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Preface Fundamental safety instructions System overview SINAMICS Mechanical installation S120 Cabinet Modules liquid cooled Electrical installation Commissioning the cooling circuit Equipment Manual Cabinet Modules Maintenance and servicing Diagnostics Options 04/2020 A5E37067587A...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
This documentation is part of the manufacturer/service documentation for SINAMICS. All of the documents are available individually. Please contact your local Siemens office for further information about other available SINAMICS publications. For the sake of simplicity, this documentation does not contain comprehensive detailed information about all types of the product and cannot cover every conceivable case of installation, operation, or maintenance.
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Siemens Support for on the move With the "Siemens Industry Online Support" App, you can access more than 300,000 documents for Siemens Industry products – any time and from anywhere. The App supports you in the following areas: ● Resolving problems when executing a project ●...
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Test certificates for functional safety functions ("Safety Integrated") can be found at: https://support.industry.siemens.com/cs An up-to-date list of currently certified components is also available on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact. Internet addresses...
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Preface Standards that are not relevant China Compulsory Certification SINAMICS S120 Cabinet Modules do not fall in the area of validity of the China Compulsory Certification (CCC). Web sites of third-party companies This document includes hyperlinks to web sites of third-party companies Siemens accepts...
Table of contents Preface ..............................3 Fundamental safety instructions ......................15 General safety instructions ..................... 15 Handling electrostatic sensitive devices (ESD) ..............20 Industrial security ........................21 Residual risks of power drive systems ..................22 System overview ............................23 Overview ..........................23 Field of application ........................
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Table of contents 3.3.3 Lifting the cabinet units off the transport pallet and installing them ........55 3.3.4 Disassembling the crane transport assembly ................ 56 3.3.5 Mechanical connection of the cabinet units ................58 3.3.5.1 Connecting the cooling circuit collecting pipes ..............58 3.3.5.2 Connecting the cabinet units ....................
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Table of contents Filling the internal deionized water circuit ................126 5.4.1 Venting the cooling circuit ..................... 127 5.4.1.1 Venting the components ....................... 127 5.4.1.2 Venting the heat exchanger ....................128 5.4.1.3 Venting the heatsinks of the SINAMICS power units ............131 5.4.1.4 Checking the system standstill pressure ................
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Table of contents 6.4.2 Electrical interfaces ......................209 6.4.2.1 General information ......................209 6.4.2.2 Overview of the electrical interfaces ..................210 6.4.2.3 X1 - power supply ........................ 211 6.4.2.4 X6 - external 24 V DC power supply ..................211 6.4.3 Interfaces in the cooling circuit .....................
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Table of contents 7.5.8.3 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size HXL ..........................260 7.5.8.4 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size JXL ..........................262 7.5.8.5 Replacing the Control Interface Module, Motor Module, frame size JXL 6SL3325- 1TG41-6AP3 .........................
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Table of contents Options ..............................325 Safety information ........................ 325 C95, supply voltage for the Heat Exchanger Module 440 - 480 V / 60 Hz ......325 C97, supply voltage for the Heat Exchanger Module 500 - 690 V / 60 Hz ......326 G20, CBC10 Communication Board ..................
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Table of contents 9.41 M70, EMC shield bus ......................446 9.41.1 General information ......................446 9.41.2 Connecting the cables to the EMC shield bus ..............446 9.42 M72, quick-release couplings water hoses ................447 9.43 M80 to M87, DC busbar system ..................447 9.44 M88, DC busbar system for line-side Cabinet Modules............
Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or serious injury. • Only work on electrical equipment if you are appropriately qualified. • Always observe the country-specific safety rules for all work. Generally, the following steps apply when establishing safety: 1.
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Fundamental safety instructions 1.1 General safety instructions WARNING Electric shock due to equipment damage Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury.
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• If you come closer than around 2 m to such components, switch off any radio devices or mobile phones. • Use the "SIEMENS Industry Online Support App" only on equipment that has already been switched off. Cabinet Modules liquid cooled...
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Fundamental safety instructions 1.1 General safety instructions WARNING Motor fire in the event of insulation overload There is a greater load on the motor insulation as a result of a ground fault in an IT system. If the insulation fails, it is possible that death or severe injury can occur as a result of smoke and fire.
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Fundamental safety instructions 1.1 General safety instructions CAUTION Hot component surfaces Certain components (e.g. the heat sink and reactor) can become very hot during operation. These components can remain hot for a long time after operation. Contact can result in serious injury, such as skin burns.
Fundamental safety instructions 1.2 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Products and solutions from Siemens constitute one element of such a concept.
Fundamental safety instructions 1.4 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
System overview Overview SINAMICS S120 Cabinet Modules are the components of a modular cabinet unit system for multi-motor drives with a central supply infeed and a common DC link busbar, as typically found in the process industry, automotive industry, metal processing industry as well as in the crane and mining domains.
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System overview 2.1 Overview Figure 2-1 Example of a drive line-up with SINAMICS S120 Cabinet Modules for a multi-motor drive The following table provides an overview of the voltage ranges and power ratings available for the liquid-cooled SINAMICS S120 Cabinet Modules:...
System overview 2.2 Field of application Field of application The modular SINAMICS S120 Cabinet Modules drive system is used to coordinate multiple motors in a multi-axis drive system. Typical examples include: ● Packaging machines ● Plastics processing machines ● Textile machines ●...
System overview 2.3 Benefits Benefits The outstanding system features of the SINAMICS S120 Cabinet Modules provide plant operators with the following advantages: ● Process optimization with minimal effort: – A standard PROFIBUS or PROFINET interface and various analog and digital interfaces allow them to be easily integrated into automation solutions.
System overview 2.4 Line Connection Modules Line Connection Modules 2.4.1 General information Power is fed to the drive assembly via Line Connection Modules, which generate a DC voltage from the line voltage and, therefore, supply energy to the Motor Modules connected to the DC link.
System overview 2.4 Line Connection Modules Figure 2-3 Basic Line Connection Module >800 A 2.4.3 Active Line Connection Modules Active Line Connection Modules comprise a Line Connection Module, a liquid-cooled Active Interface Module and a liquid-cooled Active Line Module installed in a cabinet system. Active Line Connection Modules can supply energy to the DC link and return regenerative energy to the line supply (energy recovery).
>800 A Motor Modules The Cabinet Modules are fitted with one SINAMICS S120 Motor Module in the chassis format and cover the power range from 90 kW to 1500 kW (380 V to 480 V or 500 V to 690 Power ratings up to approximately 5700 kW are possible by connecting units in parallel.
System overview 2.7 Heat Exchanger Modules Heat Exchanger Modules Heat Exchanger Modules are used to dissipate the power loss from the converter. They comprise a deionized water circuit on the converter side and a raw water circuit on the plant/system side. The warm liquid (water and antifreeze and/or inhibitors) in the deionized water circuit of the converter is pumped to the water/water plate-type heat exchanger using circulating pumps (2 pumps for option W01).
System overview 2.8 Overview of options Overview of options Table 2- 2 Overview of options Option code Brief description of option Supply voltage for the Heat Exchanger Module, 440 - 480 V/60 Hz Supply voltage for the Heat Exchanger Module, 500 - 690 V/60 Hz Production flowchart document: Generated once Production flowchart document: Updated every two weeks Production flowchart document: Updated every month...
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System overview 2.8 Overview of options Option code Brief description of option Additional TM31 Terminal Module TB30 Terminal Board Safety license for 1 axis Safety license for 2 axes Safety license for 3 axes Safety license for 4 axes Safety license for 5 axes AOP30 Advanced Operator Panel installed in the cabinet door Sensor Module Cabinet-Mounted SMC10 Sensor Module Cabinet-Mounted SMC20...
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System overview 2.8 Overview of options Option code Brief description of option DC busbar system (Id = 2150 A, 2x 60 x 10 mm) DC busbar system (Id = 2730 A, 2x 80 x 10 mm) DC busbar system (Id = 3320 A, 2x 100 x 10 mm) DC busbar system (Id = 3720 A, 3x 80 x 10 mm) DC busbar system (Id = 4480 A, 3x 100 x 10 mm) DC busbar system for line-side Cabinet Modules...
System overview 2.9 System structure System structure Line Modules are coupled with the various Motor Modules using prefabricated DC busbar sets with different current load ratings. All standard busbars, as well as electronics components, are protected against environmental effects. This is achieved through the use of nickel-plated copper bars and coated modules throughout.
System overview 2.10 System data 2.10 System data General technical system data General data Line supply voltages and 380 ... 480 V 3 AC, ±10 % (-15 % < 1 min), 110 ... 800 kW power ranges 500 ... 690 V 3 AC, ±10 % (-15 % < 1 min), 90 ... 1500 kW Line system configurations Line supplies grounded at the neutral point (TN/TT systems) or non-grounded line sup- plies (IT systems)
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System overview 2.10 System data General data Plant-side raw water circuit Minimum system pressure • 180 kPa • with respect to the atmos- phere 600 kPa Max. system pressure with • • respect to atmosphere 50 kPa ... 90 kPa Pressure drop at the heat •...
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System overview 2.10 System data Compliance with standards Standards EN 50274, EN 60146-1, EN 60204-1, EN 60529, EN 61800-2, EN 61800-3, EN 61800-5-1 CE marking - EMC Directive No. 2014/30/EU - Low-Voltage Directive No. 2014/35/EU - Machinery Directive No. 2006/42/EC for functional safety Ambient conditions During storage During transport...
Derating data 2.11.1 Derating factors as a function of coolant temperature The SINAMICS S120 liquid -cooled devices are suitable for H O or a mixture of H O and an antifreeze as coolant, corresponding to Section Antifreeze, biocides, inhibitors (Page 124).
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System overview 2.11 Derating data Figure 2-6 Maximum output current as a function of coolant temperature of the deionized water circuit on the converter side The intake temperatures in the plant/system side raw water circuit must always be at least 7K below the intake temperatures in the deionized water circuit.
System overview 2.11 Derating data 2.11.2 Derating factors as a function of the ambient temperature The units can supply 100 % output current at an ambient air temperature of between 0 °C and 45 °C. The maximum output current decreases linearly to 90 % at ambient air temperatures of between 45 °C and 50 °C.
System overview 2.11 Derating data 2.11.3 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 2-8 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
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System overview 2.11 Derating data Figure 2-9 Voltage correction factor K as a function of the installation altitude Note Rated voltage Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note Input voltage range that can be actually used The dashed line represents a theoretical characteristic of the correction factor.
System overview 2.11 Derating data 2.11.4 Current de-rating depending on the pulse frequency When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified in the technical data for Motor Modules.
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With the "High output frequencies" license, which can be ordered as option J01 on the CompactFlash card for SINAMICS S120, the maximum output frequency is increased up to 650 Hz. Refer to the Low Voltage Configuration Manual for current controller clock cycles deviating from the factory setting.
Mechanical installation Important notes Transport WARNING Incorrectly transporting the device The unit can tip over if you transport it incorrectly – or if you use transport equipment that is not permitted for the purpose. This can result in death, serious injury or material damage. •...
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• If you fail to contact them immediately, you may lose your right to claim compensation for the defects and damage. • If necessary, you can request the support of your local Siemens office. Storage The devices must be stored in clean, dry rooms. Temperatures between -25° C and +55 °C are permissible (class 1K4 according to EN 60721-3-1:1997).
Mechanical installation 3.2 Mechanical installation: Checklist Mechanical installation: Checklist Use the following checklist to guide you through the mechanical installation procedure for the cabinet/transport unit. Read the Chapter "Fundamental safety instructions" before you start working on the cabinet. For installation instructions, see the following sections or refer to the documents listed in the table below.
Mechanical installation 3.3 Installing Item Activity Applicable?/Completed? With option M26, the installed cabinet equipment must be enclosed on the right, and with option M27, the installed cabinet equipment must be enclosed on the left! Side panel installed on the right (option M26) •...
Mechanical installation 3.3 Installing 3.3.2 Preparation 3.3.2.1 On-site requirements The Cabinet Modules are designed for installation in closed, electrical operating areas according to EN 61800-5-1. A closed electrical operating area is a room or area containing electrical equipment which can be accessed by trained personnel only. Access is controlled by a door or other form of barricade which can be opened only by means of a key or other tool.
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Mechanical installation 3.3 Installing Figure 3-1 Required room height for different degrees of protection (without Options M06 and M07) Note Further dimensions Further dimensions can be found in the relevant dimension drawings on the customer DVD supplied with the device. For degrees of protection IP21/IP23/IP43, the cooling air for the cabinet is drawn in through the ventilation grilles in the lower section of the cabinet doors.
Mechanical installation 3.3 Installing Note Interference to radio/wireless services due to high frequency (radio frequency) disturbances The converter can cause high frequency disturbances, which may make interference suppression measures necessary. This device is not designed for unrestricted operation in the first environment (residential environment) and may not be used in the first environment without suitable interference suppression measures.
Mechanical installation 3.3 Installing The following requirements must be met to ensure the full functionality of the cabinet units: ● The foundation must be level and horizontal. ● Irregularities must be leveled out. ① ● Gaps where air can enter, created when aligning (e.g.: in the diagram) must be closed.
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Mechanical installation 3.3 Installing Checking the shipping and handling indicators prior to commissioning It is essential to check the shipping and handling indicators prior to commissioning the converter. Figure 3-5 Tilt indicator tripped The tilt indicator provides immediate visible evidence of whether the cabinet units have been handled and stored upright.
Mechanical installation 3.3 Installing Removing the shipping and handling indicators prior to commissioning NOTICE Material damage caused by transport indicators remaining in the device during operation If transport indicators remain in the device during operation, material damage can result from falling off or through temperature damage. •...
Mechanical installation 3.3 Installing NOTICE Screw connections for protective covers The threaded connections for the protective covers made of Makrolon may only be tightened with 2.5 Nm. 3.3.3 Lifting the cabinet units off the transport pallet and installing them The applicable local guidelines regarding the transportation of the cabinet from the transport pallet to the installation location must be observed.
Mechanical installation 3.3 Installing WARNING Failure to observe the weight and the center of gravity The non-observance of restrictions concerning the weight and the center of gravity can cause death or severe injury during lifting and transport activities. • The weight specified on the packaging and the designated center of gravity must always be taken into account when the cabinet is lifted and transported.
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Mechanical installation 3.3 Installing Removal The transport eyebolts can be unscrewed and removed. Depending on the length of the cabinet or transport unit, the support rails can have a varying number of fastening screws. These must be unscrewed and removed before the rails can be removed. WARNING Incorrect handling of the mounting rail The improper handling of heavy carrying rails during disassembly can cause injuries or...
