Siemens SINUMERIK 840D sl Series Diagnostics Manual
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Siemens SINUMERIK 840D sl Series Diagnostics Manual

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Table of Contents

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SINUMERIK
840D sl/840D/840Di/810D
Diagnostics Guide
Valid for
Control
SINUMERIK 840D pl/840D sl
SINUMERIK 840DE pl/840D sl (export version)
SINUMERIK 840Di
SINUMERIK 840DiE (export version)
SINUMERIK 810D powerline
SINUMERIK 810DE powerline (export version)
08/2005 Edition
Overview of System Error Alarms
Overview of Alarms
List of Action Numbers
Error Codes of Alarm 300500
System Reactions on Alarms
Appendix
1
2
3
4
5
A
Table of Contents
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Related Manuals for Siemens SINUMERIK 840D sl Series

Summary of Contents for Siemens SINUMERIK 840D sl Series

  • Page 1 Overview of System Error Alarms Overview of Alarms SINUMERIK 840D sl/840D/840Di/810D List of Action Numbers Error Codes of Alarm 300500 System Reactions on Alarms Diagnostics Guide Appendix Valid for Control SINUMERIK 840D pl/840D sl SINUMERIK 840DE pl/840D sl (export version) SINUMERIK 840Di SINUMERIK 840DiE (export version) SINUMERIK 810D powerline...
  • Page 2 08.05 6FC5298-7AA20-0BP2 Trademarks SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK® and SIMODRIVE® are Siemens trademarks. Other product names used in this documentation may be trademarks which, if used by third parties, could infringe the rights of their owners. More information is available on the Internet at: Other functions not described in this documentation may be execut- http://www.siemens.com/motioncontrol...

  • Page 3: Preface

    • General documentation • User documentation • Manufacturer/service documentation Please contact your local Siemens office for more detailed information about other SINUMERIK 840D sl/840D/840Di/810D publications and publications that apply to all SINUMERIK controls (e.g. universal interface, measuring cycles, etc.). An overview of publications, which is updated monthly and also provides informa- tion about the language versions available, can be found on the Internet at: http://www.siemens.com/motioncontrol...
  • Page 4 For special situations in conjunction with the integrated PLC, please refer to the SIMATIC S7-300 documentation. The alarms are sorted by ascending alarm number in each section. There are gaps in the sequence. © Siemens AG, 2005. All rights reserved SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 5 "System reactions on SINAMICS alarms". "Cause": For the cause of the alarm/warning, the fault / warning value is prepared as far as possible in text form. © Siemens AG, 2005. All rights reserved SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 6 Number ranges of the message numbers, continued 200000 - 299999 Basic system 611D alarms (>SW 7.1) Table -4 Number ranges of the alarm numbers, continued 300000 - 399999 Drive © Siemens AG, 2005. All rights reserved SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 7 The following warning notices with varying degrees of significance are used in the document: Danger Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury or in substantial property damage. © Siemens AG, 2005. All rights reserved SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 8 Notice Used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an undesirable result or state. © Siemens AG, 2005. All rights reserved viii SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 9: Table Of Contents

    Abbreviations..........A-995 © Siemens AG, 2005. All rights reserved...
  • Page 10 Contents 08/2005 © Siemens AG, 2005. All rights reserved SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 11: Overview Of System Error Alarms

    Phone: 0180 / 5050 - 222 (Germany) Fax: 0180 / 5050 - 223 Phone: +49 -180 / 5050 - 222 (International) Fax: +49 -180 / 5050 - 223 © Siemens AG, 2005. All rights reserved 1-11 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 12 Overview of System Error Alarms 08/2005 © Siemens AG, 2005. All rights reserved 1-12 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 13: Overview Of Alarms

