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Siemens Sinamics S120 Manual

Power units, booksize c/d type format
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  • Page 3 ___________________ Preface ___________________ Fundamental safety instructions ___________________ SINAMICS System overview Motor Modules in booksize ___________________ C/D-type format S120 Power Units in ___________________ Accessories Booksize C/D-Type Format Motor-side power ___________________ components Manual ___________________ Cabinet design Service and support for ___________________ booksize C/D-type ___________________ Appendix 01/2017...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Preface

    Preface Preface to the SINAMICS S120 Manual "Booksize C/D-Type Power Units" Based on the booksize design, SINAMICS S120 booksize C/D-type power units have been developed for full compatibility with the booksize series ● The "C-type" power unit includes Single Motor Modules from 18 A to 30 A and the Double Motor Module 2 x 18 A.
  • Page 6 Siemens' content, and adapt it for your own machine documentation. Training At the following address (http://www.siemens.com/sitrain), you can find information about SITRAIN (Siemens training on products, systems and solutions for automation and drives). FAQs You can find Frequently Asked Questions in the Service&Support pages under Product Support (https://support.industry.siemens.com/cs/de/en/ps/faq).
  • Page 7 Preface Usage phase Document/tool Commissioning STARTER Commissioning Tool • SINAMICS S120 Getting Started with STARTER • SINAMICS S120 Commissioning Manual with STARTER • SINAMICS S120 CANopen Commissioning Manual • SINAMICS S120 Function Manual Drive Functions • SINAMICS S120 Safety Integrated Function Manual •...
  • Page 8 Relevant directives and standards You can obtain an up-to-date list of currently certified components on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact person.
  • Page 9 SINAMICS S devices showing the test symbols fulfil the EMC requirements for Australia and New Zealand. ● Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Not relevant standards China Compulsory Certification SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification (CCC).
  • Page 10 This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 11 Preface Ground symbols Table 2 Symbols Symbol Meaning Connection for protective conductor (PE) Ground (e.g. M 24 V) Connection for function potential bonding Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 12 Preface Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 13: Table Of Contents

    System overview ........................... 25 Field of application ........................25 Platform Concept and Totally Integrated Automation ............. 26 Introduction ..........................28 SINAMICS S120 components ....................30 2.4.1 Advantages of Motor Modules in booksize C/D-type format ..........32 2.4.2 Overview of C/D-type Motor Modules ..................33 System data ..........................
  • Page 14 Table of contents 4.1.2.3 Crimping conductor end sleeves .................... 70 4.1.3 Preparing the power cables ....................71 4.1.4 Connecting the motor cable ....................73 4.1.5 Installation ..........................75 4.1.5.1 Installation ..........................75 4.1.5.2 Shielding ..........................76 4.1.5.3 Coding ............................ 78 4.1.5.4 Pre-assembled power cables ....................
  • Page 15 Table of contents 6.10 Notes on control cabinet cooling ................... 111 6.10.1 Control cabinet cooling options ..................... 111 6.10.2 General information on ventilation ..................112 6.10.3 Ventilation clearances ......................114 6.10.4 Dimensioning cooling equipment ..................115 6.11 Power losses of the components ..................116 6.11.1 General information ......................
  • Page 16 Table of contents Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 17: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical devices when you are qualified for this job. •...
  • Page 18 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components;...
  • Page 19 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life through electric shock due to the residual charge of the power component capacitors Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the power supply has been switched off.
  • Page 20 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life through unexpected movement of machines when using mobile wireless devices or mobile phones Using mobile wireless devices or mobile phones with a transmit power > 1 W closer than approx.
  • Page 21 Fundamental safety instructions 1.1 General safety instructions NOTICE Device damage caused by incorrect voltage/insulation tests Incorrect voltage/insulation tests can damage the device. • Before carrying out a voltage/insulation check of the system/machine, disconnect the devices as all converters and motors have been subject to a high voltage test by the manufacturer, and therefore it is not necessary to perform an additional test within the system/machine.

  • Page 22: Handling Electrostatic Sensitive Devices (Esd)

    Fundamental safety instructions 1.2 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.

  • Page 23: Industrial Security

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.

  • Page 24: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 1.4 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.

  • Page 25: System Overview

    System overview Field of application SINAMICS is the family of drives from Siemens designed for machine and plant engineering applications. SINAMICS offers solutions for all drive tasks: ● Simple pump and fan applications in the process industry. ● Complex single drives in centrifuges, presses, extruders, elevators, as well as conveyor and transport systems ●...

