Bosch Rexroth Sytronix SvP 7020 IMC Operating Instructions Manual

Speed variable pump drives
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Sytronix SvP 7020 IMC
Speed Variable Pump Drives
Operating instructions
R911377189
Edition 01
Table of Contents
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Summary of Contents for Bosch Rexroth Sytronix SvP 7020 IMC

  • Page 1 Sytronix SvP 7020 IMC Speed Variable Pump Drives Operating instructions Edition 01 R911377189...
  • Page 2 © Bosch Rexroth AG 2016 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.
  • Page 3: Table Of Contents

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG I/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Table of Contents Table of Contents Page About this documentation....................5 Validity of this documentation......................... 5 Amending documentations........................5 1.2.1 Sytronix SvP 7020..........................5 1.2.2 Motor-pump unit..........................5 1.2.3...
  • Page 4 II/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Table of Contents Page Assembly........................27 Drive controllers............................ 27 Motor-pump unit............................ 27 Pressure transducer HM20-2X/XXX-H-K35..................28 Installation........................29 HCS01..............................29 7.1.1 Connection diagram of HCS01 power section................... 29 7.1.2...
  • Page 5 DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG III/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Table of Contents Page Commissioning......................55 System overview........................... 55 Procedure............................. 56 8.2.1 Notes..............................56 8.2.2 Commissioning the pump drive (motor control)................. 56 8.2.3 Commissioning the pump........................56 Operation........................
  • Page 6 IV/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives...
  • Page 7: About This Documentation

    Amending documentations 1.2.1 Sytronix SvP 7020 Title Document type Material number en (de) Rexroth Sytronix SvP 7020 IMC, Variable-Speed Pump Drives Commissioning Manual R911376149 (R911376148) Product catalog R999000332 Sytronix – speed variable pump drives (R999000331) This documentation contains references to amending docu‐...
  • Page 8: Pressure Transducer

    6/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives About this documentation 1.2.3 Pressure transducer Title Document type Material number en (de) HM20-2X pressure transducer for hydraulic applications Data Sheet RE 30272 (RD 30272) Tab. 1-3: Documentation, pressure transducer 1.2.4...
  • Page 9 DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 7/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives About this documentation Title Kind of documentation Material number Rexroth IndraDrive ... en (de) MPx-16 to MPx-20 and PSB Reference Book R911326738 Diagnostic Messages (R911326539) Integrated safety technology...
  • Page 10 8/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives...
  • Page 11: Important Directions For Use

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 9/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Important directions for use Important directions for use Appropriate use 2.1.1 Introduction Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability.
  • Page 12: Inappropriate Use

    10/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Important directions for use To ensure application-specific use of Drive controllers, device types of differ‐ ent drive power and different interfaces are available. Typical applications include, for example: ●...
  • Page 13: Safety Instructions For Electric Drives And Controls

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 11/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Safety instructions for electric drives and controls Safety instructions for electric drives and controls Definitions of terms Application documentation Application documentation comprises the entire documentation used to in‐...
  • Page 14: General Information

    12/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Safety instructions for electric drives and controls requires. To comply with these qualifications, it is necessary, among other things, ● to be trained, instructed or authorized to switch electric circuits and devi‐...
  • Page 15: Hazards By Improper Use

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 13/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Safety instructions for electric drives and controls ● Applications for functional safety are only allowed if clearly and explicitly specified in the application documentation "Integrated Safety Technolo‐...
  • Page 16: Instructions With Regard To Specific Dangers

    14/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Safety instructions for electric drives and controls ● Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electric drive systems! ●...
  • Page 17: Protective Extra-Low Voltage As Protection Against Electric Shock

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 15/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Safety instructions for electric drives and controls ● Secure built-in devices from penetrating foreign objects and water, as well as from direct contact, by providing an external housing, for exam‐...
  • Page 18: Protection Against Dangerous Movements

    16/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Safety instructions for electric drives and controls Danger to life, risk of injury by electric shock! High electrical voltage by incor‐ rect connection! If extra-low voltage circuits of devices containing voltages and circuits of more than 50 volts (e.g., the mains connection) are connected to Rexroth...
  • Page 19: Protection Against Electromagnetic And Magnetic Fields During Operation And Mounting

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 17/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Safety instructions for electric drives and controls ment works. Do not operate the machine if the emergency stopping switch is not working. ● Prevent unintended start-up. Isolate the drive power connection by means of OFF switches/OFF buttons or use a safe starting lockout.
  • Page 20: Protection During Handling And Mounting

