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Siemens SINAMICS G130 Operating Instructions Manual

Aop30 advanced operator panel
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SINAMICS G130
AOP30 Advanced Operator Panel
Operating instructions · 03/2012
SINAMICS
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  • Page 1 SINAMICS G130 AOP30 Advanced Operator Panel Operating instructions · 03/2012 SINAMICS...
  • Page 3 ___________________ The AOP30 operator panel Safety information ___________________ General ___________________ Mechanical installation SINAMICS ___________________ Connection SINAMICS G130 ___________________ Control via the operator The AOP30 operator panel panel ___________________ Maintenance and servicing Operating Instructions ___________________ Technical specifications Control version V4.5 03/2012...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents Safety information............................5 Warnings ............................5 Safety and application instructions ....................6 Components that can be destroyed by electrostatic discharge (ESD) ..........7 General..............................9 Mechanical installation..........................11 Connection .............................. 15 Control via the operator panel........................19 Operator panel (AOP30) overview and menu structure ..............19 Menu: Operation screen ......................21 Menu: Parameterization.......................22 Menu: Fault/alarm memory ......................24...
  • Page 6 Table of contents The AOP30 operator panel Operating Instructions, 03/2012, A5E00331451A...

  • Page 7: Safety Information

    Safety information Warnings WARNING Hazardous voltages are present when electrical equipment is in operation. Severe personal injury or substantial material damage may result if these warnings are not observed. Only qualified personnel are permitted to work on or around the equipment. This personnel must be thoroughly familiar with all the warnings and maintenance procedures described in these operating instructions.

  • Page 8: Safety And Application Instructions

    The operating manual and machine documentation are written in different languages as specified in the delivery contracts. Note We recommend engaging the support and services of your local Siemens service center for all planning, installation, commissioning and maintenance work. The AOP30 operator panel...

  • Page 9: Components That Can Be Destroyed By Electrostatic Discharge (Esd)

    Safety information 1.3 Components that can be destroyed by electrostatic discharge (ESD) Components that can be destroyed by electrostatic discharge (ESD) CAUTION The board contains components that can be destroyed by electrostatic discharge. These components can be easily destroyed if not handled properly. If you do have to use electronic boards, however, please observe the following: •...
  • Page 10 Safety information 1.3 Components that can be destroyed by electrostatic discharge (ESD) The AOP30 operator panel Operating Instructions, 03/2012, A5E00331451A...

  • Page 11: General

    General Description The user-friendly AOP30 operator panel is an optional input/output device for SINAMICS G130 converters. The operator panel can be used for commissioning, operation, and diagnostic purposes. The AOP30 communicates with the SINAMICS drive via a serial interface (RS232) using the PPI protocol.
  • Page 12 General The AOP30 operator panel Operating Instructions, 03/2012, A5E00331451A...

  • Page 13: Mechanical Installation

    Mechanical installation The following diagrams and descriptions explain the conditions and procedures involved in the mechanical installation of the AOP30 operator panel. Figure 3-1 Dimension drawing of the AOP30 operator panel Installing the operator panel (cabinet door thickness: 2 mm) 1.
  • Page 14 Mechanical installation Installing the operator panel (cabinet door thickness: 2 mm to 4 mm) The following images show the tensioning elements for the AOP30 operator panel for installation in cabinet doors (thickness: 2 mm to 4mm). Figure 3-2 Tensioning elements for the AOP30 operator panel for installation in cabinet doors (thickness: 2 mm to 4 mm) The AOP30 operator panel Operating Instructions, 03/2012, A5E00331451A...
  • Page 15 Mechanical installation 1. Cut out a 141.5 mm x 197.5 mm section in the cabinet door. 2. Fit the AOP30 operator panel in this cutout section from the outside. 3. Hook the tensioning elements into the openings provided. 4. Tighten the screws by hand to secure the tensioning elements. CAUTION Make sure that the screws for the tensioning elements are not too tight otherwise the operator panel housing may be damaged.
  • Page 16 Mechanical installation The AOP30 operator panel Operating Instructions, 03/2012, A5E00331451A...