  • Page 26: Platform Concept And Totally Integrated Automation

    Communication via PROFINET This Ethernet-based bus enables control data to be exchanged at high speed via PROFINET IO with IRT or RT and makes SINAMICS S120 a suitable choice for integration in high-performance multi-axis applications. At the same time, PROFINET also uses standard IT mechanisms (TCP/IP) to transport information, e.g.
  • Page 27 ● HMI (operator control and monitoring) ● Control ● Drives and I/O Figure 2-2 SINAMICS as part of the Siemens modular automation system Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 28: Introduction

    SINAMICS S120 system overview Modular system for sophisticated drive tasks SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and is, therefore, designed as a modular system. Users can choose from many different harmonized components and functions to create a solution that best meets their requirements.
  • Page 29 Electronic rating plates in all components An important digital linkage element of the SINAMICS S120 drive system are the electronic type plates integrated in every component. They allow all drive components to be detected automatically via a DRIVE-CLiQ link. As a result, data does not have to be entered manually during commissioning or component replacement –...

  • Page 30: Sinamics S120 Components

    System overview 2.4 SINAMICS S120 components SINAMICS S120 components Figure 2-4 Overview of SINAMICS S120 components Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 31 ● Standardized design, side-by-side mounting Note Installation location in the cabinet As a general rule, SINAMICS S120 components must be mounted vertically in the control cabinet. If other mounting positions are permissible, these are specified in the descriptions for the individual components.

  • Page 32: Advantages Of Motor Modules In Booksize C/D-Type Format

    ● Further information about design of control cabinets 2.4.1 Advantages of Motor Modules in booksize C/D-type format Based on the booksize design, SINAMICS S120 booksize C/D-type Motor Modules have been developed for full compatibility with the booksize series. The advantages of this new product include: ●...

  • Page 33: Overview Of C/D-Type Motor Modules

    System overview 2.4 SINAMICS S120 components 2.4.2 Overview of C/D-type Motor Modules The Motor Modules of the SINAMICS S system in booksize C-type and D-type format operate as inverters. They make the energy from the connected motors' DC link available at an adjusted voltage and with variable frequency.
  • Page 34 System overview 2.4 SINAMICS S120 components Table 2- 2 Overview of Motor Modules in booksize D-type format (with up to 3x overload) 50 mm modules 100 mm modules 6SL3120-1TE13-0AD. (3 A) 6SL3120-1TE23-0AD. (30 A) • • 6SL3120-1TE15-0AD. (5 A) 6SL3120-2TE21-8AD. (2 x 18 A) •...

  • Page 35: System Data

    System overview 2.5 System data System data Unless explicitly specified otherwise, the following technical data is valid for components of the SINAMICS S120 booksize drive system described in this document. Table 2- 3 Electrical data Line connection voltage 380 … 480 V 3 AC ±10 % (-15 % < 1 min) Line frequency 47 …...
  • Page 36 System overview 2.5 System data Biological environmental conditions Long-term storage Class 1B1 according to EN 60721-3-1, in product packaging Transport Class 2B1 according to EN 60721-3-2, in transport packaging Operation Class 3B1 according to EN 60721-3-3 Climatic environmental conditions Long-term storage Class 1K4 according to EN 60721-3-1, in product packaging Temperature: -25 …...
  • Page 37 System overview 2.5 System data Table 2- 7 Certificates Declarations of Conformity Approvals cULus cURus Possible deviations are specified for the corresponding component. Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 38 System overview 2.5 System data Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 39: Motor Modules In Booksize C/D-Type Format

    This can result in serious injury or death. • Only use adapters (DC link adapters and DC link rectifier adapters) approved by Siemens for the connection to the DC link. Power Units in Booksize C/D-Type Format...
  • Page 40 Motor Modules in booksize C/D-type format 3.1 Safety instructions for Motor Modules of C/D-type WARNING Danger to life through electric shock due to incorrectly installed DC link bridges Incorrectly installed DC link bridges at the left-hand end of the drive line-up can cause an electric shock.
  • Page 41 Motor Modules in booksize C/D-type format 3.1 Safety instructions for Motor Modules of C/D-type WARNING Risk of fire as a result of overheated motor cables if cross-sections are smaller than the minimum permissible size Excessively thin motor cables can result in overheating. This can result in severe injury or death due to fire and smoke.
  • Page 42 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.

  • Page 43: Motor Modules With Internal Air Cooling

    Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling Motor Modules with internal air cooling 3.2.1 Description A Motor Module is an inverter that supplies AC voltage to the connected motor(s). The Motor Module is supplied with DC voltage from a Line Module via the DC link. Motor Modules must be connected to a Control Unit via DRIVE-CLiQ.