    18/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Safety instructions for electric drives and controls ● Do not touch hot surfaces of, for example, braking resistors, heat sinks, supply units and drive controllers, motors, windings and laminated cores! ●...
  • Page 21: Protection Against Pressurized Systems

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 19/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Safety instructions for electric drives and controls Environmental protection and disposal! The batteries contained in the product are considered dangerous goods during land, air, and sea transport (risk of explosion) in the sense of the legal regula‐...
  • Page 22: Explanation Of Signal Words And The Safety Alert Symbol

    20/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Safety instructions for electric drives and controls Explanation of signal words and the Safety alert symbol The Safety Instructions in the available application documentation contain specific signal words (DANGER, WARNING, CAUTION or NOTICE) and,...
  • Page 23: Speed Variable Sytronix Pump Drives

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 21/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Speed variable Sytronix pump drives Speed variable Sytronix pump drives Overview SvP 7020 System function IMC02 FWS-MLDSYT-… (p/Q control) Drive firmware MPB-20VRS FWA-MPx-yyVRS MPC-20VRS Control section CSB02.1 CSH02.1...
  • Page 24: Sytronix Svp 7020

    22/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Speed variable Sytronix pump drives Sytronix SvP 7020 4.2.1 Overview of components Pump (internal gear pump PGH) Drive controller (HCS01, HCS02, HCS03, HMS01 or HMS02); shown here: HCS02...
  • Page 25: Imc Device Configuration

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 23/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Speed variable Sytronix pump drives 4.2.3 IMC device configuration IndraDrive C, IndraDrive M Firmware Control section Communication Pressure Command transducer value CSx02.1x-xx-EC-xx-xx-xx CSx02.1x MPC20 CSH02.1B Analog Analog MPC20 CSH02.1B...
  • Page 26: Documentation

    24/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Speed variable Sytronix pump drives 4.2.4 Documentation Title Document type Material number en (de) Product catalog R999000332 Sytronix – speed variable pump drives (R999000331) Operating Instructions R911339824...
  • Page 27: Transport And Storage

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 25/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Transport and storage Transport and storage Drive controllers See documentation of the component: Title Document type Material number en (de) Rexroth IndraDrive Cs Drive Systems with HCS01...
  • Page 28 26/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives...
  • Page 29: Assembly

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 27/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Assembly Assembly Drive controllers See documentation of the component: Title Document type Material number en (de) Rexroth IndraDrive Cs Drive Systems with HCS01 Project Planning Manual R911322210...
  • Page 30: Pressure Transducer Hm20-2X/Xxx-H-K35

    28/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Assembly Pressure transducer HM20-2X/XXX-H-K35 ● Assemble the pressure transducer in suspended position (hydraulic con‐ nection at the top). In this position the pressure transducer is optimally ventilated.
  • Page 31: Installation

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 29/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation Installation HCS01 7.1.1 Connection diagram of HCS01 power section Fig. 7-1: Connection diagram of HCS01 power section 7.1.2 Connection diagram of control section chapter "Connection diagram of HCS01 control section" on page...
  • Page 32: Connection Points Of Hcs01 Power Section

    30/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation 7.1.3 Connection points of HCS01 power section Symbols that describe the connection points Screw terminal Spring terminal Thread Max. connection Stripping length Max. tightening tor‐ block cross section Tab.
  • Page 33: Hcs02

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 31/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation HCS02 7.2.1 Connection diagram of HCS02 power section Fig. 7-2: Connection diagram of HCS02 power section 7.2.2 Connection diagram of control section chapter "Connection diagram of control section CSB02/CSH02" on page...
  • Page 34: Connection Points Of Hcs02 Power Section

    32/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation 7.2.3 Connection points of HCS02 power section Symbols that describe the connection points Screw terminal block Spring terminal Thread Max. connection Max. tightening tor‐ cross section Tab.
  • Page 35: Hcs03

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 33/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation HCS03 7.3.1 Connection diagram of HCS03 power section Fig. 7-3: Connection diagram of HCS03 power section 7.3.2 Connection diagram of control section chapter "Connection diagram of control section CSB02/CSH02" on page...
  • Page 36: Connection Points Of Hcs03 Power Section

    34/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation 7.3.3 Connection points of HCS03 power section Symbols that describe the connection points Screw terminal block Spring terminal Thread Max. connection Max. tightening tor‐ cross section Tab.
  • Page 37: Hms01

