Emerson Rosemount 5300 Safety Manual
  1. Manuals
  2. Brands
  3. Emerson Manuals
  4. Measuring Instruments
  5. ROSEMOUNT 5300
  6. Safety manual

Emerson Rosemount 5300 Safety Manual

Guided wave radar
Hide thumbs Also See for Rosemount 5300:
Table of Contents

Quick Links

Safety Manual
00809-1900-4530, Rev AA
September 2020
™
Rosemount
5300:SIS Level Transmitter
Guided Wave Radar
Table of Contents
loading

Related Manuals for Emerson Rosemount 5300

Summary of Contents for Emerson Rosemount 5300

  • Page 1 Safety Manual 00809-1900-4530, Rev AA September 2020 ™ Rosemount 5300:SIS Level Transmitter Guided Wave Radar...
  • Page 2 United States - 1-800-999-9307 (7:00 am to 7:00 pm CST) • Asia Pacific- 65 777 8211 North American Response Center Equipment service needs. • 1-800-654-7768 (24 hours a day — includes Canada) • Outside of these areas, contact your local Emerson representative.
  • Page 3 Equipment ratings and certifications are no longer valid on any products that have been damaged or modified without the prior written permission of Emerson. Any continued use of product that has been damaged or modified without the written authorization is at the customer’s sole risk and expense.
  • Page 4 The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact your local Emerson Sales Representative. CAUTION This product is designed to meet FCC and R&TTE requirements for a non-intentional radiator.

  • Page 5: Table Of Contents

    3.8 Perform fully remote proof-test using reference reflector (High Level Supervision) (F)....35 3.9 Perform partial proof-test (G)....................37 Chapter 4 Operating constraints....................41 4.1 Specifications..........................41 4.2 Product repair..........................42 4.3 Reset to factory settings......................42 Appendix A Terms and definitions....................43 Rosemount 5300:SIS Level Transmitter...
  • Page 6 Contents Safety Manual September 2020 00809-1900-4530 Safety Manual...

  • Page 7: Before You Begin

    The Rosemount 5300 is a two-wire transmitter for continuous level measurements over a broad range of liquids, slurries, and solids. The measurement principle is Time Domain Reflectometry (TDR). The Rosemount 5300 can be used as the level sensor in a BPCS or as a safety device in a safety instrumented system. 1.2.1 Application examples •...
  • Page 8 Before you begin Safety Manual September 2020 00809-1900-4530 Safety Manual...

  • Page 9: Installation And Commissioning

    SIL 2 and for redundant use (1oo2 or 2oo3) capable up to SIL 3.) Table 2-1: Rosemount 5300 Series Safety-Certified Option Model Codes Rosemount 5300 4-20 mA HART Guided Wave Radar Level and Interface Transmitter Hardware Model 5301HxxxxxxxxxxxxxxZZ...
  • Page 10 September 2020 00809-1900-4530 2.2.1 Identify a safety-certified transmitter To identify a Rosemount 5300 Level Transmitter safety-certified transmitter: Procedure 1. Verify the option code QS or QT in the model code, on the label affixed to the outside of the transmitter head.

  • Page 11: Installation

    Product Data Sheet. Note The Rosemount 5300 Level Transmitter is not safety-rated during maintenance work, configuration changes, multidrop, loop test, proof-test, or other activity that affects the safety function. Alternative means should be used to ensure process safety during such activities.

  • Page 12: Configuration

    Configuration Use a HART-compliant master, such as Rosemount Radar Master, AMS Device Manager, or a handheld communicator, to communicate with and verify configuration of the Rosemount 5300 Level Transmitter. A full review of configuration methods is available in Reference Manual.
  • Page 13 Connect to device using AMS Device Manager Procedure 1. Start AMS Device Manager. 2. Select View → Device Connection View. 3. In the Device Connection View, double-click the modem icon. 4. Double-click the device icon. Rosemount 5300:SIS Level Transmitter...
  • Page 14 For further information on damping, see Reference Manual. 2.4.4 Write protection A Rosemount 5300 Level Transmitter safety-certified transmitter should always be protected from unintentional configuration changes by a password protected function. It is recommended to use write protection described in Reference Manual.

  • Page 15: Site Acceptance

    Freeze Current. Site acceptance After installation and/or configuration, proper operation of the transmitter (including verification of all configuration changes) must be verified. A site acceptance test is therefore recommended. The proof tests can be used for this. Rosemount 5300:SIS Level Transmitter...
  • Page 16 Installation and commissioning Safety Manual September 2020 00809-1900-4530 Safety Manual...