    - Interface signals are set. - Alarm display. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Con- Clear alarm with the RESET key in all channels of this mode group. Restart part program.
  • Page 14 Reactions: - Alarm display. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Con- Clear alarm with the Delete key or NC START.
  • Page 15 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Con- Switch control OFF - ON. tinuation:...
  • Page 16 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Con- Clear alarm with the RESET key. Restart part program...
  • Page 17 - Interface signals are set. - Alarm display. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Con- Clear alarm with the RESET key in all channels of this mode group. Restart part program.
  • Page 18 - NC Stop on alarm. - Alarm reaction delay is canceled. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Con- Clear alarm with the RESET key in all channels of this mode group. Restart part program.
  • Page 19 No memory card or memory card without valid firmware (license) inserted. Reactions: - Alarm display. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Con- Switch control OFF - ON.
  • Page 20 (refer to Section 2.2 in the Installation and Start-up Guide for the procedure). The following data might have been corrupted or entirely lost: © Siemens AG, 2005. All rights reserved 2-20 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 21 (the fault should not occur when you remove the cable). Check the power feeder line. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2005. All rights reserved 2-21 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 22 - Alarm display. - NC Stop on alarm. Remedy: Use "Safety Integrated" function for local axes only. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2005. All rights reserved 2-22 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 23 Program Con- Switch control OFF - ON. tinuation: 2200 Channel %1 fast punching/nibbling not possible in several channels Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-23 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 24 - Local alarm reaction. - Mode group not ready, also effective for single axes - NC Start disable in this channel. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-24 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 25 Channel %1 machine data %2[%3] assigns an axis not defined in channel Parameters: %1 = Channel number %2 = String: MD identifier %3 = Index: MD array © Siemens AG, 2005. All rights reserved 2-25 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 26 Reactions: - NC not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-26 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 27 - NC Stop on alarm. Remedy: Modify $MC_AXCONF_MACHAX_USED. Program Con- Switch control OFF - ON. tinuation: 4007 Axis %1 incorrect assignment of master NCU in machine data %2 © Siemens AG, 2005. All rights reserved 2-27 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 28 Switch control OFF - ON. tinuation: 4011 Channel %1 invalid identifier used in machine data %2[%3] Parameters: %1 = Channel number %2 = String: MD identifier © Siemens AG, 2005. All rights reserved 2-28 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 29 The following machine data are used for this purpose: • SYSCLOCK_SAMPL_TIME_RATIO, • IPO_SYSCLOCK_TIME_RATIO, • LINK_RETRY_CTR, © Siemens AG, 2005. All rights reserved 2-29 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 30 Program Con- Switch control OFF - ON. tinuation: 4017 Axis container %1, location %2 already used by NCU %3 Parameters: %1 = Axis container number © Siemens AG, 2005. All rights reserved 2-30 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 31 • 41: Axis replacement active for AXCT axis • 42: Interpolator active for one axis container axis • 46: Rotating spindle with different Ipo cycle of NCUs © Siemens AG, 2005. All rights reserved 2-31 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 32 %2 = Axis/spindle %3 = Axis container number Definitions: The axis container switch enable cannot be given because an external zero offset is active. © Siemens AG, 2005. All rights reserved 2-32 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 33 Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-33 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 34 Clear alarm with the Delete key or NC START. tinuation: 4030 Channel %1 axis identifier missing in machine data %2[%3] Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-34 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 35 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Add the correct identifier. © Siemens AG, 2005. All rights reserved 2-35 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 36 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Set a suitable value in MN_IPO_SYSCLOCK_TIME_RATIO for all interconnected NCUs. © Siemens AG, 2005. All rights reserved 2-36 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 37 Switch control OFF - ON. tinuation: 4045 Channel %1 conflict between machine data %2 and machine data %3 Parameters: %1 = Channel number %2 = String: MD identifier © Siemens AG, 2005. All rights reserved 2-37 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 38 MDs, the individual MDs must be entered or loaded in the relevant system. Program Con- Clear alarm with the RESET key. Restart part program tinuation: 4062 Backup data loaded © Siemens AG, 2005. All rights reserved 2-38 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 39 If the masking bit is set to "0" then scaling takes place with the internal standard factors. The following machine data influence the scaling of other MDs: • 10220: SCALING_USER_DEF_MASK • 10230: SCALING_FACTORS_USER_DEF • 10240: SCALING_SYSTEM_IS_METRIC • 10250: SCALING_VALUE_INCH © Siemens AG, 2005. All rights reserved 2-39 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 40 On executing a TOA file or when writing data from the part program an attempt has been made to write data with a higher protection level than the access authorization currently © Siemens AG, 2005. All rights reserved 2-40 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 41 - Mode group not ready, also effective for single axes - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-41 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 42 %1 = String (time in ms) Definitions: The position control clock divisor in the NCK MD 10060 POSCTRL_SYSCLOCK_TIME_RATIO was set such that a position control cycle time of © Siemens AG, 2005. All rights reserved 2-42 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 43 PROFIBUS DP because of the modified DP cycle in SDB1000 (10050 SYSCLOCK_CYCLE_TIME). Reactions: - Alarm display. Remedy: Machine data 10060 POSCTRL_SYSCLOCK_TIME_RATIO RATIO has been modified. © Siemens AG, 2005. All rights reserved 2-43 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 44 -1. This deactivates the function. Reactions: - Mode group not ready. - Channel not ready. - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-44 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 45 An M number between 0 and 99 has been specified In machine data $MN_EXTERN_CHAN_SYNC_M_NR_MIN or $MN_EXTERN_CHAN_SYNC_M_NR_MAX for the configuration of the M number range © Siemens AG, 2005. All rights reserved 2-45 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 46 Channel %1 invalid M auxiliary function number in %2%3, MD reset Parameters: %1 = Channel number %2 = MD identifier %3 = If required, MD index © Siemens AG, 2005. All rights reserved 2-46 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 47 Configure a valid value in the specified machine data. Program Con- Clear alarm with the RESET key. Restart part program tinuation: 4185 Channel %1 illegal auxiliary function configured %2 %3 %4 © Siemens AG, 2005. All rights reserved 2-47 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 48 - NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Set rotary axis declaration for this machine axis in the axis-specific MD 30300 IS_ROT_AX. © Siemens AG, 2005. All rights reserved 2-48 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 49 Please inform the authorized personnel/service department. Set MD "IS_ROT_AX". Program Con- Switch control OFF - ON. tinuation: 4230 Channel %1 data alteration from external not possible in current channel state © Siemens AG, 2005. All rights reserved 2-49 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 50 Check machine data MD 10394/10395 or check the PLC hardware configuration. Program Con- Clear alarm with the RESET key. Restart part program tinuation: 4254 PLCIO write error: %1 © Siemens AG, 2005. All rights reserved 2-50 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 51 4275 Machine data %1 and %2 both assign the same NCK output byte no. %3 several times Parameters: %1 = String: MD identifier © Siemens AG, 2005. All rights reserved 2-51 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 52 An error occurred on terminal block no. %1 (sign-of-life failure, I/O module removed in current operation, etc.). All possible errors which can lead to this alarm are not yet known © Siemens AG, 2005. All rights reserved 2-52 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 53 The axis cannot be operated as competing positioning axes, for example because the axis is the slave axis within a closed gantry group or a gantry group to be closed. © Siemens AG, 2005. All rights reserved 2-53 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 54 - Correction block is reorganized. - Interface signals are set. - Alarm display. - NC Stop on alarm at block end. Remedy: Enter a valid fine correction value. © Siemens AG, 2005. All rights reserved 2-54 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 55 - NC Stop on alarm at block end. Remedy: Enter a valid transformation type. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-55 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 56 Clear alarm with the RESET key. Restart part program tinuation: 4343 Channel %1 attempt made to change the machine data of an active transformation. Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-56 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 57 - NC Stop on alarm at block end. Remedy: Correct the entry in TRAFO_GEOAX_ASSIGN_TAB_X or TRAFO_AXES_IN_X. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-57 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 58 Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: 4402 %1 causes a machine data reset Parameters: %1 = Machine data © Siemens AG, 2005. All rights reserved 2-58 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 59 - Alarm display. Remedy: • Reduce the number of communication jobs taking place at the same time or increase $MN_MM_NUM_MMC_UNITS • Restart communication job. © Siemens AG, 2005. All rights reserved 2-59 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 60 • _N_NC_SEA - System internal: setting data, NCK global • _N_NC_TEA - System internal: machine data, NCK global • _N_NC_CEC - System internal: 'cross error compensation' © Siemens AG, 2005. All rights reserved 2-60 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 61 Correct the machine data or undo the changes made. Please inform the authorized personnel/service department. There are two determining machine data for cycle programs: © Siemens AG, 2005. All rights reserved 2-61 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 62 The alarm is only a notice. There is no interference with any NCK functions. It shows that the NCK has less free user memory available than specified by Siemens for this control variant. The value of the actually available free user memory can also be taken from the machine data $MN_INFO_FREE_MEM_DYNAMIC, $MN_INFO_FREE_MEM_STATIC.
  • Page 63 The memory reserved for storage of compile cycle machine data is full. Some of these machine data could not be created correctly. Reactions: - Alarm display. Remedy: Please inform the authorized personnel/service department. © Siemens AG, 2005. All rights reserved 2-63 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 64 Channel %1 tool change not possible. Magazine location number %2 on magazine %3 not available. Parameters: %1 = Channel ID %2 = Magazine number %3 = Magazine location number © Siemens AG, 2005. All rights reserved 2-64 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 65 NCK. Further possible causes for the alarm: The tool change defined by the command is not possible. The magazine location specified in the invalid parameter does not exist in the magazine. © Siemens AG, 2005. All rights reserved 2-65 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 66 A tool change request or a verification request was issued to put the tool in a location which does not satisfy the prerequisites for filling. The following causes for the error are possible: © Siemens AG, 2005. All rights reserved 2-66 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 67 Clear alarm with the Delete key or NC START. tinuation: 6412 TO unit %1 tool %2 / Duplo no. %3 has reached its monitoring limit with D = %4 © Siemens AG, 2005. All rights reserved 2-67 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 68 - Alarm display. Remedy: For information only. The user must decide what to do. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2005. All rights reserved 2-68 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 69 There is no appropriate location for this tool. Reactions: - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-69 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 70 • Check whether the tool status 'is being changed' ('H20') is set. If yes, then the appropri- ate tool change command must first be completed by the PLC. Then the tool should be able to be moved. © Siemens AG, 2005. All rights reserved 2-70 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 71 If several workpieces are made on several toolholders/spindles simultaneously, it is pos- sible to note 18100 MM_NUM_CUTTING_EDGES_IN_TOA cutting edges for the work- piece counter for all of the workpieces. © Siemens AG, 2005. All rights reserved 2-71 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 72 Channel %1 block %2 %3 not available with tool management Parameters: %1 = Channel number %2 = Block number, label %3 = Source symbol © Siemens AG, 2005. All rights reserved 2-72 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 73 'Repeat tool selection' (e.g. status =7). NCK cannot find the tool at the magazine location specified in the PLC command. © Siemens AG, 2005. All rights reserved 2-73 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 74 %2 = Block number, label %3 = Tool holder/spindle number Definitions: The desired tool change is not possible. The toolholder/spindle number has not been defined. © Siemens AG, 2005. All rights reserved 2-74 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 75 The desired tool change is not possible. The indicated magazine location is not available in the indicated magazine. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-75 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 76 Too many directories in the NC memory Definitions: The number of directories in the file system of the NCK has reached the maximum limit. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-76 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 77 Too many files open on NC card Definitions: Too many files are being accessed simultaneously on the NC card. Reactions: - Alarm display. Remedy: Repeat the action later. © Siemens AG, 2005. All rights reserved 2-77 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 78 If the power is switched off while the alarm is active, the contents of the PCMCIA card are destroyed! Reactions: - Alarm display. Remedy: Wait until the write procedure is terminated. © Siemens AG, 2005. All rights reserved 2-78 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 79 Reactions: - Alarm display. Remedy: Use a compatible NC card or enter the new manufacturer code/device code in MD $MN_PERMISSIVE_FLASH_TAB after consultation with SIEMENS. © Siemens AG, 2005. All rights reserved 2-79 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 80 - Alarm display. Remedy: Apart from reducing the number of CC alarms, no remedial measures are possible at the present time. (contact SIEMENS AG, System Support for A&D MC products, Hotline (Tel.: see alarm 1000) Program Con- Clear alarm with the Delete key or NC START.
  • Page 81 %1 = (string) name of the specific .elf file %2 = (int) required option bit (hex) Definitions: Alarm for SIEMENS compile cycles. This alarm appears when the option bit required for a SIEMENS compile cycle is not set. Reactions: - NC not ready.
  • Page 82 - Alarm display. Remedy: Modify definition files /_N_DEF_DIR/_N_MACCESS_DEF or /_N_DEF_DIR/_N_UAC- CESS_ DEF. Please see the Siemens Programming Guide or the OEM documentation for the language commands permissible for the relevant system configurations. Program Con- Clear alarm with the RESET key. Restart part program...
  • Page 83 The option for memory extension does not correspond to the active SRAM. Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Please inform the authorized personnel/service department. © Siemens AG, 2005. All rights reserved 2-83 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 84 The option for activating the axis container function in MD $MN_AXCONF_LOGIC_MACHAX_TAB is not enabled. Reactions: - Interpreter stop - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-84 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 85 • Configure fewer lead link axes Program Con- Clear alarm with the RESET key. Restart part program tinuation: 8040 Machine data %1 reset, corresponding option is not set © Siemens AG, 2005. All rights reserved 2-85 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 86 - Alarm display. Remedy: Please inform the authorized personnel/service department. For retrofitting the option, please refer to your machine manufacturer or to a sales representative of SIEMENS AG, A&D MC. Program Con- Clear alarm with the Delete key or NC START.
  • Page 87 Select a tool of type 4xx (grinding tool) or install a standard version of the system software Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-87 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 88 Clear alarm with NC START or RESET key and continue the program. tinuation: 10202 [up to SW 3.x] Channel %1 NC start not possible © Siemens AG, 2005. All rights reserved 2-88 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 89 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-89 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 90 (REORG)" has been requested for this channel. It is initiated, e.g. as a result of an over- store, but cannot be executed in a running channel. Reactions: - Alarm display. Remedy: Stop the channel (NC Stop) and repeat the action. © Siemens AG, 2005. All rights reserved 2-90 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 91 The channel has received a command. The command cannot be executed. Reactions: - Alarm display. Remedy: Press RESET. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2005. All rights reserved 2-91 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 92 %2 = Mode group number Definitions: The change to the desired mode is not permitted. You can only perform the mode change in the "reset" state. © Siemens AG, 2005. All rights reserved 2-92 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 93 An error occurred while a mode change command was active, with the result that the sequence could not be continued. Reactions: - Mode group not ready. © Siemens AG, 2005. All rights reserved 2-93 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 94 Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Press RESET. © Siemens AG, 2005. All rights reserved 2-94 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 95 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Press RESET. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-95 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 96 Reactions: - NC not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-96 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 97 Bit 5 = 1: Auxiliary function output before movement Bit 6 = 1: Auxiliary function output during movement Bit 7 = 1: Auxiliary function output after movement © Siemens AG, 2005. All rights reserved 2-97 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 98 - Interface signals are set. - Alarm display. - NC Stop on alarm at block end. Remedy: • Perform thread cutting with G33, G34, G35 without a frame. © Siemens AG, 2005. All rights reserved 2-98 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 99 - Local alarm reaction. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm at block end. © Siemens AG, 2005. All rights reserved 2-99 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 100 %3 = String ( + or - ) Definitions: The specified axis reaches the working area limitation in JOG mode. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-100 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 101 • %2 = error designation + gantry unit (XX). • %2 = 10XX => no master axis declared • %2 = 20XX => no slave axis declared © Siemens AG, 2005. All rights reserved 2-101 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 102 MD 37120 GANTRY_POS_TOL_ERROR. Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-102 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 103 Definitions: Gantry error limit exceeded status (alarm 10653) has been switched off. The error can only be removed by deleting MD GANTRY_ACT_POS_TOL_ERROR or by © Siemens AG, 2005. All rights reserved 2-103 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 104 The workpiece-related NCK protection zone has been violated. Note that another tool- related protection zone is still active. The workpiece-related protected area can be tra- versed after a new NC Start. © Siemens AG, 2005. All rights reserved 2-104 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 105 Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: 10704 Channel %1 block %2 protection zone monitoring is not guaranteed © Siemens AG, 2005. All rights reserved 2-105 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 106 Centerless grinding is active and a block has been processed that satisfies at least one of the following conditions: • G96 active and regulating spindle is master spindle. • Regulating spindle is in interdependent grouping. © Siemens AG, 2005. All rights reserved 2-106 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 107 Check the machine data for the software limit switch (36100 POS_LIMIT_MINUS / 36120 POS_LIMIT_MINUS2 or 36110 POS_LIMIT_PLUS / 36130 POS_LIMIT_PLUS2). Interrupt the NC program via NC reset. © Siemens AG, 2005. All rights reserved 2-107 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 108 - NC Stop on alarm at block end. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-108 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 109 Channel %1 block %2 no valid WAB direction defined Parameters: %1 = Channel number %2 = Block number, label Definitions: The tangent direction for smooth approach or retraction is not defined. © Siemens AG, 2005. All rights reserved 2-109 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 110 Clear alarm with NC START or RESET key and continue the program. tinuation: 10747 Channel %1 block %2 retraction direction not defined for WAB Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-110 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 111 Before calling the CRC with G41/G42, program a tool number under the address T... Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-111 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 112 Channel %1 block %2 selection of the tool radius compensation only possible in linear block Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-112 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 113 If the start point is within the compensation circle around the target point, no tangent passes through this point. Reactions: - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-113 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 114 - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. - Alarm display. - NC Stop on alarm at block end. © Siemens AG, 2005. All rights reserved 2-114 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 115 With active tool radius compensation a helix is only permissible if the helix axis is parallel to the tool, i.e. the circle plane and the compensation plane must be identical. © Siemens AG, 2005. All rights reserved 2-115 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 116 Clear alarm with NC START or RESET key and continue the program. tinuation: 10763 Channel %1 block %2 path component of the block in the compensation plane becomes zero © Siemens AG, 2005. All rights reserved 2-116 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 117 Channel %1 illegal change of surface orientation between block %2 and block %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Block number, label © Siemens AG, 2005. All rights reserved 2-117 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 118 - Interface signals are set. - Alarm display. - NC Stop on alarm at block end. Remedy: Modify part program. If necessary, use another tool. © Siemens AG, 2005. All rights reserved 2-118 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 119 This error can only occur when the software has been incorrectly configured. Reactions: - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-119 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 120 - Local alarm reaction. - Interface signals are set. - Alarm display. - NC Stop on alarm at block end. Remedy: Modify part program. © Siemens AG, 2005. All rights reserved 2-120 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 121 - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. - Alarm display. - NC Stop on alarm at block end. © Siemens AG, 2005. All rights reserved 2-121 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 122 It is impermissible in circular blocks, involute blocks and in blocks including rational poly- nomials with maximum permissible numerator and denominator degrees. © Siemens AG, 2005. All rights reserved 2-122 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 123 This alarm can only occur if one of the following G code is active in the G code group 22: • CUT3DC • CUT3DCC • CUT3DCCD © Siemens AG, 2005. All rights reserved 2-123 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 124 No intermediate point was found when programming a contour consisting of two straight lines and an angle specification. Reactions: - Correction block is reorganized. © Siemens AG, 2005. All rights reserved 2-124 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 125 In this case, exactly one axis of the active plane must be pro- grammed. Reactions: - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-125 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 126 (e.g. with WAITP) in order to revert the status to "geometry axis. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-126 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 127 Correct part program or set the setting data 43300 ASSIGN_FEED_PER_REV_SOURCE correctly. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-127 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 128 - Local alarm reaction. - Interface signals are set. - Alarm display. Remedy: Modify the program so that no reference is possible to the program itself. © Siemens AG, 2005. All rights reserved 2-128 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 129 Reactions: - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-129 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 130 The maximum permissible number of empty blocks is limited by a machine data. Reactions: - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. - Alarm display. Remedy: • Modify part program © Siemens AG, 2005. All rights reserved 2-130 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 131 A seemingly machine standstill might occur. As soon as the singular position has been reached, strong axis movements suddenly occur. Reactions: - Local alarm reaction. - Alarm display. © Siemens AG, 2005. All rights reserved 2-131 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 132 Program Con- Clear alarm with the Delete key or NC START. tinuation: 10914 Movement not possible while transformation active - in channel %1, block %2 © Siemens AG, 2005. All rights reserved 2-132 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 133 Clear alarm with the RESET key. Restart part program tinuation: 10932 Channel %1 block %2 preparation of contour has been restarted Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-133 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 134 The curve table can only be deleted if it is not active in a link. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-134 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 135 10943 Channel %1 block %2 curve table %3: direction reversal of lead value in the block not allowed Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-135 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 136 A curve table is not permitted without a contour. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-136 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 137 %1 = Channel number Definitions: The calculation of the arc length function could not be performed to the required accuracy. Reactions: - Alarm display. - Warning display. © Siemens AG, 2005. All rights reserved 2-137 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 138 4: Number of curve table polynomials too small (MD $MN_MM_NUM_CURVE_POLYNOMS_DRAM) Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-138 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 139 10961 Channel %1 block %2 maximum cubic polynomials are allowed on active radius compensation. Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-139 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 140 (e.g. X... T... F... etc. - exception: G and M functions). Reactions: - Correction block - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-140 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 141 %2 = Block number, label %3 = Source string Definitions: In polynomial interpolation, polynomials must not be greater than the 3rd degree (refer to Programming Guide). © Siemens AG, 2005. All rights reserved 2-141 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 142 Study the Programming Guide and the machine data with respect to the addresses actu- ally configured and their significance and correct the DIN block accordingly. © Siemens AG, 2005. All rights reserved 2-142 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 143 Example 2: N10 DEF INT VARI=5 N11 X VARI ; the operation is missing for the X and VARI variables Reactions: - Correction block © Siemens AG, 2005. All rights reserved 2-143 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 144 G function, e.g. G1 I10 X20 Y30 F1000. An interpolation parameter must not be programmed in the linear block. Reactions: - Correction block © Siemens AG, 2005. All rights reserved 2-144 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 145 Channel %1 block %2 functionality %3 not implemented Parameters: %1 = Channel number %2 = Block number, label %3 = Software construct in the source text © Siemens AG, 2005. All rights reserved 2-145 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 146 Example: R1 = 9 876 543 210 Correct: R1 = 9 876 543 210. © Siemens AG, 2005. All rights reserved 2-146 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 147 GRAM CORRECT. The correction pointer positions on the incorrect block. Correct the array definition, with multi-dimensional arrays define a second 2-dimensional array if necessary and operate it with the same field index. © Siemens AG, 2005. All rights reserved 2-147 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 148 Press the NC Stop key and select the function "Correction block" with the softkey PRO- GRAM CORRECT. The correction pointer positions on the incorrect block. © Siemens AG, 2005. All rights reserved 2-148 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 149 The macro technique supplies a 1-line instruction or series of instructions with a new iden- tifier by means of the keyword DEFINE. No further macro may be contained in the string © Siemens AG, 2005. All rights reserved 2-149 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 150 If REDEF ... INIRE, INIPO, INICF, PRLOC changes the behavior of a GUD, LUD etc., then the machine data $MN_DEFAULT_VALUES_MEM_MASK must equal 1. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-150 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 151 Define the required variable in the definition part of the program (possibly in the calling program if it is to be a global variable). © Siemens AG, 2005. All rights reserved 2-151 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 152 PROC XYZ (INT X, VAR INT Y, AXIS A, AXIS B) EXTERN instruction (with variable types): EXTERN XYZ (INT, VAR INT, AXIS, AXIS) Subroutine call (with actual parameters): © Siemens AG, 2005. All rights reserved 2-152 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 153 • from REAL to: REAL: yes, INT: yes*, BOOL: yes1), CHAR: yes*, STRING: -, AXIS: -, FRAME: - • from INT to: REAL: yes, INT: yes, BOOL: yes1), CHAR: if value 0 ...255, STRING: -, AXIS: -, FRAME: - © Siemens AG, 2005. All rights reserved 2-153 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 154 Example: N10 FGROUP(X, Y, Z, A, B) ; max. 8 axes possible The following call-by-value parameters would then be initialized with zero © Siemens AG, 2005. All rights reserved 2-154 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 155 Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: 12380 Channel %1 block %2 maximum memory capacity reached © Siemens AG, 2005. All rights reserved 2-155 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 156 Press the NC Stop key and select the function "Correction block" with the softkey PRO- GRAM CORRECT. The correction pointer positions on the incorrect block. • Define variable type such that the initialization value can be assigned, or © Siemens AG, 2005. All rights reserved 2-156 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 157 Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: 12420 Channel %1 block %2 identifier %3 too long © Siemens AG, 2005. All rights reserved 2-157 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 158 Channel %1 block %2 label defined twice Parameters: %1 = Channel number %2 = Block number, label Definitions: The label of this block already exists. © Siemens AG, 2005. All rights reserved 2-158 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 159 With indirectly programmed G functions, an invalid or non-allowed group number has been programmed. Allowed group number = 1. and 5 max. number of G groups. In the © Siemens AG, 2005. All rights reserved 2-159 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 160 Clear alarm with NC START or RESET key and continue the program. tinuation: 12490 Channel %1 block %2 access permission level %3 is not valid Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-160 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 161 Clear alarm with NC START or RESET key and continue the program. tinuation: 12510 Channel %1 block %2 too many machine data %3 Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-161 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 162 M function with more than 2 decades as identifier of the macro. Example: _N_UMAC_DEF DEFINE G4444 AS G01 G91 G1234 DEFINE M333 AS M03 M50 M99 © Siemens AG, 2005. All rights reserved 2-162 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 163 • Check definitions of variables, subroutines and macros • Declare subroutine with EXTERN, load subroutine to SPF-Dir • Check interface definition of subroutine • Check options © Siemens AG, 2005. All rights reserved 2-163 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 164 Press the NC stop key and select the "Compensation block" function by pressing the "Program correct" softkey. The correction indicator will position in the incorrect block. • Correct the name used (write error) © Siemens AG, 2005. All rights reserved 2-164 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 165 • STRING: Property: Character string (max. 100 values), value range: 0-255 • AXIS: Property: Axis addresses, value range: Axis names only • FRAME: Property: Geometric information, value range: As for axis paths © Siemens AG, 2005. All rights reserved 2-165 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 166 The variable displayed must not be written in a motion synchronous action. Only selected variables are permitted here, e.g. DO $AA_IW[X]=10 is not allowed. Reactions: - Correction block - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-166 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 167 Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: 12583 Channel %1 block %2 variable %3 no system variable © Siemens AG, 2005. All rights reserved 2-167 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 168 - Interface signals are set. - Alarm display. Remedy: Modify part program. Only certain variables are allowed for the function SYNFCT where real-time synchronous access is possible. © Siemens AG, 2005. All rights reserved 2-168 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 169 12588 Channel %1 block %2 motion synchronous action: address %3 not allowed Parameters: %1 = Channel number %2 = Block number %3 = Address © Siemens AG, 2005. All rights reserved 2-169 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 170 $MN_MM_NUM_GUD_NAMES_NCK (if a variable has been defined with attribute NCK) or 18130 $MN_MM_NUM_GUD_NAMES_CHAN (if a variable has been defined with attribute CHAN) is not zero. © Siemens AG, 2005. All rights reserved 2-170 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 171 Blocks with control structures (FOR, ENDIF, etc.) cannot be concealed and must not con- tain any labels. Reactions: - Correction block - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-171 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 172 If the axis identifier C is used in a cycle that is preprocessed at Power On, then this alarm is issued. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-172 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 173 Reactions: - Correction block - Interface signals are set. - Alarm display. Remedy: Modify part program. © Siemens AG, 2005. All rights reserved 2-173 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 174 Definitions: The programmed language element is not allowed or unknown in external language mode. Only the language elements from Siemens mode which are used for subprogram calls (except for Lxx) and the language constructs for program repetition with REPEAT (UNTIL) are allowed.
  • Page 175 Enter tool clearance for the double turret head in the setting data $SC_EXTERN_DOUBLE_TURRET_DIST. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-175 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 176 LF as the last character. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-176 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 177 14011 Channel %1 block %2 program %3 not existing or will be edited Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-177 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 178 This reduces the nesting depth by one program level. Program Con- Clear alarm with the RESET key. Restart part program tinuation: 14013 Channel %1 block %2 number of subroutine passes invalid © Siemens AG, 2005. All rights reserved 2-178 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 179 • A subprogram return jump is programmed • An end of program is programmed • An M98 subprogram call is active (only in external language mode) © Siemens AG, 2005. All rights reserved 2-179 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 180 - Interface signals are set. - Alarm display. Remedy: Modify parts program. Please see the Siemens Progamming Guide or OEM documenta- tion for the language commands permissible for the relevant system configuration. Program Con- Clear alarm with NC START or RESET key and continue the program.
  • Page 181 14030 Channel %1 block %2 combine OSCILL and POSP during oscillation with infeedmo- tion Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-181 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 182 Clear alarm with NC START or RESET key and continue the program. tinuation: 14036 Channel %1 block %2 involute: end point invalid Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-182 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 183 Clear alarm with NC START or RESET key and continue the program. tinuation: 14040 Channel %1 block %2 error in end point of circle © Siemens AG, 2005. All rights reserved 2-183 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 184 Clear alarm with NC START or RESET key and continue the program. tinuation: 14048 Channel %1 block %2 wrong number of revolutions in circle programming © Siemens AG, 2005. All rights reserved 2-184 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 185 • For the part program line with the NC language substitution, a non-modal synchronized action has been programmed as well. Reactions: - Correction block is reorganized. - Interpreter stop - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-185 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 186 1. Check whether the target designation is identical with the label. 2. Is the jump direction correct? 3. Has the label been terminated with a colon? © Siemens AG, 2005. All rights reserved 2-186 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 187 A set of parameters with 25 correction values has been automatically assigned to each active tool. Each tool can have 9 sets of parameters (D1 - D9, initial setting is D1). When © Siemens AG, 2005. All rights reserved 2-187...
  • Page 188 3. The keyword POS/POSA has been used for a spindle. (The keywords SPOS and SPOSA must be programmed for the spindle positions). Reactions: - Correction block is reorganized. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-188 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 189 Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display. Remedy: Modify part program. © Siemens AG, 2005. All rights reserved 2-189 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 190 (return value) of the AXIS type - has not found this axis identifier in the machine data. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-190 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 191 Press the NC Stop key and select the function "Correction block" with the softkey PRO- GRAM CORRECT. The correction pointer positions on the incorrect block. © Siemens AG, 2005. All rights reserved 2-191 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 192 Example: N50 TRAORI (1) N55 A2=10 B2=20 C3=50 ; alarm, because Euler angle and orientation vector Reactions: - Correction block is reorganized. © Siemens AG, 2005. All rights reserved 2-192 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 193 Clear alarm with NC START or RESET key and continue the program. tinuation: 14113 Channel %1 block %2 programmed lead angle too large Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-193 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 194 14117 Channel %1 block %2 no angle or direction of the cone programmmed Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-194 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 195 Modify the part program so that the orientation vectors of a block are not directly opposed to each other, for instance by dividing the block up into 2 subblocks. © Siemens AG, 2005. All rights reserved 2-195 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 196 With taper circumference interpolation with tangential continuation (ORICONTO), the start tangent of orientation must not be zero. Reactions: - Correction block is reorganized. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-196 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 197 14128 Channel %1 block %2 absolute programming of the orienting rotation with active ORIROTC. Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-197 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 198 - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-198 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 199 ORICURVE), i.e. the orientation must not be changed by interpolating the axis (ORI- AXES). Reactions: - Correction block is reorganized. - Interpreter stop - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-199 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 200 Clear alarm with NC START or RESET key and continue the program. tinuation: 14140 Channel %1 block %2 position programming without transformation not allowed Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-200 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 201 Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: 14148 Channel %1 illegal reference system for Cartesian manual traverse © Siemens AG, 2005. All rights reserved 2-201 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 202 100: 1st rotary axis of the second solution violates the lower limit 200: 1st rotary axis of the second solution violates the upper limit © Siemens AG, 2005. All rights reserved 2-202 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 203 Clear alarm with NC START or RESET key and continue the program. tinuation: 14155 Channel %1 block %2 invalid base frame definition for tool carrier offset Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-203 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 204 AROTS. A maximum of two angles can be programmed. Reactions: - Correction block is reorganized. - Interpreter stop - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-204 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 205 Clear alarm with NC START or RESET key and continue the program. tinuation: 14180 Channel %1 block %2 H number %3 is not defined © Siemens AG, 2005. All rights reserved 2-205 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 206 G49 (select tool length compensation) and an D word not equal to D0 have been pro- grammed simultaneously. Reactions: - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-206 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 207 Clear alarm with NC START or RESET key and continue the program. tinuation: 14198 Channel %1 block %2 illegal change of tool direction with tool offset Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-207 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 208 Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: 14210 Channel %1 block %2 polar angle too large © Siemens AG, 2005. All rights reserved 2-208 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 209 Definition of terms: • Specification of end of block point with polar angle and polar radius, referring to the cur- rent pole (preparatory functions: G00/G01/G02/G03). © Siemens AG, 2005. All rights reserved 2-209 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 210 - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-210 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 211 4: PLC axis with axial handwheel override cannot be started immediately as the hand- wheel performs a DRF movement for this axis © Siemens AG, 2005. All rights reserved 2-211 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 212 • Check MD 24100 TRAFO_TYPE_n (assigns the transformation to part program instruc- tions). Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-212 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 213 (-> modify machine data, restart). TRACYL: The programmed parameter is not allowed when transformation is selected. TRAANG: • The programmed parameter is not allowed when transformation is selected. © Siemens AG, 2005. All rights reserved 2-213 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 214 It is not permissible to change the assignment of geometry axes to channel axes when transformation is active. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-214 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 215 Clear alarm with NC START or RESET key and continue the program. tinuation: 14420 Channel %1 block %2 index axis %3 frame not allowed © Siemens AG, 2005. All rights reserved 2-215 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 216 - Interface signals are set. - Alarm display. Remedy: Modify part program Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-216 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 217 Parameters: %1 = Channel number %2 = Block number, label Definitions: The PROC statement may only be programmed at the beginning of the subroutine. © Siemens AG, 2005. All rights reserved 2-217 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 218 The limit angle of a contour tool must be equal zero in an involved edge only. Reactions: - Correction block is reorganized. - Local alarm reaction. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-218 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 219 - NC Stop on alarm at block end. Remedy: Change tool definition Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-219 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 220 Clear alarm with NC START or RESET key and continue the program. tinuation: 14548 Channel %1 block %2 contour tool: negative radius in edge D%3 is not allowed © Siemens AG, 2005. All rights reserved 2-220 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 221 %2 = Block number, label %3 = Error code Definitions: A new tool with deviating tool contour was activated for contour tools on active tool radius compensation © Siemens AG, 2005. All rights reserved 2-221 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 222 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: • Release memory, e.g. by deleting part programs • Modify MD $MN_MM_EXT_PROG_BUFFER_SIZE and/or $MN_MM_EXT_PROG_NUM. © Siemens AG, 2005. All rights reserved 2-222 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 223 Clear alarm with the RESET key. Restart part program tinuation: • Acknowledge the alarm by pressing the RESET key • Repeat program selection • Start the part program © Siemens AG, 2005. All rights reserved 2-223 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 224 Program the priority of the NCK input with a value of not less than 1 or greater than 128. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-224 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 225 OEM application) error-free execution is possible on repeating the program or operator action. Otherwise, the A&D MC system support should be contacted with a precise description of the error situation: (contact SIEMENS AG, System Support for A&D MC products, Hotline (Tel.:see alarm 1000) Program Con- Switch control OFF - ON.
  • Page 226 On parameter %3= 4 or 5: Check macro definitions in _N_DEF_DIR Check cycle directories _N_CST_DIR and _N_CUS_DIR On parameter %3= 200 to 203: Increase machine data $MC_MM_NUM_BLOCKS_IN_PREP. © Siemens AG, 2005. All rights reserved 2-226 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 227 • Constant wheel peripheral speed for the regulating spindle is active. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-227 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 228 14751 Channel %1 block %2 resources for motion synchronous actions not sufficient (code: %3) Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-228 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 229 - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-229 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 230 - Alarm display. Remedy: Modify program or machine data. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-230 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 231 Clear alarm with NC START or RESET key and continue the program. tinuation: 14762 Channel %1 block %2 too many PLC variables programmed Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-231 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 232 NCU link to all NCUs in the link network. The bandwidth of this con- nection restricts the number of value assignments which can be transferred in one inter- © Siemens AG, 2005. All rights reserved 2-232 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 233 In the part program, cyclic data - in this case the output of auxiliary functions for link axes on the interpolating NCU - should be separated with regard to the time. © Siemens AG, 2005. All rights reserved 2-233 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 234 FeedAdapt option AaTOff option Tang option LeadCtab option ELG option Trafo5 option Traoem option Transmit option Tracon option Tracyl option Traang option Oscill option © Siemens AG, 2005. All rights reserved 2-234 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 235 14790 Channel %1 block %2 axis %3 programmed by PLC Parameters: %1 = Channel number %2 = Block number, label %3 = Axis © Siemens AG, 2005. All rights reserved 2-235 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 236 - Interface signals are set. - Alarm display. Remedy: Adjust the value range in accordance with the Programming Guide. Values of 1 ... 200% are allowed. © Siemens AG, 2005. All rights reserved 2-236 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 237 • An attempt has been made to select the GWPS programming for a spindle that has already been assigned to another tool by TMON, GWPSON, CLGON or activation of the tool length compensation. © Siemens AG, 2005. All rights reserved 2-237 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 238 • $TC_TPG9: Compensation parameters for radius computation, e.g. 3 for $TC_GP3. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-238 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 239 - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-239 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 240 - Correction block is reorganized. - Interface signals are set. - Alarm display. Remedy: Program opening angle within the allowed range of values between 0.0001 and 359.9999 [degrees]. © Siemens AG, 2005. All rights reserved 2-240 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 241 - Interface signals are set. - Alarm display. Remedy: Correct the instruction accordingly. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-241 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 242 (2) the specified channel is actually not supposed to be activated, however, the file contains the relevant data. © Siemens AG, 2005. All rights reserved 2-242 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 243 A change in these machine data also causes a reallocation of the NCK user memory and the standard machine data are then loaded. Unless a data save is performed, there will be a LOSS OF DATA!' © Siemens AG, 2005. All rights reserved 2-243 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 244 Clear alarm with the RESET key. Restart part program tinuation: 15160 Channel %1 block %2 wrong preprocessing configuration Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-244 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 245 15170 Channel %1 block %2 program %3 could not be compiled Parameters: %1 = Channel number %2 = Block number, label %3 = String © Siemens AG, 2005. All rights reserved 2-245 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 246 Clear alarm with the RESET key. Restart part program tinuation: 15175 Channel %1 block %2 program %3. Interfaces could not be built Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-246 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 247 Prior to that the errors shown were reported by error-specific alarms, e.g. 12080 "syntax error". Reactions: - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-247 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 248 Please inform the authorized personnel/service department. Increase machine data 28010 MM_NUM_REORG_LUD_MODULES/28040 MM_LUD_VALUES_MEM / 18210 MM_USER_MEM_DYNAMIC or program a preprocessing stop STOPRE before calling the subroutine. © Siemens AG, 2005. All rights reserved 2-248 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 249 Repeat the input with corrected block number. Program Con- Clear alarm with the Delete key or NC START. tinuation: 15340 Channel %1 block %2 invalid label as search target © Siemens AG, 2005. All rights reserved 2-249 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 250 • After searching the target a transformation change has taken place. • A frame with rotation component is active. The programmed axis is involved in the rota- tion. © Siemens AG, 2005. All rights reserved 2-250 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 251 Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-251 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 252 Clear alarm with the Delete key or NC START. tinuation: 15460 Channel %1 block %2 syntax error with modal function Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-252 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 253 Definitions: There is an error in the start conditions for CONTPRON/CONDCON: • G40 not active • SPLINE or POLY active Reactions: - Interpreter stop © Siemens AG, 2005. All rights reserved 2-253 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 254 In the part program, an illegal probe has been programmed with the command MEAW (measure without distance-to-go). The probe numbers 0 ... no probe 1 ... probe 1 2 ... probe 2 © Siemens AG, 2005. All rights reserved 2-254 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 255 Code numbers 6, 7 and 8 cannot be used in G42 because they code the direction to the contour. Reactions: - Correction block is reorganized. © Siemens AG, 2005. All rights reserved 2-255 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 256 The retraction enable was programmed for LIFTFAST without defining a retraction posi- tion for the axis. The retraction movement is no longer clear. Reactions: - Correction block is reorganized. © Siemens AG, 2005. All rights reserved 2-256 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 257 Assign the axes/spindles that are to be repositioned to the channel via GET command prior to the REPOS command. Example: GET(A); assign the A axis to the channel REPOSL A; reposition the geometry axes and A axis © Siemens AG, 2005. All rights reserved 2-257 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 258 Position control (spindle position under SPOS/SPOSA) Oscillating mode: Speed control (M41 - M45 or M40 and S...) Control mode: Speed control (spindle speed under S..., M3/M4/M5) © Siemens AG, 2005. All rights reserved 2-258 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 259 Permissible values are 1 - 4 if on-line tool radius compensation is allowed (see machine data ONLINE_CUTCOM_ENABLE), otherwise values 1 - 3. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-259 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 260 The spline and polynomial interpolation are options that are not contained in the basic version of the control. Reactions: - Correction block is reorganized. © Siemens AG, 2005. All rights reserved 2-260 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 261 Activate transformation type with TRAORI (n) or do not program geometry axes that do not participate in the transformation grouping. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-261 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 262 - Interface signals are set. - Alarm display. Remedy: Modify part program. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-262 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 263 A negative chamfer or rounding has been programmed under the keywords CHF= ..., RND=... or RNDM=... Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-263 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 264 .conflict situation! (G63 is in the 2nd G group, G33, G331 and G332 are in the 1st G group). 3. G331 or G332 (rigid tapping) and the feed have not been programmed with G94. © Siemens AG, 2005. All rights reserved 2-264 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 265 X -> I Y -> J Z -> K Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-265 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 266 Program position control of the spindle with SPCON in the previous block. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-266 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 267 This alarm can occur when the axis/spindle is being used by another channel or by the PLC. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-267 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 268 %2 = Axis name, spindle number Definitions: No gear synchronization and no overlay movement can be executed because this is not enabled at the VDI interface. © Siemens AG, 2005. All rights reserved 2-268 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 269 - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready. © Siemens AG, 2005. All rights reserved 2-269 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 270 A coupling has been switched on which results in a cyclic coupling, allowance being made for further couplings. This cyclic coupling cannot be uniquely computed. © Siemens AG, 2005. All rights reserved 2-270 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 271 Clear alarm with NC START or RESET key and continue the program. tinuation: 16782 Channel %1 block %2 following spindle/axis %3 not available Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-271 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 272 Only one master spindle is allowed for the synchronous spindle function. The already active master spindle is displayed as last alarm parameter. © Siemens AG, 2005. All rights reserved 2-272 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 273 Clear alarm with NC START or RESET key and continue the program. tinuation: 16790 Channel %1 block %2 Parameter is zero or missing Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-273 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 274 Modify part program. Switch off coupling(s) of this axis before changing transformation or do not change the transformation. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-274 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 275 Correct NC part program, deselect the link with COUPOF or TANGOF. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-275 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 276 Clear alarm with NC START or RESET key and continue the program. tinuation: 16810 Channel %1 block %2 traverse instruction ACP for axis %3 not allowed © Siemens AG, 2005. All rights reserved 2-276 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 277 Clear alarm with NC START or RESET key and continue the program. tinuation: 16903 Channel %1 program control: action %2 not allowed in the current state © Siemens AG, 2005. All rights reserved 2-277 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 278 Clear alarm with the Delete key or NC START. tinuation: 16908 Channel %1 action %2 only possible in reset state or at the block end Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-278 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 279 - Alarm display. Remedy: Either activate the Reset key to reset program processing, or activate the mode in which the program was being processed previously. © Siemens AG, 2005. All rights reserved 2-279 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 280 %2 = Action number/action name Definitions: This action cannot be performed due to an alarm, or the channel is in fail. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-280 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 281 Clear alarm with the RESET key. Restart part program tinuation: 16923 Channel %1 program control: action %2 not allowed in the current state Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-281 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 282 SETM(1) ; CLEARM(1) ; Marker must be reset first. SETM(1) Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-282 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 283 Stopre, dwell time etc. Reactions: - Correction block is reorganized. - Interpreter stop - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-283 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 284 Reorg event handling! Reorg events are, e.g. abort subprogram, delete distance-to-go and interrupts. Reactions: - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-284 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 285 Channel %1 action %2 not possible due to program test Parameters: %1 = Channel ID %2 = Action number/action name Definitions: This action is not allowed as program test is currently active. © Siemens AG, 2005. All rights reserved 2-285 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 286 RESET or PowerOn. The implicitly triggered asynchronous subprograms are normally called "Event-triggered program call" or "Pro- gram event". © Siemens AG, 2005. All rights reserved 2-286 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 287 In this case, it is irrelevant whether a user ASUP or a system ASUP has been triggered. User ASUPs are activated via FC-9 or via the fast inputs. The following events lead to system ASUPS: © Siemens AG, 2005. All rights reserved 2-287 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 288 Clear alarm with the Delete key or NC START. tinuation: 16946 Channel %1 start via START is not allowed Parameters: %1 = Channel ID © Siemens AG, 2005. All rights reserved 2-288 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 289 %2 = Channel ID Definitions: This channel defines a WAIT marker with other channels, which on their part have no cor- respondence with this wait marker. © Siemens AG, 2005. All rights reserved 2-289 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 290 This behavior is desired and the alarm serves only informational purposes. Reactions: - Alarm display. Remedy: $MN_SUPPRESS_ALARM_MASK $MC_AUTO_IPTR_LOCK and language command IPTRLOCK Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2005. All rights reserved 2-290 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 291 SERUPRO is possible only with an active coupling, if the axis/spindle disable is active for all master axes/spindles of the slave axis/spindle Reactions: - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-291 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 292 PI "_N_STRTLK" sets the "Global start disable" and PI "_N_STRTUL" deletes the "Global start disable". The alarm is switched on with $MN_ENABLE_ALARM_MASK bit 6. © Siemens AG, 2005. All rights reserved 2-292 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 293 Clear alarm with the Delete key or NC START. tinuation: 17000 Channel %1 block %2 maximum number of symbols exceeded Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-293 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 294 When executing/reading files from the active working memory, it was found that there is not enough memory space (e.g. for large multidimensional arrays or when creating tool offset memory). Reactions: - Interpreter stop © Siemens AG, 2005. All rights reserved 2-294 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 295 $MA_... [X]= ... ; but geometry axis X cannot be imaged on a machine axis because of a transformation! Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-295 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 296 Clear alarm with the RESET key. Restart part program tinuation: 17060 Channel %1 block %2 requested data area too large Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-296 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 297 Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: 17095 Channel %1 block %2 invalid value © Siemens AG, 2005. All rights reserved 2-297 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 298 MD 10300 FASTIO_ANA_NUM_INPUTS. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-298 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 299 If necessary, program two NC blocks. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-299 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 300 • Correct tool correction number D programmed? If no D number is specified with the tool change command, then the D number set by machine data $MC_CUTTING_EDGE_DEFAULT will be active automatically. It is D1 by default. © Siemens AG, 2005. All rights reserved 2-300 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 301 If the H number shall be assigned more than once, machine date 10890, bit 3 must be set = 1. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display. Remedy: • Change program: © Siemens AG, 2005. All rights reserved 2-301 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 302 • Tool parameters P1 - P25 defined? The dimensions of the tool edge must have been entered previously either through the operator panel or through the V.24 interface. Description of the system variables $P_DP x [n, m] © Siemens AG, 2005. All rights reserved 2-302 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 303 Clear alarm with the Delete key or NC START. tinuation: 17193 Channel %1 block %2 the active tool is no longer on toolholder no./spindle no. %3, program %4 © Siemens AG, 2005. All rights reserved 2-303 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 304 Check access to tool offset memory by means of $TC_DP1[t,d] = 0 or deselect tool. Program Con- Clear alarm with NC START or RESET key and continue the program. tinuation: © Siemens AG, 2005. All rights reserved 2-304 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 305 Indicates that the specified manual tool must be loaded in the specified toolholder or spin- dle before the program is continued. A manual tool is a tool whose data are known to the © Siemens AG, 2005. All rights reserved 2-305...
  • Page 306 'toolNo' have been defined. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display. Remedy: Correct the NC program. © Siemens AG, 2005. All rights reserved 2-306 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 307 If an attempt is made to modify a magazine data that would subsequently damage the data consistency or lead to a conflicting definition, this alarm will appear. © Siemens AG, 2005. All rights reserved 2-307 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 308 Modify NC program: Assign the value of the machine data or of the system variable to a program-local variable and transfer this as parameter. © Siemens AG, 2005. All rights reserved 2-308 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 309 Clear alarm with the RESET key. Restart part program tinuation: 17502 Channel %1 block %2 indexing axis %3 with Hirth tooth system stop is delayed Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-309 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 310 Channel %1 block %2 preset on transformed axis %3 not possible Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number © Siemens AG, 2005. All rights reserved 2-310 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 311 Channel %1 block %2 approaching fixed point for transformed axis %3 not possible Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number © Siemens AG, 2005. All rights reserved 2-311 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 312 The axis identifier is used to select the coordinate system. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display. Remedy: Deactivate the transformation or use another coordinate system. © Siemens AG, 2005. All rights reserved 2-312 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 313 5: The number of the protection zone does not exist (negative number, zero or greater than the maximum number of protection zones). 6: Protection zone definition consists of more than 10 contour elements. © Siemens AG, 2005. All rights reserved 2-313 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 314 %4 = Error specification Definitions: An error has occurred on activating the protection zone. The error number gives the spe- cific reason for the alarm. © Siemens AG, 2005. All rights reserved 2-314 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 315 An error has occurred on activating the protection zone. The error number gives the spe- cific reason for the alarm. The following meanings apply: 1: Incomplete or conflicting contour definition. 2: Contour encompasses more than one surface area. © Siemens AG, 2005. All rights reserved 2-315 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 316 The orientation of the workpiece-related protection zone and the orientation of the tool- related protection zone differ. If the protection zone number is negative, then this is a glo- bal protection zone. © Siemens AG, 2005. All rights reserved 2-316 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 317 0: "Deselect traverse against fixed stop" "Select traverse against fixed stop" valid. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display. Remedy: © Siemens AG, 2005. All rights reserved 2-317 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 318 An attempt was made to use a curve table whose table number is not known in the sys- tem \par. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-318 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 319 Remove G code SUPA from the curve table definition. If possible, use G codes G53 or G153 instead of SUPA. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-319 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 320 - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Modify machine data. © Siemens AG, 2005. All rights reserved 2-320 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 321 Clear alarm with the RESET key. Restart part program tinuation: 20000 Channel %1 axis %2 reference cam not reached Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-321 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 322 %1 = Channel number %2 = Axis name, spindle number Definitions: The zero marker of the incremental encoder is not within a defined section. © Siemens AG, 2005. All rights reserved 2-322 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 323 34060 REFP_MAX_MARKER_DIST, within which the two reference point mark- ers are expected is counted commencing at the start point. Reactions: - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-323 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 324 Approach velocity: 34040 REFP_VELO_SEARCH_MARKER Velocity tolerance: 35150 SPIND_DES_VELO_TOL. © Siemens AG, 2005. All rights reserved 2-324 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 325 Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: 20051 Channel %1 axis %2 handwheel mode not possible Parameters: %1 = Channel number %2 = Axis name, spindle number © Siemens AG, 2005. All rights reserved 2-325 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 326 Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2005. All rights reserved 2-326 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 327 • Specify the correct feed for PLC axes at the VDI interface, • Specify feed for oscillating axes in the setting data $SA_OSCILL_VELO. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-327 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 328 (MCS ... Machine coordinate system; all machine axes can now be traversed by using the direction keys on the machine control panel). Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-328 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 329 If the revolutional feed is also to be active in JOG mode, then a master spindle must be declared via the channel-specific machine data 20090 SPIND_DEF_MASTER_SPIND. In © Siemens AG, 2005. All rights reserved 2-329 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 330 Corre- sponding machine data for indexing axis declaration: Modify MD 30500: INDEX_AX_ASSIGN_POS_TAB Modify MD 10900: INDEX_AX_LENGTH_POS_TAB_1 Modify MD 10910: INDEX_AX_POS_TAB_1 © Siemens AG, 2005. All rights reserved 2-330 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 331 The axis is performing an oscillating movement. Mode change is not possible because oscillation is not allowed in the selected mode. Reactions: - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-331 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 332 The axis is traversed as an oscillating axis and the distance to be traversed is smaller than or equal to zero. For example, both reversal points are situated on an identical posi- © Siemens AG, 2005. All rights reserved 2-332...
  • Page 333 Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: 20090 Axis %1 travel to fixed stop not possible. Check programming and axis data. Parameters: %1 = Axis name, spindle number © Siemens AG, 2005. All rights reserved 2-333 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 334 An attempt has been made to move an axis while it is in fixed stop or while the deselec- tion function has not yet been completed. © Siemens AG, 2005. All rights reserved 2-334 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 335 The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready). Reactions: - Mode group not ready. - Channel not ready. - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-335 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 336 Due to the selected travel direction, the brake test for the current load torque is performed with an incorrect torque. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-336 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 337 - Interface signals are set. - Alarm display. Remedy: • SW update for the digitizing module. • Select three-axis mode for the digitizing via machine data. © Siemens AG, 2005. All rights reserved 2-337 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 338 The circuit for serial communication with the digitizing unit signals a transmission error via its status byte (framing error, parity etc.). Reactions: - Channel not ready. - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-338 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 339 Clear alarm with the RESET key. Restart part program tinuation: 20123 Axis %1: different output assignment of multiplied tables Parameters: %1 = Axis name, spindle number © Siemens AG, 2005. All rights reserved 2-339 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 340 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-340 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 341 (M3/M4/M5, SPOS), coupled motion (TRAILON, TRAILOF) and lead value coupling (LEADON, LEADOF). Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-341 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 342 Clear alarm with the RESET key. Restart part program tinuation: 20145 Channel %1 block %2 motion synchronous action: arithmetic error Parameters: %1 = Channel number %2 = Block number © Siemens AG, 2005. All rights reserved 2-342 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 343 An internal error has occurred during processing of a synchronous action. The error code is for diagnostics purposes. Please make a note and contact the manufacturer. © Siemens AG, 2005. All rights reserved 2-343 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 344 The structure of the FIFO variable $AC_FIFO - $AC_FIFO10 determined by the machine data $MC_NUM_AC_FIFO, $MC_START_AC_FIFO, $MC_LEN_AC_FIFO and $MC_MODE_AC_FIFO cannot be stored in the R parameter field defined in $MC_MM_NUM_R_PARAM. © Siemens AG, 2005. All rights reserved 2-344 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 345 Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-345 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 346 Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: 20300 Channel %1 axis %2 orientation not possible Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-346 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 347 ENC_FREQ_LIMIT [n] (n ... encoder number, 1 or 2) has been exceeded. The reference of the actual value to the mechanical carriage position may be lost. © Siemens AG, 2005. All rights reserved 2-347 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 348 - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. © Siemens AG, 2005. All rights reserved 2-348 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 349 Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: © Siemens AG, 2005. All rights reserved 2-349 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 350 The area is caused by the fact that the tool reference point cannot be traversed as far as into the pole. The area is defined by: © Siemens AG, 2005. All rights reserved 2-350 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 351 %1 = Channel number Definitions: If the tool position is changed with RESET and $AA_TOFF is active during RESET, the position offset ($AA_TOFF) is cleared. © Siemens AG, 2005. All rights reserved 2-351 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 352 Channel %1 block %3 axis %2 measurement not possible Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Block number Definitions: Measurement level 2 (MEASA, MEAWA, MEAC). © Siemens AG, 2005. All rights reserved 2-352 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 353 Channel %1 block %3 axis %2 touch probe not deflected, illegal edge polarity Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Block number © Siemens AG, 2005. All rights reserved 2-353 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 354 This alarm can occur in conjunction with motion synchronous actions: The maxi- mum number of auxiliary functions must not be exceeded in motion block and motion syn- chronous actions. Reactions: - Interpreter stop © Siemens AG, 2005. All rights reserved 2-354 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 355 Channel %1 block %3 spindle %2 actual gear stage differs from requested gear stage Parameters: %1 = Channel number %2 = Spindle number %3 = Block number, label © Siemens AG, 2005. All rights reserved 2-355 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 356 11410 SUPPRESS_ALARM_MASK Bit21 = 1. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2005. All rights reserved 2-356 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 357 Use coupling type VV and safeguard SPCOF for master and following spindle. Program Con- Clear alarm with the Delete key or NC START. tinuation: © Siemens AG, 2005. All rights reserved 2-357 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 358 - NC Stop on alarm. Remedy: Use synchronous spindle-DV-coupling or program direction of rotation and speed. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-358 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 359 The following remedies are available for the indicated reasons: • Reason 1: Wait for termination of the override motion before you set PLC signals DB31..,DBX31.6 'Correct synchronism'. © Siemens AG, 2005. All rights reserved 2-359 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 360 When FC18 terminates, the master spindle/axis must not be assigned to another channel via PLC while the coupling is still active (VDI interface signals). © Siemens AG, 2005. All rights reserved 2-360 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 361 Channel %1 block %3 spindle %2 no standstill on block change Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Block number, label © Siemens AG, 2005. All rights reserved 2-361 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 362 Channel %1 block %3 spindle %2 configured positioning speed is too high Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Block number, label © Siemens AG, 2005. All rights reserved 2-362 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 363 $MA_ENC_FREQ_LIMIT and $MA_ENC_FREQ_LIMIT_LOW. Set a different referencing mode ($MA_ENC_REFP_MODE != 7). Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-363 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 364 Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm at block end. © Siemens AG, 2005. All rights reserved 2-364 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 365 - Alarm display. Remedy: • Ensure that the specified tool group contains a tool that is ready for use when tool change is requested. © Siemens AG, 2005. All rights reserved 2-365 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 366 "active" status must be can- celed for the tool causing the error. Otherwise, the alarm can be ignored or even suppressed via the machine data SUPPRESS_ALARM_MASK. © Siemens AG, 2005. All rights reserved 2-366 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 367 Typical reasons of display are present, if the operator works with the function 'definite D numbers', which can be displayed on Siemens MMC in a definite form only, if exactly one tool from a tool group has the status 'active'.
  • Page 368 Clear alarm with the RESET key. Restart part program tinuation: 22260 Channel %1 spindle %2 thread might be damaged Parameters: %1 = Channel number %2 = Axis name © Siemens AG, 2005. All rights reserved 2-368 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 369 In order to stay within the programmed acceleration path, the acceleration caused an overload on the thread axis. In order to accelerate the axis with the programmed dynamic © Siemens AG, 2005. All rights reserved 2-369 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 370 Program Con- Clear alarm with the RESET key. Restart part program tinuation: 22321 Channel %1 axis %2 PRESET not allowed during traverse motion © Siemens AG, 2005. All rights reserved 2-370 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 371 Remedy: Please inform the authorized personnel/service department. Check measuring circuit con- nectors for correct contacting. Check encoder signals and replace the encoder if faults © Siemens AG, 2005. All rights reserved 2-371 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 372 - NC Start disable in this channel. - Axes of this channel must be re-referenced. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-372 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 373 Bit 1 Parity error Bit 2 Alarm bit of the encoder Bit 3 CRC error Bit 4 Timeout start bit for EnDat transfer is missing © Siemens AG, 2005. All rights reserved 2-373 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 374 STSTILL_DELAY_TIME after interpolation has ended. A constant check is made to deter- mine whether the axis remains within the tolerance range given in MD 36030 STSTILL_POS_TOL. © Siemens AG, 2005. All rights reserved 2-374 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 375 The NCK calculates for each interpolation point (setpoint) of an axis the actual value that should result based on an internal model. If this calculated actual value and the true © Siemens AG, 2005. All rights reserved 2-375 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 376 • Check direction of position control: Does the axis continue to rotate without control (not on 611D drives)? • Check the speed setpoint cable. © Siemens AG, 2005. All rights reserved 2-376 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 377 Clear alarm with the RESET key in all channels of this mode group. Restart part program. tinuation: 25100 Axis %1 measuring system switchover not possible © Siemens AG, 2005. All rights reserved 2-377 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 378 Remedy: Please inform the authorized personnel/service department. Check machine data for the active, selected encoders. Check the machine data relating to encoder ($MA_ENC_DIFF_TOL) tolerance. © Siemens AG, 2005. All rights reserved 2-378 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 379 Reactions: - Mode group not ready. - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-379 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 380 The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready). Reactions: - Mode group not ready. - The NC switches to follow-up mode. © Siemens AG, 2005. All rights reserved 2-380 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 381 Parameters: %1 = Axis name, spindle number Definitions: The pitch of the ballscrew/trapezoidal leadscrew set in the axis-specific machine data 31030 LEADSCREW_PITCH is zero. © Siemens AG, 2005. All rights reserved 2-381 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 382 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-382 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 383 MD 18342 MM_QEC_MAX_POINTS (currently 1025), because a greater number of values would exceed the available memory space. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-383 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 384 1. $AA_QEC_MEAS_TIME_1 specifies the measuring time (for determining the error cri- terion) for accelerations in the range between 0 and $AA_QEC_ACCEL_1. © Siemens AG, 2005. All rights reserved 2-384 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 385 - The NC switches to follow-up mode. - Mode group not ready, also effective for single axes - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-385 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 386 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-386 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 387 Bit 0: Lighting failed Bit 1: Signal amplitude too small Bit 2: Position value incorrect Bit 3: Overvoltage Bit 4: Undervoltage Bit 5: Overcurrent © Siemens AG, 2005. All rights reserved 2-387 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 388 Machine data contains an invalid value and therefore has been changed by the software. Reactions: - Alarm display. Remedy: Check MD. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-388 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 389 - NC Stop on alarm. Remedy: • Check machine data for all linked axes and correct if necessary: • MD 37250 $MA_MS_ASSIGN_MASTER_SPEED_CMD • MD 37252 $MA_MS_ASSIGN_MASTER_TORQUE_CTR. © Siemens AG, 2005. All rights reserved 2-389 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 390 The alarm is only out- put if $MN_TRACE_SELECT = 'H400'. The alarm output is normally suppressed. - $MN_TRACE_SELECT has SIEMENS password protection. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-390 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 391 The PLC can return the control rights for an axis to program processing only, if there is no alarm pending for the axis. Reactions: - Interpreter stop © Siemens AG, 2005. All rights reserved 2-391 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 392 On output of drive number=0, this alarm may inform about a computing timeout on IPO level (also see alarm 4240) Reactions: - NC not ready. © Siemens AG, 2005. All rights reserved 2-392 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 393 The drive configured for the specified axis could not be found. For example, a Profibus slave was configured on the NC but is not contained in SDB1000. © Siemens AG, 2005. All rights reserved 2-393 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 394 The bus must be rebooted (hardware reset). Reactions: - NC not ready. - The NC switches to follow-up mode. - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-394 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 395 The following error codes are possible on NCK side: • 0 No error found in this channel; following alarm to drive alarm 300911. © Siemens AG, 2005. All rights reserved 2-395 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 396 • 43 Memory test, stop reaction. • 44 Actual position + SG[0] $MA_SAFE_VELO_LIMIT[0]. • 45 Actual position - SG[0] $MA_SAFE_VELO_LIMIT[0]. • 46 Actual position + SG[1] $MA_SAFE_VELO_LIMIT[1]. © Siemens AG, 2005. All rights reserved 2-396 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 397 • 1001 (only assigned on drive, see alarm 300911) © Siemens AG, 2005. All rights reserved 2-397 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 398 13: Upper limit value SE2. Enter equal MDs. 14: Lower limit value SE2. Enter equal MDs. 15: Safe cam 1+ (+tolerance). Enter equal MDs. 16: Safe cam 1+. Enter equal MDs. © Siemens AG, 2005. All rights reserved 2-398 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 399 63: SG override factor 5. Enter equal MDs. 64: SG override factor 6. Enter equal MDs. 65: SG override factor 7. Enter equal MDs. © Siemens AG, 2005. All rights reserved 2-399 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 400 - Alarm display. Remedy: The message serves only for user information. Program Con- Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: © Siemens AG, 2005. All rights reserved 2-400 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 401 = Bit number in byte (0...7) = Value of drive SGE (0,1) This alarm can be hidden by setting MD $MN_SAFE_DIAGNOSIS_MASK, bit 0 = 0. © Siemens AG, 2005. All rights reserved 2-401 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 402 Deselect the acceptance test, for example with the acceptance test wizard or wait until completed (acceptance test time can be parameterized via MD $MA_SAFE_ACCEPTANCE_TEST_TIMEOUT). © Siemens AG, 2005. All rights reserved 2-402 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 403 - NC Stop on alarm. Axis stop with STOP A, C, D or E, depending on the configuration in MD $MA_SAFE_VELO_STOP_MODE or MD $MA_SAFE_VELO_STOP_REACTION. © Siemens AG, 2005. All rights reserved 2-403 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 404 $MA_SAFE_VELO_STOP_REACTION or MD: $MA_SAFE_POS_STOP_MODE). Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-404 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 405 - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready. © Siemens AG, 2005. All rights reserved 2-405 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 406 Switch control OFF - ON. tinuation: 27031 Axis %1 limit value for safe velocity %2 at gear ratio %3 too large (max. %4) Parameters: %1 = Axis number © Siemens AG, 2005. All rights reserved 2-406 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 407 This alarm occurs in the following contexts: • 1. Conversion of the specified MD into the internal calculation format will cause an over- flow. © Siemens AG, 2005. All rights reserved 2-407 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 408 • 24. An axial SGE/SGA was parameterized at the SPL interface (segment number = 4) and the SGE "Deselect ext. Stop A" (assignment via MD © Siemens AG, 2005. All rights reserved 2-408 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 409 Check and change the specified MD. Allow the checksum to be recalculated. Re-accept safety functions. Program Con- Switch control OFF - ON. tinuation: 27034 Parameterization of MD %1 invalid. Parameters: %1 = MD identifier © Siemens AG, 2005. All rights reserved 2-409 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 410 Alarm 27001 with error code 0 can be avoided by alarm reduction ($MA_SAFE_ALARM_SUPPRESS_LEVEL higher or equal to 1). Remedy: Continue the start-up operation; correct the checksums. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2005. All rights reserved 2-410 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 411 This monitoring has found an error. Reactions: - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-411 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 412 %4 = 129...192: Error in system variable $A_INSI[1...64] %4 = 193...256: Error in system variable $A_OUTSI[1...64] %4 = 257...320: Error in system variable $A_MARKERSI[1...64] © Siemens AG, 2005. All rights reserved 2-412 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 413 %1 (NCK or PLC). The other monitoring channel did not send a new data packet within this time. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-413 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 414 To start the SPL in protected state (MD $MN_PREVENT_SYNACT_LOCK[0,1] not equal 0) Safety Integrated functionality must first be activated for at least one axis (via MD © Siemens AG, 2005. All rights reserved 2-414 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 415 During cross-comparison of result list 1 a difference was detected between the NCK and drive monitoring channels in the status of safe operating stop monitoring. Safe operating stop: Bit 0,1 in result list 1 © Siemens AG, 2005. All rights reserved 2-415 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 416 • Safe limit position 1: Bit 2, 3 in result list 1 • Safe limit position 2: Bit 4, 5 in result list 1 Monitoring status: © Siemens AG, 2005. All rights reserved 2-416 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 417 • Safe cam 3-: Bit 10, 11 in result list 2 • Safe cam 4-: Bit 14, 15 in result list 2 Monitoring status (%3, %4): © Siemens AG, 2005. All rights reserved 2-417 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 418 If a safe monitoring was active, STOP B was also triggered automatically. In this case, a power OFF/ON of the control will be required. Remedy: Check whether the safe actual values in both monitoring channels are the same. © Siemens AG, 2005. All rights reserved 2-418 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 419 ($MA_SAFE_ALARM_SUPPRESS_LEVEL higher or equal to 1). Remedy: Verification of compliance with the EMC regulations. Replace the hardware. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-419 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 420 The PROFIsafe communication cycle time resulting from MD $MN_PROFISAFE_IPO_TIME_RATIO and MD $MN_IPO_CYCLE_TIME exceeds the permissible limit value (25 ms). Reactions: - Mode group not ready. - Channel not ready. © Siemens AG, 2005. All rights reserved 2-420 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 421 • Number of bits too high for this PROFIsafe module (upper bit value - lower bit value + 1 > 8) • No SPL assignment parameterized (both bit values equal to zero) © Siemens AG, 2005. All rights reserved 2-421 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 422 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Correct the MD. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2005. All rights reserved 2-422 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 423 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-423 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 424 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-424 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 425 %2 = PRM header: the PRM telegram for this slave could not clearly be interpreted. Reactions: - Mode group not ready. - Channel not ready. - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-425 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 426 PROFIsafe cycle time defined by the MD $MN_PROFISAFE_IPO_TIME_RATIO. %2 = CRC2_Len: CRC message length faulty. %2 = F_Data_Len: the telegram length defined for the specified module is incorrect. © Siemens AG, 2005. All rights reserved 2-426 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 427 - Mode group not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-427 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 428 The F module signals that an error occurred in the interface of the specified channel. This alarm is only triggered for ET200S F modules. %2=0: Special meaning: A general error occurred in the F module. © Siemens AG, 2005. All rights reserved 2-428 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 429 The set cycle time affects the runtime load of the PLC module. This also has to be taken into consideration when making the setting. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-429 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 430 Reactions: - Alarm display. Remedy: Make a note of the error text and contact Siemens A&D MC, Hotline • Tel 0180 / 5050 - 222 (Germany) • Fax 0180 / 5050 - 223 • Tel +49-180 / 5050 - 222 (International) •...
  • Page 431 • The machine data which configure the NCU link are not identical on all NCUs. • An identical interpolator cycle time has not been selected on all NCUs. Reactions: - NC not ready. © Siemens AG, 2005. All rights reserved 2-431 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 432 NCU (indicated by the alarm) detected a conflict between its timer configuration and the configuration of the NCU in the alarm parameter. Reactions: - NC not ready. - Channel not ready. © Siemens AG, 2005. All rights reserved 2-432 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 433 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-433 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 434 - Mode group not ready, also effective for single axes - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-434 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 435 Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: 29033 Channel %1 axis change of axis %2 not possible, PLC axis movement not yet com- pleted © Siemens AG, 2005. All rights reserved 2-435 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 436 D-correction must be programmed prior to cycle call. Program Con- Clear alarm with the RESET key. Restart part program tinuation: 61001 Channel %1 block %2: Thread lead incorrectly defined © Siemens AG, 2005. All rights reserved 2-436 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 437 With an application on the lathe with no Y-axis in the G18 plane. Alarm triggered by fol- lowing cycle: CYCLE86. Reactions: - Alarm display. - Interface signals are set. - NC Start disable in this channel. - Interpreter stop Remedy: © Siemens AG, 2005. All rights reserved 2-437 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 438 No tool (T) has been programmed before the cycle call. Alarm triggered by following cycles: CYCLE71, CYCLE72. Reactions: - Alarm display. - Interface signals are set. - NC Start disable in this channel. - Interpreter stop © Siemens AG, 2005. All rights reserved 2-438 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 439 E_CP_CE, E_CP_CO, E_CP_DR, F_CP_CE, F_CP_CO, F_CP_DR. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-439 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 440 Alarm triggered by following cycles: . Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: © Siemens AG, 2005. All rights reserved 2-440 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 441 With the relative specification of the depth, either different values for the reference plane and the retraction plane must be selected or an absolute value must be specified for the depth. © Siemens AG, 2005. All rights reserved 2-441 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 442 Program Con- Clear alarm with the RESET key. Restart part program tinuation: 61106 Channel %1 block %2: Number of or distance between circular elements © Siemens AG, 2005. All rights reserved 2-442 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 443 %2 = Block number, label Definitions: The finishing allowance at the base has been specified greater than the maximum depth infeed. Alarm triggered by following cycles: POCKET3, POCKET4. © Siemens AG, 2005. All rights reserved 2-443 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 444 Alarm triggered by following cycle: CYCLE72. Reactions: - Alarm display. - Interface signals are set. - NC Start disable in this channel. - Interpreter stop Remedy: Change machining direction. © Siemens AG, 2005. All rights reserved 2-444 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 445 The length or width of the milling area is illegal. Alarm triggered by following cycle: CYCLE71. Reactions: - Alarm display. - Interface signals are set. - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-445 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 446 The safety clearance is negative or zero. This is not allowed. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-446 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 447 %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE840. Reactions: - Alarm display. - Interface signals are set. - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-447 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 448 %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE69. Reactions: - Alarm display. - Interface signals are set. - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-448 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 449 Alarm triggered by following cycle: CYCLE69. Reactions: - Alarm display. - Interface signals are set. - NC Start disable in this channel. - Interpreter stop © Siemens AG, 2005. All rights reserved 2-449 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 450 %2 = Block number, label Definitions: Reactions: - Alarm display. - Interface signals are set. - NC Start disable in this channel. - Interpreter stop © Siemens AG, 2005. All rights reserved 2-450 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 451 In the engraving cycle, the polar text length must not exceed 360 degrees. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-451 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 452 Alarm triggered by following cycles: CYCLE800. Remedy: Check the name of the swivel data block. © Siemens AG, 2005. All rights reserved 2-452 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 453 - Interface signals are set. - Alarm display. Remedy: Select block search with contour calculation. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-453 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 454 Clear alarm with the RESET key. Restart part program tinuation: 61192 Channel %1 block %2: second 5 axis transformation not set up Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-454 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 455 Alarm triggered by following cycles: CYCLE800. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-455 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 456 The sequence of elements in the machining block is invalid. Alarm triggered by following cycles: E_CP_CE, E_CP_DR, E_MANAGE, F_CP_CE, F_CP_DR, F_MANAGE. Reactions: - Interpreter stop - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-456 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 457 %2 = Block number, label Definitions: The specified positioning cycle in the machining block is unknown. Alarm triggered by fol- lowing cycles: E_MANAGE, F_MANAGE. © Siemens AG, 2005. All rights reserved 2-457 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 458 F_MT_LEN, F_PARTOF, F_ROU_Z, F_ROUGH, F_SP_EF, F_TAP, F_TR_CON, F_UCUT_T Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-458 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 459 Clear alarm with the RESET key. Restart part program tinuation: 61217 Channel %1 Block %2: Cutting speed programmed for tool radius 0 Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-459 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 460 Select a suitable tool. Program Con- Clear alarm with the RESET key. Restart part program tinuation: 61221 Channel %1 Block %2: No tool active © Siemens AG, 2005. All rights reserved 2-460 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 461 - Alarm display. Remedy: Enter a greater value for the retract path. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-461 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 462 - Interface signals are set. - Alarm display. Remedy: The program has to be simulated first in ShopMill or loaded into the operating mode "Machine auto" by ShopMill. © Siemens AG, 2005. All rights reserved 2-462 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 463 Clear alarm with the RESET key. Restart part program tinuation: 61235 Channel %1 block %2: ShopTurn program %4 cannot be executed as not tested by ShopTurn. Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-463 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 464 The direction of the next machining is unknown. Alarm triggered by following cycle: F_SP_RP. Reactions: - Interpreter stop - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-464 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 465 08/2005 Overview of Alarms - Interface signals are set. - Alarm display. Remedy: Please contact the responsible Siemens regional office. Program Con- Clear alarm with the RESET key. Restart part program tinuation: 61239 Channel %1 Block %2: Tool change point lies within retraction area!
  • Page 466 - Interface signals are set. - Alarm display. Remedy: Check the machining plane. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-466 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 467 Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Increase number of edges. © Siemens AG, 2005. All rights reserved 2-467 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 468 Alarm triggered by following cycles: E_PO_CIR, E_PO_REC, E_SL_CIR, E_SL_LON, F_PO_CIR, F_PO_REC, F_SL_CIR, F_SL_LON. Reactions: - Interpreter stop - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-468 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 469 Channel %1 block %2: incomplete installation of counterspindle Parameters: %1 = Channel number %2 = Block number, label Definitions: Start-up of the counterspindle is incomplete. Alarm triggered by following cycle: F_SUB_SP. © Siemens AG, 2005. All rights reserved 2-469 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 470 - Alarm display. Remedy: Delete the machining step and reprogram machining if required. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-470 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 471 If a subroutine is called from a position pattern, the subroutine itself must not include a position pattern. Alarm triggered by following cycle: F_MANAGE. Reactions: - Interpreter stop - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-471 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 472 %2 = Block number, label Definitions: In face milling, the machining direction does not match the selected delimitations. Alarm triggered by following cycle: CYCLE61. © Siemens AG, 2005. All rights reserved 2-472 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 473 Clear alarm with the RESET key. Restart part program tinuation: 61272 Channel %1 block %2: Insertion depth too small Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-473 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 474 Select another retraction plane or approach a suitable interpolation point. Program Con- Clear alarm with the RESET key. Restart part program tinuation: 61276 Channel %1 block %2: External tool diameter required for restrictions © Siemens AG, 2005. All rights reserved 2-474 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 475 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Correct the tool angle or the tool diameters. © Siemens AG, 2005. All rights reserved 2-475 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 476 After block search a position is to be reached by direct approach, but a tool change is required before. Alarm triggered by following cycle: F_TFS. Reactions: - Interpreter stop © Siemens AG, 2005. All rights reserved 2-476 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 477 Clear alarm with the RESET key. Restart part program tinuation: 61287 Channel %1 block %2: no master spindle active. Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-477 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 478 The measuring result differs greatly from the specified value. Alarm can be triggered by following measuring cycles: all measuring cycles. Remedy: -Check setpoint value. -Increase parameter _TSA. © Siemens AG, 2005. All rights reserved 2-478 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 479 Alarm can be triggered by following measuring cycles: all measuring cycles. Remedy: Check parameter _FA. 61309 Channel %1 Block %2: Check probe type Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-479 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 480 %1 = Channel number %2 = Block number, label Definitions: Alarm is triggered: CYCLE972, CYCLE973, CYCLE974, CYCLE982, CYCLE994. Remedy: Check tool edge position (probe) in TO memory. © Siemens AG, 2005. All rights reserved 2-480 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 481 CYCLE977, CYCLE978, CYCLE979, CYCLE994, CYCLE998. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Check parameter _KNUM. © Siemens AG, 2005. All rights reserved 2-481 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 482 Alarm is triggered: all measuring cycles except for CYCLE973, CYCLE976. Remedy: Execute NC reset. 61328 Channel %1 Block %2: Check D number Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-482 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 483 %1 = Channel number %2 = Block number, label channel number Definitions: No geometry axes configured. Alarm can be triggered by following measuring cycles: all measuring cycles. © Siemens AG, 2005. All rights reserved 2-483 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 484 Lower than measuring cycle software 6.2:_SI[1] in GUD6 has no value or a value < 3 Higher than measuring cycle software 6.3: Upgrade NCK software version. 61343 Channel %1 Block %2: No tool available for specified tool identifier © Siemens AG, 2005. All rights reserved 2-484 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 485 61349 Channel %1 Block %2: Distance upper probe edge - measuring position = 0 for tool radius measurement Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-485 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 486 %2 = Block number, label channel number Definitions: The alarm is triggerd by the following cycles: CYCLE106. The file extension for the log file is incorrect. Remedy: Check parameter _PROTNAME[1]. © Siemens AG, 2005. All rights reserved 2-486 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 487: Remedy: Check Parameter