Mechanical installation 3.3 Installing 3.3.5 Mechanical connection of the cabinet units 3.3.5.1 Connecting the cooling circuit collecting pipes Description The collecting pipes of the cooling circuit must be connected during the installation of the cabinet units or transport units. The collecting pipes are located at the rear lower cabinet area.
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Mechanical installation 3.3 Installing The collecting pipes are covered with protective covers that must be removed prior to installation. The connection locations must be stabilized using support rings to ensure that the plastic collecting pipes are adequately connected and stable. The support rings are already mounted in the factory.
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Mechanical installation 3.3 Installing Figure 3-14 Collecting pipes with inserted support rings Connecting the collecting pipes The collecting pipes are connected in the sequence: 1. Install the cabinet units at the intended location. 2. Remove the protective caps from the collecting pipes. 3.
Mechanical installation 3.3 Installing Note Attach the sealing tape beforehand Before assembly, the supplied sealing tape from the accessories kit must be attached. Installing the pipe couplings 1. Locate the pipe couplings so that they are centered over the connection points of the collecting pipes.
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Mechanical installation 3.3 Installing Assembly 1. Glue the sealing strip to the cabinet frames of the cabinets to be connected. 2. Push the cabinets together, they must come completely together both at the front and rear sides. The distance between the cabinets must be approximately 3 mm. 3.
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Mechanical installation 3.3 Installing Figure 3-16 Inner cabinet connectors at the lower cabinet frame Figure 3-17 Inner cabinet connectors at the upper cabinet frame Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Mechanical installation 3.3 Installing Figure 3-18 Cabinet connector, outer Note Installing the side panels For each row of cabinets installed, one side panel must be installed on the right (option M26) and one side panel on the left (option M27). Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
Mechanical installation 3.3 Installing 3.3.5.3 Connection to the foundation Preparatory steps ● If possible, allow unimpeded access to the holes at the bottom of the cabinet units by removing the protective covers when carrying out installation work. Connection to the foundation Four holes for M12 screws are provided on each cabinet panel to secure the cabinet to the foundation.
Electrical installation Safety information Required safety precautions before installation work is carried out WARNING Failure to observe the general safety instructions and residual risks If the general safety instructions and remaining risks are not observed, accidents can occur involving severe injuries or death. •...
Electrical installation 4.2 Electrical installation: Checklist Note Touch protection When the cabinet door is opened, cabinet units have touch protection in compliance with DGUV Regulation 3 according to EN 50274. For versions that are equipped with option M60, additional protective covers are fitted. When the cabinet door is open, these provide increased protection against touching live components.
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Electrical installation 4.2 Electrical installation: Checklist Table 4- 1 Electrical installation: Checklist Item Activity Applicable?/Completed? General information For strain relief, the cables must be clamped on the cable propping bar (C-type mount- ing bar). When EMC-shielded cables are used, screwed glands that connect the shield to ground with the greatest possible surface area must be provided on the motor terminal box.
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Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? Check the circuit breaker settings. (→ See Chapter "Cabinet Modules" in Section "Basic Line Connection Modules" or "Active Line Connection Modules") The internal power supply must be correctly set in the Basic Line Connection Module or Active Line Connection Module and in the Auxiliary Power Supply Module.
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Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? G60, Digital inputs, digital outputs, analog inputs, analog outputs TM31 Terminal and temperature sensors can be connected to the TM31 Ter- Module minal Module. (→ see Chapter "Options", Section "G60, Terminal Module TM31") G61, Additional digital inputs, digital outputs, analog inputs, analog...
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Electrical installation 4.2 Electrical installation: Checklist Item Activity Applicable?/Completed? K51, The VSM10 Voltage Sensing Module is used to sense the VSM10 Voltage voltage characteristic on the motor side, so that the following Sensing Module functions can be implemented: cabinet-mounted Operation of a permanent-magnet synchronous motor •...
Electrical installation 4.3 EMC-compliant design Item Activity Applicable?/Completed? L25, Connect the feedback signal contacts of the circuit breaker. circuit breaker in with- (→ See Chapter "Options", Section "L25, circuit breaker in drawable unit design withdrawable unit design") L40, Commission the line filter monitoring function. line filter monitoring (→...
Electrical installation 4.4 Connecting shielded three-phase cables Connecting shielded three-phase cables A good shield connection is achieved by connecting the shields in the converter cabinet through a large surface area to the EMC shield rail using EMC shield clamps (PUK shield clamps).
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Electrical installation 4.5 Connections Figure 4-2 Dimensions of the cable lugs Table 4- 2 Dimensions of the cable lugs Screw / bolts Connection cross-section [mm²] [mm] [mm] [mm] [mm] [mm] 10.5 Attaching 2 cable lugs per phase The cable lugs can be attached as shown in the following diagram if, at one connection per phase, 2 cable lugs can be connected.
Electrical installation 4.5 Connections 4.5.2 Connection overview Connection overview The following table shows the connections between the individual Cabinet Modules and their connections. These connections only have to be established between the individual transport units when supplied as transport unit (option Y11, factory assembly to create transport units). The connections are established within transport units in the factory.
Electrical installation 4.5 Connections 4.5.3 PE busbar 4.5.3.1 General information Availability PE busbars are included in the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules ● Auxiliary Power Supply Modules ● Heat Exchanger Modules Description Each Cabinet Module contains a PE busbar for grounding the components installed in the cabinet.
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Electrical installation 4.5 Connections Preparatory steps ● Install and secure the cabinet units properly. ● Disconnect the cabinet units from the power supply. ● Allow unimpeded access to the PE busbar of the cabinet units (if necessary, remove the protective covers during installation work). Figure 4-4 Connecting the PE busbar when cabinet units are installed side-by-side Establishing the connection...
Electrical installation 4.5 Connections 4.5.3.3 Connection according to the system-side grounding concept WARNING Electric shock if there is no ground connection If there is no connection to the central grounding of the complete plant, the cabinet unit may be at a dangerous voltage level in a fault situation. This means that when touched, this can result in death or severe injury •...
Electrical installation 4.5 Connections 4.5.4 DC busbar 4.5.4.1 General information Availability The DC busbar is always integrated in the following S120 Cabinet Modules and must be ordered as option M80 to M87: ● Basic Line Connection Modules ● Active Line Connection Modules ●...
Electrical installation 4.5 Connections 4.5.4.2 Removing the heat exchanger for degree of protection IP55 The heat exchanger must be removed so that the DC busbars can be connected when the cabinet units are lined up next to one another. Removing the heat exchanger ①...
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Electrical installation 4.5 Connections ⑦ ⑧ The following diagram shows the heat exchanger after re- Remove the upper and lower fixing screws and then leasing the connections described above. ⑨ take the heat deflection baffle out of the electrical cabi- Carefully and completely withdraw the heat exchanger.
Electrical installation 4.5 Connections 4.5.4.3 Connection for side-by-side installation of cabinet units Note DC busbar The procedure described below uses a DC busbar 1 x 60 x 10 mm (option M80) as an example, but applies to all other DC busbar versions as well. For the other available versions, the number of jumpers on each busbar for connecting the DC busbar is as follows: •...
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Electrical installation 4.5 Connections Figure 4-5 Delivery state of the DC busbar Figure 4-6 Connecting the DC busbar when cabinet units are installed side-by-side Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Electrical installation 4.5 Connections Establishing the connection ① 1. Loosen the 2 x M12 nuts on the upper DC busbar (DC P) on the right-hand side at the first cabinet. 2. Loosen the 2 x M12 nuts on the DC busbar on the left-hand side of the cabinet to be connected.
Electrical installation 4.5 Connections 4.5.4.4 Connecting cabinet units with different numbers of DC busbars When connecting cabinet units with different numbers of busbars, the DC busbars are connected as shown in the following diagrams. Transition from three busbars to two busbars Of the three jumpers supplied to connect the DC busbars, only two jumpers have to be connected from the left-hand to the right-hand cabinet.
Electrical installation 4.5 Connections 4.5.5 Auxiliary power supply system 4.5.5.1 General information Availability To facilitate the auxiliary voltage supply to S120 Cabinet Modules, the individual modules are fitted with a special, standardized auxiliary voltage supply system. This system is delivered pre-installed.
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Electrical installation 4.5 Connections NOTICE Inadmissible equalization currents as a result of potential differences when using several infeed points Using different power sources for the auxiliary power system for several subsections can result in potential differences and inadmissible equalizing currents. •...
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Electrical installation 4.5 Connections Infeed terminal in the Basic Line Connection Module or Active Line Connection Module The terminal in the Basic Line Connection Module or the Active Line Connection Module comprises the X100 terminal block for feeding in the auxiliary voltages. No voltage taps are available to the customer.
Electrical installation 4.5 Connections WARNING Danger to life due to dangerous voltage as a result of incorrect voltage assignment Incorrect voltage assignment on the auxiliary power supply system can result in high voltages on unsuitable components and thus damage or destroy these components. Contact with these high voltages can result in death or serious injury.
Electrical installation 4.5 Connections Establishing the connection Connect the cable to the terminal block in the next transport unit: ● 2-phase cable (1-3): for 230 V AC at terminals -X140:1, 3 ● 2-phase cable (1-4): for 24 V DC at terminal -X150:1, 4 4.5.5.4 Connecting to the infeed Description...
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Electrical installation 4.5 Connections Motor connection Table 4- 8 Motor connection, Motor Modules Terminals Technical data DCP, DCN Voltage: DC power input 510 ... 720 VDC 675 ... 1035 VDC U2/T1, V2/T2, W2/T3 Voltage: 3 AC power output 3 AC 0 V to 0.75 x DC link voltage Connection: M12/50 Nm for cable lugs in accordance with DIN 46234 or DIN 46235...
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Electrical installation 4.5 Connections 4. Screw the motor cables onto the terminals. Make sure that the conductors have been connected in the correct sequence (U2/T1, V2/T2, W2/T3)! NOTICE Material damage due to loose power connections Insufficient tightening torques or vibration can result in faulty electrical connections. This can result in damage due to fire or malfunctions.
Electrical installation 4.5 Connections For clockwise rotation, the electric motor must be connected according to the following table. Table 4- 9 Cabinet and motor connection terminals Cabinet (motor connection terminals) Motor (connection terminals) U2/T1 V2/T2 W2/T3 In contrast to the connection for the clockwise phase sequence, two phases have to be reversed with a counter-clockwise phase sequence (looking at the drive shaft).
Electrical installation 4.5 Connections 4.5.8 Connecting Cabinet Modules to non-grounded line supplies (IT systems) If the Cabinet Modules are operated on a non-grounded line supply (IT system), the integrated basic interference suppression modules must be deactivated by unscrewing the connection clip in the following Cabinet Modules: ●...
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Electrical installation 4.5 Connections Basic Line Connection Modules If the device is operated on a non-grounded system (IT system), the connection clip to the basic interference suppression module must be removed. Figure 4-8 Remove the connecting clip to the basic interference suppression module in the Basic Line Connection Module Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Electrical installation 4.5 Connections Active Line Connection Modules When the unit is operated on an ungrounded system (IT system), the connection clip to the basic interference suppression module of the Active Interface Module must be removed. Figure 4-9 Removing the connection clips to the basic interference suppression module in the Active Interface Module, frame size JX Removing the connector jumper in the Voltage Sensing Module VSM10 If an Active Line Connection Module is operated on an ungrounded system (IT system), the...
Electrical installation 4.5 Connections Use two screwdrivers or a suitable tool in order to relieve the holding springs in the terminal and then withdraw the connector jumper. Terminal X530 with connector jumper Relieve the springs and withdraw the connector jumper Note Replacing a VSM10 Voltage Sensing Module When replacing a Voltage Sensing Module VSM10 by one with a different article number,...
Electrical installation 4.5 Connections 4.5.11 Cable routing 4.5.11.1 General information Basic rules for cable routing The Cabinet Modules are delivered pre-wired. The following basic rules must always be observed for all Cabinet Modules should any additional cabling and wiring or connection work be necessary. ●...
Electrical installation 4.5 Connections Safety and EMC WARNING Dangerous voltage when covers are missing If covers are missing, live parts may be touched which can result in death or serious injury. • Mount all covers again that you removed for the cable routing before commissioning the Cabinet Module.
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Electrical installation 4.5 Connections Cable routing for connecting to the supply infeed Route the cable for the infeed into the cabinet from the bottom. Connect the PE cable to the grounding bar. Route the cable up through the cabinet to the line connections -X1 (-U1/-L1, -V1/-L2, -W1/-L3). Fasten the cable at suitable points.
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Electrical installation 4.5 Connections Signal cables Route the signal cables into the cabinet from the bottom left. Route the signal cables up through the cabinet to terminal blocks -X30, -X40 or-X50. Attach the signal cables at suitable points. Connect the signal cables to the terminal blocks. Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Use cable ties to secure the cable at suitable points. Connect the cable to the Control Unit. (→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables Route the DRIVE-CLiQ/signal cable to the Control Unit into the cabinet from the bottom left. Use cable ties to secure the cable at suitable points. Route the cable further in the cabinet to the upper side of the Control Unit. When doing so, route the cable in a similar manner to the standard cables that have already been installed in the cabi- net.
Electrical installation 4.5 Connections 10. Connect the signal cable at terminal block -X9. 11. Route the DRIVE-CLiQ cable through the cable bushing from the top into the Basic Line Module, continue to the DRIVE-CLiQ connection -X400, -X401, -X402 and connect there. 4.5.11.3 Cable routing for Active Line Connection Modules For the Active Line Modules, the customer must carry out the following cabling or connection...
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Electrical installation 4.5 Connections Cable routing for connecting to the supply infeed Feed the infeed cable into the cabinet from the bottom. Connect the PE cable to the grounding bar. Route the cable up through the cabinet to the line connections -X1 (-U1/-L1, -V1/-L2, -W1/-L3). Fasten the cable at suitable points.
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Electrical installation 4.5 Connections Signal cables Route the signal cables into the cabinet from the bottom left. Route the signal cables up through the cabinet to terminal blocks -X30, -X40 or-X50. Attach the signal cables at suitable points. Connect the signal cables to the terminal blocks. Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Use cable ties to secure the cable at suitable points. Connect the cable to the Control Unit. (→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables Route the DRIVE-CLiQ/signal cable to the Control Unit into the cabinet from the bottom left. Use cable ties to secure the cable at suitable points. Route the cable further in the cabinet to the upper side of the Control Unit. When doing so, route the cable in a similar manner to the standard cables that have already been installed in the cabi- net.
