Summary of Contents for Bosch Rexroth AGEV1-48404-AA/HM/L01H01-XC
- Page 1 Manifold block (Equipment group and category according to ATEX Directive 2014/34/EU: II 3G) Type AGEV1-48404-AA/HM/L01H01-XC (R920066219) Operating Instructions Mat. no. R901514107 RE 62272-B/03.19 English...
- Page 2 IT: La messa in servizio di questo prodotto può essere eseguita solo se si dispone del presente manuale d‘uso in una lingua ufficiale della UE conosciuta e se ne è stato compreso il contenuto In caso contrario rivolgersi al referente Bosch Rexroth o al punto di assistenza competente.
- Page 3 NL: U mag het product pas in bedrijf stellen, als deze bedieningshandleiding voor u beschikbaar is in een voor u begrijpelijke, officiële taal van de EU en als u de inhoud daarvan begrepen heeft. Is dit niet het geval, neem dan a.u.b. contact op met uw Bosch Rexroth contactpersoon of de servicepartner.
- Page 4 © This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The cover shows an example configuration. The product supplied may differ from the solution shown here.
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Page 5: Table Of Contents
7.7.2 Connecting the manifold block hydraulically Commissioning Bleeding the hydraulic system Operation Maintenance and repair 10.1 Cleaning and care 10.2 Repair 10.3 Spare parts Demounting and replacement 11.1 Required tools 11.2 Preparing demounting 11.3 Demounting RE 62272-B/03.19, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, Bosch Rexroth AG... - Page 6 12.2 Return to Bosch Rexroth AG 12.3 Packaging 12.4 Materials used 12.5 Recycling Extension and modification Troubleshooting 14.1 How to proceed for troubleshooting 14.2 Fault table Technical data Annex 16.1 List of addresses Alphabetical index Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19...
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Page 7: About This Documentation
The hazard avoidance measures described must be observed. RE 62272-B/03.19, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, Bosch Rexroth AG... -
Page 8: Symbols
The following abbreviations are used in this documentation: Tabelle 4: Abbreviations Abbreviation Meaning ANSI American National Standards Institute ATEX EU Directive for explosion protection (Atmosphère explosible) European Standard International Organization for Standardization International Electrotechnical Commission Rexroth document Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19... -
Page 9: Safety Instructions
If you intend to use the manifold block with connection, application or performance data other than those defined by Bosch Rexroth AG in these operating instructions, please contact Bosch Rexroth AG beforehand. The manifold block must not be used with connection, application and performance data other than those defined in these operating instructions without the written consent by Bosch Rexroth AG. -
Page 10: Improper Use
Any use other than described in the section “Intended use” is considered as improper and is therefore not permitted. Bosch Rexroth AG does not assume any liability for damage caused by improper use. The user assumes all risks involved with improper use. -
Page 11: General Safety Instructions
• Understanding of the additional importance of work permit systems and safe electrical separation regarding explosion protection Bosch Rexroth offers training courses that support your qualification in specific fields. An overview of the training contents can be found on the Internet at: http://www.boschrexroth.com... -
Page 12: Product-Specific Safety Instructions
▶ When setting up your circuit, observe functional safety, e.g. according to EN ISO 13849. ▶ If necessary, fit light barriers or safety guards. ▶ Replace defective components immediately. Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19... - Page 13 ▶ The console on which the manifold is mounted must be included in equipotential bonding according to EN 60079-14 and IEC 60364-4-41. RE 62272-B/03.19, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, Bosch Rexroth AG...
- Page 14 ▶ Ensure adequate hydraulic fluid cleanliness according to the cleanliness classes of the manifold block over the entire operating range. ▶ Flush the hydraulic system, if required. Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19...
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Page 15: Personal Protective Equipment
The machine end-user of the Bosch Rexroth manifold block is responsible that • the manifold block is only used according to the intended purpose as defined in these operating instructions. -
Page 16: General Notes On Damage To Material And The Product
Dispose of the hydraulic fluid in accordance with the national regulations in your country. Contact with salt water leads to increased corrosion at the manifold block and may damage the product. So take suitable corrosion protection measures. Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19... -
Page 17: Scope Of Delivery
▶ Check the scope of delivery for possible transport damage, see chapter 6 “Transport and storage”. In case of complaints, please contact Bosch Rexroth AG, see chapter 16.1 “List of addresses”. 5 About this product Depending on their specific version, manifold blocks assume different functions. -
Page 18: Identification Of The Product
In the case of queries please state the material number and the serial number of your manifold. You should preferably take a photograph of the nameplate and send it to Bosch Rexroth. Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19... -
Page 19: Explosion Protection Marking
Potentially explosive atmospheres, in which explosive air/dust mixtures (= equipment group II) are unlikely or occur only infrequently or for a short period only. Corresponds to zone 22 according to Directive 1999/92/EC. Normal level of safety. RE 62272-B/03.19, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, Bosch Rexroth AG... - Page 20 Permissible maximum surface temperature 450°C 300°C 200°C 135°C 100°C 85°C Type of protection The type of protection describes the kind of measures taken to prevent the ignition of a surrounding explosive atmosphere. Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19...