    The value specified in _PROTVAL[] cannot be logged. Remedy: Check parameter _PROTVAL[]. 61362 Channel %1 Block %2: Cycle118: No. of values too large Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-487 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 488: Definitions: The Alarm Is Triggerd By The Following Cycles: Cycle971

    %2 = Block number, label channel number Definitions: The alarm is triggerd by the following cycles: CYCLE961. Remedy: Specify different positions for the relevant points of _SETV[0...7] . © Siemens AG, 2005. All rights reserved 2-488 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 489 The position defined by a setpoint value cannot be reached, as the software limit position has been exceeded. Remedy: Check specified setpoint value. 61402 Channel %1 block %2: Probe collision, traversing path limitation through software limit position © Siemens AG, 2005. All rights reserved 2-489 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 490 Set MD 18080, Bit 8=1 61409 Channel %1 block %2: set up offsets not present Parameters: %1 = Channel number %2 = Block number, label channel number © Siemens AG, 2005. All rights reserved 2-490 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 491 Adjust _CVAL entry with the number of available probe or calibration block data fields. 61601 Channel %1 block %2: Finished part diameter too small Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-491 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 492 CYCLE95. Remedy: Check contour subroutine. 61607 Channel %1 block %2: Starting point incorrectly programmed Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-492 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 493: Block Number, Label Channel Number

    Check the conditions for thread finishing. 61613 Channel %1 block %2: Undercut position incorrectly defined Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-493 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 494 Channel %1 block %2: Internal cycle error while reading to file Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE950, CYCLE73, CYCLE74, CYCLE75. Remedy: © Siemens AG, 2005. All rights reserved 2-494 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 495: Block Number, Label Channel Number

    %2 = Block number, label Definitions: Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: © Siemens AG, 2005. All rights reserved 2-495 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 496 Channel %1 block %2: Material not available Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950. Remedy: © Siemens AG, 2005. All rights reserved 2-496 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 497 Channel %1 block %2: Internal error: floating point exception Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950. © Siemens AG, 2005. All rights reserved 2-497 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 498 Channel %1 block %2: Machining_cutting_depth < tool nose radius Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950. © Siemens AG, 2005. All rights reserved 2-498 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 499 %2 = Block number, label Definitions: Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-499 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 500 The programmed axis is assigned to a spindle Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-500 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 501: Remedy: Check Parameter

