Siemens SINUMERIK 840D sl Manual
Control system overview for machine tools' sales people
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SINUMERIK Operate -
SINUMERIK 840D sl
SINUMERIK Operate - Turning
Control system overview
for machine tools' sales people
09/2012
Turning
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Preface
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Introduction
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System overview
CNC operation in manual
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mode (JOG)
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Tool management
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User memory
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Data transfer
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Graphical support functions
CNC operation in automatic
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mode (AUTO)
CNC performance capability
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and optimization functions
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CNC programming methods
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Simulation
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CNC technology cycles
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Complete machining
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Multi-channel machining
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PC software
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Integrated safety functions
Option list for the
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SINUMERIK package
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Summary of unique features
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Table of Contents
Related Manuals for Siemens SINUMERIK 840D sl
Summary of Contents for Siemens SINUMERIK 840D sl
- Page 1 Preface ___________________ SINUMERIK Operate - Turning Introduction ___________________ System overview CNC operation in manual ___________________ mode (JOG) SINUMERIK 840D sl ___________________ Tool management ___________________ User memory SINUMERIK Operate - Turning ___________________ Data transfer ___________________ Graphical support functions Control system overview...
- Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
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Page 3: Preface
Scope of validity This document provides you with an overview of the range of functions included in the SINUMERIK 840D sl Version 4.5 for turning machines. The document is focusing on vendors and dealers of machine tools. Organization of the information ●... - Page 4 Jon Cruthers [email protected] +1 (847) 952 4124 Vietnam Pham-Vu Trung [email protected] +84 908 346 534 Homepage: For further information please visit ... http://www.siemens.de/cnc4you http://www.automation.siemens.de/doconweb SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
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Page 5: Table Of Contents
Card reader ..........................30 USB Hub 4 ...........................31 Data transfer............................33 Program manager ........................33 Data transfer using the USB memory stick..................34 RCS Commander.........................34 Ethernet networking ........................35 SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... - Page 6 Residual material detection......................61 12.2.1 Residual material detection during turning.................. 61 12.2.2 Detection of residual material when milling................. 62 12.3 In-process measuring for workpieces and tools................63 SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
- Page 7 SinuTrain............................72 15.3 Computer-based training ......................72 Integrated safety functions........................73 Option list for the SINUMERIK package ....................75 Summary of unique features........................77 Index................................ 79 SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
- Page 8 Table of contents SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
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Page 9: Introduction
Introduction Application With the SINUMERIK 840D sl and the operating software SINUMERIK Operate you have a tailored solution for all CNC turning machines used worldwide. When operating the machine tool, you are supported by graphic help screens and Animated Elements. -
Page 10: Machine Spectrum
Introduction 1.2 Machine spectrum Machine spectrum The SINUMERIK 840D sl with the operating software SINUMERIK Operate is perfectly suited for the following types of machines: 1. Single-slide turning machines with X and Z axes – Turning operations – Centric drilling on the end face 2. -
Page 11: System Overview
System overview SINUMERIK 840D sl SINUMERIK 840D sl is open, flexible and powerful and offers a standard and integrated structure for operator control, programming and visualization. Integrated into the new, especially compact and reliable SINAMICS S120 drive system, it constitutes a completely digital system. -
Page 12: Operator Panel Fronts
● All relevant functions at a glance, thanks to horizontal and vertical softkeys ● Brilliant color display, balanced and high-quality design of operator components ● Simple data handling with easily accessible USB memory stick SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... - Page 13 ● All relevant functions at a glance, thanks to horizontal and vertical softkeys ● Brilliant color display, balanced and high-quality design of operator components ● Simple data handling with easily accessible USB memory stick SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