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 35/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation HMS01 7.4.1 Connection diagram of HMS01 power section Fig. 7-4: Connection diagram of HMS01 power section 7.4.2 Connection diagram of control section chapter "Connection diagram of control section CSB02/CSH02" on page...
  • Page 38: Connection Points Of Hms01 Power Section

    36/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation 7.4.3 Connection points of HMS01 power section Symbols that describe the connection points Screw terminal block Spring terminal Thread Max. connection Max. tightening tor‐ cross section Tab.
  • Page 39: Documentation

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 37/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation 7.4.5 Documentation Title Document type Material number en (de) Rexroth IndraDrive Cs Drive Systems with HCS01 Project Planning Manual R911322210 (R911322209) Rexroth IndraDrive Supply Units, Power Sections HMV, HMS, HMD,...
  • Page 40: Control Section

    38/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation Control section 7.5.1 HCS01 Connection diagram of HCS01 control section Injection molding control (IMC system function) HCS01 with master communication, IMC system function Connection of other master communications: See chapter 7.5.3 "Connection points for master communication"...
  • Page 41 DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 39/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation HCS01 without master communication, with DA option, IMC system function Fig. 7-6: HCS01 control section connection diagram without master communi‐ cation, with DA option, IMC system function...
  • Page 42: Connection Points Of Hcs01 Control Section

    40/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation Connection points of HCS01 control section Symbols that describe the connection points Spring Terminal D-Sub RJ-45 Max. connection Stripping length Max. tightening torque cross section Tab. 7-13:...
  • Page 43: Csb02/Csh02

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 41/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation 7.5.2 CSB02/CSH02 Connection diagram of control section CSB02/CSH02 Injection molding control (IMC system function) CSB02.1A with master communication, System function IMC Connection of other master communications: See chapter 7.5.3 "Connection points for master communication"...
  • Page 44 42/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation CSB02.1B/CSH02.1B without master communication, with option DA, system function IMC Shield connection on power section Fig. 7-8: CSB02.1B/CSH02.1B connection diagram without master communi‐ cation, with DA option, IMC system function...
  • Page 45 DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 43/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation CSB02.1B/CSH02.1B with master communication, without DA option, IMC system function Connection of other master communications: See chapter 7.5.3 "Connection points for master communication" on page...
  • Page 46: Csb02/Csh02 Connection Points Of The Control Section

    44/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation Shield connection on power section Fig. 7-9: CSB02.1B/CSH02.1B connection diagram with master communica‐ tion, without DA option, IMC system function CSB02/CSH02 connection points of the control section...
  • Page 47: Connection Points For Master Communication

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 45/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation 7.5.3 Connection points for master communication Overview Master communication Description Multi-Ethernet X24/X25 connection point chapter "ET - Multi-Ethernet" on page 50 PROFIBUS X30 connection point chapter "PB - PROFIBUS" on page 46...
  • Page 48: Pb - Profibus

    46/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation PB - PROFIBUS Description Fig. 7-10: PROFIBUS Interface View Identification Function PROFIBUS PB D-Sub, 9-pin, female Unit Min. Max. Connection cable 0.08 Stranded wire Tab. 7-19:...
  • Page 49 DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 47/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation Signal specification Signal Specification +5 V (±10%) Repeater supply Max. 75 mA Repeater control signal TTL-compatible: ● 1: Transmit ● 0: Receive Output resistance: 350R ≤ 0.8 V at I ≤...
  • Page 50 48/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation Do not interchange the cores for A and B. ● Press cable sheath between both clamps ● Screw on both cores in screw terminals Switch position for first slave and last slave in PROFIBUS-DP Cable shield must have direct contact to metal Fig.
  • Page 51 DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 49/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation Terminating resistor is off Cable shield must have direct contact to metal Fig. 7-15: Bus connection for all other slaves, without 9-pin D-sub female con‐ nector, INS0540 Connect the drive controller to a control unit using a shielded two-wire line in accordance with DIN 19245/Part 1.
  • Page 52: Et - Multi-Ethernet

    50/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation ET - Multi-Ethernet Description Multi-Ethernet (ET) With the Multi-Ethernet communication module "ET", drive controllers can be integrated in different Ethernet field bus systems (e.g. sercos III, EtherCAT, EtherNet/IP or PROFINET IO).
  • Page 53 DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 51/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation Compatibility 100Base-TX according to IEEE 802.3u Recommended cable type ● According to CAT5e; type of shield ITP (Industrial Twisted Pair) ● Ready-made cables which can be ordered: –...
  • Page 54: Cn - Canopen