    %2 = Block number, label Definitions: The axis-assignment sequence is wrong. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-501 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 502 In the call block an impermissible ISO axis name was programmed. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: © Siemens AG, 2005. All rights reserved 2-502 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 503 - Alarm display. Remedy: Program Con- Internal tinuation: 61815 Channel %1 block %2: G40 not active Parameters: %1 = Channel number %2 = Block number © Siemens AG, 2005. All rights reserved 2-503 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 504 Definitions: Alarm triggered by following cycles: CYCLE73, CYCLE74, CYCLE75. Remedy: 61902 Channel %1 block %2: No more memory available Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-504 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 505 Alarm triggered by following cycles: CYCLE73, CYCLE74, CYCLE75. Remedy: 61910 Channel %1 block %2: Helix violates contour Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-505 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 506 %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE73, CYCLE74, CYCLE75. Remedy: 61918 Channel %1 block %2: Cutter radius for residual material too large © Siemens AG, 2005. All rights reserved 2-506 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 507 Alarm triggered by following cycles: CYCLE73, CYCLE74, CYCLE75. Remedy: 61987 Channel %1 block %2: Program drilling positions missing Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-507 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 508 Check value in paramter CDIR. 62102 Channel %1 Block %2: pocket not completely solidly machined during finishing Parameters: %1 = Channel number %2 = Block number, label Definitions: © Siemens AG, 2005. All rights reserved 2-508 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 509 Clear alarm with the Delete key or NC START. tinuation: 62108 Channel %1 block %2: error in function Tool monitoring in cycles Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-509 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 510 Channel %1 block %2 : replace inclinable head: %4 Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE800. Reactions: - Alarm display. Remedy: © Siemens AG, 2005. All rights reserved 2-510 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 511 Start the tool spindle before machining the thread. 62201 Channel %1 block %2: Z offset does not influence the retraction planes. Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-511 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 512 The difference between actual and setpoint value is larger than upper tolerance limit (parameter _TUL). Program Con- Clear alarm with the RESET key. Restart part program tinuation: 62305 Channel %1 Block %2: Dimension too small © Siemens AG, 2005. All rights reserved 2-512 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 513 Clear alarm with the RESET key. Restart part program tinuation: 62310 Channel %1 block %2: The max. number of characters per line is limited to 200 characters per line © Siemens AG, 2005. All rights reserved 2-513 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 514 Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: Reactions: - Interpreter stop - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-514 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 515 %2 = Block number, label channel number Definitions: Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-515 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 516 %2 = Block number, label channel number Definitions: Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: © Siemens AG, 2005. All rights reserved 2-516 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 517 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-517 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 518 Clear alarm with the RESET key. Restart part program tinuation: 62918 Channel %1 block %2: Rapid traverse within contour definition Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-518 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 519 Clear alarm with the RESET key. Restart part program tinuation: 62922 Channel %1 block %2: Output program not specified Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: © Siemens AG, 2005. All rights reserved 2-519 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 520 Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: Reactions: - Interpreter stop - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-520 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 521 %2 = Block number, label channel number Definitions: Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-521 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 522 %2 = Block number, label channel number Definitions: Remedy: 63000 Channel %1 block %2: Parameters: %1 = Channel number %2 = Block number, label © Siemens AG, 2005. All rights reserved 2-522 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 523 References: The current alarm text, the error description and the remedial measures for the user cycle alarms can be found in the Programming Guide of the machine manufac- turer. Reactions: - Interpreter stop © Siemens AG, 2005. All rights reserved 2-523 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 524 Clear alarm with the RESET key in all channels of this mode group. Restart part program. tinuation: 70003 Channel %1 Yf is larger than the effective arm length © Siemens AG, 2005. All rights reserved 2-524 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 525 Reactions: - Local alarm reaction. - Alarm display. Remedy: Modify parts program Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-525 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 526 • : MD 62126 was not reached + : MD 62127 was exceeded Reactions: - NC Start disable in this channel. - Alarm display. © Siemens AG, 2005. All rights reserved 2-526 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 527 - NC Start disable in this channel. - Alarm display. - NC Stop on alarm. Remedy: Reference the machine axes; deselect and reselect the transformation © Siemens AG, 2005. All rights reserved 2-527 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 528 Clear alarm with the RESET key. Restart part program tinuation: 75010 Channel %1 block %2 CLC_LIM value exceeds MD limit Parameters: %1 = Channel number © Siemens AG, 2005. All rights reserved 2-528 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 529 %2 = Block number %3 = Error ID Definitions: The subfunction of the 3D clearance control programmed with CLC(3) "Closed-loop control in programmable direction" reports an error: © Siemens AG, 2005. All rights reserved 2-529 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 530 $MC_CLC_SENSOR_LOWER_LIMIT or programmed with CLC_LIM(...,...). Depending on the setting in bit 0 of MD $MC_CLC_SPECIAL_FEATURE_MASK the fol- lowing cancel criterion applies: Bit 0 = 0: Cancel key © Siemens AG, 2005. All rights reserved 2-530 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 531 Error code = 8: Coupled axes must not be exchanged between channels. Reactions: - Interpreter stop - Alarm display. Remedy: Check machine data. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-531 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 532 Input G601 for path axes or program a stop preprocessor (STOPRE) before coupling with CC_COPON. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-532 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 533 Reactions: - Mode group not ready. - Channel not ready. - NC Start disable in this channel. - Alarm display. Remedy: Correct machine data © Siemens AG, 2005. All rights reserved 2-533 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 534 - Interface signals are set. - Alarm display. Remedy: Correct tool parameters. Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-534 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 535 %1 = Channel number %2 = Error code Definitions: The following errors were detected in the machine data of the retrace support function when ramping up: © Siemens AG, 2005. All rights reserved 2-535 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 536 Reactions: - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-536 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 537 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: If this error occurs, please contact us on the SINUMERIK Hotline of the SIEMENS AG, specifying the error number. Program Con- Clear alarm with the RESET key. Restart part program...
  • Page 538 Definitions: Remedy: 100002 MS DOS test version ! Definitions: Remedy: 100003 Test version only ! Definitions: Remedy: 100004 Function %1 not yet finally implemented! © Siemens AG, 2005. All rights reserved 2-538 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 539 No operating area configured for this access level Definitions: Remedy: 100015 Error in '%1' :%nlog file : %2 Parameters: %1 = -- %2 = -- Definitions: Remedy: 100099 Additional value Definitions: © Siemens AG, 2005. All rights reserved 2-539 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 540 Error on opening %1 Parameters: %1 = -- Definitions: Remedy: 100108 Write access not allowed in this state Definitions: Remedy: 100109 No block marked Definitions: © Siemens AG, 2005. All rights reserved 2-540 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 541 Remedy: 100119 Please wait, copied data is being inserted! Definitions: Remedy: 100120 Value is too large for%nfield %1 Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-541 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 542 Maximum input length reached Definitions: Remedy: 100134 Sign change - position of cursor changed! Definitions: Remedy: 100135 Value too large for display field ->input ignored Definitions: © Siemens AG, 2005. All rights reserved 2-542 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 543 Directory could not be read Definitions: Remedy: 100151 Please wait, copying file %1 Parameters: %1 = -- Definitions: Remedy: 100152 Error on executing from external Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-543 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 544 Error on reading NCK data: %1 Parameters: %1 = -- Definitions: Remedy: 100201 Error on writing NCK data: %1 Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-544 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 545 • As of SW 4.1: If the display options are changed in the machine data images, the change will be saved in the display machine data that is not visible to the user. Remedy: © Siemens AG, 2005. All rights reserved 2-545 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 546 100410 Error var. access: Variable does not exist %1 Parameters: %1 = -- Definitions: Remedy: 100411 Error var. access: Value < minimum value %1 © Siemens AG, 2005. All rights reserved 2-546 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 547 Definitions: Remedy: 100514 Stock removal DLL already started Definitions: Remedy: 100550 Error TA: Syntax error in %1 in line %2 Parameters: %1 = -- © Siemens AG, 2005. All rights reserved 2-547 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 548 100650 No NC/PLC found! NC/PLC being simulated! Definitions: Remedy: 100651 Network driver error! Definitions: Remedy: 100652 Network driver error! (network connection correct?) Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-548 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 549 Remote diagnostics: Error 03 -initTeleService()- Definitions: Remedy: 100914 Remote diagnostics: Error 04 -no free memory- Definitions: Remedy: 100915 Remote diagnostics: Error 05 -get_gosal_struk- Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-549 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 550 No other settings relevant if no ping server Definitions: Remedy: 100931 Settings have been saved Definitions: Remedy: 100932 !Error(file access): Cannot save Definitions: Remedy: 100933 Timeout: Semaphore not enabled Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-550 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 551 Passwords do not correspond ! Definitions: When the password was changed, the password entered first does not match the one entered second. Remedy: Enter a valid password. © Siemens AG, 2005. All rights reserved 2-551 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 552 Remedy: 101100 No access rights ! Definitions: The access level set is too low to open the selected window. Remedy: Enter a higher password. © Siemens AG, 2005. All rights reserved 2-552 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 553 Impermissible value execution argument Definitions: Remedy: 101133 MDx120 CURRCTRL_GAIN could not be calculated Definitions: Remedy: 101134 MDx407 SPEEDCTRL_GAIN_1 could not be calculated Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-553 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 554 Saving the boot file in the start-up area, image drive machine data, was successful. Remedy: 101147 Boot file(s) deleted Definitions: Deleting the boot file in the start-up area, image drive machine data, was successful. Remedy: © Siemens AG, 2005. All rights reserved 2-554 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 555 Switch the control OFF/ON or see the Installation and Start-up Guide. 101156 Function impermissible Definitions: The selected function is impermissible. Remedy: See the Installation and Start-up Guide. 101157 File %1 does not exist © Siemens AG, 2005. All rights reserved 2-555 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 556 MDx129 POWER_FACTOR_COS_PHI illegal Definitions: Remedy: 101167 MDx134/MDx400 MOTOR_NOMINAL_FREQUENCY/MOTOR_RATED_SPEED illeg. Definitions: Remedy: 101168 Warning MDx142 FIELD_WEAKENING_SPEED
  • Page 557 The message was output during this function in order to provied the user with an acknowl- edgement regarding the operation of the function. Remedy: 101209 SI data are confirmed: drive %1 © Siemens AG, 2005. All rights reserved 2-557 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 558 Correct the error in the indicated line. 101311 Error in %1: line %2: %3: path not found. Definitions: Remedy: Correct the indicated line of the path. 101400 License key set. © Siemens AG, 2005. All rights reserved 2-558 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 559 No name entered Definitions: Remedy: 102005 Data cannot be created here Definitions: Remedy: 102006 Error on copying %1 Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-559 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 560 The following is valid up to SW 3.x: The correction block window cannot be opened. No program correction is possible in the operating mode "Machine". © Siemens AG, 2005. All rights reserved 2-560 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 561 Correct the entry to correspond with the type. The following is valid up to SW 3.x: The faulty entry is deleted, and the cursor proceeds to the next field. © Siemens AG, 2005. All rights reserved 2-561 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 562 If the cursor in the window "Magazine list" is at a blank line, then no tool will be found after pressing the softkey "Tool data". © Siemens AG, 2005. All rights reserved 2-562 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 563 Delete unnecessary cutting edges. 104009 Error while writing tool type Definitions: Remedy: 104010 Error while writing tool position Definitions: Remedy: 104011 Error on deleting tool © Siemens AG, 2005. All rights reserved 2-563 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 564 Remedy: 104023 Error in Tool Load Definitions: An error occurred while a tool was being loaded; the procedure has been aborted. Remedy: Check loader. © Siemens AG, 2005. All rights reserved 2-564 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 565 No work offset selected Definitions: Remedy: 104035 Position minus coarse offset was transferred Definitions: Remedy: 104100 PA: Error on opening the menu Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-565 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 566 PA: Error on reading number of tools Definitions: Remedy: 104112 PA: Error on reading TO area Definitions: Remedy: 104113 PA: Error on reading tool number Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-566 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 567 PA: Error on reading tool type Definitions: Remedy: 104125 PA: Next tool has no cutting edges Definitions: Remedy: 104126 PA: Error on reading global basic unit Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-567 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 568 PA: Error in writing WO data Block %1 column index %2 Parameters: %1 = -- %2 = -- Definitions: Remedy: 104201 Error on setting/resetting semaphores Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-568 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 569 Tool number equals 0 Definitions: Remedy: 104212 Tool already loaded Definitions: Remedy: 104213 Location already loaded Definitions: Remedy: 104214 Error on positioning magazine Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-569 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 570 Remedy: 104225 No TO memory available in channel Definitions: Remedy: 104226 Error on reading notebook Definitions: Remedy: 104227 Error on writing notebook Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-570 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 571 Empty location %1 found Parameters: %1 = -- Definitions: Remedy: 104239 Syntax error. Only these letters are allowed: %1 Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-571 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 572 Location not empty or not available Definitions: Remedy: 104251 Only one magazine available ! Definitions: Remedy: 104252 Only 0 or 1 allowed for tool life/quantity monitoring ! © Siemens AG, 2005. All rights reserved 2-572 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 573 A file of the file type _wpd, i.e. a workpiece, was copied from the workpiece directory and an attempt was made to insert it into a program directory. © Siemens AG, 2005. All rights reserved 2-573 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 574 Selection possible only after enable or in RESET state %1 Parameters: %1 = -- Definitions: The selected program is either being currently executed or was not yet enabled. Remedy: © Siemens AG, 2005. All rights reserved 2-574 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 575 The program being executed is not identical to the program opened in the editor. Remedy: 105027 Selection is being made Definitions: Remedy: 105028 Selection is impossible Definitions: © Siemens AG, 2005. All rights reserved 2-575 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 576 This line is output via . Remedy: 105053 No cycle available in current line ! Definitions: The editor's cursor is in a line that does not contain a cycle. © Siemens AG, 2005. All rights reserved 2-576 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 577 Definitions: Remedy: 105072 Error while activating the file! Definitions: Remedy: 105075 Channel %1 not enough geo axes, contour definition not%npossible! Parameters: %1 = -- © Siemens AG, 2005. All rights reserved 2-577 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 578 MCU: File not available Definitions: Remedy: 107010 MCU: Please wait. Data is being saved! Definitions: Remedy: 107011 MCU: Saving of data successfully carried out! Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-578 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 579 MCU: Incorrect value for work offset Definitions: Remedy: 107042 MCU: Incorrect value for feedrate Definitions: Remedy: 107043 MCU: Value of traversing path / position incorrect Definitions: © Siemens AG, 2005. All rights reserved 2-579 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 580 Remedy: 107063 MCU: Block number not permissible %1 ! Parameters: %1 = -- Definitions: Remedy: 107064 MCU: G function not allowed ! Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-580 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 581 %1 = -- Definitions: Remedy: 107085 MCU: Servo number unknown (%1) ! Parameters: %1 = -- Definitions: Remedy: 107086 MCU: Wait for stop acknowledgment (%1) ! © Siemens AG, 2005. All rights reserved 2-581 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 582 %1 = -- Definitions: Remedy: 107096 MCU: PDU magnitude wrong (%1) ! Parameters: %1 = -- Definitions: Remedy: 107100 MCU: Unknown error has occurred (%1) ! © Siemens AG, 2005. All rights reserved 2-582 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 583 Switch on to next condition not possible Definitions: Remedy: 108010 Switch on to previous condition not possible Definitions: Remedy: 108011 No matching allocation found Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-583 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 584 Set up the channel or adapt the parameterization of the NETNAMES.INI. 109007 Channel switchover running Definitions: The channel switchover has been initiated. A different MMC may have to be displaced. © Siemens AG, 2005. All rights reserved 2-584 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 585 COM file not found: %1 Parameters: %1 = -- Definitions: Remedy: 110004 Screen not found: %1 Parameters: %1 = -- Definitions: Remedy: 111001 Non-interpretable step in line %1 © Siemens AG, 2005. All rights reserved 2-585 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 586 The maximum permissible number of 50 contour elements was exceeded when interpret- ing the machining sequence of a contour. Reactions: - Alarm display. Remedy: Check the contour's machining sequence and, if necessary, edit it. © Siemens AG, 2005. All rights reserved 2-586 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 587 SPCON, SPOS or SPOSA has been programmed. These functions require at least one measuring system. According to MD: NUM_ENCS the machine axis/spindle has no measuring system. © Siemens AG, 2005. All rights reserved 2-587 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 588 When switching on the position control, the spindle speed is greater than the limiting speed of the measuring system. Reactions: - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-588 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 589 Velocity/Speed is negative Definitions: The alarms 111110, 111115, 111126, 111127 and 111200 can occur at spindel start/stop. Reactions: - Alarm display. Remedy: Inform the sevice department. Please contact the responsible Siemens regional office. Program Con- Internal tinuation: 111111 Setpoint speed is zero Definitions: The programmed spindle speed setpoint is zero.
  • Page 590 Definitions: The alarms 111110, 111115, 111126, 111127 and 111200 can occur at spindel start/stop. Reactions: - Alarm display. Remedy: Inform the sevice department. Please contact the responsible Siemens regional office. Program Con- Internal tinuation: 111127 Absolute value plus not possible Definitions: The alarms 111110, 111115, 111126, 111127 and 111200 can occur at spindel start/stop.
  • Page 591 In the asynchronous subroutine, internal settings in the NC were triggered by the operator panel. If one of the alarms from 111306 to 111310 occurrs, these settings cannot be car- ried out. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-591 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 592 Meaning: Example: %1 Number of the tool that was created, 5 %1 First and last tool that were created, 5...16. Remedy: © Siemens AG, 2005. All rights reserved 2-592 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 593 In previous ManualTurn versions, LINE, INCLINED and CIRCLE steps were saved as cycles. Now these are saved as G codes (INCLINED, CIRCLE without angle program- ming). © Siemens AG, 2005. All rights reserved 2-593 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 594 Definitions: Several insertion points are required for machining the contour pocket. The machining breaks up into several individual machinings. The program can be started. © Siemens AG, 2005. All rights reserved 2-594 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 595 While the contour pocket was being calculated, an error occurred. The contour pocket cannot be calculated. The program cannot be started. Reactions: - Alarm display. Remedy: Make a note of the error text and contact the Siemens AG, A&D MC hotline. Program Con- Internal tinuation: 112100 Error on renumbering.%nInitial state restored.
  • Page 596 In the magazine of tool management type 2, the number of tools specified in machine data 18082 has to be created. Reactions: - Alarm display. Remedy: Installation and start-up: Create the correct number of tools. © Siemens AG, 2005. All rights reserved 2-596 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 597 - Alarm display. Remedy: Load swivel head. When doing this, please follow the machine manufacturer's instructions. Program Con- Internal tinuation: 112325 Exchange inclinable head:%n%1 -> %2 © Siemens AG, 2005. All rights reserved 2-597 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 598 Approval not possible, as axes have not%nbeen referenced! Definitions: In Safety Integrated a user acknowledgement can only be made after the reference point has been approached. © Siemens AG, 2005. All rights reserved 2-598 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 599 This alarm can only appear in the event of hardware defects. Reactions: - NC Start disable in this channel. - Alarm display. Remedy: The following data must be checked: Display MD's: MD9655: $MM_CMM_CYC_PECKING_DIST © Siemens AG, 2005. All rights reserved 2-599 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 600 The program cannot interpret a program block with contour programming. Contour not in the directory. Reactions: - Alarm display. Remedy: Load contour into the directory. © Siemens AG, 2005. All rights reserved 2-600 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 601 Definitions: A system error has occurred. Reactions: - Alarm display. Remedy: Please contact the hotline of Siemens AG, A&D MC and provide with the error message. Program Con- Clear alarm with the Delete key or NC START. tinuation: 112504 File does not exist or is faulty%n%1...
  • Page 602 Definitions: A system error has occurred. Reactions: - Alarm display. Remedy: Please contact the hotline of Siemens AG, A&D MC and provide with the error message. Program Con- Clear alarm with the Delete key or NC START. tinuation: 112604 Connection to PLC aborted...
  • Page 603 Parameters: %1 = -- Definitions: Remedy: 113001 Incorrect configuration in line %1 Parameters: %1 = -- Definitions: Remedy: 113002 Insufficient access level! Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-603 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 604 Definitions: Remedy: 113012 Cannt write NC file: %1 Parameters: %1 = -- Definitions: Remedy: 113013 Cannot read NC file: %1 Parameters: %1 = -- © Siemens AG, 2005. All rights reserved 2-604 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 605 Parameters: %1 = -- Definitions: Remedy: 113022 No variables exist Definitions: Remedy: 113023 Impossible to enter code: %1 Parameters: %1 = -- Definitions: Remedy: © Siemens AG, 2005. All rights reserved 2-605 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 606 Invalid PLC command: %1 Parameters: %1 = -- Definitions: Remedy: 113033 Block cannot be recompiled Definitions: Remedy: 113100 Internal error %1 Parameters: %1 = -- Definitions: © Siemens AG, 2005. All rights reserved 2-606 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 607 - Alarm display. Remedy: Close the dialog box in area %1! Program Con- Internal tinuation: 120006 The channel switchover is currently disabled by area %1. © Siemens AG, 2005. All rights reserved 2-607 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 608 Switch off the PCU, let it cool off and have the function of the CPU fan of PCU module checked by qualified service personnel (fan problem). © Siemens AG, 2005. All rights reserved 2-608 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 609 Alarm text: Syntax error in alarm text file %1. Alarm texts are stored in files. One of these files could not be accessed properly. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-609 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 610 Program Con- Internal tinuation: 120203 Communication has failed. Definitions: The operator panel is connected to the NC and the PLC via a serial bus. © Siemens AG, 2005. All rights reserved 2-610 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 611 The alarm disappears automatically as soon as a program is edited or simulated in the program area. The alarm can also be acknowledged manually via diagnostics. Program Con- Internal tinuation: © Siemens AG, 2005. All rights reserved 2-611 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 612 The selection is not possible. Please close the simulation and repeat the selection. Definitions: The simulation is currently active in the program area. A simultaneous editing is not possible. © Siemens AG, 2005. All rights reserved 2-612 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 613 Time determination is active. Definitions: This indicates that time determination is enabled and that the user can press NC Start. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-613 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 614 %1 = Name of the NCU according to NETNAMES.INI Definitions: Machine data MN_MM_PROTOC_NUM_FILES[1,10] of the specified NCU could not be determined. Remedy: Connect to the NCU and restart the PCU if required. © Siemens AG, 2005. All rights reserved 2-614 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 615 %3 = Channel number Definitions: The specified combination of NCU, part program and channel is invalid for time measur- ing of the configured workpiece. © Siemens AG, 2005. All rights reserved 2-615 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 616 Not all involved channels are in RESET. Definitions: At least one of the channels configured in the workpiece for time measuring is not in the "Reset" state. © Siemens AG, 2005. All rights reserved 2-616 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 617 The files are stored in sub-directory "SEditor" of the "TMP" directory in HMI Advanced. Remedy: Follow the instructions in log file "ITSx.LOG" or contact the Siemens hotline. 142000 Operator at the machine is waiting for support via remote diagnostics! %1 %2 %3...
  • Page 618 Machine ready for remote diagnostics! %1 %2 %3 %4 Parameters: %1 = IP address for existing Internet connection via modem Definitions: Are triggered in "PLC Controlled" mode © Siemens AG, 2005. All rights reserved 2-618 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 619 Will be triggered in "User Controlled" mode, if user uses "Request Support" function. Reactions: - Alarm display. Remedy: Acknowledge alarm Program Con- Internal tinuation: © Siemens AG, 2005. All rights reserved 2-619 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 620 - carry-out a POWER ON (power off/on) for all components. - contact the Hotline. 201005 Firmware download DRIVE-CLiQ component unsuccessful Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-620 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 621 Remedy: - check the selected component number (p7828). - check the DRIVE-CLiQ connection. - save suitable firmware file for download in the directory /siemens/sinamics/code/sac/. - after POWER ON has been carried-out again for the DRIVE-CLiQ component, download the firmware again.
  • Page 622 CF card corrupt Reaction: NONE Acknowledge: NONE Cause: At least one file in the directory /SIEMENS/SINAMICS has been illegally changed with respect to the state when originally supplied. Alarm values: 0: MD5 checksum incorrect 1: File missing 2: Too many files...
  • Page 623 The value for xxx depends on p0977 with which the save operation was started: p0977 = 1, 10, 11, 12 --> xxx = 0, 10, 11, 12 The two most significant bytes are used for internal Siemens troubleshooting. Remedy: Check whether one of the files to be overwritten has the attribute "read only" and change this file attribute into "writable".
  • Page 624 - save the parameters (p0977). - download the project again into the drive unit. 201042 Parameter error during project download Reaction: OFF2 (NONE, OFF1, OFF3) Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-624 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 625 131: Required BICO interconnection not possible, because BICO output does not supply floating value 132: Free BICO interconnection inhibited via p0922. 133: Access method not defined. © Siemens AG, 2005. All rights reserved 2-625 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 626 Fault value (r0949, hexadecimal): Only for internal Siemens troubleshooting. Remedy: Replace the CompactFlash Card. 201045 CU CompactFlash: Configuration data invalid Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-626 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 627 The CompactFlash Card and the device type do not match (e.g. a CompactFlash Card for SINAMICS S is inserted in SINAMICS G). Remedy: - insert the matching CompactFlash Card - use the matching control unit or power module. © Siemens AG, 2005. All rights reserved 2-627 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 628 IMMEDIATELY (POWER ON) Cause: Two many functions, data sets or drives configured on this control unit. Fault value (r0949, decimal): Only for internal Siemens troubleshooting. © Siemens AG, 2005. All rights reserved 2-628 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 629 - upgrade the firmware release. - contact the Hotline. - replace the control unit. 201122 Frequency at the measuring probe input too high Reaction: OFF1 (OFF2) Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-629 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 630 DRIVE-CLiQ ports as their basic clock cycles and current controller clock cycles are generally different. See also: p0111 © Siemens AG, 2005. All rights reserved 2-630 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 631 Error when reading the read-only data of the EEPROM in the option module. Fault value (r0949, decimal): Only for internal Siemens troubleshooting. Remedy: - carry-out a POWER ON. - replace the control unit. © Siemens AG, 2005. All rights reserved 2-631 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 632 - de-activate the components involved (p0125 = 0, p0145 = 0, p0155 = 0, p0165 = 0). - re-insert the components involved. See also: p0105, p0125, p0145 201316 Drive object inactive and again ready for operation Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-632 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 633 Alarm value (r2124, decimal): Index of p0978 under which the drive object number can be determined. © Siemens AG, 2005. All rights reserved 2-633 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 634 - dummy drive object numbers (255) are only permitted in the first partial list. 201330 Topology: Quick commissioning not possible Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-634 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 635 (e.g. CX32). - high word = not used. Note: Connection type and connection number are described in F01375. See also: p0097, r0098, p0099 © Siemens AG, 2005. All rights reserved 2-635 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 636 Internal buffer overflow for net data of a DRIVE-CLiQ connection. 6yy: Internal buffer overflow for receive data of a DRIVE-CLiQ connection. 7yy: Internal buffer overflow for send data of a DRIVE-CLiQ connection. © Siemens AG, 2005. All rights reserved 2-636 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 637 2: The component type of a component is not known. The preliminary component number is in the high word. Note: The drive system run-up is stopped. In this state, the drive control (closed-loop) cannot be enabled. © Siemens AG, 2005. All rights reserved 2-637 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 638 Consecutive numbers, starting from zero, of the appropriate connection or slot (e.g. DRIVE-CLiQ connection X100 on the control unit has the connection number 0). Remedy: Output the fault value and remove the specified connection. © Siemens AG, 2005. All rights reserved 2-638 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 639 - commissioning software: Go online, upload the drive unit, adapt the topology offline and download the modified project. - automatically remove the topology error (p9904). 201383 Topology: Comparison, terminal module shifted Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-639 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 640 Component class and connection number are described in F01375. The drive system run-up is stopped. In this state, the drive control (closed-loop) cannot be enabled. © Siemens AG, 2005. All rights reserved 2-640 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 641 - commissioning software: Go online, upload the drive unit, adapt the topology offline and download the modified project. - automatically remove the topology error (p9904). 201389 Topology: Comparison, motor with DRIVE-CLiQ shifted Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-641 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 642 Component class and component type are described in F01375. The drive system run-up is stopped. In this state, the drive control (closed-loop) cannot be enabled. © Siemens AG, 2005. All rights reserved 2-642 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 643 Byte 3 > 1 --> can be acknowledged using p9905 and can be de-activated using p9906 or p9907/p9908. See also: p9904, p9905, p9906, p9907, p9908 201428 Topology: Comparison, connection of a component is different Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-643 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 644 Only for internal Siemens troubleshooting. Remedy: Reload the target topology using the commissioning software. 201470 Topology: Target topology ring connection Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-644 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 645 Component number of the additional target components. Note: The drive system run-up is stopped. In this state, the drive control (closed-loop) cannot be enabled. © Siemens AG, 2005. All rights reserved 2-645 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 646 - check that the actual topology matches the target topology and if required, change over. - check DRIVE-CLiQ cables for interruption and contact problems. © Siemens AG, 2005. All rights reserved 2-646 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 647 - check that the actual topology matches the target topology and if required, change over. - check DRIVE-CLiQ cables for interruption and contact problems. 201505 BICO: Interconnection cannot be established Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-647 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 648 (contains the reference value for voltage) is calculated between the BICO output and BICO input. Fault value (r0949, decimal): Parameter number of the BICO input (signal receiver). Remedy: No correction needed. © Siemens AG, 2005. All rights reserved 2-648 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 649 See also: p0650, p0651 Remedy: Carry-out service/maintenance and reset the service/maintenance interval (p0651). 201600 SI CU: STOP A initiated Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-649 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 650 MM: Motor module SH: Safe standstill SI: Safety Integrated 201611 SI CU: Defect in a monitoring channel Reaction: NONE (OFF1, OFF2, OFF3) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-650 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 651 The "safe standstill" function has been selected on the control unit (CU) and is active. Note: This message does not result in a safety stop response. © Siemens AG, 2005. All rights reserved 2-651 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 652 - check the electrical cabinet design and cable routing for EMC compliance Note: CU: Control unit MM: Motor module SI: Safety Integrated 201630 SI CU: Brake control defective Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-652 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 653 - upgrade the control unit software. - contact the Hotline. - replace the control unit. Note: CU: Control unit MM: Motor module SI: Safety Integrated © Siemens AG, 2005. All rights reserved 2-653 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 654 - carry-out diagnostics for the other safety-related fault that is present. Note: CU: Control unit MM: Motor module SI: Safety Integrated See also: p9799, p9899 © Siemens AG, 2005. All rights reserved 2-654 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 655 - correct the monitoring clock cycle (p9500) and carry-out POWER ON. Note: CU: Control unit MM: Motor module SI: Safety Integrated 201655 SI CU: Align monitoring functions Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-655 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 656 Note: CU: Control unit MM: Motor module SI: Safety Integrated 201659 SI CU: Write request for parameter rejected Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-656 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 657 - upgrade the motor module software. Note: CU: Control unit MM: Motor module SI: Safety Integrated 201670 SI motion: Invalid parameterization, sensor module Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-657 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 658 - use a motor module that supports safe motion monitoring - upgrade the motor module software. Note: SI: Safety Integrated 201673 SI motion: Sensor module software incompatible Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-658 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 659 The safety-relevant basic function SBH/SG is not enabled in p9501 although other safety- relevant monitoring functions are enabled. Note: This fault results in a STOP A that cannot be acknowledged. © Siemens AG, 2005. All rights reserved 2-659 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 660 Acknowledge: IMMEDIATELY (POWER ON) Cause: The parameterized modulo value for the "safe software cams" (SN) function is not a multiple of 360 000 mDegrees. © Siemens AG, 2005. All rights reserved 2-660 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 661 Select safe standstill and then deselect again. Note: CU: Control unit SH: Safe standstill SI: Safety Integrated 201700 SI motion: STOP A initiated Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-661 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 662 The actual position has distanced itself further from the target position than the standstill tolerance. The drive is stopped by the message C01701 "SI Motion: STOP B initiated". © Siemens AG, 2005. All rights reserved 2-662 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 663 - subsequent response to the message C01714 "SI Motion: Safely reduced speed exceeded". - subsequent response to the message C01715 "SI Motion: Safe endstop "exceeded". See also: p9554 © Siemens AG, 2005. All rights reserved 2-663 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 664 The message is withdrawn when the test stop is ended. Note: SI: Safety Integrated 201799 SI motion: Acceptance test mode active Reaction: NONE Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-664 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 665 Fault value (r0949, decimal): Index of p0110. Remedy: - save (p0971 = 1). - carry-out a POWER ON. 201900 PROFIBUS: Configuration telegram error Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-665 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 666 14: Instant in time that the setpoint is accepted To <= Data Exchange Time Tdx + 2*To_min, if Comm-Board and (To-1 = Tdp - Ti). 15:This configuration is not permitted for tdp < 1ms. © Siemens AG, 2005. All rights reserved 2-666 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 667 Reaction: OFF1 Acknowledge: IMMEDIATELY Cause: The maximum permissible number of errors in the master sign-of-life (clock synchronous PROFIBUS) has been exceeded in cyclic operation. © Siemens AG, 2005. All rights reserved 2-667 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 668 Number of the drive object with the different current controller clock cycle. Remedy: - set current controller clock cycles to identical values (p0115[0]). See also: p0115 © Siemens AG, 2005. All rights reserved 2-668 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 669 - check the consistency between the clock cycle input when configuring the slave and clock cycle setting at the master. 201944 PROFIBUS: Sign-of-life synchronism not reached Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-669 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 670 Only for internal Siemens troubleshooting. Remedy: Carry-out a POWER ON (power off/on) for all components. 201954 CU DRIVE-CLiQ: Synchronization not successful Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-670 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 671 Cause: The drive object specified for connection is not a SERVO. See also: p4815 Remedy: Use a SERVO drive object with the corresponding number. © Siemens AG, 2005. All rights reserved 2-671 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 672 Cause: The value for the period is too short. See also: p4821 Remedy: Check and adapt the value for the period. See also: p4821 © Siemens AG, 2005. All rights reserved 2-672 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 673 Input an existing time slice cycle. The existing time slices can be read out via p7901. See also: r7901 202050 Trace: Start not possible Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-673 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 674 - the specified signal is not a fixed-point signal. - the specified signal cannot be used as trigger signal for the trace. See also: p4711 Remedy: Specify a valid trigger signal. © Siemens AG, 2005. All rights reserved 2-674 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 675 - set p0117 to an automatic setting. - check the firmware releases of the components involved. See also: p0117, p0118 203500 TM: Initialization Reaction: OFF1 (OFF2) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-675 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 676 Drive object number. Remedy: - check the 24 V power supply. - check the DRIVE-CLiQ connection. 205000 Power module: Overtemperature heatsink Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-676 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 677 - has the fan failed? Check the direction of rotation. - has a phase of the line supply failed? - is an arm of the supply (incoming) rectifier defective? © Siemens AG, 2005. All rights reserved 2-677 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 678 - the DC link voltage measurement is incorrect and must be calibrated or renewed. 205055 Parallel circuit configuration: Power modules with different code numbers Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-678 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 679 Firmware from version V02.30.01.00 is required when connecting the power modules in parallel. Remedy: Update the firmware of the power modules (at least V02.30.01.00). 205061 Parallel infeed circuit, number of VSM Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-679 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 680 - upgrade the power module software and/or hardware for the smart mode (r0192). See also: r0192 206100 Infeed: Shutdown due to line undervoltage condition Reaction: OFF2 (OFF1) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-680 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 681 - check the line supply and fuses. - check the line supply quality and system fault level. - check the load. See also: r3405, p3463 © Siemens AG, 2005. All rights reserved 2-681 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 682 The calculated actual capacitance in µF (rounded-off to an integer number). The 1st decimal point specifies the number of the phase (1, 2, 3) where the capacitance deviates from the specified value. © Siemens AG, 2005. All rights reserved 2-682 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 683 See also: p0210 Remedy: - check the parameterized supply voltage and if required change (p0210). - check the line supply voltage. See also: p0210 © Siemens AG, 2005. All rights reserved 2-683 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 684 The line inductance and the DC link capacitance are measured at the next pulse enable. See also: p3410 Remedy: No remedial action required. 206500 Infeed: Line synchronization not possible Reaction: OFF2 (OFF1) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-684 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 685 - line supply voltage is too high. - supply voltage (p0210) parameterized to be too low. - excessively high setpoint for the reactive line current. © Siemens AG, 2005. All rights reserved 2-685 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 686 If alarm A07015 is present, the time in p0607 is started. If the fault is still present after this time has expired, then fault F07016 is output; however, at the earliest, 1 s after alarm A07015. See also: p0607 © Siemens AG, 2005. All rights reserved 2-686 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 687 -43 reading the parameter to be changed by the bit operation was unsuccessful -51 factory setting for DEVICE may only be executed on the DEVICE -61 the setting of a value was unsuccessful © Siemens AG, 2005. All rights reserved 2-687 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 688 - continue to work with the set sampling times. - before resetting the drive parameters, set the basic clock cycle p0110[0] to the original value. See also: p0110 © Siemens AG, 2005. All rights reserved 2-688 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 689 If the drive should continue to operate after withdrawing "control by PLC" then fault response must be parameterized to NONE. 207300 Drive: Line contactor feedback signal missing Reaction: OFF2 (NONE) Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-689 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 690 The DC link voltage monitoring is active (p1240 = 2, 3) and the lower DC link voltage threshold (p1248) was reached in the "Operation" state. © Siemens AG, 2005. All rights reserved 2-690 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 691 - reduce the induction motor load. - if required, use a larger motor module. 207412 Drive: Commutation angle incorrect (motor model) Reaction: ENCODER (NONE, OFF2) Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-691 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 692 Cause 3: A third-party, build-in or linear motor was re-commissioned. Cause 4: The firmware was updated to a version that checks the encoder serial number. © Siemens AG, 2005. All rights reserved 2-692 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 693 - reduce the numerator or denominator natural frequency of the speed setpoint filter involved. - reduce the speed controller sampling time (p0115[1]). - switch-out the filter involved (p1414). © Siemens AG, 2005. All rights reserved 2-693 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 694 NONE (OFF1, OFF2, OFF3) Acknowledge: IMMEDIATELY Cause: The changeover to closed-loop control with encoder is not possible as the encoder has not been unparked. © Siemens AG, 2005. All rights reserved 2-694 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 695 All motor data sets must be assigned to a drive data set. 207510 Drive: Identical encoder in the drive data set Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-695 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 696 = p0188[1] = ... = p0188[n] p0189[0] = p0189[1] = ... = p0189[n] 207514 Drive: Data structure does not correspond to the interface module Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-696 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 697 (r0063 < p0348). See also: r0063, p0348 Remedy: Reduce the speed below the speed at the start of field weakening. © Siemens AG, 2005. All rights reserved 2-697 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 698 Drive encoder: Number of pulses is not to the power of two Reaction: OFF2 (DCBRAKE, NONE, OFF1, OFF3, STOP1, STOP2) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-698 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 699 - the function "parking encoder" is active (selected using the encoder control word G1_STW.14 = 1). - the sensor module is defective. Remedy: Evaluate other queued faults via encoder 1. © Siemens AG, 2005. All rights reserved 2-699 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 700 - replace the associated infeed or drive of the signaling component. - check the line supply voltage setting (p0210). See also: p0857 207805 Drive: Power module I2T overload Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-700 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 701 Acknowledge: IMMEDIATELY Cause: No rated data are stored in the power module EEPROM. See also: r0206, r0207, r0208, r0209 Remedy: Replace the power module or inform Siemens Customer Service. 207815 Drive: Power module has been changed Reaction: NONE Acknowledge: IMMEDIATELY Cause: The code number of the actual power module does not match the saved number.
  • Page 702 See also: p2106 Remedy: Eliminate the causes of this fault. 207861 External fault 2 Reaction: OFF2 (DCBRAKE, NONE, OFF1, OFF3, STOP1, STOP2) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-702 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 703 It was detected that the motor was stalled for a time longer than that entered into p2178. Fault value (r0949, decimal): 1: Stall detection using r1408.11 (refer to p1744) 2: Stall detection using r1408.12 (refer to p1745) © Siemens AG, 2005. All rights reserved 2-703 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 704 See also: p0604 Remedy: - check the motor load. - check the motor ambient temperature. 207920 Drive: Torque too low Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-704 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 705 Alarm value (r2124, decimal): Number of the parameter with the invalid value. Remedy: Set the parameters for the load monitoring according to the applicable rules. © Siemens AG, 2005. All rights reserved 2-705 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 706 - check the functionality of the motor holding brake. - check the feedback signal (p1222). 207950 Drive: Motor parameter defective Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-706 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 707 The first three digits of the motor code generally correspond to the matching list motor type. 207960 Drive: Friction characteristic incorrect Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-707 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 708 The alarm disappears automatically after the friction characteristic plot has been successfully completed or the plot is de-activated (p3845 = 0). 207963 Drive: Friction characteristic plot aborted Reaction: OFF1 Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-708 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 709 Make the friction characteristic error-free (p3820 - p3829, p3830 - p3839, p3840). Re fault value = 3845: Activate the friction characteristic plot (p3845). 207971 Drive: Automatic encoder adjustment activated Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-709 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 710 Remedy: None necessary. The alarm automatically disappears after the motor data identification routine has been successfully completed or for the setting p1900 = 0. © Siemens AG, 2005. All rights reserved 2-710 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 711 6: The current measurement must be re-calibrated. 7x: The sensor module does not support the pole position identification routine. 70 ... 79: Only for internal Siemens troubleshooting. 8: The pole position identification routine current required is greater than the maximum current.