Electrical installation 4.5 Connections 4.5.11.4 Cable routing for Motor Modules For the Motor Modules in chassis format, the customer must carry out the following cabling or connection work: Table 4- 13 Checklist for cable routing or connection work for Motor Modules Cable routing Completed? PROFIBUS cable or PROFINET cable to the Control Unit...
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Use cable ties to secure the cable at suitable points. Connect the cable to the Control Unit. (→See SINAMICS S120 Manual GH1 Control Units) Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables to the Control Unit Route the DRIVE-CLiQ/signal cable to the Control Unit into the cabinet from the bottom left. Use cable ties to secure the cable at suitable points. Route the cable further in the cabinet to the upper side of the Control Unit.
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Electrical installation 4.5 Connections Cable routing for signal cables to SMC10/20/30 Sensor Module Route the encoder connecting cable into the cabinet from the bottom. Remove approx. 3 cm of the insulation at the level of the shield plate in the lower part of the cabinet and attach the cable there.
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Electrical installation 4.5 Connections Cable routing for the "Safe Torque off" and "Safe Stop 1" functions Note Cable routing The procedure is analogous to the signal cables to the encoder module. Connect the cable to the terminals to control the functions. (→...
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Electrical installation 4.5 Connections Cable routing for motor connection Feed the cable into the cabinet from below. Connect the PE cable to the grounding bar. Route the cable up through the cabinet to the motor connections X2 (-U2/-T1, -V2/-T2, -W2/-T3). Fasten the cable at suitable points.
Electrical installation 4.5 Connections 4.5.11.5 Cable routing for Auxiliary Power Supply Modules Cable routing for connecting to the supply infeed Feed the cable into the cabinet from the bottom right. Guide the cable up and, when it reaches the level of the line connection, guide it to the left. Fasten the cable at suitable points.
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Electrical installation 4.5 Connections Cable routing for signal cables to terminal strips-X46, -X47 Feed the cable into the cabinet from the bottom left. Guide the cable up and, when it reaches the terminal blocks, to the right. Fasten the cable at suitable points. Connect the cable to terminals -X46 and -X47.
Commissioning the cooling circuit Checklist for commissioning the cooling circuit with Heat Exchanger Module Use the following checklist when commissioning the cooling circuit. Read the Chapter "Fundamental safety instructions" before you start working on the cabinet. For information on the activities, see Section "Commissioning the cooling circuit" or refer to the documents listed in the table below.
Commissioning the cooling circuit 5.2 Coolant for the raw water circuit on the plant side Coolant for the raw water circuit on the plant side 5.2.1 Coolant properties The coolant must fulfill the following requirements over the long term. Table 5- 2 Requirements relating to the coolant (basis VDI 3803) Unit Value...
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Commissioning the cooling circuit 5.2 Coolant for the raw water circuit on the plant side To better explain the coolant recommendations in this document, a number of problems which can be encountered if the recommendations are ignored are listed in the table below. Table 5- 3 Substances which can cause irreparable heat sink damage Problem...
Commissioning the cooling circuit 5.3 Coolant for the internal deionized water circuit Coolant for the internal deionized water circuit 5.3.1 Coolant properties The coolant must fulfill the following requirements over the long term. The coolant comprises a coolant basis and antifreeze, see Antifreeze, biocides, inhibitors (Page 124).
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Commissioning the cooling circuit 5.3 Coolant for the internal deionized water circuit To better explain the coolant recommendations in this document, a number of problems which can be encountered if the recommendations are ignored are listed in the table below. Table 5- 5 Substances which can cause irreparable heat sink damage Problem...
5.3 Coolant for the internal deionized water circuit 5.3.2 Antifreeze, biocides, inhibitors Table 5- 6 Overview and application of coolant additives Used for SINAMICS S120 Cabinet Modules Please note the following in particular liquid cooled Antifreeze Antifrogen N, 25 % < X ≤ 45 %...
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Commissioning the cooling circuit 5.3 Coolant for the internal deionized water circuit NOTICE Damage caused by leaks if the appropriate concentration of antifreeze is not used An insufficient concentration of antifreeze can result in material damage caused by corrosion and cooling circuit leaks. •...
Commissioning the cooling circuit 5.4 Filling the internal deionized water circuit Inhibitors When using one of the approved antifreezes, an inhibitor is already included with the specified concentration. When operated without antifreeze, then Fuchs Anticorit S 2000 A inhibitor must be added with a ratio of 4 ...
Commissioning the cooling circuit 5.4 Filling the internal deionized water circuit 5.4.1 Venting the cooling circuit 5.4.1.1 Venting the components General information on venting components The hose for venting the following components can be found in the cabinet. Release the vent ②...
Commissioning the cooling circuit 5.4 Filling the internal deionized water circuit CAUTION Danger of injury caused by spray water The coolant is harmful to eyes and skin and can damage surfaces. If the air escapes intermittently, coolant spray can come into contact with your skin or eyes. •...
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Commissioning the cooling circuit 5.4 Filling the internal deionized water circuit Figure 5-3 Position of the vent valves in the Active Line Connection Module Figure 5-4 Position of the vent valves in the Motor Module Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Commissioning the cooling circuit 5.4 Filling the internal deionized water circuit The module is vented in the following sequence: 1. Hold the blue vent hose outside the cabinet in a bucket, see Venting the components (Page 127). 2. Open the vent valve at the heat exchanger so that air can escape. Continue venting until clear cooling liquid escapes in a steady stream from the vent hose.
Commissioning the cooling circuit 5.4 Filling the internal deionized water circuit 5.4.1.3 Venting the heatsinks of the SINAMICS power units In some devices, the cooling circuit has to be vented when it is being filled, depending on the device type and the frame size. ●...
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Commissioning the cooling circuit 5.4 Filling the internal deionized water circuit The necessary steps following removal of the top housing cover are shown in the illustration below. Figure 5-5 Removal of the electronic fan to operate the venting lever The numbering below corresponds to the numbers in the figure. 1.
Commissioning the cooling circuit 5.4 Filling the internal deionized water circuit CAUTION Danger of injury caused by spray water The coolant is harmful to eyes and skin and can damage surfaces. If the air escapes intermittently, coolant spray can come into contact with your skin or eyes. •...
Commissioning the cooling circuit 5.5 Plant-specific settings Plant-specific settings The Heat Exchanger Module is controlled with its own software via a Control Unit CU320-2 integrated in the drive system. This controls the pump and uses the 3-way valve actuator drive to regulate the intake temperature in the converter deionized water circuit to a fixed, adjustable value.
Commissioning the cooling circuit 5.7 Draining the cooling circuit Table 5- 7 Dew point temperature as a function of relative air humidity ϕ and room temperature at an installation altitude of 0 m. T room φ=20% φ=30% φ=40% φ=50% φ=60% φ=70% φ=80% φ=85%...
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Commissioning the cooling circuit 5.7 Draining the cooling circuit CAUTION Danger of injury caused by spray water The coolant is harmful to eyes and skin and can damage surfaces. If the air escapes intermittently, coolant spray can come into contact with your skin or eyes. •...
Cabinet Modules Basic Line Connection Modules 6.1.1 Description Note Additional information Refer to the layout diagrams (AO) and circuit diagrams (SP) provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Figure 6-1 Basic Line Connection Module Cabinet Modules liquid cooled...
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Cabinet Modules 6.1 Basic Line Connection Modules Basic Line Connection Modules are compact line infeeds for two-quadrant operation, i.e. no regenerative feedback. They are used in applications where energy does not have to be fed back into the line. Basic Line Connection Modules comprise a Line Connection Module and a liquid-cooled Basic Line Module installed in a cabinet system.
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Cabinet Modules 6.1 Basic Line Connection Modules Integration Figure 6-2 Connection example, Basic Line Connection Module Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Cabinet Modules 6.1 Basic Line Connection Modules Configuration A fully controlled thyristor bridge is used to precharge the Basic Line Connection Module and the connected DC link. The thyristors normally operate with a trigger delay angle of 0 °. Note Additional information The configuration examples of the individual Basic Line Connection Modules illustrate the arrangement of the factory-fitted components.
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Cabinet Modules 6.1 Basic Line Connection Modules Figure 6-3 Configuration example, Basic Line Connection Module Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
Cabinet Modules 6.1 Basic Line Connection Modules Parallel connection of Basic Line Connection Modules to increase power rating The following rules must be observed when connecting Basic Line Connection Modules in parallel: ● Up to 4 identical Basic Line Connection Modules can be connected in parallel. ●...
Cabinet Modules 6.1 Basic Line Connection Modules 6.1.1.2 Circuit breaker (input current > 800 A) At currents greater than 800 A, the circuit breaker, which is located in the center of the cabinet, takes on the function of isolating the system from the supply and the overload and short-circuit protection.
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Cabinet Modules 6.1 Basic Line Connection Modules X30 looping in an external EMERGENCY OFF Terminal block -X30 provides you with the option of connecting an external EMERGENCY OFF (normally-closed contact) for switching off the circuit breaker. Table 6- 5 Terminal block X30 "External EMERGENCY OFF" checkback contact Terminal Technical data Factory-installed jumper between terminal 1 and terminal 2;...
Cabinet Modules 6.1 Basic Line Connection Modules 6.1.2 Interface description 6.1.2.1 General information This chapter describes only those interfaces in the cabinet unit that require additional connection work by the customer. All other interfaces are pre-wired at the factory and are not designed for customer connections.
Cabinet Modules 6.1 Basic Line Connection Modules 6.1.2.3 X41 EP terminal / temperature sensor connection Table 6- 6 Terminal strip X41 EP terminals / temperature sensor connection Connector Terminal Function Technical data EP M1 (Enable Pulses) Supply voltage: 24 VDC (20.4 ... 28.8 V) Current consumption: 10 mA EP +24 V (Enable Pulses)
Cabinet Modules 6.1 Basic Line Connection Modules Note The temperature sensor connection can be used for motors that are equipped with a KTY84- 1C130, PT1000 or PTC measuring sensor in the stator windings. Note Connection to terminals 1 and 2 24 VDC must be present at terminal 2 and ground at terminal 1 for operation.
Cabinet Modules 6.1 Basic Line Connection Modules 6.1.3 Options Note Additional information The individual options are described in Chapter "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board 1 temperature sensor module TM150 2 temperature sensor modules TM150 3 temperature sensor modules TM150 4 temperature sensor modules TM150 TM31 Terminal Module...
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Cabinet Modules 6.1 Basic Line Connection Modules Mechanical options Component Option Base 100 mm high, RAL 9005 Cable-marshaling compartment 200 mm high, RAL 7035 IP23 degree of protection Side panel (right) Side panel (left) Degree of protection IP43 Degree of protection IP55 EMC shield rail Quick-release couplings for water hoses DC busbar system...
Cabinet Modules 6.1 Basic Line Connection Modules 6.1.4 Technical data Table 6- 9 Technical data for Basic Line Connection Modules, 380 ... 480 V 3 AC Article No. 6SL3735- 1TE37-4LA3 1TE41-2LA3 1TE41-7LA3 Rated power - for I (50 Hz 400 V) N DC - for I (50 Hz 400 V)
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Cabinet Modules 6.1 Basic Line Connection Modules Table 6- 10 Technical data for Basic Line Connection Modules, 500 ... 690 V 3 AC Article No. 6SL3735- 1TG34-2LA3 1TG37-3LA3 1TG41-3LA3 1TG41-7LA3 Rated power - for I (50 Hz 690 V) 1100 1370 N DC - for I...
Cabinet Modules 6.2 Active Line Connection Modules Active Line Connection Modules 6.2.1 Description Note Additional information Refer to the layout diagrams (AO) and circuit diagrams (SP) provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Figure 6-5 Active Line Connection Module Cabinet Modules liquid cooled...
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Cabinet Modules 6.2 Active Line Connection Modules Active Line Connection Modules can inject energy into the DC voltage link and feed regenerative energy into the line supply. Active Line Connection Modules comprise a Line Connection Module, a liquid-cooled Active Interface Module and a liquid-cooled Active Line Module installed in a cabinet system. Line Connection Modules contain the line-side infeed via main breaker with fuse switch disconnector or circuit breaker and establish the connection between the plant power system and the Active Line Modules.
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Cabinet Modules 6.2 Active Line Connection Modules Integration Connection example, valid for article numbers 6SL3735-7TE36-1LA3, 6SL3735-7TE38- 4LA3, 6SL3735-7TG37-4LA3, 6SL3735-7TG38-1LA3, 6SL3735-7TG41-0LA3, 6SL3735- 7TG41-3LA3 Figure 6-6 Connection example, Active Line Connection Module (frame sizes JIL/HXL, JIL/JXL), serial cooling circuit in the Active Interface Module Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Cabinet Modules 6.2 Active Line Connection Modules Connection example, valid for article numbers 6SL3735-7TE41-0LA3, 6SL3735-7TE41- 4LA3, 6SL3735-7TG41-6LA3 Figure 6-7 Connection example, Active Line Connection Module (frame sizes JIL/JXL), parallel cooling circuit in the Active Interface Module Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Cabinet Modules 6.2 Active Line Connection Modules Configuration Active Line Modules always include an Active Interface Module, which contains the associated Clean Power Filter and pre-charging circuit. The included line filter enables compliance with the EMC requirements for the "second environment". Note Additional information The configuration examples of the individual Active Line Connection Modules illustrate the...
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Cabinet Modules 6.2 Active Line Connection Modules Figure 6-8 Line Connection Module design example (frame size JL) Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Cabinet Modules 6.2 Active Line Connection Modules Figure 6-9 Active Interface Module design example (frame size JIL) and Active Line Module (frame size JXL) Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
Cabinet Modules 6.2 Active Line Connection Modules Parallel connection of Active Line Connection Modules to increase the power rating The following rules must be observed when connecting Active Line Connection Modules in parallel: ● Up to 4 identical Active Line Connection Modules can be connected in parallel. ●...
Cabinet Modules 6.2 Active Line Connection Modules 6.2.1.2 Circuit breaker (input current > 700 A) For currents greater than 700 A, the circuit breaker, which is located in the center of the cabinet, takes on the function of isolating the system from the supply and the overload and short-circuit protection.
Cabinet Modules 6.2 Active Line Connection Modules 6.2.2.2 Control Interface Module Figure 6-10 Control Interface Module 6.2.2.3 X41 EP terminal / temperature sensor connection Table 6- 16 Terminal strip X41 EP terminals / temperature sensor connection Connector Terminal Function Technical data EP M1 (Enable Pulses) Supply voltage: 24 VDC (20.4 ...
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Cabinet Modules 6.2 Active Line Connection Modules WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Only use temperature sensors that fully comply with the specifications of the safety isolation.