    52/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation CN - CANopen Description Fig. 7-16: CANopen Connection point Connec‐ Type Num‐ Design multi-wired Figure tion point ber of [mm²] poles D‑Sub Pin on de‐ 0.25–0.5 vice Tab.
  • Page 55: Motor-Pump Unit

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 53/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Installation Motor-pump unit See documentation of the component: Title Document type Material number en (de) Operating Instructions R911339824 Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA01 (R911339822) This documentation contains references to amending docu‐...
  • Page 56 54/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives...
  • Page 57: Commissioning

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 55/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Commissioning Commissioning System overview Control (command values: s = position of the hydraulic cylin‐ der, p = pressure, Q = flow rate) Drive controller Motor Pump 3 + 4...
  • Page 58: Procedure

    8.2.2 Commissioning the pump drive (motor control) See documentation of the component: Title Document type Material number en (de) Rexroth Sytronix SvP 7020 IMC, Variable-Speed Pump Drives Commissioning Manual R911376149 (R911376148) Tab. 8-1: Documentation, motor-pump units 8.2.3 Commissioning the pump...
  • Page 59: Operation

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 57/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Operation Operation Injection molding control IMC The SvP system operates a PGH internal gear pump. The pumped flow rate results directly from the motor speed. The used pumps are especially optimized for variable speed operation. The pumps achieve low leakage at a high total efficiency and low noise load.
  • Page 60: Operation Modes

    See documentation of the component (chapter "IMC commissioning", sub‐ chapter "IMC controller – parameter setting" and subchapter "Extended set‐ tings"): Title Document type Material number en (de) Rexroth Sytronix SvP 7020 IMC, Variable-Speed Pump Drives Commissioning Manual R911376149 (R911376148) Tab. 9-1: Documentation...
  • Page 61: Servicing

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 59/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Servicing Servicing 10.1 System overview Control (command values: s = position of the hydraulic cylin‐ der, p = pressure, Q = flow rate) Drive controller (control section, power section)
  • Page 62: Motor-Pump Unit

    60/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Servicing 10.3 Motor-pump unit See documentation of the component: Title Document type Material number en (de) Operating Instructions R911339824 Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA01 (R911339822) This documentation contains references to amending docu‐...
  • Page 63: Decommissioning

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 61/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Decommissioning Decommissioning Decommission the entire machine as described in the respective operating instructions. To do so, complete the following steps: ● Note the instructions regarding the entire system.
  • Page 64 62/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives...
  • Page 65: Replacing Components

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 63/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Replacing components Replacing components 12.1 Disassembly 12.1.1 Preparing disassembly Decommission the entire system as described in the chapter "Decommission‐ ing". ● Work on machines is only allowed if they are secured and while they are not running.
  • Page 66: Motor-Pump Unit

    64/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Replacing components 12.2 Motor-pump unit The instructions for a motor-pump unit describe both disassembling and re‐ placing the motor as well as the pump. See documentation of the component:...
  • Page 67: Environmental Protection And Disposal

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 65/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Environmental protection and disposal Environmental protection and disposal 13.1 Environmental protection Production processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
  • Page 68 66/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Environmental protection and disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.
  • Page 69: Troubleshooting

    See documentation of components (chapter "Parameters, diagnostics, serv‐ ice", subchapter "Error messages and warnings for injection molding control (IMC)" and subchapter "Troubleshooting guide"): Title Document type Material number en (de) Rexroth Sytronix SvP 7020 IMC, Variable-Speed Pump Drives Commissioning Manual R911376149 (R911376148) Tab. 14-1: Documentation...
  • Page 70 68/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives...
  • Page 71: Index

    DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 69/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Index Index 0 … 9 CSB02/CSH02, Connection diagram..... 41 CSB02/CSH02, connection points....44 24V, 0V............34, 36 HCS01, connection points......40 Accumulators............65 Decommissioning..........61 Appropriate use............. 9 Diagnostics Applications............
  • Page 72 70/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Index Connection points.......... 45 X5............30, 32, 34, 36 X6............30, 32, 34, 36 X9............30, 32, 34 X13............30, 32, 40 Operation............57 X22 P2, X23 P1..........40 Optional module X24 P2, X25 P1..........
  • Page 73 DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 71/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Notes...
  • Page 74 72/73 Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P Sytronix SvP 7020 IMC Speed Variable Pump Drives Notes...
  • Page 75 DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 73/73 Sytronix SvP 7020 IMC Speed Variable Pump Drives Notes...
  • Page 76 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911377189* R911377189 DOK-SYTROX-SVP7020-I*C-IT01-EN-P...

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