  • Page 712 COMM BOARD did not accept the send-configuration data. Fault value (r0949, decimal): Return value of the send-configuration data check. Remedy: Check the send configuration data. © Siemens AG, 2005. All rights reserved 2-712 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 713 0: Error in the buffer status. 1: Error in the memory. Remedy: Check communication line. 208700 CBC: Communications error Reaction: OFF3 (NONE, OFF1, OFF2) Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-713 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 714 - set a higher baud rate (p8622). - check the bit timing and if required optimize (p8623). 208753 CBC: Message buffer overflow Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-714 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 715 CBC: Number of PDO channels too low Reaction: NONE Acknowledge: NONE Cause: The number of PDO channels in p8740 has either been set to 0 or too low. © Siemens AG, 2005. All rights reserved 2-715 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 716 Compare the license key (p9920) entered with the license key on the certificate of license. Re-enter the license key and activate (p9920, p9921). 230001 Power module: Overcurrent Reaction: OFF2 Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-716 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 717 The power module has detected an undervoltage condition in the DC link. - line supply failure - line supply voltage below the permissible value. - line supply infeed failed or faulted. © Siemens AG, 2005. All rights reserved 2-717 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 718 - power supply thyristor control board outside the nominal range (5 ... 18 V) and supply voltage >30 V. - there is an internal fault in the thyristor control board. © Siemens AG, 2005. All rights reserved 2-718 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 719 Bit 8: Rectifier 1 Bit 9: Rectifier 2 See also: r0949 Remedy: Contact the manufacturer. 230013 Power module: Temperature sensor heatsink short-circuit Reaction: OFF1 (OFF2) Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-719 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 720 - check the power cable connections. - check the power cables for short-circuit or ground fault. - check the length of the power cables. - replace power module. © Siemens AG, 2005. All rights reserved 2-720 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 721 This fault can only be acknowledged after this alarm threshold for alarm A05001 has been fallen below. See also: r0037 230027 Power module: Precharging DC link monitoring Reaction: OFF2 Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-721 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 722 - fault in the motor or in the power cables. - the power cables exceed the maximum permissible length. - motor load too high - power module defective. © Siemens AG, 2005. All rights reserved 2-722 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 723 - check whether the ambient temperature is in the permissible range. Notice: This fault can only be acknowledged after this alarm threshold for alarm A05002 has been fallen below. © Siemens AG, 2005. All rights reserved 2-723 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 724 - the set lower threshold for the 24 V power supply voltage (default setting 18 V) was fallen below. Remedy: Check the 24 V DC voltage supply to power module. 230041 Power module: Undervoltage 24 V alarm Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-724 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 725 Check the 24 V DC power supply for the power module and if required replace the module. 230046 Power module: Undervoltage, alarm Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-725 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 726 1005: Pulses cancelled although SH not selected and there is not internal STOP A present. 1010: Pulses enabled although SH is selected or an internal STOP A is present. 9999: Subsequent response to fault F30611. © Siemens AG, 2005. All rights reserved 2-726 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 727 2000: Status of the SH terminals on the control unit and motor module are different. 2001: Feedback signal for safe pulse cancellation on the control unit and motor module are different. © Siemens AG, 2005. All rights reserved 2-727 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 728 - Motion monitoring not enabled (p9501 = 0) --> STOP A that cannot be acknowledged (POWER ON). Fault value (r0949, decimal): Only for internal Siemens troubleshooting. © Siemens AG, 2005. All rights reserved 2-728 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 729 - check the electrical cabinet design and cable routing for EMC compliance - replace the motor module involved. Note: CU: Control unit MM: Motor module SI: Safety Integrated © Siemens AG, 2005. All rights reserved 2-729 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 730 2003: Acceptance test is required as a safety parameter has been changed. 9999: Subsequent response of another safety-related fault that occurred at run-up that requires an acceptance test. © Siemens AG, 2005. All rights reserved 2-730 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 731 Upgrade the motor module software. Note: MM: Motor module SI: Safety Integrated 230655 SI MM: Align monitoring functions Reaction: OFF2 Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-731 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 732 10: An attempt was made to enable the SH function although this cannot be supported. 11: An attempt was made to enable the SBC function although this cannot be supported. See also: r9771, r9871 © Siemens AG, 2005. All rights reserved 2-732 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 733 For 3P gating unit: The last switching status word in the setpoint telegram is detected at the end ID. Such an end ID was not found. Remedy: 230810 Power module: Watchdog timer Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-733 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 734 41: Telegram type does not match send list. Remedy: - carry-out a POWER ON. 230837 Power module DRIVE-CLiQ: Component faulted Reaction: OFF2 Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-734 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 735 0A: The sign-of-life bit in the receive telegram is not set. Remedy: - upgrade the firmware of the component involved. 230860 CU DRIVE-CLiQ: Telegram error Reaction: OFF2 Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-735 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 736 Fault value (r0949, hexadecimal): 41: Telegram type does not match send list. Remedy: - carry-out a POWER ON. 230887 CU DRIVE-CLiQ: Component faulted Reaction: OFF2 Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-736 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 737 - check the DRIVE-CLiQ connections. - carry-out a POWER ON. 230899 Power module: Unknown fault Reaction: NONE (DCBRAKE, OFF1, OFF2, OFF3, STOP1, STOP2) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-737 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 738 Encoder 1: Zero mark clearance error Reaction: A_INFEED: NONE (DCBRAKE, OFF1, OFF2, OFF3, STOP1, STOP2) SERVO: ENCODER (DCBRAKE, NONE, OFF1, OFF2, OFF3, STOP1, STOP2) Acknowledge: READY © Siemens AG, 2005. All rights reserved 2-738 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 739 Bit 6 = 1: The sensor module does not support this encoder. 231111 Encoder 1: Absolute value encoder EnDat, internal fault/error Reaction: A_INFEED: NONE SERVO: ENCODER (DCBRAKE, NONE) Acknowledge: READY © Siemens AG, 2005. All rights reserved 2-739 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 740 The battery must be changed - only for encoders with battery back-up. 231115 Encoder 1: Amplitude error track A or B (A^2 + B^2) Reaction: A_INFEED: NONE SERVO: ENCODER (DCBRAKE, NONE) Acknowledge: READY © Siemens AG, 2005. All rights reserved 2-740 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 741 Check the setting of p0405: p0405.2 = 1 is only possible if the encoder is connected at X520. Check the encoder/cable: Does the encoder supply TTL signals and the associated inverted signals? © Siemens AG, 2005. All rights reserved 2-741 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 742 - correct the direction of rotation of the Hall sensor possibly connected as equivalent for track C/D. - check that the encoder cables are routed in compliance with EMC. - check the adjustment of the Hall sensor. © Siemens AG, 2005. All rights reserved 2-742 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 743 The fault value is a bit field. Every set bit indicates functionality that is faulted. The bit assignment corresponds to that of p0404 (e.g. bit 5 set: Error track C/D). See also: p0404 © Siemens AG, 2005. All rights reserved 2-743 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 744 Bit 4: Reference point passed. Remedy: Replace encoder. 231414 Encoder 1: Amplitude error track C or D (C^2 + D^2) Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-744 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 745 The speed difference between two sampling cycles has exceeded half the value of parameter p0492. The error is only evaluated for HTL/TTL encoders. Alarm value (r2124, decimal): Speed difference per current controller clock cycle in increments. © Siemens AG, 2005. All rights reserved 2-745 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 746 0A: The sign-of-life bit in the receive telegram is not set. Remedy: - check the electrical cabinet design and cable routing for EMC compliance - replace the component involved. See also: p9916 © Siemens AG, 2005. All rights reserved 2-746 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 747 Cause 3: A third-party, build-in or linear motor was re-commissioned. Cause 4: The firmware was updated to a version that checks the encoder serial number. © Siemens AG, 2005. All rights reserved 2-747 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 748 - replace the component involved. See also: p9916 231836 Encoder 1 DRIVE-CLiQ: Send error for DRIVE-CLiQ data Reaction: A_INFEED: OFF2 SERVO: ENCODER (DCBRAKE, NONE) Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-748 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 749 Fault value (r0949, hexadecimal): 0A: The sign-of-life bit in the receive telegram is not set. Remedy: - upgrade the firmware of the component involved. © Siemens AG, 2005. All rights reserved 2-749 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 750 DRIVE-CLiQ communications error between the control unit and the encoder involved. Data were not able to be sent. Fault value (r0949, hexadecimal): 41: Telegram type does not match send list. © Siemens AG, 2005. All rights reserved 2-750 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 751 One cause can be, e.g. that a DRIVE-CLiQ cable has been withdrawn. Fault value (r0949, decimal): Component ID. Remedy: - check the DRIVE-CLiQ connections. - carry-out a POWER ON. © Siemens AG, 2005. All rights reserved 2-751 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 752 Remedy: - replace the firmware on the sensor module by an older firmware version (r0148). - upgrade the firmware on the control unit (r0018). © Siemens AG, 2005. All rights reserved 2-752 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 753 Bit 5 = 1: EMC / connect the cable shield, replace the encoder or encoder cable, replace the sensor module. Bit 6 = 1: The sensor module does not support this encoder. © Siemens AG, 2005. All rights reserved 2-753 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 754 The battery must be changed - only for encoders with battery back-up. 232115 Encoder 2: Amplitude error track A or B (A^2 + B^2) Reaction: A_INFEED: NONE SERVO: ENCODER (DCBRAKE, NONE) Acknowledge: READY © Siemens AG, 2005. All rights reserved 2-754 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 755 Check the setting of p0405: p0405.2 = 1 is only possible if the encoder is connected at X520. Check the encoder/cable: Does the encoder supply TTL signals and the associated inverted signals? © Siemens AG, 2005. All rights reserved 2-755 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 756 Encoder 2: Zero mark and position of track C/D do not match Reaction: A_INFEED: NONE SERVO: ENCODER (DCBRAKE, NONE, OFF1, OFF2, OFF3, STOP1, STOP2) Acknowledge: READY © Siemens AG, 2005. All rights reserved 2-756 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 757 The encoder evaluation for a motor with DRIVE-CLiQ has detected an excessively high temperature. The fault threshold is 125 ° C. Alarm value (r2124, decimal): Measured board/module temperature in 0.1 °C. © Siemens AG, 2005. All rights reserved 2-757 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 758 - check the encoder module (e.g. contacts). - check the Hall sensor box 232415 Encoder 2: Amplitude alarm, track A or B (A^2 + B^2) Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-758 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 759 Minimum of the amplitude correction, track B/A x2xx: Maximum of the amplitude correction, track B/A 1xxx: Minimum of the phase error correction 2xxx: Maximum of the phase error correction © Siemens AG, 2005. All rights reserved 2-759 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 760 Difference between the checksum at POWER ON and the actual checksum. Remedy: Hardware defect: Replace the sensor module. Firmware error: If required, upgrade the firmware. © Siemens AG, 2005. All rights reserved 2-760 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 761 22: Timeout in the telegram receive list. 40: Timeout in the telegram send list. Remedy: - carry-out a POWER ON. - replace the component involved. See also: p9916 © Siemens AG, 2005. All rights reserved 2-761 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 762 - if required, upgrade the firmware in the sensor module. - contact the Hotline. 232851 CU DRIVE-CLiQ: Sign-of-life missing Reaction: A_INFEED: NONE (OFF1, OFF2) SERVO: ENCODER (DCBRAKE, NONE) Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-762 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 763 Remedy: - check the power supply voltage of the component involved. - carry-out a POWER ON. - replace the component involved. See also: p9915 © Siemens AG, 2005. All rights reserved 2-763 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 764 DRIVE-CLiQ: No communications to the components Reaction: A_INFEED: NONE (OFF1, OFF2) SERVO: ENCODER (DCBRAKE, NONE, OFF1, OFF2, OFF3, STOP1, STOP2) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-764 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 765 - check the temperature sensor selection in p0600 to p0603. - replace the sensor module (hardware defect or incorrect calibration data). 232999 Encoder 2: Unknown alarm Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-765 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 766 (request) or cannot execute it. Bit 5: Internal error in the EnDat driver: An illegal mode command was requested. Bit 6: Position value longer than 40 bits. © Siemens AG, 2005. All rights reserved 2-766 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 767 The battery must be changed - only for encoders with battery back-up. 233115 Encoder 3: Amplitude error track A or B (A^2 + B^2) Reaction: A_INFEED: NONE SERVO: ENCODER (DCBRAKE, NONE) Acknowledge: READY © Siemens AG, 2005. All rights reserved 2-767 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 768 Check the setting of p0405: p0405.2 = 1 is only possible if the encoder is connected at X520. Check the encoder/cable: Does the encoder supply TTL signals and the associated inverted signals? © Siemens AG, 2005. All rights reserved 2-768 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 769 Encoder 3: Zero mark and position of track C/D do not match Reaction: A_INFEED: NONE SERVO: ENCODER (DCBRAKE, NONE, OFF1, OFF2, OFF3, STOP1, STOP2) Acknowledge: READY © Siemens AG, 2005. All rights reserved 2-769 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 770 The encoder evaluation for a motor with DRIVE-CLiQ has detected an excessively high temperature. The fault threshold is 125 ° C. Alarm value (r2124, decimal): Measured board/module temperature in 0.1 °C. © Siemens AG, 2005. All rights reserved 2-770 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 771 - check the encoder module (e.g. contacts). - check the Hall sensor box 233415 Encoder 3: Amplitude alarm, track A or B (A^2 + B^2) Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-771 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 772 Minimum of the amplitude correction, track B/A x2xx: Maximum of the amplitude correction, track B/A 1xxx: Minimum of the phase error correction 2xxx: Maximum of the phase error correction © Siemens AG, 2005. All rights reserved 2-772 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 773 Difference between the checksum at POWER ON and the actual checksum. Remedy: Hardware defect: Replace the sensor module. Firmware error: If required, upgrade the firmware. © Siemens AG, 2005. All rights reserved 2-773 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 774 22: Timeout in the telegram receive list. 40: Timeout in the telegram send list. Remedy: - carry-out a POWER ON. - replace the component involved. See also: p9916 © Siemens AG, 2005. All rights reserved 2-774 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 775 - if required, upgrade the firmware in the sensor module. - contact the Hotline. 233851 CU DRIVE-CLiQ: Sign-of-life missing Reaction: A_INFEED: NONE (OFF1, OFF2) SERVO: ENCODER (DCBRAKE, NONE) Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-775 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 776 Remedy: - check the power supply voltage of the component involved. - carry-out a POWER ON. - replace the component involved. See also: p9915 © Siemens AG, 2005. All rights reserved 2-776 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 777 DRIVE-CLiQ: No communications to the components Reaction: A_INFEED: NONE (OFF1, OFF2) SERVO: ENCODER (DCBRAKE, NONE, OFF1, OFF2, OFF3, STOP1, STOP2) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-777 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 778 - check the temperature sensor selection in p0600 to p0603. - replace the sensor module (hardware defect or incorrect calibration data). 233999 Encoder 3: Unknown alarm Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-778 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 779 A_INFEED: OFF2 (NONE, OFF1) SERVO: NONE (OFF1, OFF2, OFF3) Acknowledge: IMMEDIATELY Cause: Time slice overflow on the voltage sensing module. Remedy: Replace the voltage sensing module. © Siemens AG, 2005. All rights reserved 2-779 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 780 Error, timeout in the sequence control on the voltage sensing module (VSM). Remedy: Replace the voltage sensing module. 234820 VSM DRIVE-CLiQ: Telegram error Reaction: A_INFEED: OFF2 (NONE, OFF1) SERVO: NONE (OFF1, OFF2) Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-780 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 781 23: Receive error: The telegram buffer memory contains an error. 42: Send error: The telegram buffer memory contains an error. 43: Send error: The telegram buffer memory contains an error. © Siemens AG, 2005. All rights reserved 2-781 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 782 - upgrade the firmware of the component involved. 234860 CU DRIVE-CLiQ: Telegram error Reaction: A_INFEED: OFF2 (NONE, OFF1) SERVO: NONE (OFF1, OFF2) Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-782 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 783 Data were not able to be sent. Fault value (r0949, hexadecimal): 41: Telegram type does not match send list. Remedy: - carry-out a POWER ON. © Siemens AG, 2005. All rights reserved 2-783 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 784 One cause can be, e.g. that a DRIVE-CLiQ cable has been withdrawn. Fault value (r0949, decimal): Component ID. Remedy: - check the DRIVE-CLiQ connections. - carry-out a POWER ON. © Siemens AG, 2005. All rights reserved 2-784 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 785 2: Measured resistance too low (PTC: R < 20 Ohm, KTY: R < 50 Ohm). Remedy: - check that the sensor is connected correctly. - replace sensor. 234999 VSM: Unknown alarm Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-785 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 786 Allow the temperature sensor to cool down. 235220 TM: Frequency limit reached for signal output Reaction: OFF1 (NONE, OFF2, OFF3) Acknowledge: IMMEDIATELY (POWER ON) © Siemens AG, 2005. All rights reserved 2-786 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 787 Replace the terminal module. 235803 TM: Memory test Reaction: NONE Acknowledge: NONE Cause: An error has occurred in the RAM test on the terminal module. © Siemens AG, 2005. All rights reserved 2-787 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 788 - check the electrical cabinet design and cable routing for EMC compliance - check the DRIVE-CLiQ wiring (interrupted cable, contacts, ...). See also: p9916 © Siemens AG, 2005. All rights reserved 2-788 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 789 An internal software error in the terminal module (TM) has occurred. Fault value (r0949, decimal): 1: Background time slice is blocked. 2: Checksum over the code memory is not OK. © Siemens AG, 2005. All rights reserved 2-789 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 790 21: The cyclic telegram has not been received. 22: Timeout in the telegram receive list. 40: Timeout in the telegram send list. 62: Error at the transition to cyclic operation. © Siemens AG, 2005. All rights reserved 2-790 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 791 - when replacing cables, only use cables with the same length as the original cables. - when replacing components, use the same components and firmware releases. - carry-out a POWER ON. © Siemens AG, 2005. All rights reserved 2-791 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 792 The firmware versions that match each other are in the readme.txt file on the CompactFlash Card. 235906 TM: 24 V power supply missing Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-792 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 793 2: Measured resistance too low (PTC: R < 20 Ohm, KTY: R < 50 Ohm). Remedy: - check that the sensor is connected correctly. - replace sensor. 235999 TM: Unknown alarm Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-793 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 794 First fault that has occurred for this drive object. Remedy: Evaluate the fault buffer of the specified object. 240006 Fault on drive object with object number 6 Reaction: NONE Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-794 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 795 A fault has occurred for the drive object with this object number. Fault value (r0949, decimal): First fault that has occurred for this drive object. Remedy: Evaluate the fault buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-795 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 796 A fault has occurred for the drive object with this object number. Fault value (r0949, decimal): First fault that has occurred for this drive object. Remedy: Evaluate the fault buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-796 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 797 A fault has occurred for the drive object with this object number. Fault value (r0949, decimal): First fault that has occurred for this drive object. Remedy: Evaluate the fault buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-797 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 798 A fault has occurred for the drive object with this object number. Fault value (r0949, decimal): First fault that has occurred for this drive object. Remedy: Evaluate the fault buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-798 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 799 A fault has occurred for the drive object with this object number. Fault value (r0949, decimal): First fault that has occurred for this drive object. Remedy: Evaluate the fault buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-799 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 800 A fault has occurred for the drive object with this object number. Fault value (r0949, decimal): First fault that has occurred for this drive object. Remedy: Evaluate the fault buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-800 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 801 A fault has occurred for the drive object with this object number. Fault value (r0949, decimal): First fault that has occurred for this drive object. Remedy: Evaluate the fault buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-801 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 802 A fault has occurred for the drive object with this object number. Fault value (r0949, decimal): First fault that has occurred for this drive object. Remedy: Evaluate the fault buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-802 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 803 An alarm has occurred for the drive object with this object number. Alarm value (r2124, decimal): First alarm that has occurred for this drive object. Remedy: Evaluate the alarm buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-803 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 804 An alarm has occurred for the drive object with this object number. Alarm value (r2124, decimal): First alarm that has occurred for this drive object. Remedy: Evaluate the alarm buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-804 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 805 An alarm has occurred for the drive object with this object number. Alarm value (r2124, decimal): First alarm that has occurred for this drive object. Remedy: Evaluate the alarm buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-805 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 806 An alarm has occurred for the drive object with this object number. Alarm value (r2124, decimal): First alarm that has occurred for this drive object. Remedy: Evaluate the alarm buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-806 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 807 An alarm has occurred for the drive object with this object number. Alarm value (r2124, decimal): First alarm that has occurred for this drive object. Remedy: Evaluate the alarm buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-807 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 808 An alarm has occurred for the drive object with this object number. Alarm value (r2124, decimal): First alarm that has occurred for this drive object. Remedy: Evaluate the alarm buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-808 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 809 An alarm has occurred for the drive object with this object number. Alarm value (r2124, decimal): First alarm that has occurred for this drive object. Remedy: Evaluate the alarm buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-809 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 810 An alarm has occurred for the drive object with this object number. Alarm value (r2124, decimal): First alarm that has occurred for this drive object. Remedy: Evaluate the alarm buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-810 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 811 An alarm has occurred for the drive object with this object number. Alarm value (r2124, decimal): First alarm that has occurred for this drive object. Remedy: Evaluate the alarm buffer of the specified object. © Siemens AG, 2005. All rights reserved 2-811 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 812 A DRIVE-CLiQ communications error has occurred between the control unit and the controller extension involved. Data were not able to be sent. Fault value (r0949, hexadecimal): 41: Telegram type does not match send list. © Siemens AG, 2005. All rights reserved 2-812 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 813 0A: The sign-of-life bit in the receive telegram is not set. Remedy: - upgrade the firmware of the component involved. 240860 CU DRIVE-CLiQ: Telegram error Reaction: OFF2 Acknowledge: IMMEDIATELY © Siemens AG, 2005. All rights reserved 2-813 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 814 Data were not able to be sent. Fault value (r0949, hexadecimal): 41: Telegram type does not match send list. Remedy: - carry-out a POWER ON. © Siemens AG, 2005. All rights reserved 2-814 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 815 - check the wiring between the cooling system and the input terminal (terminal module). - check the external control unit for the cooling system. © Siemens AG, 2005. All rights reserved 2-815 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 816 See also: p0266 Remedy: Check the device to de-ionize the cooling water. 249172 Cooling system: Conductivity actual value is not valid Reaction: NONE Acknowledge: NONE © Siemens AG, 2005. All rights reserved 2-816 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 817 Please inform the authorized personnel/service department. Check MD DRIVE_LOGIC_NR for numbers greater than 15 or for gaps in the machine axis indices. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2005. All rights reserved 2-817 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 818 A feed module is inserted in the rack location determined by the drive logic number, but in the corresponding NCK-specific MD 13040 DRIVE_TYPE, a main spindle is defined (or vice versa). Reactions: - NC not ready. © Siemens AG, 2005. All rights reserved 2-818 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 819 2) Check whether the red LED is illuminated on the displayed drive module. If this is not the case, then usually the module does not have any power. © Siemens AG, 2005. All rights reserved 2-819 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 820 - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-820 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 821 MDs for the drive configuration: • Modify MD 13000: DRIVE_IS_ACTIVE © Siemens AG, 2005. All rights reserved 2-821 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 822 "old". Program Con- Switch control OFF - ON. tinuation: 300020 Drive %1 removed for diagnostics Parameters: %1 = Drive number © Siemens AG, 2005. All rights reserved 2-822 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 823 - Alarm display. - NC Stop on alarm. Remedy: 1) If the NCU has its own power supply, then the drives still have no power. © Siemens AG, 2005. All rights reserved 2-823 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 824 • Other hardware faults. If the remedial measures given above do not lead to a change in the behaviour when starting, please contact the system support for the A&D MC products of SIEMENS AG through the Hotline (tel.: see alarm 1000).
  • Page 825 Please inform the authorized personnel/service department. If the alarm has occurred in conjunction with a power failure, this cause of failure must be eliminated. Otherwise, please contact the system support for A&D MC products, SIEMENS AG, through the Hot- line (tel.: see alarm 1000).
  • Page 826 The search for the precise cause of error can only be performed by the development team. The displayed status code is always needed for this. (contact SIEMENS AG, System Support for A&D MC products, Hotline (Tel.: see alarm 1000).
  • Page 827 - Interface signals are set. - Alarm display. - NC Stop on alarm. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000). Program Con- Switch control OFF - ON. tinuation:...
  • Page 828 The search for the precise cause of error can only be performed by the development team. The displayed error codes are always needed for this. (contact SIEMENS AG, Sys- tem Support for A&D MC products, Hotline (Tel.: see alarm 1000).
  • Page 829 Please inform the authorized personnel/service department. The alarm can be sup- pressed with ENABLE_ALARM_MASK bit 1 == 0 SIEMENS AG, System Support for A&D MC products, Hotline (Phone: see alarm 1000) Program Con- Clear alarm with the Delete key or NC START.
  • Page 830 • Error code = 16: Measurement not yet finished Reactions: - Interface signals are set. - Alarm display. Remedy: Repeat measurement. Alter measuring time if necessary. © Siemens AG, 2005. All rights reserved 2-830 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 831 Any further search for the precise cause of error can only be performed by the develop- ment team. The displayed error codes are always needed for this. Reinitialization of the drive required. Please inform the authorized personnel/service department. System Support, SIEMENS A&D MC, Hotline (Tel.: see alarm 1000). Program Con- Switch control OFF - ON.
  • Page 832 MD 1107: $MD_INVERTER_MAX_CURRENT (transistor limit current). Reactions: - Mode group not ready. - The NC switches to follow-up mode. - Channel not ready. © Siemens AG, 2005. All rights reserved 2-832 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 833 • Check the shield connection of the front plate of the closed-loop control module (top screw). • Use original, preassembled encoder cable from Siemens (high degree of shielding). • If necessary, replace the motor, encoder and/or cables. • With linear motor, check the signal level; possibly, the measuring scale of the open mea- suring system is polluted.
  • Page 834 - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready. © Siemens AG, 2005. All rights reserved 2-834 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 835 Program Con- Switch control OFF - ON. tinuation: 300507 Axis %1 drive %2 synchronization error of rotor position Parameters: %1 = NC axis number © Siemens AG, 2005. All rights reserved 2-835 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 836 - Channel not ready. Remedy: • Use original Siemens encoder cables (they have a higher degree of screening). • Check the encoder, encoder cables and screen connection for damage. • Check the shield connection on the front plate of the controller module (top screw).
  • Page 837 • Error in actual current measurement (if necessary, replace 611D power section or con- troller module) • Incorrect power section module (1/2 axis) • Check the contact between the controller module and the power section © Siemens AG, 2005. All rights reserved 2-837 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 838 20 seconds after the heatsink temperature warning, drive shutdown is initiated immediately in order to avoid thermal damage to the power section (regenerative stop). Reactions: - Mode group not ready. © Siemens AG, 2005. All rights reserved 2-838 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 839 Reactions: - Mode group not ready. © Siemens AG, 2005. All rights reserved 2-839 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 840 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-840 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 841 The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready). Reactions: - Mode group not ready. - The NC switches to follow-up mode. - Channel not ready. © Siemens AG, 2005. All rights reserved 2-841 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 842 Actual speed value exceeds encoder limit frequency fg,max = 650kHz; fg = nist * MD 1005 Reactions: - Mode group not ready. - The NC switches to follow-up mode. © Siemens AG, 2005. All rights reserved 2-842 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 843 • The Uce monitoring circuit in the power section has been activated (perform a reset by switching the power supply off and on again). • Replace the power section or closed-loop control module. © Siemens AG, 2005. All rights reserved 2-843 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 844 Reactions: - Mode group not ready. - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-844 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 845 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-845 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 846 • Winding fault in motor. • 611D control module defective. • Modify MD 1230: $MD_TORQUE_LIMIT (1st torque limit), MD 1235: POWER_LIMIT (1st power limit) set too high. © Siemens AG, 2005. All rights reserved 2-846 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 847 - NC not ready. - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-847 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 848 2. Maximum pulse rate: 4 s 3. The position controller pulse rate must be a multiple of the speed controller cycle given in the drive MD 1001: $MD_SPEEDCTRL_CYCLE_TIME. © Siemens AG, 2005. All rights reserved 2-848 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 849 %1 = NC axis number %2 = Drive number Definitions: The current controller cycle MD 1000: $MD_CURRCTRL_CYCLE_TIME must be identi- cal for both axes on 2-axis modules. © Siemens AG, 2005. All rights reserved 2-849 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 850 Program Con- Switch control OFF - ON. tinuation: 300711 Axis %1 drive %2 monitoring cycle times of axes differ © Siemens AG, 2005. All rights reserved 2-850 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 851 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-851 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 852 $MD_NUM_POLE_PAIRS (motor pole pairs) is greater than 70. Reactions: - NC not ready. - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-852 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 853 Check drive MD 1101: $MD_CTRLOUT_DELAY (dead time of current control circuit). Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2005. All rights reserved 2-853 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 854 - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-854 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 855 (Do not change the default setting - this corresponds to the optimum configuration). Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2005. All rights reserved 2-855 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 856 - NC not ready. - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-856 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 857 For third-party motors: Check and, if necessary, refer to the motor data sheet to correct MD 1103: $MD_MOTOR_NOMINAL_CURRENT (rated motor current) or MD 1107: $MD_INVERTER_MAX_CURRENT (transistor limit current) or MD 1113: $MD_TORQUE_CURRENT_RATIO (torque constant). © Siemens AG, 2005. All rights reserved 2-857 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 858 Call the SIEMENS AG, SIMODRIVE Hotline. Program Con- Switch control OFF - ON. tinuation: 300731 Axis %1 drive %2 rated power less than or equal to zero © Siemens AG, 2005. All rights reserved 2-858 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 859 • Modify MD 1135: $MD_MOTOR_NOLOAD_VOLTAGE (motor no-load voltage) • Modify MD 1132: $MD_MOTOR_NOMINAL_VOLTAGE (rated motor voltage) • Modify MD 1400: $MD_MOTOR_RATED_SPEED (rated motor speed) © Siemens AG, 2005. All rights reserved 2-859 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 860 • Modify MD 1400: $MD_MOTOR_RATED_SPEED (rated motor speed) • Modify MD 1142: $MD_FIELD_WEAKENING_SPEED (threshold speed for field weak- ening) • Modify MD 1136: $MD_MOTOR_NOLOAD_CURRENT (motor no-load current). • Call the SIEMENS AG, SIMODRIVE Hotline. Program Con- Switch control OFF - ON. tinuation:...
  • Page 861 • Modify MD 1144: $MD_LH_CURVE_GAIN (Lh curve gain) • Modify MD 1142: $MD_FIELD_WEAKENING_SPEED (threshold speed for field weak- ening) should be checked and, if necessary corrected. • Call the SIEMENS AG, SIMODRIVE Hotline. Program Con- Switch control OFF - ON.
  • Page 862 The NC has assigned the direct measuring system to a measuring system output which is already used by another direct measuring system. This error can only occur with the 810D! Reactions: - NC not ready. © Siemens AG, 2005. All rights reserved 2-862 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 863 MD 1100: $MD_PWM_FREQUENCY (pulse width mod- ulation frequency) or remedy the problem by deselecting V/f mode MD 1014: $MD_UF_MODE_ENABLE. © Siemens AG, 2005. All rights reserved 2-863 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 864 Switch control OFF - ON. tinuation: 300745 Axis %1 drive %2 limit values for safe end positions exchanged Parameters: %1 = NC axis number %2 = Drive number © Siemens AG, 2005. All rights reserved 2-864 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 865 Please inform the authorized personnel/service department. Set the monitoring cycle via MD 1300 to n * NC position control cycle, n must be >= 1. © Siemens AG, 2005. All rights reserved 2-865 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 866 • MD 1318 SAFE_ENC_RESOL (number of encoder lines per revolution) • MD 1320 SAFE_ENC_GEAR_PITCH (spindle pitch) • MD 1321 SAFE_ENC_GEAR_DENOM[n] (encoder/load gear denominator) • MD 1322 SAFE_ENC_GEAR_NUMERA[n] (encoder/load gear numerator) © Siemens AG, 2005. All rights reserved 2-866 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 867 MD 1408: $MD_SPEEDCTRL_GAIN_2 (P gain of upper adaption speed) has been set too high. Reactions: - NC not ready. - The NC switches to follow-up mode. - Channel not ready. © Siemens AG, 2005. All rights reserved 2-867 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 868 - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready. © Siemens AG, 2005. All rights reserved 2-868 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 869 Overview of Alarms Remedy: The current set in MD1019: $MD_CURRENT_ROTORPOS_IDENT (rotor position identi- fication current) that is not smaller the permissible minimum value (40% for non-Siemens synchronous linear motor (SLM)). Possibly, a larger power section must be used. If allowed with the motor used, hide the error by setting bit 5 in MD 1012: $MD_FUNCTION_SWITCH (function switch).
  • Page 870 - NC not ready. - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-870 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 871 - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready. © Siemens AG, 2005. All rights reserved 2-871 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 872 Clear alarm with the RESET key in all channels. Restart part program. tinuation: 300763 Axis %1 drive %2 emergency retraction mode/generator mode invalid Parameters: %1 = NC axis number %2 = Drive number © Siemens AG, 2005. All rights reserved 2-872 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 873 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-873 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 874 Please inform the authorized personnel/service department. The natural frequency in Hz of a speed setpoint filter must be less than the reciprocal value of two speed controller cycles. © Siemens AG, 2005. All rights reserved 2-874 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 875 The bandwidth numerator must be less than twice the blocking frequency. • Current setpoint filter 1: • MD 1212 <= 2 * MD 1210 © Siemens AG, 2005. All rights reserved 2-875 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 876 • Speed setpoint filter 2: • MD 1519 > 0.0 or • MD 1521 <> 100.0 • Current setpoint filter 1: • MD 1212 > 0.0 © Siemens AG, 2005. All rights reserved 2-876 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 877 1) • Modify MD 1214: $MD_CURRENT_FILTER_2_BANDWIDTH (bandwidth speed set- point filter 2) 2) • Modify MD 1213: $MD_CURRENT_FILTER_2_SUPPR_FREQ (suppression frequency current setpoint filter 2) © Siemens AG, 2005. All rights reserved 2-877 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 878 - Channel not ready. Remedy: Please inform the authorized personnel/service department. Change the filter setting. The Hotline provides support for accurate troubleshooting. Call the SIEMENS AG, SIMO- DRIVE Hotline. Program Con- Clear alarm with the RESET key in all channels. Restart part program.
  • Page 879 • Modify MD 1465: $MD_SWITCH_SPEED_MSD_AM (switchover speed MSD/AM) • Modify MD 1146: $MD_MOTOR_MAX_ALLOWED_SPEED (maximum motor speed) Program Con- Clear alarm with the RESET key in all channels. Restart part program. tinuation: © Siemens AG, 2005. All rights reserved 2-879 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 880 (MD 1161) on all module axes. $MD_FIXED_LINK_VOLTAGE (DC link fixed voltage) has been found for axes of a drive module. Program Con- Clear alarm with the RESET key in all channels. Restart part program. tinuation: © Siemens AG, 2005. All rights reserved 2-880 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 881 Clear alarm with the RESET key in all channels. Restart part program. tinuation: 300778 Axis %1 drive %2 generator mode: converter frequency rotor position identification Parameters: %1 = NC axis number %2 = Drive number © Siemens AG, 2005. All rights reserved 2-881 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 882 Clear alarm with the RESET key in all channels. Restart part program. tinuation: 300780 Axis %1 drive %2 zero load current > rated motor current Parameters: %1 = NC axis number %2 = Drive number © Siemens AG, 2005. All rights reserved 2-882 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 883 • For standard motors: Execute a general drive reset (delete the boot file) and repeat the startup. • For non-Siemens motors: Check and, if necessary, refer to the motor data sheet to cor- rect machine data MD 1103: $MD_MOTOR_NOMINAL_CURRENT (nominal motor cur- rent) and MD 1136: $MD_MOTOR_NOLOAD_CURRENT (motor no-load current).
  • Page 884 16 * P1001 * 0.00003125 * P1138 * 2PI * P1134 / (P1140 + P1141) < 1 Call the SIEMENS AG, SIMODRIVE Hotline. Program Con- Clear alarm with the RESET key in all channels. Restart part program. tinuation: © Siemens AG, 2005. All rights reserved 2-884 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 885 For standard motors: Execute a general drive reset (delete the boot file) and repeat the startup. For non-Siemens motors: Check and, if necessary, correct the following machine data with reference to the data sheet: • Modify MD 1132: $MD_MOTOR_NOMINAL_VOLTAGE (nominal motor voltage) •...
  • Page 886 - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready. © Siemens AG, 2005. All rights reserved 2-886 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 887 Clear alarm with the RESET key in all channels. Restart part program. tinuation: 300790 Axis %1, drive %2 Changeover speed/velocity too small Parameters: %1 = NC axis number %2 = Drive number © Siemens AG, 2005. All rights reserved 2-887 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 888 $MD_SPEEDCTRL_ADAPTSPEED_2 (upper adaptation speed) and MD 1411: $MD_SPEEDCTRL_ADAPTSPEED_1 (lower adaptation speed). Program Con- Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: © Siemens AG, 2005. All rights reserved 2-888 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 889 MD1630: $MD_LINK_VOLTAGE_MON_THRESHOLD (response threshold for DC link monitoring). Reactions: - Interface signals are set. - Alarm display. Remedy: Please inform the authorized personnel/service department. © Siemens AG, 2005. All rights reserved 2-889 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 890 Definitions: Value specified by the NC via a G command must be in the range 0 to 7. Reactions: - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-890 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 891 Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: 300888 Axis %1 drive %2 parameterization error in current control adaption Parameters: %1 = NC axis number © Siemens AG, 2005. All rights reserved 2-891 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 892 2. Call after STOP F, that means an error has occurred during cross-comparison. 3. "SG-specific stop reaction" is set to STOP B and has responded. © Siemens AG, 2005. All rights reserved 2-892 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 893 $MD_SAFE_STANDSTILL_TOL (safe operational stop standstill tolerance). Reactions: - Mode group not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-893 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 894 "safe standstill" in the NC and drive. Reactions: - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-894 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 895 ON) or permanent (if it occurs again after POWER ON replace the hardware). Program Con- Clear alarm with the RESET key. Restart part program tinuation: © Siemens AG, 2005. All rights reserved 2-895 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 896 No stop reaction is initiated. The message will be present during enabling of the functions SN/SE until the axis status "Axis safely referenced" has been reached. Request: In monitoring cycle. 1) The axis is not referenced or © Siemens AG, 2005. All rights reserved 2-896 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 897 Axis %1 drive %2 acceptance test is active Parameters: %1 = Axis number %2 = Drive number Definitions: The acceptance test has been activated by the user. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-897 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 898 Switch control OFF - ON. tinuation: 301703 Axis %1 drive %2 encoder/motor type are not compatible Parameters: %1 = NC axis number %2 = Drive number © Siemens AG, 2005. All rights reserved 2-898 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 899 When selecting a distance-coded scale (MD_1011.7=1) it is also necessary to configure a length measuring system (MD_1011.4=1). In addition, the MDs 1040, 1041 and 1042 must not be zero or negative. © Siemens AG, 2005. All rights reserved 2-899 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 900 Switch control OFF - ON. tinuation: 301707 Axis %1 drive %2 parameterization of modulo value for safe cam (SN) invalid Parameters: %1 = NC axis number © Siemens AG, 2005. All rights reserved 2-900 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 901 - NC Stop on alarm. Remedy: Replace the submodule. Program Con- Switch control OFF - ON. tinuation: 301710 Axis %1 drive %2 resolution SSI motor measuring system invalid © Siemens AG, 2005. All rights reserved 2-901 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 902 • $MD_ENC_ABS_TURNS_MOTOR = 4096 • $MD_ENC_ABS_RESOL_MOTOR = 4096 • $MD_ENC_CONFIG.Bit 14 = 1 • $MD_ENC_CONFIG.Bit 12 = 0 Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2005. All rights reserved 2-902 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 903 • Set parameters correctly for all associated machine data: • MD_1041 $MD_NO_TRANSMISSION_BITS_DM (SSI transmission length): number of bits in an SSI protocol, including all bits such as alarm bit and parity bit. © Siemens AG, 2005. All rights reserved 2-903 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 904 Switch control OFF - ON. tinuation: 301717 Axis %1 drive %2 SSI transmission timeout Parameters: %1 = NC axis number %2 = Drive number © Siemens AG, 2005. All rights reserved 2-904 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 905 - Mode group not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. © Siemens AG, 2005. All rights reserved 2-905 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 906 • Bits 14 and 15: Idle level monitoring SSI Reactions: - Mode group not ready. - The NC switches to follow-up mode. - Channel not ready. © Siemens AG, 2005. All rights reserved 2-906 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 907 - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready. © Siemens AG, 2005. All rights reserved 2-907 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 908 • Does the number of encoder lines match the setting in MD 5005: ENC_RESOL_MOTOR (encoder resolution for motor measuring system)? • Is the encoder cable connected correctly? • Is the encoder cable shield installed flat? © Siemens AG, 2005. All rights reserved 2-908 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 909 - Channel not ready. - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. © Siemens AG, 2005. All rights reserved 2-909 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 910 The monitor in the 611D module has detected a position controller pulse rate which is beyond the permissible limits. The conditions for a permissible position controller pulse rate are: © Siemens AG, 2005. All rights reserved 2-910 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 911 Switch control OFF - ON. tinuation: 310705 Axis %1 drive %2 monitoring cycle times of axes differ Parameters: %1 = NC axis number %2 = Drive number © Siemens AG, 2005. All rights reserved 2-911 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 912 Switch control OFF - ON. tinuation: 310708 Axis %1 drive %2 number of encoder marks of measuring system invalid Parameters: %1 = NC axis number © Siemens AG, 2005. All rights reserved 2-912 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 913 (MD 5011 bit 4=1). Reactions: - Mode group not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-913 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 914 • or MD 5408: SPEEDCTRL_GAIN_B (gain on B-side of cylinder edge) Program Con- Clear alarm with the RESET key in all channels. Restart part program. tinuation: © Siemens AG, 2005. All rights reserved 2-914 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 915 FRICTION_COMP_GRADIENT is too high. Reactions: - NC not ready. - The NC switches to follow-up mode. - Channel not ready. - NC Start disable in this channel. © Siemens AG, 2005. All rights reserved 2-915 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 916 Definitions: The blocking frequency of a speed setpoint filter or manipulated variable filter is greater than the Shannon sampling frequency from the sampling theorem. © Siemens AG, 2005. All rights reserved 2-916 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 917 This error message is only issued for the general bandstop filter if: • Speed filter 1: • MD 5516 > 0.0 or • MD 5520 <> 100.0 © Siemens AG, 2005. All rights reserved 2-917 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 918 • Speed filter 1: • BSP bandwidth drive MD 5515: SPEED_FILTER_1_BANDWIDTH • BSP blocking frequency drive MD 5514: SPEED_FILTER_1_SUPPR_FREQ © Siemens AG, 2005. All rights reserved 2-918 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 919 - NC Start disable in this channel. - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready. © Siemens AG, 2005. All rights reserved 2-919 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 920 The gradient in the coarse area of the valve characteristic is less than or equal to zero. Reactions: - NC not ready. - The NC switches to follow-up mode. © Siemens AG, 2005. All rights reserved 2-920 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 921 - Interface signals are set. - Alarm display. - NC Stop on alarm. - Channel not ready. Remedy: The zero area and the knee area overlap if: © Siemens AG, 2005. All rights reserved 2-921 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 922 MD_5021 $MD_ENC_ABS_TURNS_MOTOR (multiturn), MD_5022 $MD_ENC_ABS_RESOL_MOTOR (singleturn) and MD_5027 $MD_ENC_CONFIG bit 14 (alarm bit) and MD_5027 $MD_ENC_CONFIG bit 12 (parity bit). © Siemens AG, 2005. All rights reserved 2-922 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 923 With the present module, it is not possible to use SSI encoders without incremental sig- nals. Reactions: - Mode group not ready. - Channel not ready. - NC Start disable in this channel. - Interface signals are set. © Siemens AG, 2005. All rights reserved 2-923 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 924 • 23 = OMI incompatible (data), Version drive, Version CDA -- • 24 = OMI incompatible (driver), Version drive, Version CDA -- • 25 = CPI initialization failed, error code © Siemens AG, 2005. All rights reserved 2-924 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 925 Program Con- Switch control OFF - ON. tinuation: 380003 Profibus-DP: operating error, reason %1, parameter %2 %3 %4. Parameters: %1 = Cause of the error © Siemens AG, 2005. All rights reserved 2-925 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 926 Profibus-DP: bus %3 access conflict, type %1, counter %2 Parameters: %1 = Conflict type %2 = Serial number within a conflict sequence %3 = Number of the affected bus © Siemens AG, 2005. All rights reserved 2-926 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 927 • If SDB1000 source = 102: Follow the procedure described for troubleshooting alarm 380 001. • If alarm 380 021 is also signaled, please follow the instructions provided for this alarm. © Siemens AG, 2005. All rights reserved 2-927 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 928 • 22 = SDB configuration data erroneous, slave address, error code • 23 = reserved • 24 = reserved • 25 = reserved • 26 = reserved © Siemens AG, 2005. All rights reserved 2-928 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 929 - Interface signals are set. - Alarm display. Remedy: The address partitioning should be checked as follows: Check for multiple assignments in the following machine data: © Siemens AG, 2005. All rights reserved 2-929 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 930 380071 Profibus DP: no output slot available for base address %1 (size %2) Parameters: %1 = Logical base address of the requested area © Siemens AG, 2005. All rights reserved 2-930 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 931 Alarm display showing cause of alarm disappears. No further operator action necessary. tinuation: 380500 Profibus-DP: fault on drive %1, code %2, value %3, time %4 © Siemens AG, 2005. All rights reserved 2-931 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 932 Delete DB 2 in the PLC and restart Definitions: The DB created by the basic program and the existing DB differ in size. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-932 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 933 - Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user pro- gram exceeded. Program Con- Internal tinuation: © Siemens AG, 2005. All rights reserved 2-933 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 934 Delete DB 28 in the PLC and restart Definitions: The DB created by the basic program and the existing DB differ in size. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-934 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 935 - Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user pro- gram exceeded. Program Con- Internal tinuation: © Siemens AG, 2005. All rights reserved 2-935 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 936 Delete DB 41 in the PLC and restart Definitions: The DB created by the basic program and the existing DB differ in size. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-936 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 937 - Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user pro- gram exceeded. Program Con- Internal tinuation: © Siemens AG, 2005. All rights reserved 2-937 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 938 Delete DB 54 in the PLC and restart Definitions: The DB created by the basic program and the existing DB differ in size. Reactions: - Alarm display. © Siemens AG, 2005. All rights reserved 2-938 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 939 - Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user pro- gram exceeded. Program Con- Internal tinuation: © Siemens AG, 2005. All rights reserved 2-939 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 940 The DB created by the basic program and the existing DB differ in size. Reactions: - Alarm display. Remedy: Displayed DB must be deleted via STEP7. Possibly max. program size of the user pro- gram exceeded. © Siemens AG, 2005. All rights reserved 2-940 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 941 - Alarm display. Remedy: Do no longer start SPL. Check the system components (PLC must be provided with the correct version of FB15 and with DB18). © Siemens AG, 2005. All rights reserved 2-941 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 942 Check the connection with the HHU. Do not use timer T0 through T9 in the user program. Increase the value of timer parameter HHU1Timeout. Set HHUCycl to the default value. © Siemens AG, 2005. All rights reserved 2-942 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 943 Switch control OFF - ON. tinuation: 400903 Parameter IntNo impermissible in FC 9 Definitions: The parameterized interrupt does not exist. Reactions: - Alarm display. Remedy: Correct the parameter. © Siemens AG, 2005. All rights reserved 2-943 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 944 The parameterized mode group, channel does not exist. Reactions: - Alarm display. Remedy: Correct the parameter. Program Con- Switch control OFF - ON. tinuation: © Siemens AG, 2005. All rights reserved 2-944 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 945 Softkey Create PLC Data must be pressed during TOOLMAN start-up via MMC 103. Data in data block DB4 must be set from DBB64 in MMC 100. Program Con- Internal tinuation: © Siemens AG, 2005. All rights reserved 2-945 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 946 Diagnose with STEP7. Program Con- Internal tinuation: 810004 Stop/abort event, error analysis via STEP7 required Definitions: Reduced PLC error message. STEP7 is required for exact analysis. © Siemens AG, 2005. All rights reserved 2-946 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 947 Program Con- Internal tinuation: 830000 Message: HiGraph group no. %A graph no. %N status %Z Definitions: Reactions: - Alarm display. Remedy: Program Con- Internal tinuation: © Siemens AG, 2005. All rights reserved 2-947 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 948 Overview of Alarms 08/2005 © Siemens AG, 2005. All rights reserved 2-948 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 949: List Of Action Numbers

