Honeywell CNI4 Operating And Installation Manual
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Honeywell CNI4 Operating And Installation Manual

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CNI4 Operating and Installation Guide
FD-602 | Version 2 | September 2017
Honeywell Process Solutions | Mercury Instruments
512 Virginia Drive, Ft. Washington, PA 19034 USA
855 251-7065 – United States & Canada
|
302 669-4253 – Outside the United States
[email protected] | www.honeywellprocess.com
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  • Page 1 CNI4 Operating and Installation Guide FD-602 | Version 2 | September 2017 Honeywell Process Solutions | Mercury Instruments 512 Virginia Drive, Ft. Washington, PA 19034 USA 855 251-7065 – United States & Canada 302 669-4253 – Outside the United States...
  • Page 2 Honeywell Process Solutions.

  • Page 3: Table Of Contents

    7.6 Configuring the Pulse Accumulator 7.7 Configuring the Cloud Link 4G Modem 7.8 Restore the original serial cable connection 7.9 Close and lock the door 8 Adding a CNI4 Site in MasterLink 9 Appendix 9.1 CNI4 Index Base 9.2 Call-in and Call-out 9.3 Installation Drawing...

  • Page 4: Introduction

    No additional software is required. In addition, MasterLink is now available as an app that can be installed on IOS and Android devices. The CNI4 is CSA Class I Div 2 approved, making it a perfect solution for gas measurement applications where safety is always a concern Two independent pulse sources may be connected to the input channels, each having its own 3.5vdc...
  • Page 5 1 Introduction Description Ch1 Item# Ch2 Item# Accumulated Volume Incremental Accumulated Volume Accumulated Volume Units Accumulated Volume  # of Digits Honeywell...

  • Page 6: Product Features

    2 Product Features 2 Product Features Two independent channels Low power consumption Field-proven composite material case with hinged door Easy software-based configuration Multi-vendor data collection capability Force-a-call feature Wireless communications Cloud Link 4G cellular modem Honeywell...
  • Page 7 Band 2, 4, 5, 13 and 17 LTE 700 Band 17 -102 LTE 700 Band 13 -103 Receiver Input Sensitivity@ LTE 850 Band 5 -104 ARP (ch.bandwidth 5MHz) LTE AWS Band 4 -100 -103 LTE 1900 Band 2 -103 Honeywell...
  • Page 8 Bluetooth Low Energy interface can be used for wireless configuration Wireless specifications: LTE: Five band, 700 (Bd13)/700 (Bd17)/850 (Bd5)/ AWS (Bd4)/1900MHz (Bd2) UMTS/HSPA+: Triple band, 850 (BdV)/AWS (BdIV)/1900MHz (BdII) GSM/GPRS/EDGE: Quad band, 850/900/1800/1900MHz Bluetooth Low Energy: v.4.0 (2402- 2480MHz) Honeywell...

  • Page 9: Safety

    No agent is authorized to assume for Mercury Instruments any liability except as set forth above. 4.2 Intrinsic Safety for Hazardous Locations The Mercury Instruments CNI4 is certified by CSA (CUS) for Class I, Div-2, Group D hazardous locations when installed in accordance with CSA (CUS) control drawing 40-6144 in this manual.

  • Page 10: Security

    A valid user name and password are required for accessing the Cloud Link 4G Modem. The device supports different privilege levels like Read / Write, Read Only. The CNI4 supports whitelisting of cellular communications. You can configure up to 10 host IP addresses for the device to allow specific hosts in case of call outs.

  • Page 11: Instrument Mounting Options

    5.1 Wall Mounting Where a flat wall surface is available, such as on the side of a building or shed, stainless steel “hangers” can be utilized. Illustrated below is the rear view of a CNI4, along with associated mounting dimensions (in inches).

  • Page 12: Meter Mounting

    Remove all four screws which attach the base plate to the bracket housing. Replace and tighten the four screws after you have repositioned the UMB housing. Figure 5-2: CNI4 with Universal Mounting Bracket (UMB) The bottom side of the UMB meter index is seen below, along with the ‘wriggler’ mechanism.
  • Page 13 5 Instrument Mounting Options The following illustration provides reference dimensions for the base plate. All dimensions are in inches. Figure 5-4: Universal Mounting Bracket (UMB) Hole Pattern Honeywell | 10...

