To reset the alarm the operator must deflect the master switch for the time parameterized in p21965, then the alarm will go away. If after the alarm Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2,...
  • Page 34 Time for which travel p21965 rAlarmOffAfterTravelCommand 2000 REAL command must be DelayTime (ms) present for to reset the alarm A51061. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 35: Brake Test

    BrakeTest should be carried out utilizing a data set that is separate from the operational data set. The torque developed during the brake test will depend on the values set in the brake test data set. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 36 NOTE If SINAMICS faults occur during the brake test, adjust all parameters mentioned in table 3-9-1. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 37 (r51.X) BOOL Drive data set DDS effective. Appropriate bit of r51 should be connected as feedback of Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 38 BOOL Output parameter to (p820..p840) confirm that the ‘‘Brake test data set‘‘ is being used. This signal should be used for DDS changover Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 39 Never perform a brake test with a load Material damage as well as injury to personnel can occur. WARNING Perform brake test with no load. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 40: Torque Proving

    1, hoist 2, or both. If torque proving is enabled for both hoists, the brakes will not release until both hoists have proven sufficient torque. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2,...
  • Page 41 Or both the setting torque building speed and time can be adjusted to achieve desired results. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 42 REAL Additional speed p22169 H1_rTorqueBuildingSpeed setpoint injected to SetpointLimit (%) build torque while brake is closed for hoist 1 Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 43 BOOL Output of r1224[2] r22199 H1_boOut_CloseBrake (p1224.2) (BI: Close motor holding brake at standstill) from hoist 1 Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 44 REAL p22287 H2_rMonitoringFaultDelay (CO: Torque actual Time (ms) value, Smoothed with p0045) is not greater than r22317 (H2_rOut_TorqueTo BeProven (%)), a torque proving Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 45 REAL Torque to be proven r22317 H2_rOut_TorqueToBeProven (%) for hoist 1, either the value set in p22284 (H2_rMinimumTorque (%)) or r22316 (H2_rOut_Actual TorqueAtPrevious Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 46 (H1_rOut_TorqueToBeProven (%)) are all derived from r68.1 (absolute current, actual value, smoothed with p0045). Same applies for H2. NOTE Torque to be proven remain retentively saved even after a power cycle. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 47: List Of Faults And Alarms

    The actual torque for hoist 2 did not reach the torque to be proven (either actual torque at previous braking or minimum torque value) over the time set in p22287. Remedy: Possible remedies are: Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 48 If no external interlock exists in system, set p21611 (H1_boExternalInterlockOff1) and/or p21620 (H2_boExternalInterlockOff1) to 1. If external interlock exists in system, determine why no signal is present. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 49 (BrakeCloseTime (ms)). Ensure that proper feedback is being received in p21907 (bofeedback_BrakeClosed). Determine why brakes are not closing properly and fix accordingly. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 50: Alarms

    (BrakeCloseTime (ms)). Ensure that proper feedback is being received in p21907 (bofeedback_BrakeClosed). Determine why brakes are not closing properly and fix accordingly. ____________________________________________________________________________ Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 51: Appendix

    Industry Online Support Do you have any questions or need assistance? Siemens Industry Online Support offers round the clock access to our entire service and support know-how and portfolio. The Industry Online Support is the central address for information about our products, solutions and services.

  • Page 52: Application Support

    Tel.: +1 423 262 5710 Fax: +1 423 262 2231 E-mail: [email protected] · Asia/Pacific hotline Tel.: +86 10 6475 7575 Fax: +86 10 6474 7474 E-mail: [email protected] Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

  • Page 53: Links And Literature

    The following table consists of all of the interconnections between target and source to ensure that all necessary interconnections are made between the ExtendedCraneDCC and SINAMICS. Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 54 External alarm 1 r21634.0 CommonSignals_H2_boOut_ExternalAlarm (p2112) DriveAxis_H1 p2106 External fault 1 r21631.0 CommonSignals_H1_boOut_ExternalFault (p2106) DriveAxis_H2 p2106 External fault 1 r21633.0 CommonSignals_H2_boOut_ExternalFault (p2106) Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...
  • Page 55 TB / TM / Infeed p2103 1st Fault Acknowledge r21700.0 Enables_boOut_Sinamics_FaultReset (p2130) This should be done for every Sinamics component on same CU Extended Crane Drive-Based Technology AC Extended Crane Drive-Based Technology SINAMICS S120 DCC Add-On Description 109767457, V1.2, 09/2019...

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