    Activate Reset Init blocks (VDI signal: Reset). Not allowed if Remedy No. 4 Explanation Perform reset, end of program has been detected (NC block with M30). Not allowed if Remedy © Siemens AG, 2005. All rights reserved 3-949 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 950 − Abort the program with the Reset key or stop the program (not with block search, loading MD) − Abort the program with the Reset key or wait until the interrupt is terminated. − Deactivate overstore/digitizing © Siemens AG, 2005. All rights reserved 3-950 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 951 "ASUP_START_MASK". − Abort program No. 11 Explanation Perform "ASUB" user interrupt with rapid retraction (VDI signal: Digital-analog interface). Not allowed if See 10 Remedy © Siemens AG, 2005. All rights reserved 3-951 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 952 1. Nesting depth too great 2. the active block, after which deceleration takes place, cannot be reorganized (occurs when deceleration takes place over several blocks). Remedy Abort program © Siemens AG, 2005. All rights reserved 3-952 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 953 − Wait until the preceding asynchronous subroutine is terminated or abort the pro- Remedy gram − Abort program © Siemens AG, 2005. All rights reserved 3-953 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 954 4. An incorrect operating mode has been selected. (only Automatic). − Protect Start with WAITE Remedy − Execute condition for clearing alarm. − Reference point approach − Select program operating mode © Siemens AG, 2005. All rights reserved 3-954 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 955 Stop all axes (VDI signal: Stop All or with Reset key) Not allowed if Remedy No. 30 Explanation Perform a program stop (NC block: M0) Not allowed if Remedy © Siemens AG, 2005. All rights reserved 3-955 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 956 Not allowed if Remedy No. 35 Explanation Start machine data processing (INI file is already in the NCK) (PI command). Not allowed if Remedy © Siemens AG, 2005. All rights reserved 3-956 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 957 Stop because end of overstore buffer "_N_OSTOREXX_SYF" has been reached. Not allowed if Remedy No. 40 Explanation Start preprocessing (NC block: Stopre) Not allowed if Remedy © Siemens AG, 2005. All rights reserved 3-957 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 958 Activate program (PI command) Not allowed if Remedy No. 45 Explanation Activate the program which is still external (PI command) Not allowed if Remedy © Siemens AG, 2005. All rights reserved 3-958 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 959 No. 50 Explanation Continue block search (NC block, Stopre) Not allowed if Remedy No. 51 Explanation Start block search.(PI command) Not allowed if Remedy © Siemens AG, 2005. All rights reserved 3-959 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 960 Switch off function generator (PI command) Not allowed if Remedy No. 57 Explanation Wait for a program marker (channel communication, NC block: WAITM). Not allowed if Remedy © Siemens AG, 2005. All rights reserved 3-960 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 961 Deactivate the skip-block function (VDI signal: Skip block). Not allowed if Nesting depth too great. − Wait until the preceding ASUB is complete or Remedy − Abort program © Siemens AG, 2005. All rights reserved 3-961 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 962 Deactivate read-in disable for main run block (VDI signal: Read-in disable). Not allowed if Remedy No. 67 Explanation Stop at block end (alarm) Not allowed if Remedy © Siemens AG, 2005. All rights reserved 3-962 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 963 Stop at the end of block preparation with subsequent reorganization of block processing (alarm) Not allowed if Nesting depth too great. Remedy Wait until the preceding ASUB is complete or abort the program. © Siemens AG, 2005. All rights reserved 3-963 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 964 Conditional wait for program marker (NC block: WAITMC). Not allowed if Remedy No. 78 Explanation Set marker (NC block: SETM). Not allowed if Remedy © Siemens AG, 2005. All rights reserved 3-964 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 965 Start a program in the TEACH IN submode (VDI signal: NC Start). Not allowed if See 33 and 5 Remedy No. 84 Explanation Reorganize block processing Not allowed if Remedy © Siemens AG, 2005. All rights reserved 3-965 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 966 Start program processing (VDI signal: Mode group stop). Not allowed if Remedy No. 89 Explanation Activate all machine data with the attribute (NEW_CONF) (NC_block: NEW_CONF). Not allowed if Remedy © Siemens AG, 2005. All rights reserved 3-966 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 967 − Activate a block change until the NC block can be reorganized. No. 94 Explanation Write the user PLC version to the version file. Not allowed if Remedy © Siemens AG, 2005. All rights reserved 3-967 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 968 Not allowed if Remedy No. 99 Explanation Block search (general) is currently being activated (negative acknowledgement may be output for PI service). Not allowed if Remedy © Siemens AG, 2005. All rights reserved 3-968 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 969 Stopping of a single axis movement by an alarm Not allowed if the axis is not controlled by the PLC. (exception old reaction with oscillation axis). Remedy © Siemens AG, 2005. All rights reserved 3-969 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 970 The channel is active (program running, block search, loading machine data). Remedy Abort the program with the Reset key or stop the program (not with block search, loading machine data). © Siemens AG, 2005. All rights reserved 3-970 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 971 Abort the program or process with the Reset key or wait for end of program. No. 118 Explanation Selection of desired safety limitations (SGE) (always allowed). Not allowed if Remedy © Siemens AG, 2005. All rights reserved 3-971 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 972 List of Action Numbers 08/2005 © Siemens AG, 2005. All rights reserved 3-972 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 973: Error Codes Of Alarm 300500