  • Page 17: Connection

    Connection Interfaces Figure 4-1 AOP30 interfaces The AOP30 operator panel Operating Instructions, 03/2012, A5E00331451A...
  • Page 18 Connection X524: Power supply Table 4- 1 Power supply terminals Terminal Designation Technical data 24 V DC power supply Ground Max. connectable cross-section: 2.5 mm² Note Only a protective extra-low voltage of Class DVC A, (PELV) acc. to EN 61800-5-1 must be connected to the power supply.
  • Page 19 Connection Connection The AOP30 is connected as follows: 1. Connect the power supply cable to the interface for the electronic power supply (X524). 2. Connect the standard cable to the serial RS232 interface (X540) of the Control Unit. Figure 4-2 Signal cable between the Control Unit and AOP30 CAUTION The connection cable to AOP30 may only contain the three contacts which are shown in...
  • Page 20 Connection The AOP30 operator panel Operating Instructions, 03/2012, A5E00331451A...

  • Page 21: Control Via The Operator Panel

    Control via the operator panel Operator panel (AOP30) overview and menu structure Description The operator panel can be used for the following activities: ● Parameterization (commissioning) ● Monitoring status variables ● Controlling the drive ● Diagnosing faults and alarms All the functions can be accessed via a menu. Your starting point is the main menu, which you can always call up using the yellow MENU key: Dialog screen for the main menu:...
  • Page 22 Control via the operator panel 5.1 Operator panel (AOP30) overview and menu structure Menu structure of the operator panel Figure 5-1 Menu structure of the operator panel The AOP30 operator panel Operating Instructions, 03/2012, A5E00331451A...

  • Page 23: Menu: Operation Screen

    Control via the operator panel 5.2 Menu: Operation screen Menu: Operation screen Description The operation screen displays the most important status variables for the drive unit: In the delivery condition, it displays the operating state of the drive, the direction of rotation, the time, as well as four drive variables (parameters) numerically and two in the form of a bar display for continuous monitoring.

  • Page 24: Menu: Parameterization

    You can adjust the device settings in the Parameterization menu. The drive software is modular. The individual modules are called DOs ("drive objects"). The following DOs are available in the SINAMICS G130: General parameters for the Control Unit • CU: Drive control •...
  • Page 25 Control via the operator panel 5.3 Menu: Parameterization Figure 5-3 Data set selection Explanation of the operator control dialog ● "Max" shows the maximum number of data sets parameterized (and thereby available for selection) in the drive. ● "Drive" indicates which data set is currently active in the drive. ●...

  • Page 26: Menu: Fault/Alarm Memory

    Control via the operator panel 5.4 Menu: Fault/alarm memory Menu: Fault/alarm memory When you select the menu, a screen appears containing an overview of faults and alarms that are present. For each drive object, the system indicates whether any faults or alarms are present. ("Fault" or "Alarm"...

  • Page 27: Menu Commissioning / Service

    Control via the operator panel 5.5 Menu commissioning / service Menu commissioning / service 5.5.1 Drive commissioning This option enables you to re-commission the drive from the main menu. Basic Commissioning Only the basic commissioning parameters are queried and stored permanently. Complete commissioning Complete commissioning with motor and encoder data entry is carried out.

  • Page 28: Drive Diagnostics

    Control via the operator panel 5.5 Menu commissioning / service 5.5.3 Drive diagnostics Curve recorder The curve recorder provides a slow trace function, which can be used to monitor a signal trend. A signal selected by parameter is displayed in the form of a curve. Figure 5-4 Curve recorder The parameters to be displayed are selected and the graphic interpolation set via the menu...