Cabinet Modules 6.2 Active Line Connection Modules 6.2.2.4 DRIVE-CLiQ interfaces X400, X401, X402 Table 6- 17 DRIVE-CLiQ interfaces X400, X401, X402 Connector Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
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Cabinet Modules 6.2 Active Line Connection Modules Electrical options Component Option CBC10 Communication Board CBE20 Communication Board 1 temperature sensor module TM150 2 temperature sensor modules TM150 3 temperature sensor modules TM150 4 temperature sensor modules TM150 TM31 Terminal Module Additional TM31 Terminal Module TB30 Terminal Board AOP30 operator panel...
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Cabinet Modules 6.2 Active Line Connection Modules Mechanical options Component Option Base 100 mm high, RAL 9005 Cable-marshaling compartment 200 mm high, RAL 7035 IP23 degree of protection Side panel (right) Side panel (left) Degree of protection IP43 Degree of protection IP55 EMC shield rail Quick-release couplings for water hoses DC busbar system...
Cabinet Modules 6.2 Active Line Connection Modules 6.2.4 Technical data Table 6- 19 Technical data for Active Line Connection Modules, 3 AC 380 V ... 480 V Article No. 6SL3735- 7TE36-1LA3 7TE38-4LA3 7TE41-0LA3 7TE41-4LA3 Rated power - for I (50 Hz 400 V) N DC - for I (50 Hz 400 V)
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Cabinet Modules 6.2 Active Line Connection Modules Table 6- 20 Technical data for Active Line Connection Modules, 500 V ... 690 V 3 AC, Part 1 Article No. 6SL3735- 7TG37-4LA3 7TG38-1LA3 7TG41-0LA3 7TG41-3LA3 Rated power - for I (50 Hz 690 V) 1100 1400 N DC...
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Cabinet Modules 6.2 Active Line Connection Modules Table 6- 21 Technical data for Active Line Connection Modules, 500 V ... 690 V 3 AC, Part 2 Article No. 6SL3735- 7TG41-6LA3 Rated power - for I (50 Hz 690 V) 1700 N DC - for I (50 Hz 690 V)
Cabinet Modules 6.3 Motor Modules Motor Modules 6.3.1 Description Note Additional information Refer to the layout diagrams and circuit diagrams provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Figure 6-11 Motor Module Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Cabinet Modules 6.3 Motor Modules A Motor Module is a 3-phase inverter (IGBT technology) that supplies energy to the connected motor. Energy is supplied to the Motor Modules via the DC busbar. Motor Modules are available for the following voltages and power ratings: Line voltage DC-link voltage Type rating...
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Cabinet Modules 6.3 Motor Modules Integration Figure 6-12 Connection example, Motor Module ① Temperature sensor connection for motors without a DRIVE-CLiQ interface ② Required for Safety Integrated Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Cabinet Modules 6.3 Motor Modules Configuration Motor Modules contain the following components as standard: ● Retaining device for the DC busbar, including the interface to the DC connections of the Motor Module (the necessary DC busbar must be provided separately as option M80 to M87).
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Cabinet Modules 6.3 Motor Modules Figure 6-13 Motor Module design (frame size HXL, without motor-side options) Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Cabinet Modules 6.3 Motor Modules Figure 6-14 Motor Module design (frame size JXL, without motor-side options) Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Cabinet Modules 6.3 Motor Modules Parallel connection of Motor Modules to increase power rating The following rules must be observed when connecting Motor Modules in parallel: ● Up to four identical Motor Modules can be connected in parallel. ● A common Control Unit is required whenever the modules are connected in parallel. ●...
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Cabinet Modules 6.3 Motor Modules Minimum cable lengths for parallel connection and connection to a motor with a single-winding system Note Minimum cable lengths The minimum cable lengths specified in the table below must be observed when two or more Motor Modules are connected in parallel and there is a connection to a motor with a single- winding system.
Cabinet Modules 6.3 Motor Modules 6.3.2 Interface description 6.3.2.1 General information This chapter describes only those interfaces in the cabinet unit that require additional connection work by the customer. All other interfaces are pre-wired at the factory and are not designed for customer connections.
Cabinet Modules 6.3 Motor Modules 6.3.2.3 X41 EP terminal / temperature sensor connection Table 6- 24 Terminal strip X41 EP terminals / temperature sensor connection Connector Terminal Function Technical data EP M1 Supply voltage: 24 VDC (20.4 ... 28.8 V) (Enable Pulses) Current consumption: 10 mA The pulse inhibit function is only available...
Cabinet Modules 6.3 Motor Modules Note The temperature sensor connection can be used for motors that are equipped with a KTY84- 1C130, PT100, PT1000 or PTC measuring sensor in the stator windings. Note Function of the EP terminals The function of the EP terminals for pulse inhibit is only available if the "Safety Integrated Basic Functions via onboard terminals"...
Cabinet Modules 6.3 Motor Modules 6.3.2.5 DRIVE-CLiQ interfaces X400, X401, X402 Table 6- 26 DRIVE-CLiQ interfaces X400, X401, X402 Connector Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
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Cabinet Modules 6.3 Motor Modules Component Option Safe Brake Adapter SBA 230 V AC Control Unit CU320-2 DP (PROFIBUS) Performance extension for CU320-2 Control Unit CU320-2 PN (PROFINET) Cabinet anti-condensation heating Mechanical options Component Option Base 100 mm high, RAL 9005 Cable-marshaling compartment 200 mm high, RAL 7035 IP23 degree of protection Side panel (right)
Cabinet Modules 6.3 Motor Modules 6.3.4 Technical data Table 6- 27 Technical data for Motor Modules, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 720 V DC, Part I Article No. 6SL3725- 1TE32- 1TE32- 1TE33- 1TE35- 1AA3 6AA3...
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Cabinet Modules 6.3 Motor Modules Article No. 6SL3725- 1TE32- 1TE32- 1TE33- 1TE35- 1AA3 6AA3 3AA3 0AA3 Volume of liquid - degree of protection
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Cabinet Modules 6.3 Motor Modules Table 6- 28 Technical data of the Motor Modules, line voltage 380 ... 480 V 3 AC, DC link voltage 510 ... 720 V DC, Part I Article No. 6SL3725- 1TE36- 1TE37- 1TE38- 1TE41- 1AA3 5AA3 4AA3 0AA3...
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Cabinet Modules 6.3 Motor Modules Article No. 6SL3725- 1TE36- 1TE37- 1TE38- 1TE41- 1AA3 5AA3 4AA3 0AA3 Cooling air requirement (degree of protection 0.136 0.136 0.136 0.136
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Cabinet Modules 6.3 Motor Modules Table 6- 29 Technical data for Motor Modules, line voltage 380 ... 480 V 3 AC, DC link voltage 510 ... 720 V DC, Part III Article No. 6SL3725- 1TE41- 1TE41- 1TE41- 2AA3 4AA3 4AS3 Type rating - for I (50 Hz 400 V)
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Cabinet Modules 6.3 Motor Modules Article No. 6SL3725- 1TE41- 1TE41- 1TE41- 2AA3 4AA3 4AS3 Cooling air requirement (degree of protection 0.136 0.136 0.136
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Cabinet Modules 6.3 Motor Modules Table 6- 30 Technical data of the Motor Modules, line voltage 3 AC 500 ... 690 V, DC link voltage 675 ... 1035 V DC, Part I Article No. 6SL3725- 1TG31- 1TG31- 1TG32- 1TG33- 0AA3 5AA3 2AA3 3AA3...
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Cabinet Modules 6.3 Motor Modules Article No. 6SL3725- 1TG31- 1TG31- 1TG32- 1TG33- 0AA3 5AA3 2AA3 3AA3 Volume of liquid - degree of protection
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Cabinet Modules 6.3 Motor Modules Table 6- 31 Technical data of the Motor Modules, line voltage 500 ... 690 V3 AC, DC link voltage 675 ... 1035 V DC, Part II Article No. 6SL3725- 1TG34- 1TG35- 1TG37- 1TG38- 7AA3 8AA3 4AA3 0AA3 Type rating...
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Cabinet Modules 6.3 Motor Modules Article No. 6SL3725- 1TG34- 1TG35- 1TG37- 1TG38- 7AA3 8AA3 4AA3 0AA3 Volume of liquid - degree of protection
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Cabinet Modules 6.3 Motor Modules Table 6- 32 Technical data for Motor Modules, line voltage 500 ... 690 V 3 AC, DC link voltage 675 ... 1035 V DC, Part III Article No. 6SL3725- 1TG38- 1TG41- 1TG41- 1TG41- 1AA3 0AA3 3AA3 6AA3 Type rating...
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Cabinet Modules 6.3 Motor Modules Article No. 6SL3725- 1TG38- 1TG41- 1TG41- 1TG41- 1AA3 0AA3 3AA3 6AA3 Volume of liquid - degree of protection
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Cabinet Modules 6.3 Motor Modules Table 6- 33 Technical data for Motor Modules, line voltage 500 ... 690 V 3 AC, DC link voltage 675 ... 1035 V DC, Part IV Article No. 6SL3725- 1TG41- 6AP3 Type rating - for I (50 Hz 690 V) 1500 - for I...
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Cabinet Modules 6.3 Motor Modules Article No. 6SL3725- 1TG41- 6AP3 Volume of liquid - degree of protection
Cabinet Modules 6.3 Motor Modules 6.3.5 Overload capability The Motor Modules Chassis format have an overload reserve (e.g. to handle breakaway torques). In drives with overload requirements, the appropriate base-load current must therefore be used as a basis for the required load. For overload, the following precondition applies: The drive is operated as a maximum with its base load current before and after the overload occurs (a duty cycle duration of 300 s is used as a basis here).
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Cabinet Modules 6.3 Motor Modules High overload The base load current I is based on a load cycle of 150% for 60 s or 160 % for 10 s with a load cycle of 300 s. Figure 6-19 High overload High overload for Motor Module 6SL3725-1TG41-6AP3 This Motor Module is particularly suitable for high breakaway torques in applications such as drilling, mixers, centrifuges and test bays.
Cabinet Modules 6.4 Heat Exchanger Modules Heat Exchanger Modules 6.4.1 Description Note Additional information Refer to the layout diagrams (AO) and circuit diagrams (SP) provided on the customer DVD supplied with the device for the arrangement of components and interfaces, and for wiring. Figure 6-21 Heat Exchanger Modules, examples with some additional options Cabinet Modules liquid cooled...
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50 Hz SINAMICS Technology Extension HEM The software and the Function Module for the SINAMICS HEM V1.2 can be found at the following address: SINAMICS Technology Extension HEM (Heat Exchanger Module) V1.2 (https://support.industry.siemens.com/cs/ww/de/view/109772200) Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Cabinet Modules 6.4 Heat Exchanger Modules Integration Figure 6-22 Connection example for the Heat Exchanger Module Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Cabinet Modules 6.4 Heat Exchanger Modules Configuration Note Additional information The configuration examples of the individual Heat Exchanger Modules are used to illustrate the location of the factory-fitted components. They show the maximum possible configuration of the modules, which contain all options that can be ordered. Refer to the layout diagrams (AO) on the customer DVD for the precise order-specific location of the components.
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Cabinet Modules 6.4 Heat Exchanger Modules Figure 6-23 Configuration example, Heat Exchanger Modules, examples with some additional options Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
Cabinet Modules 6.4 Heat Exchanger Modules 6.4.2 Electrical interfaces 6.4.2.1 General information This chapter describes only those interfaces in the cabinet unit that require additional connection work by the customer. All other interfaces are pre-wired at the factory and are not designed for customer connections.
Cabinet Modules 6.4 Heat Exchanger Modules 6.4.2.2 Overview of the electrical interfaces The main components and interfaces of the control box in the Heat Exchanger Module are shown in the following diagram. Figure 6-24 Heat Exchanger Module - overview of the components and interfaces in the control box The control box can be swiveled to the left so that it is easier to introduce the external power supply cables into the cable glands.
Cabinet Modules 6.4 Heat Exchanger Modules 6.4.2.3 X1 - power supply -X1: Power supply Table 6- 35 Terminal strip X1 Terminal Function Technical data Phase L1 Voltage: Phase L2 3 AC 380 V -10 % ... 3 AC 415 V +10 % •...
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Cabinet Modules 6.4 Heat Exchanger Modules The maximum cable length that can be connected is 10 m. NOTICE Inadmissible equalization currents as a result of potential differences when using different power supply sources Using different power sources for the Heat Exchanger Module and the other Cabinet Modules can result in potential differences and inadmissible equalizing currents flowing through the DRIVE-CLiQ interface of the TM31 Terminal Module.
Cabinet Modules 6.4 Heat Exchanger Modules 6.4.3 Interfaces in the cooling circuit 6.4.3.1 Flow diagram of the cooling circuit The components of the cooling circuit in the Heat Exchanger Module are shown in the following diagram. Intake, plant-side raw water circuit 63.1 Safety release valve in the intake of the converter-side deionized water circuit...
Cabinet Modules 6.4 Heat Exchanger Modules 6.4.4 Coolant connections 6.4.4.1 Overview of connections The cooling connections for the Heat Exchanger Module are shown in the following diagram. Note The raw water circuit on the plant side shown is implemented according to option W20 (raw water connection from below).
Cabinet Modules 6.4 Heat Exchanger Modules 6.4.4.2 Connection of the converter-side deionized water circuit The converter-side deionized water circuit is connected to the collecting pipes of the adjacent Cabinet Module using permanently installed pipes: ● When option W34 is ordered, the fixed pipe connections are routed downward to the right-hand side of the Heat Exchanger Module.
Cabinet Modules 6.4 Heat Exchanger Modules Note Attach the sealing tape beforehand Before assembly, the supplied sealing tape from the accessories kit must be attached. Installing the pipe couplings 1. Locate the pipe couplings so that they are centered over the connection points of the collecting pipes.
Cabinet Modules 6.4 Heat Exchanger Modules 6.4.5 Options Note Additional information The individual options are described in Chapter "Options". Electrical options Component Option Supply voltage for the Heat Exchanger Module, 440 - 480 V/60 Hz Supply voltage for the Heat Exchanger Module, 500 - 690 V/60 Hz Cabinet anti-condensation heating Heat Exchanger Module, partially redundant with 2 pumps Leakage sensor in the Heat Exchanger Module...
Cabinet Modules 6.4 Heat Exchanger Modules Other options Component Option Rating plate data in English/French Rating plate data in English/Spanish Rating plate data in English/Italian Rating plate data in English/Russian Rating plate data in English/Chinese 6.4.6 Technical data Table 6- 37 Technical data of the Heat Exchanger Modules, line voltage 3 AC 380 ...
