Experion PKS
Release 516
Orion Console Installation Guide
EPDOC-X313-en-B
June 2015
Table of Contents
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Summary of Contents for Honeywell Experion Orion Console

  • Page 1 Experion PKS Release 516 Orion Console Installation Guide EPDOC-X313-en-B June 2015...
  • Page 2 In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The information and specifications in this document are subject to change without notice.
  • Page 3: Table Of Contents

    Identifying Orion Console components Unpacking the Experion Orion Console Placing the Experion Orion Console into position Attaching the work surface to the Experion Orion Console base Attaching monitors to the Experion Orion Console Running cables through the Experion Orion Console...
  • Page 4 Contents...
  • Page 5: Chapter 1 - About This Guide

    CHAPTER ABOUT THIS GUIDE This guide describes how to plan, assemble, and service Experion Orion Console. Revision history Revision Date Description June 2014 Initial release of the document. June 2015 Added information about the Auxiliary Units.
  • Page 6 Chapter 1 - About this guide...
  • Page 7: Chapter 2 - Important Safety Notices

    CHAPTER IMPORTANT SAFETY NOTICES Note the following safety notices when installing and operating an Experion Orion Console. CAUTION: PINCH WARNING Pinch points and other safety hazards have been designed out of the product as much as feasible; however, they cannot be entirely eliminated.
  • Page 8 Chapter 2 - Important safety notices region to which it is being delivered, or for the voltage specified by the customer at the time of purchase. Do not operate the controls when standing in water. Do not operate the console if petroleum, gas, paint, or other flammable materials are stored or used nearby.
  • Page 9 CAUTION: WIRE AND CABLE SAFETY The Experion Orion Console has been designed to accommodate Experion hardware and software as well as other associated and auxiliary equipment and it is safe to operate the console with this equipment in the suggested layouts and configurations.
  • Page 10 ATTENTION: GENERAL PRECAUTIONS FOR CONSOLES WITH LIFT COLUMN MECHANISMS The Experion Orion Console lift columns have been specifically designed to lift the specified equipment on the work surface and slat rail. Please note that the system is not designed to lift...
  • Page 11: Chapter 3 - Installing An Experion Orion Console

    Identifying Orion Console components Unpacking the Experion Orion Console Placing the Experion Orion Console into position Attaching the work surface to the Experion Orion Console base Attaching monitors to the Experion Orion Console Running cables through the Experion Orion Console...
  • Page 12: Identifying Orion Console Components

    Identification and location of Orion Console components The two position Experion Orion Console is shipped in a single crate, and the three position console is shipped in two crates. TIP: As the three position console is effectively the a pair of two position consoles joined together and sharing a middle foot, the crating and packing is identical for both consoles.
  • Page 13: Unpacking The Experion Orion Console

    1. Auxiliary unit base 2. Work surface Unpacking the Experion Orion Console Details about the Experion Orion Console shipping create and how to unpack and transport it. Unpacking the Experion Orion Console shipping crate You may need to open the shipping crate and unpack its contents at...
  • Page 14 Chapter 3 - Installing an Experion Orion Console Unpacking Item Detailed unpacking information order Remove Once the top and front panels of the shipping crate have shipping been removed, there will be internal packaging that also crate top needs to be removed.
  • Page 15 Chapter 3 - Installing an Experion Orion Console Unpacking Item Detailed unpacking information order Remove the CAUTION: Experion Orion Console: At least three console people are required to lift and move the semi- base assembled console base. The weight is 140 kg (310 lbs).
  • Page 16 Chapter 3 - Installing an Experion Orion Console Unpacking Item Detailed unpacking information order If the shipping crate is not in the final location, place the console base directly onto a dolly or trolley to transport it to the final location.
  • Page 17 Chapter 3 - Installing an Experion Orion Console Unpacking Item Detailed unpacking information order Remove The alarm light panel and the work surface are strapped alarm light down in the shipping crate using canvas straps that are panel and attached to four anchoring points, one in each corner of work the floor of the crate.
  • Page 18: Placing The Experion Orion Console Into Position