  • Page 44: Interface Description

    Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling 3.2.2 Interface description 3.2.2.1 Overview Figure 3-1 Overview of interfaces for Motor Module in booksize C/D-type format (100 mm in this example) Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 45: X1/X2 Motor And Brake Connection

    Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling Note Shield connection The shield connection plate is fitted to the Motor Module in the delivery state. The associated shield connection clamp can be found in the terminal kit. Note Protective conductor connection (PE) On the 100 mm module illustrated above, the protective conductor connection is located on...
  • Page 46 Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling Note Motor connector For information about the motor connector, please refer to Chapter "Motor connector" (Page 67). WARNING Danger of death due to high touch voltages for brake cables For motor cables with integrated brake cable, when the motor is operated, the motor can charge the brake cable up to hazardous voltage levels.

  • Page 47: X21/X22 Ep Terminals / Temperature Sensor

    EP terminals Parameters are used to set the filter times to debounce terminals X21.3 and X21.4, as well as X22.3 and X22.4. You can find additional information in the SINAMICS S120/S150 List Manual. Additional parameter settings are also required in order to prevent discrepancy errors when performing bit pattern tests (light/dark tests).

  • Page 48: X200-X203 Drive-Cliq Interface

    Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling Temperature sensor connection WARNING Danger to life due to electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without protective separation of the temperature sensors.

  • Page 49: Protective Conductor Connection (Pe)

    Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling 3.2.2.5 Protective conductor connection (PE) Protective conductor connection at the Motor Module: ● Screw: M5 ● Ring-/cable lug: M5 with a maximum width of 12 mm (0.47 in) ●...

  • Page 50: Connection Examples

    Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling 3.2.3 Connection examples Figure 3-2 Connection example for Motor Modules in booksize C/D-type format Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 51: Meaning Of The Leds

    Both options depend on the LED status when compo- nent recognition is activated. Irrespective of the status of the LED "DC LINK" For information about activating the parameter "Recognition via LED", see SINAMICS S120/S150 List Manual Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 52: Dimension Drawings

    Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling 3.2.5 Dimension drawings Figure 3-3 Dimension drawing of 50 mm Motor Modules in booksize C/D-type format with internal air cooling, all dimensions in mm and (inches) Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 53 Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling Figure 3-4 Dimension drawing of 100 mm Motor Modules in booksize C/D-type format with internal air cooling, all dimensions in mm and (inches) Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 54: Installation

    Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling 3.2.6 Installation Motor Modules are designed for installation in the control cabinet. They are fixed to the control cabinet wall or a mounting panel using M6 screws. Figure 3-5 Installing a Motor Module Power Units in Booksize C/D-Type Format...
  • Page 55 Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling Drilling patterns Drilling pattern for 50 mm Motor Modules Drilling pattern for 100 mm Motor Modules Tightening torques: 1. Initially tighten the screws finger-tight only with a tightening torque of 0.5 Nm. 2.

  • Page 56: Technical Data

    Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling 3.2.7 Technical data 3.2.7.1 Single Motor Modules Table 3- 5 Technical data of Single Motor Modules in booksize C-type format (18 to 30 A) C-type 6SL3120- 1TE21-8AC. 1TE23-0AC.
  • Page 57 Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling C-type 6SL3120- 1TE21-8AC. 1TE23-0AC. Max. permissible heat sink temperature °C Weight Values applicable to a DC link voltage of 720 V DC at an output voltage of 400 V 3 AC Default for 400 V line systems;...

  • Page 58: Double Motor Modules

    Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling D-type 6SL3120- 1TE13- 1TE15- 1TE21- 1TE21- 1TE23- 0AD. 0AD. 0AD. 8AD. 0AD. Cooling air requirement 33.3 33.3 33.3 33.3 Max. permissible heat sink temperature °C Weight Values applicable to a DC link voltage of 720 V DC at an output voltage of 400 V 3 AC Default for 400 V line systems;...
  • Page 59 Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling C-type 6SL3120- 2TE21-8AC. Current carrying capacity DC link busbars Reinforced DC link busbars 24 V DC busbars Unit rating based on I (600 V DC; 4 kHz) 2 x 9.7 rated based on I...
  • Page 60 Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling D-type 6SL3120- 2TE13- 2TE15- 2TE21- 2TE21- 0AD. 0AD. 0AD. 8AD. Electronics current drawn at 24 V DC Current carrying capacity DC link busbars Reinforced DC link busbars 24 V DC busbars Unit rating based on I...