  • Page 14: Electrical Assemblies

    Figure 6-1: Lithium Battery Pack Mounting Component Battery pack Part Number Pulse Accumulator Dual-cell lithium power pack 40-6048 Cloud Link 4G Modem Single Lithium D-Cell 51203165-100 Honeywell | 11...

  • Page 15: Simplified Wiring Diagrams (With Internal Modem)

    These pulse generators can be located in DIV2 or non hazardous locations. Maximum cable length 200ft. Any combination of the options for pulse generators are not to be connected simultaneously. Honeywell | 12...
  • Page 16 Link 4G modem. For DIV2 installations only, the enclosure must have a rigid metal conduit hub for wiring entry. For CNI4 devices without a modem, the serial port connection must be made by routing the serial cable through the conduit.

  • Page 17: Getting Started

    7 Getting Started 7.1 Introduction The CNI4 comprises of two components: The Pulse Accumulator and the Cloud Link 4G Modem. You can use the MasterLink Software (R510.1 or higher) to configure the Pulse Accumulator and the Cloud Link 4G Modem as two independent sites, using the USB-to-serial cable (40-6147-kit).

  • Page 18: Installing The Sim Card

    5. Close the cover. 7.3 Connecting power supply The CNI4 can be powered using battery or external power. To connect the battery packs to the Cloud Link 4G Modem 1. Install the Cloud Link battery packs with the positive terminal on top.
  • Page 19 To connect the battery pack to the Pulse Accumulator 1. Install the Pulse Accumulator battery pack on the left side of the battery plate. 2. Connect the Pulse Accumulator battery pack to the Y cable. 3. Wrap the extra wire using a cable tie Honeywell | 16...
  • Page 20 1. Remove the housing of the cable gland and route the power cable through it. 2. Connect the power cable to the 3-pin power connector on the Pulse Accumulator board. 3. Connect the other end of the power cable to an external power source (5V to 16V, 2A peak current). Honeywell | 17...

  • Page 21: Connecting The External Pulse Inputs

    3. Connect the external input pulse wires of the cable into the appropriate slot on the 4-pin terminal block connector. 4. Reconnect the 4-pin terminal block connector. 7.5 Disconnecting the serial interface cable Disconnect the serial cable interface connecting the Pulse Accumulator and the Cloud Link 4G Modem Honeywell | 18...

  • Page 22: Configuring The Pulse Accumulator

    6. Close the warning pop-up, enter site name, and click Save. 7. Wait for the dashboard to load. Click the center of the Time Sync widget and perform a time synchronization between the Pulse Accumulator and the PC by clicking Sync. Honeywell | 19...
  • Page 23 8. Navigate to View/Edit > Configure by Group > Site Information and change the Site ID to the value required by MDM software. 9. Navigate to View/Edit > Configure by Group > Modem Call-in Configuration, and set the following (Honeywell default) parameters.  Item No. Description...

  • Page 24: Configuring The Cloud Link 4G Modem

    4. Close the warning pop-up, enter site name, and click Save. 5. Wait for the dashboard to load. Click the center of the Time Sync widget and perform a time synchronization between Cloud Link and the PC by clicking Sync. Honeywell | 21...

  • Page 25: Restore The Original Serial Cable Connection

    3028 Modem session timeout 180 seconds 8. Disconnect MasterLink. 9. Power cycle the CNI4. 7.8 Restore the original serial cable connection To restore the original serial cable connection 1. Disconnect the USB to serial cable. 2. Restore the original serial interface between the Pulse Accumulator and the Cloud Link 4G Modem.

  • Page 26: Close And Lock The Door

    7 Getting Started 7.9 Close and lock the door After configuring the CNI4 instrument, close the device lid and lock the door. Seal the enclosure either using a conventional lock through the larger hole or by a security wire seal through the smaller hole.

  • Page 27: Adding A Cni4 Site In Masterlink

    8 Adding a CNI4 Site in MasterLink 8 Adding a CNI4 Site in MasterLink To add a CNI4 site to MasterLink: 1. Click Connect to a Site. 2. On the Site Management tab, click Add Site. Honeywell | 24...
  • Page 28 8 Adding a CNI4 Site in MasterLink 3. Configure the site properties. Instrument type: CNI4 Site Name: The name of the device SITE  ID and SITE  ID2 USER ID: The User ID used to access the device Instrument Access Code: Access Passcode...
  • Page 29 8 Adding a CNI4 Site in MasterLink 4. Click  Save. The site now appears on the Site Management page. 5. Select the Site Name, click Internet. This is to connect to the device over 4G internet network. Wait for the connection to be established.
  • Page 30 8 Adding a CNI4 Site in MasterLink 6. After a successful connection, the dashboard appears and displays all instrument data. Click on the instrument data panels explore more on instrument data. Honeywell | 27...