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Cabinet Modules 6.4 Heat Exchanger Modules Article No. 6SL3705- 0RE23- 0RE24- 0RE27- 0RE31- 2AA5 8AA5 2AA5 1AA5 Current consumption - Total operating current, 3 AC 400 V, 50/60 Hz 7.5/7.0 7.5/7.0 11.0/12.0 11.0/12.0 - Electronics current (24 V DC) Power consumption, max., 3 AC 400 V, 3.5/4.7 3.5/4.7 5.5/6.4...
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Cabinet Modules 6.4 Heat Exchanger Modules Table 6- 38 Technical data of the Heat Exchanger Modules, line voltage 3 AC 500 ... 690 V Article No. 6SL3705- 0RG23- 0RG24- 0RG27- 0RG31- 2AA5 8AA5 2AA5 1AA5 Deionized water circuit in the converter Cooling power Intake temperature - min.
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Cabinet Modules 6.4 Heat Exchanger Modules Article No. 6SL3705- 0RG23- 0RG24- 0RG27- 0RG31- 2AA5 8AA5 2AA5 1AA5 Dimensions (standard version) - width - height 2200 2200 2200 2200 - depth Weight, approx. (standard version) Depending on the ambient temperature and humidity, see Chapter "Protection against condensation" in Section "Com- missioning the cooling circuit".
Cabinet Modules 6.5 Auxiliary Power Supply Modules Auxiliary Power Supply Modules 6.5.1 Description Note Additional information Refer to the layout diagrams and circuit diagrams provided on the enclosed customer DVD for the arrangement of components and interfaces, and for wiring. Figure 6-29 Auxiliary Power Supply Module Cabinet Modules liquid cooled...
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Auxiliary Power Supply Modules supply power to the auxiliary power supply system of the SINAMICS S120 Cabinet Modules as well as to other external loads. The fans of the heat exchangers installed in the Cabinet Modules are also connected to this auxiliary power supply system.
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Cabinet Modules 6.5 Auxiliary Power Supply Modules Integration Figure 6-30 Connection example for Auxiliary Power Supply Modules Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Cabinet Modules 6.5 Auxiliary Power Supply Modules Configuration The Auxiliary Power Supply Module is connected on the plant side to a voltage corresponding to the respective rated device voltage. The standard version contains the following components: ● Fuse switch disconnector with fuse monitoring for external evaluation ●...
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Cabinet Modules 6.5 Auxiliary Power Supply Modules Figure 6-31 Configuration example for Auxiliary Power Supply Modules Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
Cabinet Modules 6.5 Auxiliary Power Supply Modules 6.5.2 Fuse switch disconnector (-Q1) The infeed of the Auxiliary Power Supply Module occurs for the customer at the fuse switch disconnector (-Q1). The plant-side current required is listed in the "Technical data" table. 6.5.3 Transformer (-T2) for generating the auxiliary voltage 230 V AC A transformer is incorporated to generate the 230 VAC, 2-phase voltage.
Cabinet Modules 6.5 Auxiliary Power Supply Modules 6.5.4 Auxiliary power supply system Description The auxiliary power supply system is used to distribute the available voltages (230 V 2 AC and 24 V DC). The table below shows an overview of the connected voltages and associated fuses for the auxiliary power supply system in the Auxiliary Power Supply Module.
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Cabinet Modules 6.5 Auxiliary Power Supply Modules Table 6- 41 Overview of customer terminals in the Auxiliary Power Supply Module Article No. 6SL3705-0MX22-0AA3 Customer terminal -X46 for connection of an uninterruptible power supply for SITOP Fuse protection in A Max. connection cross section in mm Customer terminal -X47 for tapping the 230 V AC, 1-phase voltage Fuse protection in A Max.
Cabinet Modules 6.5 Auxiliary Power Supply Modules 6.5.6 Options Note Additional information The individual options are described in Chapter "Options". Electrical options Component Option Cabinet anti-condensation heating Mechanical options Component Option Base 100 mm high, RAL 9005 Cable-marshaling compartment 200 mm high, RAL 7035 Degree of protection IP23 Side panel (right) Side panel (left)
Cabinet Modules 6.5 Auxiliary Power Supply Modules 6.5.7 Technical data Table 6- 42 Technical data for the Auxiliary Power Supply Modules Article No. 6SL3705- 0MX22-0AA3 Supply voltage on the plant/system side 380 ... 690 V 3 AC Line connection - Cable cross-section, max. (IEC) - Recommended cable cross-section Current carrying capacity, max.
Maintenance and servicing Chapter content This chapter provides information on the following: ● Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the components ● Replacing device components when the unit is serviced ●...
For option M23/M43, the filter medium must be maintained according to the local environmental conditions. The filter medium must be regularly inspected and replaced as required. You can obtain additional information regarding a maintenance contract from your Siemens contact person. Servicing the cabinet Servicing involves activities and procedures for maintaining and restoring the operating condition of the cabinet.
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The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.
Maintenance and servicing 7.4 Maintaining the cooling circuit Maintaining the cooling circuit 7.4.1 General information Note Recommended cooling circuit service The following service is recommended for the cooling circuit: • The coolant should be checked 3 months after the cooling circuit is filled for the first time and, subsequently, once a year.
Maintenance and servicing 7.4 Maintaining the cooling circuit 7.4.2 Maintenance of the coolant Note Please refer to the safety notes of the manufacturer of the coolant additive! Observe the environmental protection regulations as well as the local soil and water protection regulations.
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Maintenance and servicing 7.4 Maintaining the cooling circuit Figure 7-1 Diagram showing an example of how the filter is serviced CAUTION Danger of injury caused by spray water The coolant is harmful to eyes and skin and can damage surfaces. Coolant can escape when the filter is opened and can splash onto the skin or into eyes.
Maintenance and servicing 7.4 Maintaining the cooling circuit 7.4.4 Maintenance of the cooling hoses Carefully inspect the coolant hoses every six months for cracks and leaks. Replace any coolant hoses that have cracks or leaks. If the hose couplings leak, then replace the EPDM seal/gasket. Note Coolant can escape when the coolant hoses are disassembled! The safety notes of the manufacturer of the agent added to the coolant must be carefully...
Maintenance and servicing 7.4 Maintaining the cooling circuit 7.4.6 Maintaining the fan of the internal heat exchanger The fans should be inspected in regular intervals for smooth running and normal housing temperatures. The average service life of the fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g.
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Maintenance and servicing 7.4 Maintaining the cooling circuit Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● The pressure in the liquid circuit should be reduced so that the opening and closing of the quick couplings is simplified.
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Maintenance and servicing 7.4 Maintaining the cooling circuit Removing the heat exchanger from the control cabinet Figure 7-3 Remove the heat exchanger The removal steps correspond to the numbers shown in the diagram. ④ 1. Open the fast release connection of the front coolant connection ( ⑤...
Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. NOTICE Pay attention to the tightening torques The tightening torques specified in the table "Tightening torques for screw connections" must be observed. The screw connections for the protective covers may only be tightened by hand.
Maintenance and servicing 7.5 Replacing components 7.5.2 Safety information Required safety precautions to be taken before carrying out maintenance and servicing WARNING Improper transport and installation of devices and components Serious injury or even death and substantial material damage can occur if the devices are not transported or installed properly.
Maintenance and servicing 7.5 Replacing components 7.5.4 Mounting equipment for power units Mounting equipment The mounting equipment is used to mount or remove liquid-cooled power units (Active Line Modules, Basic Line Modules, Motor Modules) into or out of a control cabinet. The mounting equipment is used to help mount the device;...
Maintenance and servicing 7.5 Replacing components 7.5.5 Replacing the filter mats Replacing filter mats (for IP23/IP43) The filter mats must be checked at regular intervals. If the mats are too dirty to allow the air supply to flow normally, they must be replaced. Note Replacing the filter mats If you do not replace dirty filter mats, this can cause a premature thermal shutdown of the...
Maintenance and servicing 7.5 Replacing components Removing/installing filter mats in the cabinet doors (IP23/IP43) Figure 7-5 Removing/installing filter mats (IP23/IP43) 1. Insert the screwdriver into the cut-out sections provided (1) and gently push the grille cover (2) down and forwards, then remove it. 2.
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Maintenance and servicing 7.5 Replacing components Figure 7-6 Connection to the DC busbar on the Basic Line Module, Active Line Module and Motor Module Establishing the connection Note Do not use cables The use of cables instead of the factory-installed busbars is not permitted! Note Make sure that you do not drop any nuts, washers, or screws as this could cause damage.
Maintenance and servicing 7.5 Replacing components 7.5.7 Replacing the power unit Replacing the power unit Figure 7-7 Replacing the power unit, using a Motor Module as example Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget external power supplies!) ● Remove the guard cover ● Ensure that the power unit can be freely accessed ● If required, remove the heat exchanger so that you can better access the DC busbars (see Section "Replacing the heat exchanger fan").
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Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections" must be observed. Note Connection clip for the basic interference suppression module for Basic Line Connection Modules For Basic Line Connection Modules, the connection clip for the basic interference...
Maintenance and servicing 7.5 Replacing components 7.5.8 Replacing the Control Interface Module 7.5.8.1 Replacing the Control Interface Module, Motor Module, frame size FXL Replacing the Control Interface Module Figure 7-8 Replacing the Control Interface Module, Motor Module, frame size FXL Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
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Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Maintenance and servicing 7.5 Replacing components 7.5.8.2 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size GXL Replacing the Control Interface Module Figure 7-9 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size GXL Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
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Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Maintenance and servicing 7.5 Replacing components 7.5.8.3 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size HXL Replacing the Control Interface Module Figure 7-10 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size HXL Preparatory steps ●...
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Maintenance and servicing 7.5 Replacing components Removal The removal steps are numbered in accordance with the numbers in the diagram. 1. Disconnect the plug-in connections for the fiber-optic cables and signal cables (maximum five connectors). 2. Remove DRIVE-CLiQ cables and connections at –X41/–X42/–X46 (maximum six connectors).
Maintenance and servicing 7.5 Replacing components 7.5.8.4 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size JXL Replacing the Control Interface Module Figure 7-11 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size JXL Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
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Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Maintenance and servicing 7.5 Replacing components 7.5.8.5 Replacing the Control Interface Module, Motor Module, frame size JXL 6SL3325- 1TG41-6AP3 Replacing the Control Interface Module of the 6SL3725-1TG41-6AP3 Motor Module Figure 7-12 Replacing the Control Interface Module, 6SL3725-1TG41-6AP3 Motor Module Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
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Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
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Maintenance and servicing 7.5 Replacing components Mounting the second electronic fan Before installing the replacement part for the Control Interface Module, the second electronic fan must first be installed in the replacement part. ① Connector for fan power supply ② Mounting location for the adapter ③...
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Maintenance and servicing 7.5 Replacing components ④ Mounted adapter ⑤ Fastening screw for the adapter ⑥ Fixing screws for the second electronic fan ⑦ Slot for the supply for the first electronic fan (left) ⑧ Slot for the supply for the second electronic fan (right) Figure 7-14 Replacement part, Control Interface Module with mounted, second electronic fan The retrofit is shown in the diagrams above.
Maintenance and servicing 7.5 Replacing components 7.5.8.6 Replacing the Control Interface Module, Basic Line Module, frame size FBL Replacing the Control Interface Module Figure 7-15 Replacing the Control Interface Module, Basic Line Module, frame size FBL Preparatory steps ● Disconnect the drive line-up from the power supply ●...
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Maintenance and servicing 7.5 Replacing components Removal The removal steps are numbered in accordance with the numbers in the diagram. 1. Disconnect the plugs for the signal cables (two connectors). 2. Remove DRIVE-CLiQ cables and connections at –X41/–X42 (maximum five connectors). The DRIVE-CLiQ cables should be marked to ensure that they are subsequently correctly inserted.
Maintenance and servicing 7.5 Replacing components 7.5.8.7 Replacing the Control Interface Module, Basic Line Module, frame size GBL Replacing the Control Interface Module Figure 7-16 Replacing the Control Interface Module, Basic Line Module, frame size GBL Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
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Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). ● Remove the protective cover. ● Allow unimpeded access. Removal steps ① 1. Release nut 2. Before pulling out the Control Unit on the slide-in unit completely, remove all cables connected to the Control Unit.
Maintenance and servicing 7.5 Replacing components 7.5.10 Replacing the fans 7.5.10.1 Replacing the electronic fan, Motor Module, frame size FXL Replacing the electronic fan Figure 7-18 Replacing the electronic fan, Motor Module, frame size FXL Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Maintenance and servicing 7.5 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
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Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Maintenance and servicing 7.5 Replacing components 7.5.10.2 Replacing the electronic fan, Active Line Module, and Motor Module, frame size GXL Replacing the electronic fan Figure 7-19 Replacing the electronic fan, Active Line Module, and Motor Module, frame size GXL Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Maintenance and servicing 7.5 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
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Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Maintenance and servicing 7.5 Replacing components 7.5.10.3 Replacing the electronic fan, Active Line Module, and Motor Module, frame size HXL Replacing the electronic fan Figure 7-20 Replacing the electronic fan, Active Line Module, and Motor Module, frame size HXL Description The average service life of the electronic fans is 50,000 hours.
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Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
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Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Maintenance and servicing 7.5 Replacing components 7.5.10.4 Replacing the electronic fan, Active Line Module, and Motor Module, frame size JXL Replacing the electronic fan Figure 7-21 Replacing the electronic fan, Active Line Module, and Motor Module, frame size JXL Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Maintenance and servicing 7.5 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
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Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Maintenance and servicing 7.5 Replacing components 7.5.10.5 Replacing the electronic fan, Basic Line Module, frame size FBL Replacing the electronic fan Figure 7-22 Replacing the electronic fan, Basic Line Module, frame size FBL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
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Maintenance and servicing 7.5 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
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Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Maintenance and servicing 7.5 Replacing components 7.5.10.6 Replacing the electronic fan, Basic Line Module, frame size GBL Replacing the electronic fan Figure 7-23 Replacing the electronic fan, Basic Line Module, frame size GBL Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Maintenance and servicing 7.5 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
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Maintenance and servicing 7.5 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item ④ ): 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Maintenance and servicing 7.5 Replacing components 7.5.10.7 Replacing the electronic fan of the Control Interface Module Replacing the electronic fan of the Control Interface Module ① Slot for the fan power supply for versions equipped with an electronic fan ② Fixing screws for the first electronic fan ③...
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Maintenance and servicing 7.5 Replacing components Replacement The replacement procedure is shown in the previous diagram. Version with one electronic fan ① 1. Withdraw the connector for the fan power supply ② 2. Remove the fan fixing screws and withdraw the fan from the Control Interface Module. Note the fan direction of rotation - the appropriate arrows are stamped on the housing.