  • Page 17: Chapter 3 Proof Tests

    Proof tests Overview The Rosemount 5300 Level Transmitter must be tested at regular intervals to reveal faults which are undetected by automatic diagnostics. It is the user's responsibility to choose the type of testing and the frequency of these tests.

  • Page 18: Prepare For Proof-Testing

    Proof tests Safety Manual September 2020 00809-1900-4530 3.1.1 Proof test interval The time intervals for proof testing are defined by the SIL verification calculation (subject to the PFD ). The SIL verification calculation is an analytical method to calculate an appropriate proof test interval for the specific safety function based on equipment’s reliability and required risk reduction for the specific SIF.

  • Page 19: Perform Comprehensive Proof-Test (A)

    Verify that analog output current is correct. e) Click Stop to end loop test. 5. Enable write protection. a) Select Tools → Lock/Unlock Configuration Area. b) Enter password to lock. 6. Inspect the transmitter for any leaks, visible damage, or contamination. Rosemount 5300:SIS Level Transmitter...
  • Page 20 Proof tests Safety Manual September 2020 00809-1900-4530 7. Perform a one-point level measurement verification of the device. Verify the current level measurement with an independent measurement such as the BPCS level- sensor or a manual reading. This step verifies that the analog output is correct in the operating range and that the Primary Variable is properly configured.
  • Page 21 Click Abort to end loop test. 5. Enable write protection. a) Select Configure → Manual Setup → Device Setup → Security. b) Click Write Protect and follow the instructions. 6. Inspect the transmitter for any leaks, visible damage, or contamination. Rosemount 5300:SIS Level Transmitter...
  • Page 22 Proof tests Safety Manual September 2020 00809-1900-4530 7. Perform a one-point level measurement verification of the device. Verify the current level measurement with an independent measurement such as the BPCS level- sensor or a manual reading. This step verifies that the analog output is correct in the operating range and that the Primary Variable is properly configured.

  • Page 23: Perform Comprehensive, Fully Remote Proof-Test (B)

    Click Start to output current. d) Verify that analog output current is correct. e) Click Stop to end loop test. 5. Enable write protection. a) Select Tools → Lock/Unlock Configuration Area. b) Enter password to lock. Rosemount 5300:SIS Level Transmitter...
  • Page 24 Proof tests Safety Manual September 2020 00809-1900-4530 6. Perform a one-point level measurement verification of the device. Verify the current level measurement with an independent measurement such as the BPCS level- sensor or a manual reading. 7. Remove the bypass and otherwise restore normal operation. For troubleshooting the transmitter, see Reference Manual.
  • Page 25 6. Perform a one-point level measurement verification of the device. Verify the current level measurement with an independent measurement such as the BPCS level- sensor or a manual reading. 7. Remove the bypass and otherwise restore normal operation. For troubleshooting the transmitter, see Reference Manual. Rosemount 5300:SIS Level Transmitter...

  • Page 26: Perform Comprehensive Proof-Test Using Reference Reflector (High Level Supervision) (C)

    Proof tests Safety Manual September 2020 00809-1900-4530 Perform comprehensive proof-test using reference reflector (High Level Supervision) (C) 3.5.1 Perform comprehensive proof-test using reference reflector (High Level Supervision) (C) with Rosemount Radar Master Prerequisites WARNING During the proof-test, the transmitter will not output measurement values corresponding to the product surface level.
  • Page 27 The device will automatically exit the test mode after 30 minutes (default). 7. Inspect the transmitter for any leaks, visible damage, or contamination. 8. Remove the bypass and otherwise restore normal operation. For more information on the High Level Supervision, refer to Rosemount 5300 Level Transmitter High Level Supervision Manual Supplement.
  • Page 28 Proof tests Safety Manual September 2020 00809-1900-4530 Prerequisites This proof test can only be performed on devices with Verification reflectors (high level supervision) option code HL1, HL2 or HL3. Procedure 1. Bypass the safety function and take appropriate action to avoid a false trip. 2.
  • Page 29 Safety Manual Proof tests 00809-1900-4530 September 2020 8. Remove the bypass and otherwise restore normal operation. For more information on the High Level Supervision, refer to Rosemount 5300 Level Transmitter High Level Supervision Manual Supplement. For troubleshooting the transmitter, see Reference Manual.