    When the data memory was being tested during power-up, it was detected that the writ- ten bitmap could not be read back. Cause: Hardware error on control module. Remedy Replace the control module © Siemens AG, 2005. All rights reserved 4-973 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 974 Check cable connections, perform remedial measures (check shielding or ground con- nection). Replace the NC hardware, replace the control module. Replace the NC CPU with the "VB" version, replace the control module. © Siemens AG, 2005. All rights reserved 4-974 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 975 An illegal state was read by the hardware during the cycle synchronization of the NC and the drive. Synchronization could not be performed. Remedy Replace the control module © Siemens AG, 2005. All rights reserved 4-975 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 976 Replace the NC hardware, replace the control module. Error code 0013H Error text Clock cycle came too early Extension 1 © Siemens AG, 2005. All rights reserved 4-976 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 977 The cause is probably a hardware error on the control module. Remedy Check the drive bus cable and cable connections. Replace the control module. © Siemens AG, 2005. All rights reserved 4-977 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 978 Actual current measurement starting. Extension 1 0 : Deviation from current 0 1 : Module selection does not match the existing hardware (V 2.6 and higher). © Siemens AG, 2005. All rights reserved 4-978 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 979 Remedy Replace the control module. Check cable connections, perform remedial measures (check shielding or ground connection). © Siemens AG, 2005. All rights reserved 4-979 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 980 Replace the control module. Check cable connections, perform remedial measures (check shielding or ground connection). Error code 0025H Error text Illegal physical axis number Extension 1 © Siemens AG, 2005. All rights reserved 4-980 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 981 Only certain submodules are permitted for the direct measurement system. An illegal submodule has been detected. Remedy Replace the control module. Check cable connections, perform remedial measures (check shielding or ground connection). © Siemens AG, 2005. All rights reserved 4-981 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 982 Remedy Replace the control module. Check cable connections, perform remedial measures (check shielding or ground connection). © Siemens AG, 2005. All rights reserved 4-982 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 983 Remedy Check the drive bus cable and cable connections, perform remedial measures (check shielding or ground connection), replace control module. © Siemens AG, 2005. All rights reserved 4-983 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 984 An illegal number of speed setpoint filters (> 2) has been entered. Remedy Correct the number of speed setpoint filters (MD 1500). Error code 0044H Error text Difference GROBSYNC/FEINSYNC too great. Extension 1 © Siemens AG, 2005. All rights reserved 4-984 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 985 Remedy Reload drive software. Error code 0047H Error text System tried to run two axes with HSA at performance 1 or STandard. Extension 1 © Siemens AG, 2005. All rights reserved 4-985 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 986 The drive software cannot be run on this module. Remedy Load the drive software for the module or plug in the correct module for the drive soft- ware. © Siemens AG, 2005. All rights reserved 4-986 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 987: System Reactions On Alarms