  • Page 31: Appendix

    The illustration below shows the CNI4 with the rotary magnet and dual reed switches. Figure 9-1: Index Base with Magnetic Switches For the sake of clarity this illustration does not show the routing of wires from the sensor switches.
  • Page 32 This is accomplished by removal of the screw in the top left corner, after which the odometer pulls straight out. Figure 9-3: Internal View of the Index Base Honeywell | 29...

  • Page 33: Call-In And Call-Out

    The CNI4 can receive Call-outs by configuring the Cloud Link 4G Modem to function in MiWireless mode, and in this scenario the Cloud Link 4G Modem must be connected to external power source.

  • Page 34: Installation Drawing

    9 Appendix 9.3 Installation Drawing Honeywell | 31...

  • Page 35: Item Code Types

    9 Appendix 9.4 Item Code Types There are two basic types of item codes used in the CNI4, Direct-read and Configuration. The Direct-read items are mainly used to store information or to accumulate readings. Except during the initial installation, these types of items are normally just read periodically to obtain the accumulated information. ...
  • Page 36 FixedFactor Volume (item 000 and 908) but is initialized (re- Volume zeroed) at the beginning of every Log Interval (Hourly or Daily) as definded by item 202. If the CNI4 is accessed via a Ch2 Inc FixedFactor serial connection, this item will display the current value for Volume that point in time.
  • Page 37 Ch1 & Ch2 Accumulated Codes (0-4) for items 097 (Accumulated Vol digits) and 096 Vol Digits (FixedFactor Vol Digits) that selects the number of digits Ch1 & Ch2 FixedFactor when displaying either type of volume readings. Vol Digits Honeywell | 34...
  • Page 38 FLASH memory. Codes (0-8) to select the instrument’s baud rate for serial Instrument Baud Rate communications. When a Cloud Link 4G Modem is installed, leave the selection set to 2400. For other communication Select: Honeywell | 35...
  • Page 39 0 – Send Time-out applications) all instrument error codes are transmitted. Errors (Default) When set to “1”, the CNI4 will not send Time-out errors during serial communications. The selection of “1” is provided as a 1 – Do not send Time- convenience for some 3rd party communication interfaces.
  • Page 40 24-hour “military” format, i.e., 14:30:02 would be two seconds past 2:30 PM. When entering or changing the time, leading Default = 12:00:00 zeros are required where applicable. A numeric field indicating the calendar date provided by the Date Honeywell | 37...
  • Page 41 (258 - 261 and 229 - (Ch1Accumulated 234). The value “255” at any of these Report Items will cause Volume) that position to be ‘blank’. Audit Trail Data Item 2 of 10 Honeywell | 38...
  • Page 42 10 Default: 255 (blank) Audit Trail Data Item 8 of 10 Default: 255 (blank) Audit Trail Data Item 9 of 10 Default: 255 (blank) Audit Trail Data Item 10 of 10 Default: 255 (blank) Alarm Items Honeywell | 39...
  • Page 43 485 & 487 - 490 to define how and when power is to be Control applied to the external device. Alarm Call-In Phone Number User supplied phone number to be dialed on all Alarm calls-in Modem Call-in Configuration Items Honeywell | 40...
  • Page 44 Until that happens, the instrument will call back after a dropped call, or even after a sign-off command. Sched Call-In Occurred Status of scheduled call-in activity. “1” (Yes) indicates call-in activity has occurred. “0” (No) indicates call-in activity has Codes: Honeywell | 41...
  • Page 45 (Call-out Start Time). Note: Set items 488 and 489 to “0” Default = 0 (default) to disable Call-out power control. Call-in power control (item 487) will still provide modem power for scheduled and alarm calls-in Modem AT-Command Codes (0-1) to select the method of instrument call-in. Enable Honeywell | 42...