  • Page 29: Aop Settings

    Control via the operator panel 5.5 Menu commissioning / service 5.5.4 AOP settings Control settings This defines the settings for the control keys in LOCAL mode (see "Operation / Control via the operator panel / Operation via the operator panel"). Display settings In this menu, you set the lighting, brightness, and contrast for the display.
  • Page 30 Control via the operator panel 5.5 Menu commissioning / service The following image shows how the entries are assigned to the screen positions: Figure 5-6 Layout of the entries in the operation screen Lists of signals for the operating screen form The following tables list some of the main signals for the operation screen along with the associated reference variables and default settings for fast commissioning.
  • Page 31 Control via the operator panel 5.5 Menu commissioning / service VECTOR object Table 5- 1 List of signals for the operation screen - VECTOR object Signal Parameters Short name Unit Scaling (100 %=...) See table below Factory setting (entry no.) Speed setpoint upstream of ramp-function r1114 NSETP...
  • Page 32 Control via the operator panel 5.5 Menu commissioning / service Normalization for VECTOR object Table 5- 2 Normalization for VECTOR object Size Scaling parameter Default for quick commissioning Reference speed 100% = p2000 p2000 = Maximum speed (p1082) Reference voltage 100% = p2001 p2001 = 1000 V Reference current...
  • Page 33 Control via the operator panel 5.5 Menu commissioning / service Setting for the synchronization: ● None (factory setting) The times for the AOP and drive unit are not synchronized. ● AOP -> Drive – If you activate this option, the AOP and drive unit are synchronized immediately whereby the current AOP time is transferred to the drive unit.
  • Page 34 Control via the operator panel 5.5 Menu commissioning / service Normalization to motor current In this menu, the reference variable for the bar-type display of parameter r0027 (absolute current actual value smoothed) can be changed over in the operating screen forms. Normalization to motor current (factory setting: NO) ●...

  • Page 35: Aop30 Diagnosis

    Control via the operator panel 5.5 Menu commissioning / service 5.5.5 AOP30 diagnosis Software/database version You can use this menu to display the firmware and database versions. The database version must be compatible with the drive software status (you can check this in parameter r0018).

  • Page 36: Sprachauswahl/Language Selection

    Control via the operator panel 5.6 Sprachauswahl/Language selection Sprachauswahl/Language selection The operator panel downloads the texts for the different languages from the drive. You can change the language of the operator panel via the "Sprachauswahl/Language selection" menu. Note Additional languages for the display Languages in addition to the current available languages in the display are available on request.

  • Page 37: Local/Remote Key

    Control via the operator panel 5.7 Operation via the operator panel (LOCAL mode) 5.7.1 LOCAL/REMOTE key Activating the LOCAL mode: Press the LOCAL key. LOCAL mode: LED lights up REMOTE mode: LED does not light up: the ON, OFF, JOG, direction reversal, faster, and slower keys are not active.

  • Page 38: On Key / Off Key

    Control via the operator panel 5.7 Operation via the operator panel (LOCAL mode) 5.7.2 ON key / OFF key ON key: always active in LOCAL when the operator input inhibit is deactivated. OFF key: in the factory setting, acts as OFF1 = ramp-down at the deceleration ramp (p1121); when n = 0: voltage disconnection (only if a main contactor is installed) The OFF key is effective in the LOCAL mode and when the "OFF in REMOTE"...

  • Page 39: Jog

    Control via the operator panel 5.7 Operation via the operator panel (LOCAL mode) 5.7.4 Settings: MENU – Commissioning/Service – AOP settings – Control settings JOG key active (factory setting: No) ● Yes: The jog key is effective in the LOCAL mode in the state "ready to power-up" (not in "operation").

  • Page 40: Aop Setpoint

    Control via the operator panel 5.7 Operation via the operator panel (LOCAL mode) 5.7.6 AOP setpoint Settings: MENU – Commissioning/Service – AOP Settings – Control Settings Save AOP setpoint (factory setting: no) ● Yes: In LOCAL mode, the last setpoint (once you have released the INCREASE or DECREASE key or confirmed a numeric entry) is saved.

  • Page 41: Timeout Monitoring

    Control via the operator panel 5.7 Operation via the operator panel (LOCAL mode) Settings: MENU – Commissioning/Service – AOP Settings – Control Settings Acknowledge error from the AOP (factory setting: yes) ● Yes: Errors can be acknowledged via the AOP. ●...