  • Page 61: Characteristics

    Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling 3.2.8 Characteristics Rated duty cycles of Motor Modules in booksize C-type format Figure 3-6 Duty cycle with initial load Figure 3-7 Duty cycle without initial load Figure 3-8 S6 duty cycle with initial load for a duty cycle duration of 600 s Figure 3-9 S6 duty cycle with initial load for a duty cycle duration of 60 s...
  • Page 62 Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling Figure 3-10 Duty cycle with 60 s overload for a duty cycle duration of 300 s Figure 3-11 Duty cycle with 30 s overload for a duty cycle duration of 300 s Rated duty cycles of Motor Modules in booksize D-type format Figure 3-12 Peak current duty cycle with initial load (300 % overload)
  • Page 63 Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling Figure 3-14 Duty cycle without initial load for a duty cycle duration of 10 s Figure 3-15 Duty cycle without initial load for a duty cycle duration of 30 s Table 3- 9 Times I for the duty cycle...
  • Page 64 Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling Figure 3-17 S6 duty cycle with initial load for a duty cycle duration of 60 s Figure 3-18 Duty cycle with 60 s overload for a duty cycle duration of 300 s Figure 3-19 Duty cycle with 30 s overload for a duty cycle duration of 300 s Derating characteristics for Motor Modules in booksize C/D-type format...
  • Page 65 Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling Figure 3-20 Output current as a function of the pulse frequency Note Maximum ambient temperature for a pulse frequency of 16 kHz During operation at a pulse frequency of 16 kHz, the ambient temperature must not exceed 45 °C.
  • Page 66 Motor Modules in booksize C/D-type format 3.2 Motor Modules with internal air cooling Figure 3-21 Output current during operation at low frequencies Supplementary conditions applicable to operation at low frequencies ● Derating does not apply to acceleration from zero speed if an output frequency of >10 Hz is reached within 100 ms.

  • Page 67: Accessories

    Accessories Motor connector 4.1.1 Description Motor Modules 3 A to 30 A are supplied without a motor plug connector (power connector). The motor connector must be ordered separately for power cables that do not have preassembled connectors. The following cores of the motor connecting cable can be wired up to the motor connector: ●...

  • Page 68: Electrical Connection

    Accessories 4.1 Motor connector Note Same connector types for Double Motor Modules Two connectors of identical type must be used on Double Motor Modules. It will not otherwise be possible to plug them into the module. Note Function warranty The motor connection plugs 6SL3162-2M.00-0AC0 as well as the motor connection plugs used in the MOTION-CONNECT cable assemblies have been type-tested in combination with the Motor Modules.

  • Page 69: Push-In Connection

    Accessories 4.1 Motor connector Spring-loaded terminal Screw terminal (push-in) U2, V2, W2, PE, Conductor cross-section 1.5 … 6 mm 1.5 … 6 mm BR+, BR- for cables with conductor AWG 16 ... AWG 10 AWG 16 ... AWG 10 end sleeves Screwdriver Slot-head 0.8 x 4.0 Tightening torque...

  • Page 70: Screw Connection

    Accessories 4.1 Motor connector 4.1.2.2 Screw connection Connector with screw connection 1.5 mm 2.5 mm 4 mm 6 mm 10 mm Dimensions of the termi- AWG 16 AWG 14 AWG 12 AWG 10 AWG 8 nal openings ✓ ✓ ✓ ✓...

  • Page 71: Preparing The Power Cables

    Accessories 4.1 Motor connector 4.1.3 Preparing the power cables The power cables must be prepared before they can be attached to a motor connector: 1. Strip the cable sheath over a length of 85 mm (± 5 mm). 2. Fold back the braided shield. If you are using a motor cable with brake conductors, then the braided shield of the brake conductors must be unbraided.
  • Page 72 Accessories 4.1 Motor connector Table 4- 1 Conductor and stripped insulation lengths as a function of the cable cross-section, data in mm and (inch) 1.5 mm (AWG 16) 2.5 / 4 / 6 mm (AWG 14 / AWG 12 / AWG 10) 55 +2/-3 12 ±0.5 55 +2/-3...