  • Page 46 X4 = Modem waits for dial tone before dialing or sends No Dialtone code if not detected within 5-seconds or sends Busy code on busy signal Modem Dial String Dial Telephone Number modifier Default = ATDT Honeywell | 43...
  • Page 47 Advance Low Battery Indication (in days): Advance Low Battery 3006 Maximum allowed is 255 days and Min allowed is Indication (in days) SINGLE_BATTERY_PACK = 0, DUAL_BATTERY_PACK = 1, 3007 Battery Type QUAD_BATTERY_PACK = 2, ONE_BATT_ONE_SC_SEPARATE = 3 EXT_PS_SINGLE_BATT_PACK = 4, Honeywell | 44...
  • Page 48 PAP / CHAP Enable 2 = CHAP only 3 = CHAP first and then PAP as a fallback if CHAP fails. If PAP or CHAP has been selected then this is the 3025 PAP / CHAP User Nam user name Honeywell | 45...
  • Page 49 3032 or 6 (IPv4 or IPv6) 1 = IPv6 When establishing a client connection (the CNI4 calls a server), it must assign itself a port number which will be reported to the host server. If the Source Port Ending Number is the same, then...
  • Page 50 Server mode timeout 3062 Modem Firmware Version Mounted cellular modem firmware version 3063 Radio Modem model Model name for mounted cellular modem For Verison Only, for static IP SIM  cards. 3064 Manual APN  Enable 0 = Disabled Honeywell | 47...
  • Page 51 Advertisement interval(in 3078 320-10000 msc msec) BLE Module status : 3079 BLE Module Status Diagnostic purpose Good - '0' UART Failure - '1' 3080 BLE firmware version Bluetooth firmware version 3081 BLE stack version Bluetooth stack version Honeywell | 48...
  • Page 52 Time (UTC) which is essentially the same thing as Greenwich Mean Time (GMT). 0 = MM_DD_YY 3102 Date format type 1 = DD_MM_YY 2 = YY_MM_DD Cloud Link 4G Modem Version number of the Cloud Link 4G Modem 3103 Bootloader version Bootloader Honeywell | 49...
  • Page 53 Time CNI4 device time 3110 Server mode IP address The IP address used by CNI4 in server mode 3111 Server mode IP port number The port number used by CNI4 in server mode The number of counts recorded by the connected...
  • Page 54 0 = Disable (default) 3136 Pulse count enable 1 = Enable 0 = ITEM_NO_ACTION = 0, (default) 1 = ITEM_RESTORE_DEFAULTS_DEVICECONFIG 2 = ITEM_CLEAR_EVENT_LOGS 3137 Restore/Reset/Clear logs 3 = ITEM_CLEAR_ALARM_LOGS 4 = ITEM_CLEAR_DIAGNOSTIC_LOGS 5 = ITEM_CLEAR_CELLULAR_LOGS 6 = ITEM_CLEAR_ALL_LOGS Honeywell | 51...
  • Page 55 BLE stop time Time when bluetooth communication stopped 3425 Factory test access number Access code to enter into factory mode Status to check whether CNI4 board is in Factory 3426 Factory test mode status mode or not FT_MODEM_POWER_ON= 1, FT_MODEM_POWER_OFF= 2,...
  • Page 56 TEST_PASSED = 2 TEST_FAILED = 3 Item code to see the result of SIM test. If SIM test is passed, the value will be 0 Statues: 3430 SIM test Result TEST_NOT_INITIATED = 0 TEST_INITIATED = 1 TEST_PASSED = 2 Honeywell | 53...
  • Page 57 TEST_FAILED = 3 Item code to see the result of SRAM test. If SRAM test is passed, the value will be 0 Statues: TEST_NOT_INITIATED = 0 3435 Test SRAM TEST_INITIATED = 1 TEST_PASSED = 2 TEST_FAILED = 3 Honeywell | 54...
  • Page 58 Production can use to store the Programming test result for tracebility Statues: TEST_NOT_INITIATED = 0 3153 Programming test result TEST_INITIATED = 1 TEST_PASSED = 2 TEST_FAILED = 3 Production can use to store the EOL test result for 3154 EOL test result Honeywell | 55...
  • Page 59 Unix time for last battery alarm 3145 BLE Passkey Display BLE pairing passkey 3146 External Voltage Voltage of the external battery powering the CNI4 Retries for alarm call like Magnetic call or battery 3147 Alarm Call Retries low alarm call Security certificate issue...

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