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Bosch Rexroth Sytronix SvP 7020 PFC Operating Instructions Manual

Variable-speed pump drives
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Sytronix SvP 7020 PFC
Variable-Speed Pump Drives
Operating Instructions
R911377195
Edition 01
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Summary of Contents for Bosch Rexroth Sytronix SvP 7020 PFC

  • Page 1 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Operating Instructions Edition 01 R911377195...
  • Page 2 © Bosch Rexroth AG 2017 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.
  • Page 3 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG I/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Table of Contents Table of Contents Page About this documentation ..................... 5 Validity of this documentation......................... 5 Supplementary documentations......................5 1.2.1 Sytronix SvP 7020..........................5 1.2.2 Motor-pump units..........................5 1.2.3...
  • Page 4 II/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Table of Contents Page Mounting........................29 Drive controllers............................ 29 Motor-pump units..........................29 Pressure transducer HM20-2X/XXX-*-K35................... 30 Installation........................31 HCS01..............................31 7.1.1 Connection diagram of HCS01 power section................... 31 7.1.2...
  • Page 5 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG III/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Table of Contents Page Procedure............................. 56 8.2.1 Notes..............................56 8.2.2 Commissioning the pump drive (motor control)................. 56 8.2.3 Commissioning the pump........................56 Operation........................57 Position/force control PFC........................57 Operation modes..........................
  • Page 6 IV/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives...
  • Page 7 Supplementary documentations 1.2.1 Sytronix SvP 7020 Title Document type Material number de (en) Rexroth Sytronix SvP 7020 PFC, Variable-Speed Pump Drives Commissioning Manual R911379549 (R911379550) Product catalog R999000331 Sytronix – variable-speed pump drives (R999000332) This documentation contains information on supplementary documentations of the individual components (motors, pumps, hydraulic fluids, etc.).
  • Page 8 6/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives About this documentation 1.2.3 Pressure transducer Title Document type Material number de (en) Pressure transducers for hydraulic applications Type HM20-2X Data sheet RD 30272 (RE 30272) Tab. 1-3: Documentations, pressure transducer 1.2.4...
  • Page 9 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 7/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives About this documentation Title Type of documentation Material number Rexroth IndraDrive ... de (en) MPx-16 to MPx-20 and PSB Reference Book R911326539 Diagnostic Messages (R911326738) Integrated Safety Technology...
  • Page 10 8/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives...
  • Page 11 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 9/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Important directions for use Important directions for use Appropriate use 2.1.1 Introduction Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability.
  • Page 12 10/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Important directions for use To ensure application-specific use of Drive controllers, device types of differ‐ ent drive power and different interfaces are available. Typical applications include, for example: ●...
  • Page 13 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 11/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Safety instructions for electric drives and controls Safety instructions for electric drives and controls Definitions of terms Application documentation Application documentation comprises the entire documentation used to in‐...
  • Page 14 12/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Safety instructions for electric drives and controls requires. To comply with these qualifications, it is necessary, among other things, ● to be trained, instructed or authorized to switch electric circuits and devi‐...
  • Page 15 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 13/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Safety instructions for electric drives and controls ● Applications for functional safety are only allowed if clearly and explicitly specified in the application documentation "Integrated Safety Technolo‐ gy". If this is not the case, they are excluded. Functional safety is a safe‐...
  • Page 16 14/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Safety instructions for electric drives and controls ● Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electric drive systems! ● Risk of burns by hot housing surfaces! ●...
  • Page 17 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 15/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Safety instructions for electric drives and controls ● Secure built-in devices from penetrating foreign objects and water, as well as from direct contact, by providing an external housing, for exam‐...
  • Page 18 16/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Safety instructions for electric drives and controls Danger to life, risk of injury by electric shock! High electrical voltage by incor‐ rect connection! If extra-low voltage circuits of devices containing voltages and circuits of more than 50 volts (e.g., the mains connection) are connected to Rexroth...
  • Page 19 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 17/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Safety instructions for electric drives and controls ment works. Do not operate the machine if the emergency stopping switch is not working. ● Prevent unintended start-up. Isolate the drive power connection by means of OFF switches/OFF buttons or use a safe starting lockout.