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Page 21: Transport And Storage
For transportation and storage, always observe the ambient conditions specified in the technical data (see installation drawing). Bosch Rexroth manifold blocks are high-quality products. To avoid damage to these products, transport manifold blocks in their original packaging or with an equivalent transport protection. -
Page 22: Storing The Manifold Block
In case of storage of more than six months or in case sea transport is necessary, please consult Bosch Rexroth. After expiry of the maximum storage time, we recommend having the manifold block checked by your competent Rexroth service. Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19... -
Page 23: Installation
Repair work on the paintwork of the manifold block and its attached components has to be carried out observing ISO 80079-36, section 6.7, otherwise explosion protection can no longer be ensured. RE 62272-B/03.19, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, Bosch Rexroth AG... -
Page 24: Before The Installation
▶ Observe the installation position given on the installation drawing. 7.5 Required tools When working in the potentially explosive area, only use tools that are suitable for the relevant area. Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19... -
Page 25: Accessories
Installation 25/40 7.6 Accessories Regarding accessories, please contact the Bosch Rexroth service for clarification; see 16.1 "List of addresses". 7.7 Mounting the manifold block WARNING Explosion hazard due to explosive atmosphere during mounting! During mounting work, there must not be an explosive atmosphere. When working on the manifold block, this condition could trigger an ignition which may lead to an explosion. -
Page 26: Mounting The Manifold Block Mechanically
Make sure that all pipes and hose lines and every combination of connection pieces, couplings or connection points with hoses or pipes are checked for their operational safety by a person with appropriate knowledge and experience. Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19... -
Page 27: Commissioning
For commissioning of electronics, the hydraulic system (power unit, valve, etc.) must be switched off to prevent damage to hydraulic components in case of incorrect wiring and malfunction of the electronics. RE 62272-B/03.19, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, Bosch Rexroth AG... -
Page 28: Bleeding The Hydraulic System
Replace the seals at reasonable intervals as a precautionary measure. Preventive maintenance (e.g. hydraulic fluid maintenance) and adherence to specified pressures and temperatures prolongs the service life of the system and the hydraulic valve. Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19... -
Page 29: Cleaning And Care
Repairs may only be performed by authorized, skilled and instructed staff. ▶ Use exclusively genuine spare parts from Rexroth for repairs of Rexroth manifold blocks. RE 62272-B/03.19, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, Bosch Rexroth AG... -
Page 30: Spare Parts
Hydraulic fluid may leak during mounting and demounting of hydraulic components. Consequently, persons may slip or fall. ▶ After mounting, provide the hydraulic fluid-carrying bores with suitable plug elements. ▶ Immediately remove spilled hydraulic fluid and dispose of it properly. Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19... -
Page 31: Required Tools
Remove the manifold block. If necessary, use suitable lifting gear for this. Drain the manifold block completely. Plug all openings. ▶ While performing these working steps make sure that no dirt enters the openings. RE 62272-B/03.19, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, Bosch Rexroth AG... -
Page 32: Disposal
The materials for disposable packaging are mostly cardboard, wood, and expanded polystyrene. They can be recycled without any problems. For ecological reasons, disposable packaging should not be used for returning products to Bosch Rexroth. 12.4 Materials used Hydraulic components from Bosch Rexroth do not contain any hazardous substances that could be released when used as intended. -
Page 33: Recycling
▶ Try to get a clear idea of the cause of fault. ▶ If you cannot rectify the error, contact one of the contact addresses which can be found at: www.boschrexroth.com/addresses RE 62272-B/03.19, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, Bosch Rexroth AG... -
Page 34: Fault Table
Factory settings of valves when delivered Pressure relief valve (2.04) bar Setting 160 bar at the time of delivery Counterbalance valve (1.02, 2.02) bar Customer setting on site, 50 bar at the time of delivery Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19... -
Page 35: Annex
Zum Eisengießer 1 97816 Lohr am Main Germany Phone +49 (0) 9352/40 30 20 E-mail [email protected] The addresses of our sales and service network and sales organizations can be found at www.boschrexroth.com/addresses RE 62272-B/03.19, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, Bosch Rexroth AG... -
Page 36: Alphabetical Index
Intended use Transport and storage Transport using lifting gear ▶ L Troubleshooting List of addresses Type of protection ▶ M Manifold/module – handling – mounting – storing – unpacking Materials used Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19... - Page 37 Alphabetical index 37/40 RE 62272-B/03.19, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, Bosch Rexroth AG...
- Page 38 38/40 Alphabetical index Bosch Rexroth AG, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, RE 62272-B/03.19...
- Page 39 Alphabetical index 39/40 RE 62272-B/03.19, Manifold block type AGEV1-48404-AA/HM/L01H01-XC, Bosch Rexroth AG...
- Page 40 Bosch Rexroth AG Zum Eisengießer 1 97816 Lohr a. Main Germany Phone +49 (0) 9352/40 30 20 [email protected] www.boschrexroth.com Subject to revision Printed in Germany RE 62272-B/03.19...