    NCK ready off: Active rapid deceleration (i.e. with maximum braking current) of all drives Clearing of servo enable for all NC axes Release of NC ready relay − NC not ready © Siemens AG, 2005. All rights reserved 5-987 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 988 Ramp stop of all channel axes. − NC stop for alarm Names STOPATENDBYALARM Effect Stop at end of block. − NC Stop on alarm at end of block © Siemens AG, 2005. All rights reserved 5-988 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 989 All alarm reactions are delayed by one cycle when an alarm is output. This functionality became necessary as part of ESR development. − All alarm reactions are delayed by one IPO cycle on alarm. © Siemens AG, 2005. All rights reserved 5-989 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 990: Cancel Criteria For Alarms

    − Clear alarm in all channels with the RESET key. Restart part program. Names NOCLEAR Effect The clear information is only required for the internal pseudo alarm number EXBSAL_NOMOREALARMS. © Siemens AG, 2005. All rights reserved 5-990 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 991: System Reactions On Sinamics Alarms

    For an overview of parameters and function block diagram, please refer to the fol- lowing publication: LIS1, Lists 1 Definition of fault reactions Description NONE Reaction None Description No reaction when a fault occurs © Siemens AG, 2005. All rights reserved 5-991 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 992 • Power-on disable is activated. Closed-loop torque control (p1300 = 23) • Switchover to speed-controlled operation and other reactions as described for speed- controlled operation © Siemens AG, 2005. All rights reserved 5-992 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 993 If this action has not eliminated the fault cause, the fault is displayed again immediately after power up. Description IMMEDIATELY Description After correction of the fault, the alarm can be cleared by pressing the RESET key: • © Siemens AG, 2005. All rights reserved 5-993 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 994 System Reactions on Alarms 08/2005 System reactions on SINAMICS alarms © Siemens AG, 2005. All rights reserved 5-994 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 995: Appendix

    FIFO First In First Out: Memory, which works without address specification where data are read in the same order, in which they were stored. © Siemens AG, 2005. All rights reserved A-995 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...

  • Page 996: Abbreviations

    Man-Machine Communication: User interface on numerical control systems for operator control, programming and simulation Mode group Mode groups Main Program File: NC part program (main program) Multi-Point Interface Main Spindle Drive © Siemens AG, 2005. All rights reserved A-996 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 997 Tool Offset Active: Memory area for tool offsets TRANSMIT TRANSform Milling Into Turning: Coordinate conversion on turning machines for milling operations User interface Zero Offset Zero Offset Active: Memory area © Siemens AG, 2005. All rights reserved A-997 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 998 Appendix 08/2005 Abbreviations © Siemens AG, 2005. All rights reserved A-998 SINUMERIK 840D sl/840D/840Di/810D Diagnostics Guide (DA), 08/2005 Edition...
  • Page 999 Suggestions Siemens AG Corrections For Publication: A&D MC BMS Postfach 3180 SINUMERIK 840D sl/840D/840Di/810D 91050 ERLANGEN, GERMANY Diagnostics Guide Phone ++49-(0)180-5050-222 [Hotline] Fax ++49-(0)9131-98-63315 [Documentation] User Documentation Email: [email protected] User Manual From Order No.: 6FC5298-7AA20-0BP2 Name: 08/2005 Edition Company/Dept.: Should you come across any printing errors...
  • Page 1001 Overview of SINUMERIK 840D/840Di/810D Documentation (08/2005) General Documentation Saftey Integrated SINUMERIK SINUMERIK 840D 840Di 810D Brochure Catalog NC 61 *) Saftey Integrated Application Manual User Documentation SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK 840D sl 840D sl 840Di 840D 840D sl 840D sl 840D 840D...

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