  • Page 20 18/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Safety instructions for electric drives and controls ● Do not touch hot surfaces of, for example, braking resistors, heat sinks, supply units and drive controllers, motors, windings and laminated cores! ●...
  • Page 21 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 19/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Safety instructions for electric drives and controls Environmental protection and disposal! The batteries contained in the product are considered dangerous goods during land, air, and sea transport (risk of explosion) in the sense of the legal regula‐...
  • Page 22 20/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Safety instructions for electric drives and controls Explanation of signal words and the Safety alert symbol The Safety Instructions in the available application documentation contain specific signal words (DANGER, WARNING, CAUTION or NOTICE) and, where required, a safety alert symbol (in accordance with ANSI Z535.6-2011).
  • Page 23 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 21/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Sytronix variable-speed pump drives Sytronix variable-speed pump drives Overview SvP 7020 System function PFC-02VRS FWS-MLDSYX-… (x/F control) Drive firmware MPC-20VRS-D5-*-SYX FWA-INDRV*-… Control section CSH02.1B-CC, -ET HCS01.1 … ‑A‑CC, -ET...
  • Page 24 22/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Sytronix variable-speed pump drives Sytronix SvP 7020 4.2.1 Overview of components Pump (internal gear pump PGH) Drive controller (HCS02, HCS03, HMS01 or HMS02); shown here: HCS02 Synchronous motor (IndraDyn MSK or MS2N with air or water...
  • Page 25 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 23/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Sytronix variable-speed pump drives 4.2.3 PFC device configuration IndraDrive C, IndraDrive M Device Function/application Operation mode Multi-Ethernet, 2 encoders, 5 analog inputs (4 × current/voltage, 1 × voltage) MPC-20 CSH02.1B ET...
  • Page 26 24/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Sytronix variable-speed pump drives IndraDrive Cs Device Function/application Operation mode Multi-Ethernet, 2 encoders, 1 analog input (voltage) MPC-20 HCS01.1E-W00xx-A-0x A-ET PROFINET® ✓ ✓ or F ✓ ✓ –...
  • Page 27 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 25/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Sytronix variable-speed pump drives 4.2.4 Documentation Title Document type Material number de (en) Product catalog R999000331 Sytronix – variable-speed pump drives (R999000332) Operating Instructions R911339822 Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA01...
  • Page 28 26/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives...
  • Page 29 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 27/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Transport and storage Transport and storage Drive controllers See documentation of the component: Title Document type Material number en (de) Rexroth IndraDrive Cs Drive Systems with HCS01 Project Planning Manual...
  • Page 30 28/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives...
  • Page 31 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 29/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Mounting Mounting Drive controllers See documentation of the component: Title Document type Material number de (en) Rexroth IndraDrive Cs Drive Systems with HCS01 Project Planning Manual R911322209 (R911322210)
  • Page 32 30/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Mounting Pressure transducer HM20-2X/XXX-*-K35 ● Mount the pressure transducer in suspended position (hydraulic connec‐ tion at the top). In this position the pressure transducer is optimally ven‐ tilated.
  • Page 33 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 31/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation Installation HCS01 7.1.1 Connection diagram of HCS01 power section Fig. 7-1: Connection diagram of HCS01 power section 7.1.2 Connection diagram of control section chapter "Connection diagram of HCS01 control section" on page...
  • Page 34 32/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation 7.1.3 Connection points of HCS01 power section Symbols used to describe the connection points Screw terminal Spring terminal Thread Max. connection Stripped length Max. tightening tor‐ block cross section Tab.
  • Page 35 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 33/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation HCS02 7.2.1 Connection diagram of HCS02 power section Fig. 7-2: Connection diagram of HCS02 power section 7.2.2 Connection diagram of control section chapter 7.5.2 "CSH02" on page...
  • Page 36 34/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation 7.2.3 Connection points of HCS02 power section Symbols used to describe the connection points Screw terminal block Spring terminal Thread Max. connection Max. tightening tor‐ cross section Tab.
  • Page 37 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 35/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation HCS03 7.3.1 Connection diagram of HCS03 power section Fig. 7-3: Connection diagram of HCS03 power section 7.3.2 Connection diagram of control section chapter 7.5.2 "CSH02" on page 43...
  • Page 38 36/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation 7.3.3 Connection points of HCS03 power section Symbols used to describe the connection points Screw terminal block Spring terminal Thread Max. connection Max. tightening tor‐ cross section Tab.