  • Page 73: Connecting The Motor Cable

    Accessories 4.1 Motor connector 4.1.4 Connecting the motor cable Connecting conductors to the push-in connector The state of the push-in plug connector when it is The cable conductors can be inserted in the open delivered: terminals. For cross-sections from 4 mm² and larger it is helpful if the 3 phase conductors are The 6 locking levers are locked in the engaged simultaneously inserted.
  • Page 74 Accessories 4.1 Motor connector Opening the terminals/releasing the motor cables To release the terminals, press the individual locking levers up using a slot-head screwdriver (0.8 x 4 mm) until the lever snaps back into the motor connector casing. If it is difficult to withdraw the conductors from the open terminal, it may help to press the locking lever up as far as it will go while withdrawing the conductor.

  • Page 75: Installation

    Accessories 4.1 Motor connector 4.1.5 Installation 4.1.5.1 Installation The motor connector is plugged into socket X1 for Single Motor Modules and into sockets X1 and X2 for Double Motor Modules. The motor connector has a catch, which snaps into the opening provided on the Motor Module.

  • Page 76: Shielding

    Accessories 4.1 Motor connector Figure 4-4 Connecting the power cables to the Motor Module 4.1.5.2 Shielding Shield connection The shield connection clamp with two pressure plates for a Double Motor Module is illustrated in the diagrams below. Shield connection plate Shield connection clamp with Shield connection ①...
  • Page 77 Accessories 4.1 Motor connector Shield support The power cable shield is attached to the shield connection plate of the Motor Module by means of the supplied shield connection clamp. 1. Insert the motor connector into the connection terminals on the Motor Module and route the power cables through the shield connection plate.

  • Page 78: Coding

    Accessories 4.1 Motor connector 4.1.5.3 Coding Coding keys can be used to distinguish between different motor connectors, especially those for Double Motor Modules. The terminal kit contains 2 coding stars, each of which has 6 coding keys. The example below illustrates how to code 2 push-in connectors and the motor connector terminal in such a way that the connectors cannot be interchanged.

  • Page 79: Pre-Assembled Power Cables

    Accessories 4.1 Motor connector Now insert coding keys into the matching slots on the motor connector terminal. In order to prevent the connector with ② coding key from being inserted into the left-hand connector terminal, a coding key must be inserted into the matching ③...

  • Page 80: Reinforced Dc Link Busbars

    Accessories 4.2 Reinforced DC link busbars Detaching the pre-assembled power cable from the motor connector If the power cable needs to be routed through a confined space, the motor connector must be detached from the preassembled cable. Preassembled power cable with push-in connect- To remove, insert a 0.6 x 3.5 slot-head screw- driver into the opening provided above the termi- nal location and withdraw the conductor.

  • Page 81: Removing The Dc Link Busbars

    Accessories 4.2 Reinforced DC link busbars Note Installation • The busbar must always be mounted with the longer narrow edge on the left (see above). • Reinforced DC link busbars must not be installed at the left-hand module in the drive line- Note DC link rectifier adapter / DC link adapter Note the following when using reinforced DC link busbars:...
  • Page 82 Accessories 4.2 Reinforced DC link busbars 3. Use the T10 Torx screwdriver to undo the 4. Repeat steps 2 and 3 at the other components. fastening screws in the DC link busbar and re- move the busbar. Result: View with the DC link busbars removed Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 83: Installing The Reinforced Dc Link Busbars

    Accessories 4.2 Reinforced DC link busbars 4.2.3 Installing the reinforced DC link busbars WARNING Danger to life from fire when reinforced DC link busbars are incorrectly installed Incorrectly installed reinforced DC link busbars can result in fire with associated smoke. This represents danger to life, and equipment can be damaged.
  • Page 84 Accessories 4.2 Reinforced DC link busbars 3. Install the other reinforced DC link busbars, Result: View of installed reinforced DC link bus- and attach these at the right-hand side of all of bars with the 24 V connectors the remaining components. Finally tighten the screws to a torque of 1.8 Nm + 30 %.

  • Page 85: Motor-Side Power Components

    2 x rated current • Operating modes: Vector control and U/f control Further information such as safety instructions and dimension drawings can be found in the SINAMICS S120 Manual "Booksize Power Units" (GH2). Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 86: Technical Data

    Motor-side power components 5.1 Motor reactors 5.1.2 Technical data Table 5- 1 Technical data for motor reactors Article No. 6SE7021- 6SL3000- 6SE7022- 6SE7024- 0ES87-1FE0 2BE21-0AA0 6ES87-1FE0 7ES87-1FE0 Suitable for 6SL3120- 6SL3120- 6SL3120- 6SL3120- Motor Module 1TE13-0AD. 1TE21-0AD. 1TE21-8AC. 1TE23-0AC. booksize C/D-type 2TE13-0AD.