  • Page 30: Perform Comprehensive, Fully Remote Proof-Test Using Reference Reflector (High Level Supervision) (D)

    Proof tests Safety Manual September 2020 00809-1900-4530 Perform comprehensive, fully remote proof- test using reference reflector (High Level Supervision) (D) 3.6.1 Perform comprehensive, fully remote proof-test using reference reflector (High Level Supervision) (D) with Rosemount Radar Master Prerequisites WARNING During the proof-test, the transmitter will not output measurement values corresponding to the product surface level.
  • Page 31 End test mode by clicking Start/Stop Test Mode. The device will automatically exit the test mode after 30 minutes [default]. 7. Remove the bypass and otherwise restore normal operation. For more information on the High Level Supervision, refer to Rosemount 5300 Level Transmitter High Level Supervision Manual Supplement.
  • Page 32 End test mode by clicking Start/Stop Test Mode. The device will automatically exit the test mode after 30 minutes [default]. 7. Remove the bypass and otherwise restore normal operation. For more information on the High Level Supervision, refer to Rosemount 5300 Level Transmitter High Level Supervision Manual Supplement.

  • Page 33: Perform Proof-Test Using Reference Reflector (High Level Supervision) (E)

    The device will automatically exit the test mode after 30 minutes [default]. 3. Inspect the transmitter for any leaks, visible damage, or contamination. 4. Remove the bypass and otherwise restore normal operation. For more information on the High Level Supervision, refer to Rosemount 5300 Level Transmitter High Level Supervision Manual Supplement.
  • Page 34 The device will automatically exit the test mode after 30 minutes [default]. 3. Inspect the transmitter for any leaks, visible damage, or contamination. 4. Remove the bypass and otherwise restore normal operation. For more information on the High Level Supervision, refer to Rosemount 5300 Level Transmitter High Level Supervision Manual Supplement.

  • Page 35: Perform Fully Remote Proof-Test Using Reference Reflector (High Level Supervision) (F)

    End test mode by clicking Start/Stop Test Mode. The device will automatically exit the test mode after 30 minutes [default]. 3. Remove the bypass and otherwise restore normal operation. For more information on the High Level Supervision, refer to Rosemount 5300 Level Transmitter High Level Supervision Manual Supplement.
  • Page 36 End test mode by clicking Start/Stop Test Mode. The device will automatically exit the test mode after 30 minutes [default]. 3. Remove the bypass and otherwise restore normal operation. For more information on the High Level Supervision, refer to Rosemount 5300 Level Transmitter High Level Supervision Manual Supplement.

  • Page 37: Perform Partial Proof-Test (G)

    Click Start to output current. d) Verify that analog output current is correct. e) Click Stop to end loop test. 5. Enable write protection. a) Select Tools → Lock/Unlock Configuration Area. b) Enter password to lock. Rosemount 5300:SIS Level Transmitter...
  • Page 38 Proof tests Safety Manual September 2020 00809-1900-4530 6. Remove the bypass and otherwise restore normal operation. For troubleshooting the transmitter, see Reference Manual. 3.9.2 Perform partial proof-test (G) with AMS Device Manager and handheld communicator Prerequisites WARNING During the proof-test, the transmitter will not output measurement values corresponding to the product surface level.
  • Page 39 Safety Manual Proof tests 00809-1900-4530 September 2020 6. Remove the bypass and otherwise restore normal operation. For troubleshooting the transmitter, see Reference Manual. Rosemount 5300:SIS Level Transmitter...
  • Page 40 Proof tests Safety Manual September 2020 00809-1900-4530 Safety Manual...

  • Page 41: Chapter 4 Operating Constraints

    The safety deviation of the Rosemount 5300 Level Transmitter safety-certified option is ±2% of full span (± 0.32 mA). The start-up time is extended with five additional minutes for option code BR5 at temperatures below -40 °F (-40 °C). Refer...

  • Page 42: Product Repair

    If the device needs to be reset to factory settings, please contact your local Emerson representative to get the factory pre-configuration file to be uploaded to the device or use the backup file created upon receiving the transmitter. This will ensure the proper settings for your safety device are configured and your QS or QT certificate is still valid.

  • Page 43: Appendix A Terms And Definitions

    Safety Deviation and with the device output still within the active range (non-alarm state) are considered dangerous failures. Note that the Safety Deviation is independent of the normal performance specification or any additional application specific measurement error. Safe Failure Fraction Safety Instrumented Function Rosemount 5300:SIS Level Transmitter...
  • Page 44 Terms and definitions Safety Manual September 2020 00809-1900-4530 Table A-1: Terms and Definitions (continued) Term Definition Safety Integrity Level – a discrete level (one out of four) for specifying the safety integrity requirements of the safety instrumented functions to be allocated to the safety instrumented systems.
  • Page 45 Safety Manual 00809-1900-4530 September 2020 Rosemount 5300:SIS Level Transmitter...
  • Page 46 Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a Facebook.com/Rosemount trademark and service mark of Emerson Electric Co. Rosemount is a mark of one of the Youtube.com/user/RosemountMeasurement Emerson family of companies. All other marks are the property of their respective owners.

Table of Contents