  • Page 39 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 37/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation HMS01 7.4.1 Connection diagram of HMS01 power section Fig. 7-4: Connection diagram of HMS01 power section 7.4.2 Connection diagram of control section chapter 7.5.2 "CSH02" on page 43...
  • Page 40 38/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation 7.4.3 Connection points of HMS01 power section Symbols used to describe the connection points Screw terminal block Spring terminal Thread Max. connection Max. tightening tor‐ cross section Tab.
  • Page 41 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 39/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation 7.4.5 Documentation Title Document type Material number de (en) Rexroth IndraDrive Cs Drive Systems with HCS01 Project Planning Manual R911322209 (R911322210) Rexroth IndraDrive Supply Units, Power Sections HMV, HMS, HMD,...
  • Page 42 40/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation Control section 7.5.1 HCS01 Connection diagram of HCS01 control section Position/force control (PFC system function) HCS01 with master communication, sercos master, 1 encoder evalua‐ tion, PFC system function Connecting other master communications: See chapter 7.5.3...
  • Page 43 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 41/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation HCS01 with master communication, 2 encoder evaluations, PFC sys‐ tem function Fig. 7-6: HCS01 with master communication, 2 encoder evaluations, PFC system function...
  • Page 44 42/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation Connection points of HCS01 control section Symbols that describe the connection points Spring Terminal D-Sub RJ-45 Max. connection Stripping length Max. tightening torque cross section Tab. 7-13:...
  • Page 45 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 43/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation 7.5.2 CSH02 Connection diagram of CSH02 control section Position/force control (PFC system function) CSH02.1B with master communication, sercos master, 2 EC encoder evaluations, 3 analog inputs (X32, X35), PFC system function Connecting other master communications: See chapter 7.5.3...
  • Page 46 44/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation CSH02.1B with master communication, 5 analog inputs (X32, X35, X38), 2 EC encoder evaluations, PFC system function Fig. 7-8: CSH02.1B with master communication, 5 analog inputs (X32, X35,...
  • Page 47 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 45/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation Connection points of CSB02/CSH02 control section Symbols that describe the connection points Spring Terminal D-Sub Max. connection cross sec‐ tion Tab. 7-15: Symbols Connection point (AWG) X22 P2, X23 P1 X24 P2, X25 P1 1.5 (16)
  • Page 48 46/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation 7.5.3 Connection points for master communication Overview Master communication Description Multi-Ethernet X24/X25 connection point chapter "ET - Multi-Ethernet" on page 51 PROFIBUS X30 connection point chapter "PB - PROFIBUS" on page 47...
  • Page 49 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 47/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation PB - PROFIBUS Description Fig. 7-9: PROFIBUS Interface View Identification Function PROFIBUS PB D-Sub, 9-pin, female Unit Min. Max. Connection cable 0.08 Stranded wire Tab. 7-19: Function, pin assignment, properties...
  • Page 50 48/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation Signal specification Signal Specification +5 V (±10%) Repeater supply Max. 75 mA Repeater control signal TTL-compatible: ● 1: Transmit ● 0: Receive Output resistance: 350R ≤ 0.8 V at I ≤...
  • Page 51 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 49/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation Do not interchange the cores for A and B. ● Press cable sheath between both clamps ● Screw on both cores in screw terminals Switch position for first slave and last slave in PROFIBUS-DP Cable shield must have direct contact to metal Fig.
  • Page 52 50/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation Terminating resistor is off Cable shield must have direct contact to metal Fig. 7-14: Bus connection for all other slaves, without 9-pin D-sub female con‐ nector, INS0540 Connect the drive controller to a control unit using a shielded two-wire line in accordance with DIN 19245/Part 1.
  • Page 53 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 51/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation ET - Multi-Ethernet Description Multi-Ethernet (ET) With the Multi-Ethernet communication module "ET", drive controllers can be integrated in different Ethernet field bus systems (e.g. sercos III, EtherCAT, EtherNet/IP or PROFINET IO).
  • Page 54 52/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation Compatibility 100Base-TX according to IEEE 802.3u Recommended cable type ● According to CAT5e; type of shield ITP (Industrial Twisted Pair) ● Ready-made cables which can be ordered: –...