  • Page 87: Cabinet Design

    Cabinet design General information SINAMICS S components are available as chassis units with degree of protection IP20 or IPXXB according to IEC 60529 and as open-type devices to UL 50. This ensures protection against electric shocks. To ensure also protection against mechanical stress and climatic conditions, the components must always be operated in housings, cabinets or enclosed electrical operating areas/rooms that fulfill at least degree of protection IP54 according to European enclosure specifications, or in compliance with US, Canadian and Mexican regulations as enclosure type 12,...

  • Page 88: Safety Instructions With Respect To Control Cabinet Design

    Cabinet design 6.2 Safety instructions with respect to control cabinet design Safety of machinery - electrical equipment of machines All information relating to device selection in this section applies to ● Operation on TN and TT line supply systems with grounded neutral point and grounded protective conductor as well as to IT line supply systems ●...

  • Page 89: Classification Of Emc Behavior

    IT line supply systems ● Observance of information about cable shielding and equipotential bonding ● Use of the recommended power and signal cables from Siemens. ● Only use Siemens cables for the DRIVE-CLiQ connections.
  • Page 90 Cabinet design 6.3 Electromagnetic compatibility Categories Category C1 Drive systems with a rated voltage < 1000 V, which are intended for unrestricted use in the first environment. Category C2 Stationary drive systems with rated voltages < 1000 V for operation in the second environment.

  • Page 91: Drive System Applications

    ● In conjunction with Smart Line Modules, to reduce symmetrical interference emission, special filters can be used (without capacitors to ground). Interference immunity With reference to interference immunity, SINAMICS S120 units can also be used in the first environment. Note...

  • Page 92: Arrangement Of Components And Equipment

    Malfunctions can occur if accessories are used that are not original. • For DRIVE-CLiQ connections only use the DRIVE-CLiQ coupling and DRIVE-CLiQ cabinet bushing described in the SINAMICS S120 Manual "Booksize Power Units" (GH2). Note Faulty operation of the machine due to incorrect shielding or cables that are too long The machine can malfunction if the shielding is incorrect or the cables are too long.

  • Page 93: Electrical Connection

    6.5.1 Releasing the DC link protective cover The protective covers for the DC link on the SINAMICS S120 components have an interlocking mechanism, which must be opened using a flat bladed screwdriver (1 x 5.5). This interlocking mechanism is identical for the power units of all series.

  • Page 94: Connecting The Dc Link Busbars And 24 V Busbars To Components In Booksize C/D-Type Format

    Cabinet design 6.5 Electrical connection 6.5.2 Connecting the DC link busbars and 24 V busbars to components in booksize C/D-type format 6.5.2.1 Description The DC link busbars and 24 V busbars of the components must be connected in a drive line- up before commissioning.

  • Page 95: Installation

    Cabinet design 6.5 Electrical connection NOTICE Damage in operation due to insufficiently rated DC link busbars The DC link busbars of the individual components have different current ratings. If the current flowing through a DC link busbar is higher than the current specified for the busbar, the component will heat up and may sustain damage as a result of overheating.
  • Page 96 Cabinet design 6.5 Electrical connection Installation steps Note To install the DC link busbars on modules in booksize C/D-type format, M4x20 mm screws are used at the right and left-hand ends of the busbars. Loosen the DC link screws at the right-hand end Always connect the lower DC link busbars first of the left module, and at the left-hand end of the and then the upper DC link busbars.
  • Page 97 Cabinet design 6.5 Electrical connection Close the DC link protective covers until you hear them snap into place. Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 98 Cabinet design 6.5 Electrical connection WARNING Danger to life through electric shock due to incorrectly installed DC link bridges Incorrectly installed DC link bridges at the left-hand end of the drive line-up can cause an electric shock. • For all 50 mm wide modules, remove (exception: Smart Line Module ), remove the DC link bridges including the screws.

  • Page 99: Connection

    Cabinet design 6.5 Electrical connection 6.5.3 24 V connection 6.5.3.1 Description The electronic circuitry of the components is supplied with 24 V via the 24 V busbar system. The 24 V connections between modules are established using jumper plugs from the terminal kit.

  • Page 100: Connection Of Booksize Components To Booksize C/D-Type Components

    Description It is possible to combine components in booksize format with components in booksize C/D- type format with one another in the SINAMICS S120 drive line-up. They are mutually compatible in terms of both hardware design and software support. The following components in booksize format can also be used for components in booksize C/D-type format: ●...