- Page 14 ● All relevant functions at a glance, thanks to horizontal and vertical softkeys ● Brilliant color display, harmonized and high-quality design of operator components ● Simple data handling with easily accessible USB memory stick SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
- Page 15 ● All relevant functions at a glance, thanks to horizontal and vertical softkeys ● Brilliant color display, harmonized and high-quality design of operator components SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
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Page 16: Operator Panel Equipment
Highlights ● Rugged and cost-optimized solution, as there is no hard disk ● Signal transmission between PCU/NCU and operator panel front via Industrial Ethernet SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... - Page 17 ● Additional PCI slots ● Additional CF card slot ● DVI interface Highlights ● Flexible software expansion on Windows platform ● Flexible hardware expansion via PCI slots SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
- Page 18 System overview 2.3 Operator panel equipment SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
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Page 19: Cnc Operation In Manual Mode (Jog)
● Spindle speed and direction (S) ● M functions (M) ● Activation of work offsets Highlight ● Take over and change in tools directly from the tool table SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 20: Positioning Cycle
The machine axes can be positioned directly via input screens in the setup: ● Linear axes / spindles ● Feedrate / rapid traverse Highlight ● Simple axis positioning without manual input, directly over the dialog screen SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 21: Stock Removal Cycle
● Roughing or finishing ● Undercut for soft collet chucks Highlight ● Preparation of workpiece or collet chuck without having to create a part program SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 22: Measure Tool
● Determine lengths via reference diameter ● Tool measuring probe (tooleye) or magnifier Highlight ● User-friendly functions for determining the tool dimensions directly in the machine SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 23: Measure Workpiece
☑ Basic configuration The workpieces can be measured as follows: ● Reference tool Highlight ● Time saving due to user-friendly determination of the workpiece zero SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 24: Work Offsets
● Rotations, scaling and mirroring also shown as icons Highlights ● Flexible machining due to great number of adjustable work offsets ● Optimum overview of all active work offsets SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 25: Tool Management
● Direct transfer of the tool from the list in the program or for measurement Highlights ● All tool data at a glance ● Simple and secure handling via unmistakable tool names SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 26: Monitoring Of Tool Life And Workpiece Count
Monitoring of tool life and workpiece count ☑ Basic configuration You can use SINUMERIK 840D sl to monitor the service life of your tools and the number of tool changes. You can give your tools meaningful names instead of cryptic numbers. You will come to appreciate this convenience when you read the CNC program, if not before. -
Page 27: Replacement Tools
Replacement tools ☑ Basic configuration If needed, you can even use the SINUMERIK 840D sl to manage replacement tools (sister tools). Tools with the same name are created as replacement tools. The replacement tools are identified with an incrementing number in the ST column. - Page 28 Tool management 4.4 Setup data SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
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Page 29: User Memory
CompactFlash card of the NCU For SINUMERIK 840D sl, the NCU has a compact flash card for the system software. On it, at least 256 MB up to 2 GB may be used optionally as additional user memory. This option is possible in conjunction with the TCU and offers an alternative to the PCU 50 hard disk. -
Page 30: Hard Disk
Cards can be inserted and removed during operation. Highlights ● Insertion and removal of cards during operation possible ● Simple data exchange without opening the control cabinet SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 31: Usb Hub 4
(IP65). Highlight ● The system to be operated can be more easily, safely and reliably handled SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... - Page 32 User memory 5.5 USB Hub 4 SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
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Page 33: Data Transfer
● User-friendly data handling in typical PC style with copy, paste, rename, etc. ● Preview window permits quick identification of programs without having to open them SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 34: Data Transfer Using The Usb Memory Stick
SINUMERIK 840D sl automatically configures the network. No knowledge of networks is required. The SINUMERIK 840D sl also supports remote diagnostics via the Ethernet (see options). When connecting the PC to several machines, only one PC license is necessary for remote diagnostics via Ethernet. -
Page 35: Ethernet Networking
Ethernet networking ☑ Basic configuration The SINUMERIK 840D sl is set up for Ethernet (TCP/IP) networking (RJ45 connection). ● The data transfer rate is 10/100 Mbps. ● Remote access to the controller via the RCS Commander, e.g. for commissioning and remote diagnostics ●... - Page 36 Data transfer 6.4 Ethernet networking SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
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Page 37: Graphical Support Functions
Graphical support functions Animated Elements To illustrate which parameters affect what in machining operations, the SINUMERIK 840D sl offers a new input support function with animated element sequences. For instance, the difference between chip breakage and chip removal when drilling or tapping can be shown. -