  • Page 55 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 53/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Installation CN - CANopen Description Fig. 7-15: CANopen Connection point Connec‐ Type Num‐ Design multi-wired Figure tion point ber of [mm²] poles D‑Sub Pin on de‐ 0.25–0.5 vice Tab.
  • Page 56 54/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives...
  • Page 57 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 55/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Commissioning Commissioning System overview Control (command values: s = position of the hydraulic cylin‐ der, F = force) Drive controller (Control Section, Power Section) Motor Pump 3 + 4...
  • Page 58 8.2.2 Commissioning the pump drive (motor control) See documentation of the component: Title Document type Material number de (en) Rexroth Sytronix SvP 7020 PFC, Variable-Speed Pump Drives Commissioning Manual R911379549 (R911379550) Tab. 8-1: Documentations, motor-pump units 8.2.3 Commissioning the pump...
  • Page 59 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 57/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Operation Operation Position/force control PFC The SvP system operates a PGH internal gear pump. The displaced flow rate results directly from the motor speed. The pumps used have been especially optimized for variable-speed opera‐...
  • Page 60 Operation Operation modes See documentation of the component (chapter "Commissioning", subchapter "Commissioning PFC", subchapter "Operation modes)": Title Document type Material number de (en) Rexroth Sytronix SvP 7020 PFC, Variable-Speed Pump Drives Commissioning Manual R911379549 (R911379550) Tab. 9-1: Documentations, motor-pump units...
  • Page 61 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 59/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Maintenance Maintenance 10.1 System overview Control (command values: s = position of the hydraulic cylin‐ der, F = force) Drive controller (Control Section, Power Section) Motor Pump 3 + 4...
  • Page 62 60/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Maintenance 10.3 Motor-pump units See documentation of the component: Title Document type Material number de (en) Operating instructions R911339822 Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA01 (R911339824) This documentation contains information on supplementary documentations of the individual components (motors, pumps, hydraulic fluids, etc.).
  • Page 63 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 61/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Decommissioning Decommissioning Decommission the entire machine as described in the respective operating instructions. To do so, complete the following steps: ● Note the instructions regarding the entire system.
  • Page 64 62/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives...
  • Page 65 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 63/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Replacing components Replacing components 12.1 Disassembly 12.1.1 Preparing disassembly Decommission the entire system as described in the chapter "Decommission‐ ing". ● Work on machines is only allowed if they are secured and while they are not running.
  • Page 66 64/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Replacing components 12.2 Motor-pump unit The instructions for a motor-pump unit describe both disassembling and re‐ placing the motor as well as the pump. See documentation of the component:...
  • Page 67 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 65/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Environmental protection and disposal Environmental protection and disposal 13.1 Environmental protection Production processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
  • Page 68 66/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Environmental protection and disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.
  • Page 69 See documentation of the component (chapter "Parameters and diagnostic messages of Position Force Control (PFC)", subchapter "Error and warning messages for position/force control x/F control (PFC)"): Title Document type Material number de (en) Rexroth Sytronix SvP 7020 PFC, Variable-Speed Pump Drives Commissioning Manual R911379549 (R911379550) Tab. 14-1: Documentation...
  • Page 70 68/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives...
  • Page 71 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 69/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Index Index 0 … 9 Connection diagram, HCS01 with master communication, 2 encoder evaluations, 24V, 0V............36, 38 PFC system function........41 CSB02/CSH02, connection points....45 CSH02, connection diagram......43 Accumulators............
  • Page 72 70/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Index Optional module..........47 X3............32, 34, 36 PELV..............15 X4................ 42 X5............32, 34, 36, 38 Connection diagram, CSH02.1B with X6............32, 34, 36, 38 master communication sercos master, X9............
  • Page 73 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 71/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Notes...
  • Page 74 72/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-PF*-IT01-EN-P Sytronix SvP 7020 PFC Variable-Speed Pump Drives Notes...
  • Page 75 DOK-SYTROX-SVP7020-PF*-IT01-EN-P Bosch Rexroth AG 73/73 Sytronix SvP 7020 PFC Variable-Speed Pump Drives Notes...
  • Page 76 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911377195* R911377195 DOK-SYTROX-SVP7020-PF*-IT01-EN-P...