  • Page 101: Connecting The 24 V Terminal Adapter

    Supply Module. It is suitable for connecting cable cross-sections of 0.5 up to 6 mm Article No. 24 V terminal adapter 6SL3162-2AA00-0AA0 Additional information can be found in the SINAMICS S120 Manual "Booksize Power Units" (GH2). 6.5.7 Connecting EP terminals/temperature sensor 6.5.7.1...

  • Page 102: Connection System

    Note Information about the connection system and cables For detailed information about the connection system and cables, please refer to the SINAMICS S120 Manual "Booksize Power Units" (GH2). 6.6.1 Configuring the cable length Where a longer motor cable is required, a higher rating Motor Module must be selected, or...

  • Page 103: Current-Carrying Capacity And Derating Factors For Power Cables And Signal Cables

    Cabinet design 6.6 Connection system 6.6.2 Current-carrying capacity and derating factors for power cables and signal cables The current carrying capacity of PVC/PUR-insulated copper cables is specified for routing types B1, B2 and C under continuous operating conditions in the table below with reference to an ambient air temperature of 40°...

  • Page 104: Possible Functions Of The 24 V Supply

    Cabinet design 6.7 Possible functions of the 24 V supply WARNING Risk of fire as a result of overheated motor cables if cross-sections are smaller than the minimum permissible size Excessively thin motor cables can result in overheating. This can result in severe injury or death due to fire and smoke.
  • Page 105 • Motor cable lengths, max. 100 m For further information about conductor protection and the possible functions of the 24 V supply, please refer to the SINAMICS S120 Manual "Booksize Power Units" (GH2). Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 106: Cable Shielding And Routing

    Cabinet design 6.8 Cable shielding and routing Cable shielding and routing In order to comply with the EMC requirements, certain cables must be routed apart from other cables and from certain components. To satisfy EMC requirements, the following cables must be used with shields: ●...
  • Page 107 The cable shields must be connected as close to the conductor terminal connections as possible to ensure a low-impedance connection with cabinet ground. For power cables from Siemens in which the shield is connected to the connector shell (see relevant catalog), this is a sufficiently good shield support.

  • Page 108: Protective Connection And Equipotential Bonding

    • Carefully comply with the applicable regulations for dimensioning the protective conductor (see below). Protective connection concept, SINAMICS S120 booksize power units Booksize power units should always be connected with a protective conductor to the central PE busbar or the conductive mounting plate in the control cabinet (see the following diagram).
  • Page 109 Additional details are provided in the following document "Dimensioning the protective conduc- tor for SINAMICS S120 Booksize (https://support.industry.siemens.com/cs/ww/en/view/109738572)". ④ Same cross-section as the line conductor of the motor cable. Figure 6-4 Protective connection concept, SINAMICS S120 booksize Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 110 Cabinet design 6.9 Protective connection and equipotential bonding Functional equipotential bonding For EMC reasons, the shield of the motor cable should be connected through a large surface area both at the Motor Module as well as at the motor. The drive line-up must be arranged on a single, bare metal mounting plate in order to comply with the EMC limit values.

  • Page 111: Notes On Control Cabinet Cooling

    Cabinet design 6.10 Notes on control cabinet cooling 6.10 Notes on control cabinet cooling 6.10.1 Control cabinet cooling options The following options are available for cooling the control cabinet: ● Filter fan ● Heat exchanger ● Cooling unit ● Liquid cooling ●...

  • Page 112: General Information On Ventilation

    They switch themselves off with a small hysteresis as soon as the heat sink temperature drops below the stored temperature value and there is no pulse enable. The fan run-on time can be parameterized (see SINAMICS S120/S150 List Manual). Air guidance The cooling air must flow through the components vertically from bottom (cooler region) to top (region heated by operation).
  • Page 113 Cabinet design 6.10 Notes on control cabinet cooling ① Cooling unit ② Control cabinet Figure 6-5 Examples of cabinet ventilation NOTICE Component damage caused by condensation Condensation on the components can result in their failure. • Select the air circuit and arrangement of the cooling equipment in such a way that no condensation can form on the components.

  • Page 114: Ventilation Clearances

    Note Ventilation clearances of the SINAMICS booksize drive line-up The ventilation clearances of other components in the booksize drive line-up can be found in the SINAMICS S120 Manual "Booksize Power Units" (GH2). Drive line-up with internal air cooling Figure 6-6...

