Table of Contents
Quick Links
GE
Critical Power
Integritas™ Wall Mount 3 Rectifier Battery Charger
Model number structure:
3 Rectifiers, Top/Bottom
Feed,
Wall
Mount
Bracket
(top and
bottom)
Controller
IO Module
Input Box
Bottom Feed Charger with BATT & DC Load Breakers
Read and follow all safety statements, warnings, and precautions in this guide.
Basic Features:
All DC outputs are floating - not referenced to ground.
DC output Ground Fault Detection. Set at factory default adjustable at site, if necessary.
Monitored class II AC input surge device included in addition to surge capability of IP rectifier units.
Monitored Class III output surge device included.
Full-featured charger control unit.
Quick Start Guide
3TL125-SACY-D10Y-P000
AC input
DC output
options
options
Control
Panel
Door Latch
(Lock option)
IP Rectifier
slots (3)
Output
Ground Fault
Output Box
Output
Signal Unit
Air Filter
Integritas Wall Mount Charger - Quick Start Guide
Document 8600092587P r04 2019 May
Controller
options
Drip/Drop Shield
Chassis
Ground
Lug
Signal Wire
Knockouts
(top and
bottom)
Input
Box
IO Mod-
ule slot
Controller
slot
Top Feed Charger with 2 DC Breakers
Door Latch
(Lock option)
Output
Signal Unit
DC Output
Box
Output
Ground Fault
IP Rectifier
slots (3)
Air Filter
1
Table of Contents
Related Manuals for GE Integritas 3TL125-SACY-D10Y-P000
Summary of Contents for GE Integritas 3TL125-SACY-D10Y-P000
- Page 1 Critical Power Quick Start Guide Integritas™ Wall Mount 3 Rectifier Battery Charger 3TL125-SACY-D10Y-P000 Model number structure: AC input DC output Controller 3 Rectifiers, Top/Bottom options options options Feed, Wall Drip/Drop Shield Mount Bracket (top and bottom) Door Latch (Lock option) Control Panel Door Latch...
-
Page 2: Table Of Contents
Contents Safety and Precautions ............................3 Installation ................................... 4 1 Set External Shunt Jumper—Option ....................4 2 Mount the Charger ..........................5 2 Wall Wall Mount ..........................5 2 Rack Rack Mount ..........................5 Ground the Chassis ..........................6 Connect AC Input ..........................6 4A Single Phase 110/240V~ Single Phase ................. -
Page 3: Safety And Precautions
Important Safety Instructions SAVE THESE INSTRUCTIONS – This document contains important safety and operating instructions for the Integritas battery charger. 2. Before using battery charger, read all instructions and cautionary markings on battery charger, battery, and all connected equipment. 3. Rules and Regulations - Follow all national and local rules and regulations when making field connections. 4. -
Page 4: Installation
Installation Regulations, standards, site engineering instructions, MOPs, etc. take precedence over these general installation instructions. Tools required: Wire cutters and strippers Torque wrench - 0-65 in-lb (0-10 Nm) Screwdrivers - Philips and Flat Cable crimpers Sockets - 5/16”, 7/16, etc. Step 1—Set External Shunt Jumper—0ption The charger is factory configured for an internal shunt. -
Page 5: Mount The Charger
Step 2—Mount the Charger The Charger may be mounted on a wall or in a rack, in an area free of flammable/explosive materials. Recommended Clearance: Above and Below the charger: 2 inches (5 cm), In Front of the charger: 36” (914 mm). Hot air exits the top—do not locate temperature sensitive equipment above the charger. -
Page 6: Ground The Chassis
Step 3—Ground the Chassis Chassis Ground lug - 1/4” on 5/8” centers (lug provided). Minimum 6 AWG recommended. 1. Connect ground wire to chassis on top or bottom of cabinet. 1/4-20 screws (2) provided Torque to 65 in-lb (7.3 Nm) - 7/16” socket. Chassis Ground Lug (top or bottom) Step 4—Connect AC Input... -
Page 7: Single Phase 110/240V~ Single Phase
Step 4A Single Phase—Connect 120/240 Single Phase AC Input Sizing external protectors and wire for all rectifier positions (3 or 6) provides full power for all rectifier positions. Recommended External Protection and Minimum Wire Size—6 AWG max. 240V~ Phase to Phase 120V~ Phase to Neutral (2725W per rectifier (1200W per rectifier max) -
Page 8: Three (3) Phase 200/240V~ Three Phase
Step 4B Three (3) Phase, 3W+PE - Connect 200-240 3-Phase AC Input section Recommended External Protection and Minimum Wire Size—6 AWG max. 200-240V~ Phase to Phase (2725W per rectifier max) Three (3) Phase Rectifiers Maximum Rectifier Positions Powered Rectifiers External Feed Protector Minimum Wire per Feed 14AWG... -
Page 9: Connect Loads
2 DC Load breakers (Shown as –125VDC) GE 601 Shiloh Rd. Plano, TX 75074 1- 877-546-3243 Outside U.S.A. 1-972-244-9288 GE 601 Shiloh Rd. Plano, TX 75074 1- 877-546-3243 Outside U.S.A. 1-972-244-9288 Integritas Wall Mount Charger - Quick Start Guide www.gecriticalpower.com... -