    Once the console is in position, you will need to level the console. When deciding on where to place an Experion Orion Console, you need to consider the space requirements at the rear of the console and the location of entry points for electrical and data connections in and out of the console.
  • Page 19: Attaching The Work Surface To The Experion Orion Console Base

    Attaching the work surface to the Experion Orion Console base Attach the work surface, which includes the slat posts, slat rail, and slat wall, to the Experion Orion Console base. The instructions for attaching the work surface to the Experion Orion Console...
  • Page 20 Chapter 3 - Installing an Experion Orion Console are available as a video on YouTube. http://youtu.be/-dtNNZPtMHU An outline of the steps required to attach the work surface is also provided below. Prerequisites The console base should be in its final position...
  • Page 21: Attaching Monitors To The Experion Orion Console

    Console Attach the high-definition monitors to the slat rails on the Experion Orion Console. The instructions for attaching monitors to the Experion Orion Console are available as a video on YouTube. http://youtu.be/iulroSB9HB8 An outline of the steps required to attach the monitors is also provided below.
  • Page 22 Chapter 3 - Installing an Experion Orion Console The gap between monitors should be minimized. The angle of the monitors should be appropriate for the line of sight of the operators. The bottom of the monitors should be positioned just above the work surface.
  • Page 23: Running Cables Through The Experion Orion Console

    Console Run cables through the Experion Orion Console, such as power cables, HDMI cables, and USB cables. The instructions for running wires in an Experion Orion Console are available as a video on YouTube. http://youtu.be/ufz3UfFpHRM An outline of the steps required to run the cables is also provided below.
  • Page 24 Chapter 3 - Installing an Experion Orion Console 4. Repeat for the other side of the console. 5. Remove the lower raceway cover. To run the cable for the slat rail power bar 1. Depending on where you are located, complete one of the...
  • Page 25 Chapter 3 - Installing an Experion Orion Console To run the lift column cables 1. In the flexible cable track, locate the cable with the coupler attached, which connects to the lift control located in the lower raceway. 2. Under the slat rail post, locate the end of the work surface lift control cable.
  • Page 26: Installing The Alarm Light Panel

    Chapter 3 - Installing an Experion Orion Console 5. Thread the cable along the slat wall and down into the slat rail post. 6. Pull the cable down the slat rail post and into the flexible cable track. 7. Thread the cable through the opening in the equipment tray and onto the cable tray above the workstation.
  • Page 27: Raising And Lowering The Work Surface

    Chapter 3 - Installing an Experion Orion Console 2. Position the alarm light panel by carefully placing the alarm panel into the groove on the top of the slat rail. As the slat rail is curved, you will need to flex the alarm panel to make it fit into the groove.
  • Page 28 Chapter 3 - Installing an Experion Orion Console The work surface lift control has a lock. If only one bar is displayed in the work surface lift control display, the lift columns for the work surface are locked. Figure 3-4: Work surface lift control display indicating that the lift...
  • Page 29: Setting Preset Heights For The Work Surface

    Chapter 3 - Installing an Experion Orion Console Setting preset heights for the work surface Store up to three work surface heights in the work surface lift control memory. Each height is stored in a memory location. The 1, 2, and 3 buttons on the work surface lift control represent each memory location.
  • Page 30: Confirming The Installation Of An Experion Orion Console

    Chapter 3 - Installing an Experion Orion Console work surface. There is a safety cut-out mechanism to prevent this, but that should be seen as a “LAST RESORT” safety device. Confirming the installation of an Experion Orion Console Checklist items to confirm that the installation of an Experion Orion Console has been successful.
  • Page 31 Chapter 3 - Installing an Experion Orion Console Check Details The safety pressure tape cable is threaded from the underside of the work surface through to the lower raceway and is connected to the lift control dongle. Check that the...
  • Page 32: Installing An Auxiliary Unit