  • Page 115: Dimensioning Cooling Equipment

    Cabinet design 6.11 Power losses of the components 6.10.4 Dimensioning cooling equipment Manufacturers provide calculation programs for selecting cooling equipment. It is always necessary to know the power loss of the components and equipment installed in the cabinet. The physical relationship is shown in the following example. Formula to calculate the power loss: q = Q - k x A x ΔT q = thermal power that has to be dissipated by a cooling unit [W] Q = power loss [W]...

  • Page 116: Power Losses Of The Components

    2 x 18 A 346.4 Note Additional power loss values The power loss data for other components in the booksize drive line-up can be found in the SINAMICS S120 Manual "Booksize Power Units" (GH2). Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 117: Electronics Losses Of Power Units

    Cabinet design 6.11 Power losses of the components 6.11.3 Electronics losses of power units Table 6- 10 Electronics losses for power units with internal air cooling Component Internal air cooling Power loss [W] Single Motor Modules 18 A 30 A 19.2 Double Motor Modules 2 x 3 A...

  • Page 118: Typical Power Losses For Motor Modules

    Cabinet design 6.11 Power losses of the components 6.11.5 Typical power losses for Motor Modules The information on the power losses in the previous chapters are maximum values, which occur in the most unfavorable case. For typical applications, the losses are lower. The following applies as typical application: ●...
  • Page 119 Cabinet design 6.11 Power losses of the components Overview of typical power losses at the rated operating point Table 6- 12 Typical power losses in the control cabinet for operation at the rated operating point for internally cooled Motor Modules Motor Module internal air cooling Single Motor Module 3 A...
  • Page 120 Cabinet design 6.11 Power losses of the components Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 121: Service And Support For Booksize C/D-Type

    Service and support for booksize C/D-type Spare parts You can find spare parts in the Internet here (https://www.automation.siemens.com/sow?sap-language=EN). Replacing the fan 7.2.1 Safety instructions when replacing a fan DANGER Danger to life when live parts are touched Before replacing the fan, you must switch off the power supplies (400 VAC and 24 VDC). A hazardous voltage is still present for up to five minutes after the power supply has been switched off.

  • Page 122: Replacing The Fan

    Service and support for booksize C/D-type 7.2 Replacing the fan 7.2.2 Replacing the fan Note Service life of the fan The average service life of the fan is 40,000 hours. In practice, however, the service life may deviate from this value. Especially a dusty environment can block up the fan. •...
  • Page 123 Service and support for booksize C/D-type 7.2 Replacing the fan Detach the protective conductor from Pull the fan module out forwards out of Motor Module with fan removed the Motor Module. the Power Module. Screwdriver: Torx 20 Installing a new fan 1.

  • Page 124: Recycling And Disposal

    Service and support for booksize C/D-type 7.3 Recycling and disposal Recycling and disposal Dispose of the product according to the applicable national regulations. The products described in this Equipment Manual are extensively recyclable on account of the low-toxic composition of the materials used. To recycle and dispose of your old device in an environmentally friendly way, please contact a company that disposes of electronic waste.

  • Page 125: Appendix

    Appendix List of abbreviations Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 126 Appendix A.1 List of abbreviations Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 127 Appendix A.1 List of abbreviations Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 128 Appendix A.1 List of abbreviations Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 129 Appendix A.1 List of abbreviations Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 130 Appendix A.1 List of abbreviations Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 131 Appendix A.1 List of abbreviations Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 132 Appendix A.1 List of abbreviations Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...
  • Page 133 Appendix A.1 List of abbreviations Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 134: Screw Terminals

    Appendix A.2 Screw terminals Screw terminals The type of screw terminal can be taken from the interface description of the particular component. Table A- 1 Connectable conductor cross-sections and tightening torques for screw terminals Screw terminal type Type 1 Conductor cross Rigid, flexible 0.08 …...

  • Page 135: Documentation Overview

    Appendix A.3 Documentation overview Documentation overview Power Units in Booksize C/D-Type Format Manual, 01/2017, 6SL3097-4AC20-0BP1...

  • Page 137: Index

    Environmental conditions, 35 Communication Equipotential bonding, 108, 110 PROFIBUS DP, 27 PROFINET, 26 Components Motor Module, 43 Field of application, 25 SINAMICS S120, 30 Configuring, 102 Control cabinet design Cooling, 111 Electrical connection, 93 Heat dissipation Protective connections, 108 Control cabinet, 111...
  • Page 138 Configuring the cable length, 102 Motor connector, 76 Connection example, 50 Motor Module, 45, 101 Derating, 64 Shielding, 76, 106 Dimension drawings, 52 SINAMICS S120, 30 Drilling patterns, 55 Standards, 8 Installing, 54 System architecture, 29 Interface overview, 44 System data, 35...

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