Maintenance and servicing 7.5 Replacing components 7.5.11 Replacing the fuses 7.5.11.1 General information Replacement fuses Article numbers for replacing fuses that have blown are contained in the spare parts list. 7.5.11.2 Replacing the fuses for the auxiliary power supply Replacement fuses You can find the article numbers in the spare parts list for replacing auxiliary power supply fuses that have blown.
8. Press the yellow button on the fuse grip to release the new fuse from it. 9. Attach the support plates underneath the fuses again. 10. Close the cabinet. Note If necessary, the fuse grip can be ordered from Siemens. 7.5.11.4 Replacing cylindrical fuses Preparatory steps ●...
Maintenance and servicing 7.5 Replacing components 7.5.11.5 Replacement of LV HRC fuses with blade contacts Description LV HRC fuses (LV HRC fuses) with blade contacts, also called blade fuses, are used, for example, in the main switches of the supply infeed. Figure 7-25 LV HRC fuse with blade contacts Preparatory steps...
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Maintenance and servicing 7.5 Replacing components Note If required, the LV HRC fuse grip can be ordered from Siemens using article number 3NX1. Removal steps The NH fuse is removed in the following steps: 1. Open the main switch. 2. Remove the front shock hazard protection cover of the cabinet in front of the fuses.
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Maintenance and servicing 7.5 Replacing components Installation steps The NH fuse is installed in the following steps: 1. Insert the new fuse into the LV HRC fuse puller. 2. Insert the fuse into the fuse holder. 3. Press the release button on the LV HRC fuse puller to release the grip from the new fuse. 4.
Maintenance and servicing 7.5 Replacing components 7.5.12 Replacing the backup battery for the cabinet operator panel Replacing the backup battery Figure 7-27 Replacing the backup battery Preparatory steps ● Disconnect the cabinet from the power supply (do not forget the external power supplies). Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Maintenance and servicing 7.5 Replacing components Replacing 1. Disconnect the 24 VDC power-supply cable. 2. Disconnect the communication cable on the operator panel. 3. Open the cover of the battery compartment. 4. Remove the old battery. 5. Insert the new battery. 6.
Maintenance and servicing 7.6 Forming the DC link capacitors Forming the DC link capacitors Description The DC link capacitors must be reformed if Basic Line Modules, Active Line Modules and Motor Modules have not been used for more than two years. If this is not carried out, the units could be damaged after the DC-link voltage is applied under load.
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Maintenance and servicing 7.6 Forming the DC link capacitors Date of manufacture The date of manufacture can be determined as follows: Table 7- 4 Production year and month Character Year of manufacture Character Month of manufacture 2010 1 to 9 January to September 2011 October...
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Maintenance and servicing 7.6 Forming the DC link capacitors ● 6 incandescent lamps 230 V / 100 W for a line voltage of 500 to 690 V 3 AC, where 2 incandescent lamps must be connected in series in each supply phase. Alternatively, use 3 resistors of 1 kΩ...
Maintenance and servicing 7.7 Environmental compatibility Forming circuit for Motor Modules Figure 7-30 Forming circuit for Motor Modules Procedure ● The device being formed must not receive a switch-on command (e.g. from the keyboard or terminal block). ● Connect the appropriate forming circuit. ●...
Diagnostics Chapter content This chapter provides an overview of the LEDs on the various cabinet unit components. Detailed descriptions of the components are provided either in this Manual or in the additional documentation on the customer DVD supplied with the device. The overview of the LEDs provided here is intended for rapid diagnostic purposes.
Diagnostics 8.2 LEDs on the CU320-2 DP Control Unit LEDs on the CU320-2 DP Control Unit Description of the LED states The different states while booting are indicated by LEDs on the Control Unit. ● The duration of the individual states varies. ●...
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Diagnostics 8.2 LEDs on the CU320-2 DP Control Unit Behavior of the LEDs after booting Table 8- 3 Control Unit CU320-2 DP – Description of the LEDs after booting Color State Description, cause Remedy The electronics power supply is missing or out- Check power supply (READY) side the permissible tolerance range.
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Diagnostics 8.2 LEDs on the CU320-2 DP Control Unit Color State Description, cause Remedy Flashing PROFIBUS master is sending wrong parameteri- Adapt configuration between light zation/configuration data master/controller and CU 0.5 Hz Flashing Cyclic bus communication has been interrupted Correct the fault light or could not be established 2 Hz...
Diagnostics 8.3 LEDs on the CU320-2 PN Control Unit LEDs on the CU320-2 PN Control Unit Description of the LED states The different states while booting are indicated by LEDs on the Control Unit. ● The duration of the individual states varies. ●...
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Diagnostics 8.3 LEDs on the CU320-2 PN Control Unit Behavior of the LEDs after booting Table 8- 6 Control Unit CU320-2 PN – Description of the LEDs after booting Color State Description, cause Remedy – The electronics power supply is missing or out- Check power supply (READY) side the permissible tolerance range.
Diagnostics 8.4 LEDs on the CBE20 Communication Board Color State Description, cause Remedy Flashing light Cyclic bus communication has been interrupted Correct the fault 2 Hz or could not be established – The electronics power supply is missing or out- Check power supply and/or (OPTION) side the permissible tolerance range.
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Diagnostics 8.4 LEDs on the CBE20 Communication Board Table 8- 8 Meaning of the Sync and Fault LEDs on the CBE20 Color State Description Fault – If the link port LED is green: The CBE20 is operating error-free, and data is being exchanged with the configured IO controller.
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Diagnostics 8.8 LEDs on the Voltage Sensing Module (VSM) in the Active Interface Module LEDs on the Voltage Sensing Module (VSM) in the Active Interface Module Table 8- 16 Meaning of the LEDs on the Voltage Sensing Module in the Active Interface Module Color State Description...
Diagnostics 8.9 LEDs on the SMC10 Sensor Module LEDs on the SMC10 Sensor Module Table 8- 17 Meaning of the LEDs on the SMC10 Sensor Module Color State Description The electronics power supply is missing or outside the permissible tolerance range. (READY) Green Steady light...
Diagnostics 8.11 LEDs on the SMC30 Sensor Module 8.11 LEDs on the SMC30 Sensor Module Table 8- 19 Meaning of the LEDs on the SMC30 Sensor Module Color State Description The electronics power supply is missing or outside the permissible tolerance range. (READY) Green Steady...
Diagnostics 8.12 LEDs on the TM31 Terminal Module 8.12 LEDs on the TM31 Terminal Module Terminal Module TM31 Table 8- 20 Description of the LEDs on the TM31 Color State Description READY The electronics power supply is missing or out of tolerance. Green Steady light The component is ready for operation and cyclic DRIVE-CLiQ communication is taking place.
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Diagnostics 8.13 LEDs on the TM54F Terminal Module Color State Description, cause L1+, L2+, – The controllable sensor power supply is functioning fault-free. Steady light There is a fault in the controllable sensor power supply. – The sensor power supply is operating fault-free. Steady light The sensor power supply has a fault.
Diagnostics 8.14 LEDs on the TM150 Terminal Module 8.14 LEDs on the TM150 Terminal Module TM150 Terminal Module (-A151 to -A154) Table 8- 22 Description of the LEDs on the TM150 Color State Description READY The electronics power supply is missing or outside the permissible tolerance range. Green Steady The component is ready for operation and cyclic DRIVE-CLiQ communication is...
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Diagnostics 8.15 LEDs on the SITOP power supply unit Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
Options Safety information WARNING Failure to observe the general safety instructions and residual risks If the general safety instructions and remaining risks are not observed, accidents can occur involving severe injuries or death. • Observe the general safety instructions. • When assessing the risk, take into account residual risks. Note Different types of Cabinet Modules The Cabinet Modules come in a range of different frame sizes, with each size differing from...
Options 9.3 C97, supply voltage for the Heat Exchanger Module 500 - 690 V / 60 Hz C97, supply voltage for the Heat Exchanger Module 500 - 690 V / 60 Hz Availability of option This option is available for the following S120 Cabinet Modules: ●...
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Options 9.4 G20, CBC10 Communication Board Description Figure 9-1 CAN CBC10 Communication Board The CBC10 CANopen communication board (CAN Communication Board) is used to connect drives in the SINAMICS drive system to higher-level automation systems with a CAN bus. The CANopen Option Board uses two 9-pin SUB D connectors for the connection to the CAN bus system.
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Options 9.4 G20, CBC10 Communication Board Interface overview Figure 9-2 CAN CBC10 Communication Board, interface overview X451 CAN bus interface CAN bus interface -X451 features the following socket assignments: Table 9- 1 CAN bus interface X451 Connector Designation Technical data Reserved CAN_L CAN signal (dominant low)
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Options 9.4 G20, CBC10 Communication Board X452 CAN bus interface CAN bus interface -X452 features the following socket assignments: Table 9- 2 CAN BUS interface X452 Connector Designation Technical data Reserved CAN_L CAN signal (dominant low) CAN_GND CAN ground Reserved CAN_SHLD Optional shield CAN ground...
Options 9.5 G33, CBE20 Communication Board G33, CBE20 Communication Board Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules Description Figure 9-3 CBE20 Communication Board Ethernet Interface module CBE20 is used for communication via PROFINET.
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Options 9.5 G33, CBE20 Communication Board Interface overview Figure 9-4 CBE20 Ethernet Communication Board, interface overview MAC address The MAC address of the Ethernet interfaces is indicated on the top side of the CBE20. The label is only visible when the module has been removed. Note Note the MAC address Remove the module and note down the MAC address of the module so that you have it...
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Options 9.5 G33, CBE20 Communication Board Figure 9-5 Removing the CBE20 from the option slot on the Control Unit X1400 Ethernet interface Table 9- 3 Connector X1400, port 1 - 4 Connector Signal name Technical data Receive data + Receive data - Transmit data + Reserved, do not use Reserved, do not use...
Options 9.6 G51 to G54, temperature sensor module TM150 G51 to G54, temperature sensor module TM150 9.6.1 General information Availability of option These options are available for the following S120 Cabinet Modules: ● Basic Line Connection Module ● Active Line Connection Module ●...
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Options 9.6 G51 to G54, temperature sensor module TM150 X500, X501: DRIVE-CLiQ interface Table 9- 4 DRIVE-CLiQ interface X500 and X501 Connector Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
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Options 9.6 G51 to G54, temperature sensor module TM150 Table 9- 6 Channel assignment Terminal Channel number [x] Channel number [y] for 1x2, 3 and 4-wires for 2x2 wires X531 X532 X533 X534 X535 X536 WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors.
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Options 9.6 G51 to G54, temperature sensor module TM150 Note Incorrect temperature measured values as a result of cables with an excessively high resistance An excessively long cable length or an excessively small cable cross-section can falsify the temperature measurement (for a PT100, 10 Ω cable resistance can falsify the measurement result by 10%).
Options 9.6 G51 to G54, temperature sensor module TM150 9.6.3 Connection example Figure 9-8 Connecting a PT100/PT1000 with 2x2, 3 and 4-wires to the temperature sensor inputs X53x of Terminal Module TM150 Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Options 9.6 G51 to G54, temperature sensor module TM150 Figure 9-9 Connection example for a Terminal Module TM150 Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
Options 9.7 G60, Terminal Module TM31 G60, Terminal Module TM31 9.7.1 General information Availability of option These options are available for the following S120 Cabinet Modules: ● Basic Line Connection Module ● Active Line Connection Module ● Motor Modules Description With option G60, a TM31 Terminal Module is included in the cabinet unit.
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Options 9.7 G60, Terminal Module TM31 X500, X501: DRIVE-CLiQ interface Table 9- 7 DRIVE-CLiQ interface X500 and X501 Connector Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
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Options 9.7 G60, Terminal Module TM31 Note Ensuring the function of digital inputs An open input is interpreted as "low". Terminal M1 must be connected so that the digital inputs (DI) can function. This is achieved through one of the following measures: 1.
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Options 9.7 G60, Terminal Module TM31 X521: 2 analog inputs (differential inputs) Table 9- 10 Terminal block X521 Connector Terminal Designation Technical data AI 0+ The analog inputs can be toggled between current and voltage input using switches S5.0 and S5.1. AI 0- As voltage input: AI 1+...
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Options 9.7 G60, Terminal Module TM31 S5: Selector for voltage/current AI0, AI1 Table 9- 11 Selector for voltage/current S5 Switch Function S5.0 Selector voltage (V) / current (I) Al0 S5.1 Selector voltage (V) / current (I) Al1 Note Delivery condition When delivered, both switches are set to current measurement (switch set to "I").
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Options 9.7 G60, Terminal Module TM31 WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Use temperature sensors that fully comply with the specifications of the safety isolation. NOTICE Damage or malfunctions through impermissible voltage values If the back EMF is impermissible then damage and malfunctions may occur on the...
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Options 9.7 G60, Terminal Module TM31 X541: 4 non-floating digital inputs/outputs Table 9- 14 Terminal strip X541 Connector Terminal Designation Technical data Auxiliary voltage: Voltage: +24 V DC DI/DO 11 Max. total load current of +24 V auxiliary voltage for DI/DO 10 terminals X540 and X541 combined: 150 mA DI/DO 9...
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Options 9.7 G60, Terminal Module TM31 X542: 2 relay outputs (two-way contact) Table 9- 15 Terminal block X542 Connector Terminal Designation Technical data DO 0.NC Contact type: Changeover contact max. load current: 8 A Max. switching voltage: 250 V . 30 V DO 0.COM Max.
Options 9.8 G61, additional TM31 Terminal Module G61, additional TM31 Terminal Module Availability of option These options are available for the following S120 Cabinet Modules: ● Basic Line Connection Module ● Active Line Connection Module ● Motor Modules Description With option G60, a TM31 Terminal Module is included in the cabinet unit. A second Terminal Module provides the following additional digital and analog inputs/outputs in the drive system: ●...
Options 9.9 G62, TB30 Terminal Board G62, TB30 Terminal Board Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules Description Figure 9-12 TB30 Terminal Board The TB30 Terminal Board supports the addition of digital inputs/digital outputs and analog inputs/analog outputs to the Control Unit.
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Options 9.9 G62, TB30 Terminal Board A shield connection for the signal cable shield is located on the Control Unit. NOTICE Damage or malfunctions to the Option Board by inserting and withdrawing in operation Withdrawing and inserting Option Boards during operation can damage them or cause the Option Boards to malfunction.
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Options 9.9 G62, TB30 Terminal Board Connection overview Figure 9-14 Connection overview TB30 Terminal Board X424 power supply, digital outputs Table 9- 16 Terminal block X424 Terminal Function Technical data Power supply Voltage: 24 V DC (20.4 ... 28.8 V) Current consumption: Max.