Page 10: Connect Batteries
Step 6—Connect Batteries Danger: Energy Hazard—avoid shorting battery wires to ground or to each other. Caution: Ensure that wires do not come in contact with sharp or rough surfaces that may damage insulation and cause a short circuit. Battery voltage is marked on the charger ratings label. DC Output Box location: Bottom Feed—bottom right Top Feed—top right... -
Page 11: Connect External Distribution (Optional)
Step 7—Connect External Distribution—future option Step 8 - Connect IO Module Signals and Bias Connect per site engineering instructions. Connections are on the front of the IO Module connections unit. Route wires through routing bend tab and tie wires to wire tie points and wire as desired. TB1—TB21 detachable block - Strip - 0.35”... -
Page 12: Connect Output Signals Unit Signals
Step 9 - Connect Output Signals Unit Signals Connect per site engineering instructions. Connections are on the front of the Output Signals Unit. In the DC Output Box Detachable blocks - 16 AWG max Strip - 0.35” (9 mm) Torque - 2 in-lb (0.25 Nm) Route wires through routing bend tab and tie wires to wire tie points and wire as desired. -
Page 13: Install Rectifiers
Step 10—Install Rectifiers Rectifiers are keyed for input and output voltage, allowing only their installation into compatible chargers . Warning: Equipment Damage—Do not Install rectifiers if the Reverse Polarity LED is Red . 1. Verify the Reverse Polarity LED is not Red and the Ready LED is Green. If the Reverse Polarity LED is RED, reverse battery cables. -
Page 14: Apply Power To Loads
Step 13—Apply Power to Loads and Batteries Connected through Breakers Rectifiers are keyed allowing only their installation into chargers of the same voltage. 1. Turn on BATT breaker if present) 2. Verify DC output voltage with a meter on VDC+ and VDC– jacks on the Output Signal Unit. -
Page 15: Controller - View And Change Parameters And Alarm Severity
Information: Controller - View and Change Parameters and Alarm Severity View and change system parameters and alarm severity from the factory defaults via: A. Front Display B. LAN port in Local mode via a laptop (web pages) C. LAN port in Network mode (web pages) D. -
Page 16: Ip843G Controller Basic Operation
Information: IP843G Controller Basic Operation View and change system parameters from the factory defaults via A. Controller Display B. Craft Port on front of controller using a laptop with EasyView2 software or HyperTerminal. EasyView2 (GUI) software can be downloaded from www.gecriticalpower.com, C. -
Page 17: Battery Monitoring Connections - For Use With Vrla Batteries Only
Information: Battery Monitoring Connections - for use with NiCd and Lead acid batteries (VRLA, Flooded) Battery Monitoring is accomplished with a “Daisy Chained” series of probes. The Probes monitor battery temperature. Bolt the Probe under the “–“ terminal connector hardware; NOT under the connecting lug. Max per system: Probes - 16. -
Page 18: Signal Connections
Information: Signal Connections. Alarm Relays Factory set to Open On Alarm. Rated 125V (60V for 24V and 48V chargers), 0.5A. “Dry” No Voltage Binary Inputs Require a contact closure to Common (pin 2). “Dry” 24V Biased Binary inputs Require a contact closure to 24V Source (pin 2). Alarm Outputs Connector Description—Signal on Pin 1... -
Page 19: Power Units
Information: Power Units Rectifiers—single-phase Output DC Rectifier Input V Option Voltage Power 200-277 Vac AC, L3, LW, HW 125Vdc 2500W IP020ACR125ATEZ 125Vdc 100-120 Vac AC, LW 125Vdc 1280W gray 200-277 Vac AC, L3, LW, HW 48Vdc 2725W IP050ACR048ATEZ 48Vdc 100-120 Vac AC, LW 48Vdc 1200W... -
Page 20: Maintenance
Maintenance—Air Filters Air Filters should be washed or replaced at intervals determined by the installation environment—dusty environments require more fre- quent service. Air filters may be washed and reused. 1. Remove air filter carrier—2 thumb screws. 2. Remove and replace air filter. Air filter slides out to the rear of the air filter carrier. -
Page 21: Specifications & Application
8600092588P Pulsar XL Product Manual 850049786 Pulsar Plus Controller Family Troubleshooting GE 601 Shiloh Rd. Plano, TX 75074 1-972-244-9288 Integritas Wall Mount Charger - Quick Start Guide www.gecriticalpower.com © 2017 General Electric Company. All rights reserved. Document 8600092587P r04 2019 May... -
Page 22: Notes
Notes Integritas Wall Mount Charger - Quick Start Guide Document 8600092587P r03 2018 August... - Page 23 Notes Integritas Wall Mount Charger - Quick Start Guide Document 8600092587P r04 2019 May...
- Page 24 Notes Integritas Wall Mount Charger - Quick Start Guide Document 8600092587P r03 2018 August...