Page 38: Onboard Documentation
For each input field in the operating screens, SINUMERIK 840D sl automatically displays help in the form of a "cursor text". The SINUMERIK 840D sl provides further information in the form of a complete context-sensitive help system with many useful details and graphics. -
Page 39: Cnc Operation In Automatic Mode (Auto)
● An extremely quick block search is also available for large part programs through the "External block search without calculation" function; overstore, if necessary SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 40: Basic Block Display
Highlights ● Optimal control of the program execution, as well in complex sequences or machining cycles, especially in single block mode SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 41: Program Control
In machine condition STOP, the machining axes may be moved to and away from the workpiece surface with the handwheel or the direction keys. Highlights ● Secure positioning of new part programs ● Continue machining quickly after interruptions SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 42: Simultaneous Recording
3D view. Workpiece depiction and views correspond to the graphic simulation. Highlight ● Machining can also be monitored in a complex machine room SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 43: Cnc Performance Capability And Optimization Functions
The accuracy of the workpiece is determined by more factors than just the mechanical characteristics of the machine. The CNC controller also contributes to a critical degree towards the precision of the workpieces. The SINUMERIK 840D sl offers a multitude of CNC functions for this purpose. -
Page 44: Jerk Limitation
Without jerk limitation Highlights ● Longer machine lifespan through protection of the mechanical components ● Higher path accuracy through softer acceleration SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 45: Dynamic Feedforward Control
This is clarified with a circularity test on the machine. Example: Without pre-control With pre-control Actual generated contour Programmed contour Highlight ● Higher path accuracy through compensation of contouring errors SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 46: Look Ahead
F programmed G64 with Look Ahead G64 without Look Ahead Highlight ● Shorter machining times through optimum velocity control SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 47: Cnc Programming Methods
CNC programming methods 10.1 Overview of programming methods The SINUMERIK 840D sl offers you a choice of the following programming methods: programGUIDE and SINUMERIK CNC programming With programGUIDE you obtain the perfect combination of the SINUMERIK CNC programming language and the parameterization of technology cycles. The wide choice of technology cycles and the ease of parameterization allows you to reduce the programming time. -
Page 48: Programguide And Sinumerik Cnc Programming
• Jump to program start or program end Highlights ● Time saving by using a powerful editor when programming ● Even large part programs allow extremely fast editing in MB size SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 49: Languages
IF-ELSE-ENDIF, FOR, CASE ... Highlights ● Established programming according to DIN 66025 ● Unbeatable range of commands for flexibility and time saving while programming SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 50: Programguide Input Support
● Existing DIN/ISO part programs with cycles can continue to be used ● Minimum learning requirements due to the continuity of the input support SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 51: Shopturn
● Intuitive program input, without knowledge of DIN/ISO or Operating Manual ● Compact, clearly arranged machining programs ● Reducing the programming time by graphical input masks and copying / inserting machining steps SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 52: Interlinking Of Sequences
In the following example, the sequences centering, drilling and tapping are applied to 4 holes on the pitch circle pattern position. Highlight ● Reduced programming time due to linking of machining steps SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 53: Broken-Line Graphics
● Front face and peripheral side Highlight ● Increased reliability at program input by quickly checking the contour, without having to start a simulation run SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 54: Online Iso Dialect Interpreter
In the controller, G commands from Siemens are interpreted as standard. ISO dialect codes and Siemens codes can be mixed within a part program, but not within an NC block. The switch over between Siemens operating mode and ISO dialect is performed using the following two G commands: ●... -
Page 55: Simulation
2D simulation ☑ Basic configuration The SINUMERIK 840D sl 2D simulation offers you the facility to make optimum and reliable preparations for machining workpieces, including the detection of collisions. Calculating the machining time also supports optimum calculation of tooling costs. -
Page 56: Simulation
Automatic calculation of machining time Highlights ● Particularly realistic simulation through representation of the tool ● Optimum help and reliability in programming and in quotation costing SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 57: Cnc Technology Cycles
Irrespective of whether you use programGUIDE or ShopTurn – in either case the full range of technological cycles, position patterns and geometries is available to you. The SINUMERIK 840D sl offers you a unique range of CNC technology cycles for standard machining – including an engraving cycle. The assignment to the machining positions is performed very simply using a wide selection of ready position patterns. -
Page 58: Highlights Of Machining Cycles