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Options 9.9 G62, TB30 Terminal Board The maximum cable length that can be connected is 10 m. Note The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. This power supply is required for the digital outputs only. The electronics power supply and the power supply for the analog inputs/outputs are taken from the option slot of the Control Unit.
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Options 9.9 G62, TB30 Terminal Board Note Open input An open input is interpreted as "low". The power supply and the digital inputs/outputs are isolated from the Control Unit. Note Transient voltage interruptions If the 24 V supply is briefly interrupted, then the digital outputs are deactivated during this time.
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Options 9.9 G62, TB30 Terminal Board Shield connection of the TB30 on the Control Unit Figure 9-15 TB30 shield connection The permissible bending radii for the cables must not be exceeded when the cables are being installed. Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
Note The generation of the license key is described in detail in the SINAMICS S120 Function Manual, Chapter "Basics of the drive system" under "Licensing". Activation The associated license key is entered into parameter p9920 in the ASCII code. The license key is activated by parameter p9921 = 1.
Options 9.11 K08 , AOP30 advanced operator panel Diagnostics An insufficient license is indicated via the following alarm and LED: ● Alarm A13000 → License not sufficient ● LED READY → Flashes green/red at 0.5 Hz Note Safety Integrated Function Manual Detailed and comprehensive instructions and information for the Safety Integrated functions can be found in the associated Function Manual.
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Panel can be found in the relevant operating instructions. These operating instructions are available as additional documentation on the customer DVD supplied with the device. → See additional documentation "SINAMICS S120 Cabinet Module AOP30" Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
Options 9.12 K46, Sensor Module Cabinet-Mounted SMC10 9.12 K46, Sensor Module Cabinet-Mounted SMC10 9.12.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules Description The SMC10 Sensor Module is used for detecting the actual motor speed and the rotor position angle.
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Options 9.12 K46, Sensor Module Cabinet-Mounted SMC10 The ratio between ohmic resistance R and inductance L determines whether the resolver can be evaluated with the SMC10 (see diagram below). Figure 9-17 Connectable impedances with an excitation frequency f = 5000 Hz Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
Options 9.12 K46, Sensor Module Cabinet-Mounted SMC10 9.12.2 Safety information WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. •...
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Options 9.12 K46, Sensor Module Cabinet-Mounted SMC10 X500: DRIVE-CLiQ interface Table 9- 20 DRIVE-CLiQ interface X500 Connector Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
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Options 9.12 K46, Sensor Module Cabinet-Mounted SMC10 X520 encoder interface Table 9- 21 Encoder interface X520 Connector Signal name Technical data Reserved, do not use Reserved, do not use Resolver signal A (sin+) Inverted resolver signal A (sin-) Ground Ground (for internal shield) Resolver signal B (cos+) Inverted resolver signal B (cos-) Ground...
Options 9.12 K46, Sensor Module Cabinet-Mounted SMC10 NOTICE Damage to the motor in the event of incorrectly connected KTY temperature sensor If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect when the motor overheats. Overheating can cause damage to the motor. •...
Options 9.13 K48, Sensor Module Cabinet-Mounted SMC20 9.13 K48, Sensor Module Cabinet-Mounted SMC20 9.13.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules Description The SMC20 Sensor Module is used to simultaneously record the speed and position. The signals emitted by the incremental encoder are converted here and made available to the closed-loop controller via the DRIVE-CLiQ interface for evaluation purposes.
Options 9.13 K48, Sensor Module Cabinet-Mounted SMC20 9.13.2 Safety information WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. •...
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Options 9.13 K48, Sensor Module Cabinet-Mounted SMC20 X500: DRIVE-CLiQ interface Table 9- 22 DRIVE-CLiQ interface X500 Connector Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
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Options 9.13 K48, Sensor Module Cabinet-Mounted SMC20 X520 encoder interface Table 9- 23 Encoder interface X520 Connector Signal name Technical data P encoder Encoder power supply M encoder Ground for encoder power supply Incremental signal A Inverted incremental signal A Ground Ground (for internal shield) Incremental signal B...
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Options 9.13 K48, Sensor Module Cabinet-Mounted SMC20 NOTICE Damage to the motor in the event of incorrectly connected KTY temperature sensor If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect when the motor overheats. Overheating can cause damage to the motor. •...
Options 9.14 K50, Sensor Module Cabinet-Mounted SMC30 9.14 K50, Sensor Module Cabinet-Mounted SMC30 9.14.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules Description The SMC30 Sensor Module is used for detecting the actual motor speed. The signals emitted by the rotary pulse encoder are converted here and made available to the closed- loop controller via the DRIVE-CLiQ interface for evaluation purposes.
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Options 9.14 K50, Sensor Module Cabinet-Mounted SMC30 Note Prefer a bipolar connection Because the physical transmission media is more robust, the bipolar connection should always be used for HTL encoders. The unipolar connection should only be used if the encoder type does not output push-pull signals. Note Only connect one encoder system Only one encoder system may be connected to the encoder module, either at X520 or at...
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Options 9.14 K50, Sensor Module Cabinet-Mounted SMC30 Figure 9-22 Signal characteristic of the A and B track between two edges: Time between two edges with pulse encoders Figure 9-23 Position of the zero pulse to the track signals Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Options 9.14 K50, Sensor Module Cabinet-Mounted SMC30 For encoders with a 5 V supply at X521/X531, the cable length is dependent on the encoder current (this applies to cable cross-sections of 0.5 mm²): Figure 9-24 Signal cable length as a function of the encoder current consumption For encoders without Remote Sense the permissible cable length is restricted to 100 m (reason: the voltage drop depends on the cable length and the encoder current).
Options 9.14 K50, Sensor Module Cabinet-Mounted SMC30 9.14.2 Safety information WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. •...
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Options 9.14 K50, Sensor Module Cabinet-Mounted SMC30 X500: DRIVE-CLiQ interface Table 9- 27 DRIVE-CLiQ interface X500 Connector Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
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Options 9.14 K50, Sensor Module Cabinet-Mounted SMC30 X520 encoder connection 1 for HTL/TTL/SSI encoder with open-circuit monitoring Table 9- 28 Encoder connection X520 Connector Signal name Technical data +Temp Temperature sensor connection KTY84-1C130 / PT1000 / PTC Bimetallic switch with NC contact Clock SSI clock Clock*...
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Options 9.14 K50, Sensor Module Cabinet-Mounted SMC30 X521/X531 encoder connection 2 for HTL/TTL/SSI encoder with open-circuit monitoring Table 9- 29 Encoder connection X521 Connector Terminal Signal name Technical data Incremental signal A Inverted incremental signal A Incremental signal B Inverted incremental signal B Reference signal R Inverted reference signal R CTRL...
Options 9.14 K50, Sensor Module Cabinet-Mounted SMC30 NOTICE Damage to the motor in the event of incorrectly connected KTY temperature sensor If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect when the motor overheats. Overheating can cause damage to the motor. •...
Options 9.15 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Connection example 2: TTL encoder, unipolar, without zero track -> p0405 = A (hex) Figure 9-27 Connection example 2: TTL encoder, unipolar, without zero track 9.15 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Availability of option This option is available for the following S120 Cabinet Modules: ●...
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Options 9.15 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Interfaces Figure 9-28 Interface overview for the Voltage Sensing Module (option K51) Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
Options 9.16 K52, Additional SMC30 Sensor Module Removing the connector jumper in the Voltage Sensing Module VSM10 At the Voltage Sensing Module (VSM10), the connector jumper in terminal X530 on the lower side of the component must be removed if you are using the cabinet unit on a non- grounded line supply (IT system).
Options 9.17 K76, auxiliary voltage generating unit in the Line Connection Module Description With option K50, an SMC30 Sensor Module is included in the cabinet unit. The additional SMC30 Sensor Module enables reliable actual value acquisition when using Safety Integrated Extended Functions. Note Safety Integrated Function Manual Detailed and comprehensive instructions and information for the Safety Integrated functions...
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Options 9.17 K76, auxiliary voltage generating unit in the Line Connection Module Adapting the auxiliary power supply (-T10) A transformer is installed in the Basic Line Connection Module and/or active Line Connection Module (-T10) for the 230 V AC auxiliary power supply. The location of the transformer is indicated in the layout diagrams supplied.
Options 9.18 K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1" 9.18 K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1" Availability of option This option is available for the following S120 Cabinet Modules: ●...
Options 9.19 K87, Terminal Module TM54F 9.19 K87, Terminal Module TM54F Figure 9-29 Option K87, Terminal Module TM54F Availability of option ● Motor Modules Description The TM54F Terminal Module is a terminal expansion module with safe digital inputs and outputs for controlling the Safety Integrated functions of SINAMICS. The TM54F must be directly connected to a Control Unit via DRIVE-CLiQ.
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Options 9.19 K87, Terminal Module TM54F TM54F features the following interfaces: Table 9- 33 Overview of the TM54F interfaces Type Quantity Fail-safe digital outputs (F-DO) Fail-safe digital inputs (F-DI) Sensor power supplies, dynamic response supported Sensor power supply, no dynamic response Digital inputs to check F_DO for a test stop Sensors: Fail-safe devices to issue commands and sense, for example, emergency stop pushbut- tons and safety locks, position switches and light arrays/light curtains.
Options 9.20 K88, Safe Brake Adapter SBA 230 V AC 9.20 K88, Safe Brake Adapter SBA 230 V AC Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules Description The Safe Brake Control (SBC) is a safety function, that is used in safety-related applications, e.g.
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Options 9.20 K88, Safe Brake Adapter SBA 230 V AC Fast de-energization Some brake rectifier types are equipped with two additional connections for switching the brake load on the DC side. This allows the brake coil to be quickly deenergized, i.e. braking starts earlier.
Options 9.21 K90, Control Unit CU320-2 DP 9.21 K90, Control Unit CU320-2 DP 9.21.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules Description With option K90, a CU320-2 DP Control Unit is installed in the Line Modules and Motor Modules of the drive line-up;...
Options 9.21 K90, Control Unit CU320-2 DP 9.21.2 Connection overview Figure 9-30 Connection overview of the CU320-2 DP Control Unit (without cover) Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Options 9.21 K90, Control Unit CU320-2 DP Figure 9-31 Interface X140 and measuring sockets T0 to T2 - CU320-2 DP (view from below) NOTICE Malfunctions or damage to the option board by inserting and withdrawing in operation Withdrawing and inserting the option board in operation can damage it or cause it to malfunction.
Options 9.21 K90, Control Unit CU320-2 DP 9.21.3 Connection example Figure 9-32 Connection example of CU320-2 DP Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
Options 9.21 K90, Control Unit CU320-2 DP Note Power supply for the digital inputs In the circuit example, the power for the digital inputs (terminals -X122 and -X132) is supplied from the internal 24 V supply of the Control Unit (terminal -X124). The two groups of digital inputs (optocoupler inputs) each have a common reference potential (reference ground M1 or M2).
Options 9.21 K90, Control Unit CU320-2 DP 9.21.5 X126 PROFIBUS Table 9- 35 X126 PROFIBUS interface Connector Signal name Meaning Range Not assigned M24_SERV Teleservice supply, ground RxD / TxD–P Receive/transmit data P (B) RS485 CNTR–P Control signal DGND PROFIBUS data reference potential Supply voltage plus 5 V ±...
Options 9.21 K90, Control Unit CU320-2 DP PROFIBUS connectors The first and last nodes in a bus must contain terminating resistors. Otherwise, data transmission will not function correctly. The bus terminating resistors are activated in the connector. The cable shield must be connected at both ends and over a large surface area. 9.21.6 PROFIBUS address switch The PROFIBUS address is set as a hexadecimal value via two rotary coding switches.
Options 9.21 K90, Control Unit CU320-2 DP 9.21.7 X127 LAN (Ethernet) Note Ethernet interface X127 is intended for commissioning and diagnostics, which means that it must always be accessible (e.g. for service). Further, the following restrictions apply to X127: • Only local access is possible •...
Options 9.21 K90, Control Unit CU320-2 DP For diagnostic purposes, the X127 LAN interface features a green and a yellow LED. These LEDs indicate the following status information: Table 9- 38 LED statuses for the X127 LAN interface State Description Green 10 or 100 Mbit link available Missing or faulty link...
• Do not return the memory card as well, but rather keep it in a safe place so that it can be inserted in the replacement unit. Note Please note that only SIEMENS memory cards can be used to operate the Control Unit. 9.21.10.1 Using the memory card...
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Options 9.21 K90, Control Unit CU320-2 DP System preconditions for installing STARTER V5.3 Hardware The following minimum requirements must be met: ● PG or PC with Pentium III min. 1 GHz (recommended > 1 GHz) ● 2 GB work memory (4 GB recommended) ●...
Options 9.21 K90, Control Unit CU320-2 DP 9.21.10.2 Data functions Once a card reader has been connected and successfully installed, the data on the memory card can be accessed in the same way as data stored on other PC storage media (e.g. access to hard disk, memory stick, etc.).
Options 9.21 K90, Control Unit CU320-2 DP 9.21.10.4 Slot for the memory card Slot for the memory card Figure 9-33 Slot for the memory card Note Insertion direction for the memory card Only insert the memory card as shown in the photo above (arrow at top right). Note Data loss when the Control Unit with memory card is returned When returning a defective Control Unit for repair or testing, the data on the memory card...
Options 9.22 K94, Performance extension for CU320-2 9.22 K94, Performance extension for CU320-2 Availability of option This option is available for the following options: ● Option K90, Control Unit CU320-2 PROFIBUS ● Option K95, Control Unit CU320-2 PROFINET Description A CU320-2 Control Unit can perform the communication, open-loop and closed-loop control functions for several power units.
Options 9.23 K95, Control Unit CU320-2 PN 9.23 K95, Control Unit CU320-2 PN 9.23.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules Description With option K95, a CU320-2 PN Control Unit is installed in the Line Modules and Motor Modules of the drive line-up;...
Options 9.23 K95, Control Unit CU320-2 PN 9.23.2 Connection overview Figure 9-34 Overview of connections for the CU3202 PN Control Unit (without cover) Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
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Options 9.23 K95, Control Unit CU320-2 PN Figure 9-35 Interface X140 and measuring sockets T0 to T2 - CU320-2 PN (view from below) NOTICE Malfunctions or damage to the option board by inserting and withdrawing in operation Withdrawing and inserting the option board in operation can damage it or cause it to malfunction.