  • Page 42: Operator Input Inhibit / Parameterization Inhibit

    Control via the operator panel 5.7 Operation via the operator panel (LOCAL mode) 5.7.8 Operator input inhibit / parameterization inhibit To prevent users from accidentally actuating the control keys and changing parameters, you can activate an operator input / parameters disable using a key pushbutton. Two key icons appear in the top right of the display when these inhibit functions are enabled.
  • Page 43 Control via the operator panel 5.7 Operation via the operator panel (LOCAL mode) Operator input inhibit (factory setting: not active) ● Active: The parameters can still be viewed, but a parameter value cannot be saved (message: "Note: operator input inhibit active"). The OFF key (red) is enabled. The LOCAL, REMOTE, ON (green), JOG, CW/CCW, INCREASE, and DECREASE keys are disabled.

  • Page 44: Faults And Alarms

    Control via the operator panel 5.8 Faults and alarms Faults and alarms Indicating faults and alarms If a fault occurs, the drive displays the fault and/or alarm on the operator panel. Faults are indicated by the red "FAULT" LED and a fault screen is automatically displayed. You can use the F1 Help function to call up information about the cause of the fault and how to remedy it.

  • Page 45: Saving The Parameters Permanently

    Control via the operator panel 5.9 Saving the parameters permanently Figure 5-8 Fault screen You can use F5 Ack. to acknowledge a stored fault. Figure 5-9 Alarm screen Alarms that are no longer active are removed from the alarm memory with F5 Clear. Saving the parameters permanently Description If parameters have been changed using the operator panel (confirm with OK in the...

  • Page 46: Parameterization Errors

    Control via the operator panel 5.10 Parameterization errors 5.10 Parameterization errors If a fault occurs when reading or writing parameters, a popup window containing the cause of the problem is displayed. The system displays: Parameter write error (d)pxxxx.yy:0xnn and a plain-text explanation of the type of parameterization error. The AOP30 operator panel Operating Instructions, 03/2012, A5E00331451A...

  • Page 47: Maintenance And Servicing

    Maintenance and servicing Replacing the backup battery Replacing the backup battery Figure 6-1 Replacing the backup battery The AOP30 operator panel Operating Instructions, 03/2012, A5E00331451A...
  • Page 48 Maintenance and servicing 6.1 Replacing the backup battery 1. Disconnect the 24 V DC power supply cable. 2. Disconnect the communication cable on the operator panel. 3. Open the cover of the battery compartment. 4. Remove the old battery. 5. Insert the new battery. 6.

  • Page 49: Downloading New Operator Panel Firmware From The Pc

    Maintenance and servicing 6.2 Downloading new operator panel firmware from the PC Downloading new operator panel firmware from the PC Description Firmware might need to be loaded to the AOP if the AOP functionality needs to be upgraded. If, once the drive has powered up, the CompactFlash Card is found to contain a newer version of the firmware, a message will appear on the AOP30 prompting you to load the new firmware.
  • Page 50 Maintenance and servicing 6.2 Downloading new operator panel firmware from the PC The AOP30 operator panel Operating Instructions, 03/2012, A5E00331451A...

  • Page 51: Technical Specifications

    Technical specifications Table 7- 1 Technical specifications Power supply 24 V DC (20.4 V to 28.8 V) Current requirements - Without backlighting <100 mA - With maximum backlighting <200 mA Data interface RS232 interface, PPI protocol Back-up battery 3 V lithium CR2032 Operating temperature 0 to 55°C Storage and transport temperature...
  • Page 52 Technical specifications The AOP30 operator panel Operating Instructions, 03/2012, A5E00331451A...

  • Page 53: Index

    Index Control settings, 27 Curve recorder, 26 Curve recorder settings, 32 Database version, 33 Date format, 31 Acknowledge error from the AOP, 39 Defining the operation screen, 27 AOP setpoint, 38 Device commissioning, 25 Display settings, 27 DO name display mode, 31 Drive commissioning, 25 Drive diagnostics, 26 CDS changeover via AOP, 39...
  • Page 54 Siemens AG Subject to change without prior notice Industry Sector © Siemens AG 2012 Drive Technologies Large Drives P.O. Box 4743 90025 NUREMBERG GERMANY www.siemens.com/automation...

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