● Arbitrary limitation to the machining segment with automatic blank actualization Highlights ● Effective processing through orientation to the actually existing material ● Lower risk of accident and better chip disposal through feed interruption SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 59: Engraving Cycle
(e.g., _VAR_TEXT="ABC123"). Highlights ● Reduction of set-up times by complete machining on one machine ● Simple program input of engraving SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 60: Counterspindle Cycle
12.1.3 Counterspindle cycle ☑ Basic configuration The SINUMERIK 840D sl allows the use of a fully-fledged counterspindle. The main spindle and counterspindle can be operated under conditions of angular synchronism. DIN/ISO programming The commands for spindle synchronization and the axis movements for workpiece transfer can be programmed as DIN/ISO language commands. -
Page 61: Residual Material Detection
The operator can rework these areas using a suitable tool with a smaller plate angle. Highlight ● Time saving through avoiding idle cuts during residual stock removal SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 62: Detection Of Residual Material When Milling
● Shorter machining times through the use of a large tool for the substantial part of the stock removal and a smaller tool for the remaining residual material ● Avoidance of non-cutting movements while achieving extremely simple programming SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 63: In-Process Measuring For Workpieces And Tools
● Reliable quality of the manufactured parts by automatic measurement in the machine ● Fast programming for complex measuring tasks thanks to input screens with graphic support SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... - Page 64 CNC technology cycles 12.3 In-process measuring for workpieces and tools SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
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Page 65: Complete Machining
Machine with Y axis • Machining with Y axis • Machining with TRANSMIT Highlights ● Full functional range for drilling and milling on the front end SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 66: Peripheral Surface Machining (Tracyl)
Highlights ● Full functional range for drilling and milling on the peripheral surface ● Reduction of set-up times by complete machining on one machine SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 67: Multi-Channel Machining
The active channel is highlighted in color. Highlight ● Easy creation of time-optimized programs through synchronization of wait marks and determining the processing time of the respective blocks. SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 68: Programsync Job List
In the job list, you assign arbitrary ShopTurn or G code programs to the respective channels. Highlight ● Simple program management in Windows Explorer style. SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 69: Double Editor
If required, you can transfer individual machining processes to other channels to create a time-optimized program. Highlight ● SINUMERIK supports the easy handling of complex machines. SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 70: Simulation
3D view. Highlight ● With the workpiece simulation, SINUMERIK offers optimum help and safety for programming - even during parallel machining. SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 71: Pc Software
Highlight ● Save time by converting DXF files into contours and position patterns SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... -
Page 72: Sinutrain
15.2 SinuTrain SinuTrain on your PC behaves in exactly the same way as your SINUMERIK 840D sl on the machine. This allows you to prepare part programs on the PC without having to occupy the machine. In addition, SinuTrain is an ideal training system for CNC training. -
Page 73: Integrated Safety Functions
● High level of security: Complete implementation of the safety functions in Category 3/SIL 2 ● Increased availability: Absence of interference-susceptible electromechanical switching elements ● High degree of cost effectiveness: Reducing the hardware SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... - Page 74 Integrated safety functions SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
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Page 75: Option List For The Sinumerik Package
Option list for the SINUMERIK package The basic options and their Siemens order numbers are listed in the following: Programming support Machining step programming ShopTurn 6FC5800-0AP17-0YB0 Residual material detection and machining for contour pockets 6FC5800-0AP13-0YB0 and stock removal 6FC5800-0AP05-0YB0 programSYNC (multi-channel) - Page 76 Option list for the SINUMERIK package SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
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Page 77: Summary Of Unique Features
Summary of unique features The operator panel control SINUMERIK 840D sl with SINUMERIK Operate has the following notable features: Open ● Universal operator interface for milling, turning and additional technologies ● Simple handling of tool and magazine data through clear and powerful tool management ●... - Page 78 Summary of unique features SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...
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Page 79: Index
Program control, 41 Program editing, 41 Program editor, 48 Program manager, 33 Feedforward control, 45 Program test, 41 Flashcard, 29 Front end machining, 65 SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012... - Page 80 Tool management, 25 TRACYL, 66 TRANSMIT, 65 TSM universal cycle, 19 Unique selling points, 77 User memory, 29 Velocity control, 44 Work offsets, 24 SINUMERIK Operate - Turning, SINUMERIK 840D sl Control system overview for machine tools' sales people, 09/2012...