Options 9.23 K95, Control Unit CU320-2 PN Note Power supply for the digital inputs In the circuit example, the power for the digital inputs (terminals -X122 and -X132) is supplied from the internal 24 V supply of the Control Unit (terminal -X124). The two groups of digital inputs (optocoupler inputs) each have a common reference potential (reference ground M1 or M2).
Options 9.23 K95, Control Unit CU320-2 PN 9.23.5 X127 LAN (Ethernet) Note Ethernet interface X127 is intended for commissioning and diagnostics, which means that it must always be accessible (e.g. for service). Further, the following restrictions apply to X127: • Only local access is possible •...
Options 9.23 K95, Control Unit CU320-2 PN For diagnostic purposes, the X127 LAN interface features a green and a yellow LED. These LEDs indicate the following status information: Table 9- 43 LED statuses for the X127 LAN interface State Description Green 10 or 100 Mbit link available Missing or faulty link...
Options 9.23 K95, Control Unit CU320-2 PN 9.23.7 X150 P1/P2 PROFINET connection Table 9- 45 X150 P1 and X150 P2 PROFINET Connector Signal name Technical data Receive data + Receive data - Transmit data + Reserved, do not use Reserved, do not use Transmit data - Reserved, do not use Reserved, do not use...
• Do not return the memory card as well, but rather keep it in a safe place so that it can be inserted in the replacement unit. Note Please note that only SIEMENS memory cards can be used to operate the Control Unit. 9.23.9.1 Using the memory card...
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Options 9.23 K95, Control Unit CU320-2 PN System preconditions for installing STARTER V5.3 Hardware The following minimum requirements must be met: ● PG or PC with Pentium III min. 1 GHz (recommended > 1 GHz) ● 2 GB work memory (4 GB recommended) ●...
Options 9.23 K95, Control Unit CU320-2 PN 9.23.9.2 Data functions Once a card reader has been connected and successfully installed, the data on the memory card can be accessed in the same way as data stored on other PC storage media (e.g. access to hard disk, memory stick, etc.).
Options 9.23 K95, Control Unit CU320-2 PN 9.23.9.4 Slot for the memory card Slot for the memory card Figure 9-37 Slot for the memory card Note Insertion direction for the memory card Only insert the memory card as shown in the photo above (arrow at top right). Note Data loss when the Control Unit with memory card is returned When a defective Control Unit is returned, the data on the memory card (parameters,...
Options 9.24 dv/dt filter compact plus Voltage Peak Limiter 9.24 dv/dt filter compact plus Voltage Peak Limiter Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules Description The dv/dt filter compact plus Voltage Peak Limiter comprises two components: the dv/dt reactor and the voltage-limiting network (Voltage Peak Limiter), which cuts off the voltage peaks and feeds back the energy into the DC link.
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Options 9.24 dv/dt filter compact plus Voltage Peak Limiter NOTICE Damage to the dv/dt filter compact by exceeding the maximum output frequency The maximum permissible output frequency when a dv/dt filter compact is used is 150 Hz. The dv/dt filter compact can be damaged if the output frequency is exceeded. •...
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Options 9.24 dv/dt filter compact plus Voltage Peak Limiter Note Setting pulse frequencies It is permissible to set pulse frequencies in the range between the rated pulse frequency and the relevant maximum pulse frequency when a dv/dt filter compact plus Voltage Peak Limiter is used.
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Options 9.24 dv/dt filter compact plus Voltage Peak Limiter Article No. Unit rating [kW] Output current for a Max. pulse frequency when a dv/dt filter 6SL3725- pulse frequency of 1.25 kHz [A] is used Line voltage 500 ... 690 V 3 AC (DC-link voltage 675 ...
Options 9.25 Motor reactor 9.25 Motor reactor Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules Description Motor reactors reduce the voltage stress on the motor windings by reducing the voltage gradients at the motor terminals that occur when motors are fed from drive converters. At the same time, the capacitive charge/discharge currents that also occur on the output of the Motor Module when long motor cables are used are reduced.
Options 9.26 dV/dt filter plus Voltage Peak Limiter 9.26 dV/dt filter plus Voltage Peak Limiter Availability of option This option is available for the following S120 Cabinet Modules: ● Motor Modules Description The dv/dt filter plus Voltage Peak Limiter comprises two components: the dv/dt reactor and the voltage-limiting network (Voltage Peak Limiter), which limits the voltage peaks to the level of the DC-link voltage and returns energy to the DC link.
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Options 9.26 dV/dt filter plus Voltage Peak Limiter NOTICE Damage to the dv/dt filter by exceeding the maximum output frequency The maximum permissible output frequency when using a dv/dt filter is 150 Hz. The dv/dt filter can be damaged if the output frequency is exceeded. •...
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Options 9.26 dV/dt filter plus Voltage Peak Limiter Table 9- 50 Maximum permissible motor cable lengths for the DC-link voltage 510 - 720 VDC Frame sizes FXL, GXL, HXL Frame size JXL Shielded cable max. 300 m or Shielded cable max. 150 m or unshielded cable max.
Options 9.27 L13, main contactor for Basic Line Connection Modules < 800 A 9.27 L13, main contactor for Basic Line Connection Modules < 800 A Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules Description Up to a rated current of 800 A, the Basic Line Connection Module is only equipped as standard with a manually operated fused load disconnector.
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Options 9.28 L21, surge suppression Description The option includes the installation of surge arresters and upstream fuses for each phase. The signaling contacts of the monitoring of the surge arresters and the fuses are connected in series and connected to a customer interface. Removal of the connection clip to the interference suppression capacitor for operation in an IT system When operating the devices in an IT system, the connection clip to the interference suppression capacitor must be removed in the following Cabinet Modules:...
Options 9.29 L22, supplied as standard without line reactor 9.29 L22, supplied as standard without line reactor Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules Description If the Basic Line Connection module is fed via a separate transformer, or if the line supply has a sufficiently low line short-circuit power (fault rating), then the line reactor, used as standard, can be omitted.
Options 9.31 L40, line filter monitoring Note Additional information Detailed and comprehensive instructions and information for the circuit breaker, as well as the factory-installed options, can be found in the accompanying operating instructions. These operating instructions are available as additional documentation on the customer DVD supplied with the device.
As a consequence, sensitive devices that are connected to the same line connection point could be damaged. Contact the Siemens AG hotline within the next 4 weeks. 9.32 L41, current transformer upstream of main switch...
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Options 9.32 L41, current transformer upstream of main switch Current transformer ratio in the Basic Line Connection Module The assignment of the article numbers of the Basic Line Connection Modules to the ratios of the current transformers are listed in the following table. Table 9- 55 Transformation ratios of the current transformers Article No.
Options 9.33 L45, EMERGENCY OFF pushbutton installed in the cabinet door 9.33 L45, EMERGENCY OFF pushbutton installed in the cabinet door Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules Description The EMERGENCY OFF pushbutton with protective collar is integrated in the cabinet door of the Basic Line Connection Module or the Active Line Connection Module.
Options 9.34 L50, cabinet lighting with service socket 9.34 L50, cabinet lighting with service socket Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules Description With option L50, cabinet lighting and an additional service socket outlet is included for grounding plug (connector type F) according to CEE 7/4.
Options 9.35 L55, cabinet anti-condensation heating 9.35 L55, cabinet anti-condensation heating Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules ● Heat Exchanger Modules ●...
Options 9.36 L87, insulation monitoring CAUTION Burns caused by hot surfaces of the cabinet anti-condensation heating In operation, the cabinet anti-condensation heating can reach high temperatures, which can cause burns if touched. • Allow the cabinet anti-condensation heating to cool down before starting any work. •...
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Options 9.36 L87, insulation monitoring Note The connection clip to the basic interference suppression module is removed in the factory When using the insulation monitoring option, the connecting clip to the basic interference suppression module is removed in the factory in the following Cabinet Modules and attached loose in the cabinet device: •...
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Options 9.36 L87, insulation monitoring Connecting Table 9- 62 Connections on insulation monitor Terminal Technical data Voltage supply via non-replaceable fusing 6 A: 88 to 264 VAC, 77 to 286 VDC Connection of the 3 AC system to be monitored Connection to coupling device PE connection External test button...
Options 9.37 M06, base 100 mm high, RAL 9005 9.37 M06, base 100 mm high, RAL 9005 Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ●...
Options 9.38 M07, cable-marshalling compartment 200 mm high, RAL 7035 9.38 M07, cable-marshalling compartment 200 mm high, RAL 7035 Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ●...
Options 9.39 M23/M43/M55, IP23/IP43/IP55 degree of protection Connection for side-by-side installation of cabinet units The individual cable marshalling compartments are not connected for cabinet units installed in a side-by-side configuration. The connection from the cable marshalling compartments to the cabinet and between the cabinet units ensures sufficient stability. Side shutters for cable marshalling compartments When the cabinet units are installed in a side-by-side configuration, the side shutters can be folded inward and upward.
Options 9.40 M26/M27, side panels mounted on right and left The filter media can be simply installed and changed from the outside. Compliance with the increased degree of protection requires intact filter media, which must be replaced on a regular basis according to the prevailing environmental conditions. Option M55 for IP55 degrees of protection The cabinet is completely enclosed to increase the degree of protection of the Cabinet Modules to IP55.
Options 9.41 M70, EMC shield bus 9.41 M70, EMC shield bus 9.41.1 General information Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules ●...
Options 9.42 M72, quick-release couplings water hoses 9.42 M72, quick-release couplings water hoses Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules Description As standard, water hose connections of SINAMICS components and the additional heat exchanger are attached using hose clamps.
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Options 9.43 M80 to M87, DC busbar system The following optional DC busbars are available: ● Option M80 = busbar system 1 x 60 x 10 ● Option M81 = busbar system 1 x 80 x 10 ● Option M82 = busbar system 1 x 100 x 10 ●...
Options 9.44 M88, DC busbar system for line-side Cabinet Modules 9.44 M88, DC busbar system for line-side Cabinet Modules Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules Description As standard, there are no DC busbars in Basic Line Connection Modules and Active Line Connection Modules.
Options 9.46 N52, DC link fuses Note A crane transport assembly is included if transport units are supplied (option Y11). After installing Cabinet Modules at the final installation location, crane transport aids must be removed, see also Chapter "Disassembling the crane transport assembly (Page 56)". Safety instructions WARNING Incorrect handling of the mounting rail...
Options 9.47 P10, measuring instrument for line values (installed in the cabinet doors) 9.47 P10, measuring instrument for line values (installed in the cabinet doors) Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ●...
Options 9.48 P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door) 9.48 P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door) Availability of option This option is available for the following S120 Cabinet Modules: ●...
Options 9.49 W01, Heat Exchanger Module, partially redundant with 2 pumps 9.49 W01, Heat Exchanger Module, partially redundant with 2 pumps Availability of option This option is available for the following S120 Cabinet Modules: ● Heat Exchanger Modules Description The Heat Exchanger Module is equipped with a pump and a plate-type heat exchanger as standard.
Options 9.51 W20, raw water connection from the bottom 9.51 W20, raw water connection from the bottom Availability of option This option is available for the following S120 Cabinet Modules: ● Heat Exchanger Modules Description The plant-side raw water is fed into the Heat Exchanger Module from above as standard. With option W20, the plant-side raw water connection in the Heat Exchanger Module is at the bottom.
Options 9.53 W36, Heat Exchanger Module prepared for installation on the right in the cabinet lineup 9.53 W36, Heat Exchanger Module prepared for installation on the right in the cabinet lineup Availability of option This option is available for the following S120 Cabinet Modules: ●...
Options 9.55 W49, leakage sensor in the Heat Exchanger Module, at the bottom in the cabinet floor 9.55 W49, leakage sensor in the Heat Exchanger Module, at the bottom in the cabinet floor Availability of option This option is available for the following S120 Cabinet Modules: ●...
Options 9.57 Y11, factory assembly into transport units 9.57 Y11, factory assembly into transport units Availability of option This option is available for the following S120 Cabinet Modules: ● Basic Line Connection Modules ● Active Line Connection Modules ● Motor Modules ●...
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Options 9.57 Y11, factory assembly into transport units Cabinet Modules liquid cooled Equipment Manual, 04/2020, A5E37067587A...
Integration, 226 contact, 142, 161 Line infeed, 116 "Main contactor" checkback contact, 142, 161, 430 Options, 232 "Siemens Industry Online Support" App, 4 Technical data, 233 Terminal strips X46, X47, 117 X46, X47, 117 Auxiliary power supply system Accessory kit...
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Index Cabinet anti-condensation heating, 438 Control Interface Module Cabinet lighting with service socket, 437 6SL3725-1TG41-6AP3 Motor Modules, Cabinet Modules replacement, 265 Connection overview, 76 Frame size FBL, replacing, 270 System structure, 34 Frame size FXL, replacing, 254 Cable and screw terminals, 237 Frame size GBL, replacing, 272 Cable lugs, 74 Frame size GXL, replacing, 257...
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Index Declaration of conformity EMC directive, 5 Field of application, 25 Low-voltage directive, 5 Filter mats, replacing, 248 Machinery directive, 5 Floor levelness, 51 Degrees of protection, 50, 444 Forming the DC-link capacitors, 303 Derating factors Foundation, 65 As a function of installation altitude, 41 Current derating as a function of the pulse frequency, 43 Dependency on ambient temperature, 40...
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Index Insulation of the pipes in the raw water circuit and the Terminal Module TM54F, 321 heat exchanger, 453 TM150, 323 Internet addresses, 5 TM31, 321 IP21, 50 TM54F, 321 IP23, IP43, 50 Voltage Sensing Module in the Active Interface IP23, IP43, IP55, 444 Module, 318 IP55, 50...
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Index PROFIBUS or PROFINET connection to the Control L41, 434 Unit, 111 L45, 436 Safe Brake Adapter SBA 230 V AC, 114 L50, 437 Signal cables to the SMC10/20/30 Sensor L55, 438 Module, 113 L87, 439 Terminal Module TM54F, 114 M06, 442 U2/T1, V2/T2, W2/T3, 115 M07, 443...
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Control Interface Module, frame size GXL, 257 Siemens Industry Online Support Control Interface Module, frame size HXL, 260 App, 4 Control Interface Module, frame size JXL, 262 SINAMICS S120 Cabinet Modules Control Unit, 274 Example of a drive line-up, 24 Cylindrical fuses, 297 Main components, 23...
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Transport units, 56 STO (Safe Torque Off), 389 TTL encoder, 384 Storage, 46 Surge suppression, 430 System data SINAMICS S120 Cabinet Modules, 35 Ventilation, 236 System structure, 34 Venting the heat sink, 131 Voltage Peak Limiter, 422, 427 Voltage Sensing Module...