    Considerations when installing an auxiliary unit on your Orion Console. Auxiliary units can be added to your Experion Orion Console, enabling you to store more equipment in your console. This section explains how to install an auxiliary unit on your console.
  • Page 33 Chapter 3 - Installing an Experion Orion Console 3. With the work surface attached, slide the auxiliary unit next to the console and align the back of the auxiliary unit with the console equipment storage. Leave a 1/8” (0.125 cm) gap between the...
  • Page 34 Chapter 3 - Installing an Experion Orion Console 4. Adjust the auxiliary unit levelers so that the top of the unit is flush with the console equipment storage. 5. When the two surfaces are level, use the hex driver to loosen the bolts on the side panel bracket (shown below in red) and slide the bracket up to be in contact with the underside of the console.
  • Page 35 Chapter 3 - Installing an Experion Orion Console 6. Tighten the bolts to fix the bracket to the side panel and screw a tech screw into each of the three holes in the top of the bracket to secure it to the console.
  • Page 36 Chapter 3 - Installing an Experion Orion Console...
  • Page 37: Chapter 4 - Installing Equipment In An Experion Orion Console

    CHAPTER INSTALLING EQUIPMENT IN AN EXPERION ORION CONSOLE Install and configure equipment in an Experion Orion Console. In this section: Installing hardware within the equipment tray...
  • Page 38: Installing Hardware Within The Equipment Tray

    Chapter 4 - Installing equipment in an Experion Orion Console Installing hardware within the equipment tray Considerations when installing hardware within the equipment tray. Hardware, such as workstations and thin clients, are installed in the lower portion of the equipment tray. Located above any installed hardware, in the upper portion of the equipment tray, are the cable trays, which can be used for securing excess cable lengths.
  • Page 39: Chapter 5 - Servicing An Experion Orion Console

    CHAPTER SERVICING AN EXPERION ORION CONSOLE Service an Experion Orion Console. In this section: Cleaning the Experion Orion Console Maintaining Experion Orion Console components Turning off and turning on power to the lift columns Recalibrating the lift columns Troubleshooting lift column errors...
  • Page 40: Cleaning The Experion Orion Console

    Cleaning the monitors The monitor manufacturer’s instructions should be followed when cleaning monitors on the consoles. In many cases, the Honeywell recommended microfiber cloths used for cleaning the acrylic alarm light panel can also be used for cleaning the monitors, as well as...
  • Page 41 For multi-user, multi-shift consoles in a 24/7 control room, Honeywell recommends that the work surface and operator equipment placed on the work surface be wiped down between each shift to remove smudges, dirt, and bacteria.
  • Page 42 Chapter 5 - Servicing an Experion Orion Console Cleaning other parts of the Orion Console Item Cleaning technique Equipment tray The acrylic edging surrounding the equipment tray requires similar cleaning to the acrylic alarm light panel. No other special cleaning fluids or materials are required for other parts of the console apart from dusting the surfaces and a regular wipe down.
  • Page 43: Maintaining Experion Orion Console Components

    Chapter 5 - Servicing an Experion Orion Console Maintaining Experion Orion Console components Maintain Experion Orion Console components, such as monitor arms and supporting brackets. Item Description Lift ATTENTION: The lift columns contain no user serviceable parts. columns Do not attempt to service them. Do not apply any lubricates to them.
  • Page 44: Recalibrating The Lift Columns

    Chapter 5 - Servicing an Experion Orion Console prevent this, but that should be seen as a “LAST RESORT” safety device. Next steps If you had preset heights stored in the work surface lift control memory, you will need to store these preset heights again. For more information, see "Setting preset heights for the work surface"...
  • Page 45: Troubleshooting Lift Column Errors

    Chapter 5 - Servicing an Experion Orion Console Results The lift columns are recalibrated. Troubleshooting lift column errors Error codes might appear on the work surface lift control display. These error codes will only appear when a work surface lift control button is touched in unlocked mode.
  • Page 46 Chapter 5 - Servicing an Experion Orion Console Cause An overload in upwards direction has occurred. There may be caused by a weight that exceed the specified limits on the work surface or slat rails, and the lift columns are unable to lift this weight...
  • Page 47: Notices

    Documentation feedback You can find the most up-to-date documents on the Honeywell Process Solutions Support website at: http://www.honeywellprocess.com/support...
  • Page 48 Customer Contact Center (CCC). To find your local CCC visit the website, https://www.honeywellprocess.com/en-US/contact- us/customer-support-contacts/Pages/default.aspx. Training classes Honeywell holds technical training classes that are taught by process control systems experts. For more information about these classes, contact your Honeywell representative, or see http://www.automationcollege.com.

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