Siemens SINUMERIK 840D Series Diagnostics Manual
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Siemens SINUMERIK 840D Series Diagnostics Manual

Siemens SINUMERIK 840D Series Diagnostics Manual

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Table of Contents

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Diagnostics Guide 11/2002 Edition
SINUMERIK 840D/840Di/810D
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Summary of Contents for Siemens SINUMERIK 840D Series

  • Page 1 Diagnostics Guide 11/2002 Edition SINUMERIK 840D/840Di/810D...
  • Page 3 Alarms Abbreviations / References SINUMERIK 840D/840Di/810D Diagnostics Guide Valid for Control Software version SINUMERIK 840D SINUMERIK 840DE (Export version) SINUMERIK 840D powerline SINUMERIK 840DE powerline SINUMERIK 840Di SINUMERIK 840DiE (Export version) SINUMERIK 810D SINUMERIK 810DE (Export version) SINUMERIK 810D powerline SINUMERIK 810DE powerline Edition: 11.02...
  • Page 4 Trademarks SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK® and SIMODRIVE® are trademarks of Siemens. Other product names used in this documentation may be trademarks which, if used by third parties, could infringe the rights of their owners. Further information is available on the Internet under: Other functions not described in this documentation might be execut- http://www.ad.sinumerik.de/sinumerik...
  • Page 5 For special situations in conjunction with the integrated PLC, please refer to the SIMATIC S7-300 documentation. Please contact your local SIEMENS office for more detailed information about documen- tation on SINUMERIK 840D/810D and publications which apply to all SINUMERIK con- trols.
  • Page 6 Using the compile cycles (OEM) Multidimensional sag compensation Sorting The alarms are sorted by ascending alarm number in each section. There are gaps in the sequence.  Siemens AG, 2002. All rights reserved SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 7 Distributed systems (M to N) 110000 - 110999 HMI Embedded messages 120000 - 120999 HMI Advanced messages 611D alarms Table 1_3 Alarm number ranges, continued 300000 - 399999 Drive  Siemens AG, 2002. All rights reserved SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 8 This symbol appears in this documentation whenever a described function is not con- tained in the standard scope of supply and has to be ordered as an option.  Siemens AG, 2002. All rights reserved VIII SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 9 Notice Used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an undesirable result or state.  Siemens AG, 2002. All rights reserved SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 10 Preface 11.02  Siemens AG, 2002. All rights reserved SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...

  • Page 11: Table Of Contents

    References ............2-607 1) Further information is available via the diagnostic function (diagnostic buffer) of SIMATIC STEP 7.  Siemens AG, 2002. All rights reserved SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 12 Preface 11.02  Siemens AG, 2002. All rights reserved SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...

  • Page 13: Alarms

    SIEMENS AG, A&D MC, System Support Hotline Phone: (0)180-5050-222 (Germany) Fax: (0)9131-98-2176 Phone: ++49-(0)180-5050-222 (International) Fax: ++49-(0)9131-98-2176 Overview of alarms  Siemens AG, 2002. All rights reserved 1-13 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 14 - Mode group not ready. - Channel not ready. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.
  • Page 15 - Interface signals are set. - NC not ready. - Channel not ready. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Change alarm reaction Program Continuation: Switch control OFF - ON.
  • Page 16 - Interpreter stop - NC Start disable in this channel. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Continuation: Clear alarm with the RESET key. Restart part program...
  • Page 17 - Interface signals are set. - Local alarm reaction. - Channel not ready. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Continuation: Clear alarm with the RESET key. Restart part program...
  • Page 18 - NC Stop on alarm. - NC Start disable in this channel. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.
  • Page 19 - Channel not ready. - NC Start disable in this channel. - NC Stop on alarm. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000) Program Continuation: Switch control OFF - ON.
  • Page 20 NCK holds the supply voltage for at least 30 minutes and the battery can be replaced within this time even when the control is switched off). Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-20 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 21 Please inform the authorized personnel/service department. The unit with the fan and NCK battery must be replaced. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-21 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 22 - NC Start disable in this channel. - NC Stop on alarm. Remedy: Install the hardware module and activate the function again (MD). Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-22 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 23 This alarm only occurs when reboot was carried out by the MMC via PI - "_N_IBN_SS" and MD $MN_REBOOT_DELAY_TIME was set greater than zero. The alarm can be suppressed with $MN_SUPPRESS_ALARM_MASK BIT 19.  Siemens AG, 2002. All rights reserved 1-23 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 24 $MC_AXCONF_MACHAX_USED. Channel axis gaps must be enabled via $MN_ENABLE_CHAN_AX_GAP. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-24 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 25 • Channel axis index: 6, 1. 0, 2nd channel: 0, 2. 0, 2nd channel: 0 • Channel axis index: 7, 1. 0, 2nd channel: 0, 2. 0, 2nd channel: 0  Siemens AG, 2002. All rights reserved 1-25 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 26 - Channel not ready. - NC Start disable in this channel. - NC Stop on alarm. Remedy: Correct $MC_GEOAX_ASSIGN_TAB. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-26 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 27 - NC Start disable in this channel. - NC Stop on alarm. Remedy: Correct $MA_AXCONF_ASSIGN_MASTER_NCU and/or $MN_AXCONF_LOGIC_MACHAX_TAB. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-27 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 28 MD • Geometry axes: 20060 AXCONF_GEOAX_NAME_TAB • Channel axes: 10000 AXCONF_MACHAX_NAME_TAB Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-28 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 29 Definitions: An axis was assigned several times. The axis can be a: • Machine axis • Link axis • Axis in a container location  Siemens AG, 2002. All rights reserved 1-29 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 30 - Alarm display. - Interface signals are set. - NC not ready. - NC Start disable in this channel. - NC Stop on alarm.  Siemens AG, 2002. All rights reserved 1-30 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 31 (max. 32 characters). Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.  Siemens AG, 2002. All rights reserved 1-31 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 32 The axis configuration could not be generated due to missing axis container machine data. This error can only occur as a result of a communication error. The communication failure will be indicated separately by further alarms.  Siemens AG, 2002. All rights reserved 1-32 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 33 Reactions: - Alarm display. Remedy: None Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-33 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 34 NCU link axis. The cause of a definition error can also be an NCU link communication failure. The link communication failure must be indicated separately by further alarms.  Siemens AG, 2002. All rights reserved 1-34 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 35 - NC Stop on alarm. Remedy: Remove local link axis (see MN_AXCONF_MACHAX_NAME_TAB and MN_AXCT_AXCONF_ASSIGN_TAB1) or adapt the interpolation cycle (MN_IPO_SYSCLOCK_TIME_RATIO). Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-35 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 36 MD 20070 AXCONF_MACHAX_USED and MD 20050 AXCONF_GEOAX_ASSIGN_TAB. Only with active "OEM transformation" compile cycle: There are not enough channel axes entered in the MD displayed.  Siemens AG, 2002. All rights reserved 1-36 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 37 NC_USER_CODE_CONF_NAME_TAB [10] = "ROT", NC_USER_CODE_CONF_NAME_TAB [11] = " " clears the ROT function from the control Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-37 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 38 - Interface signals are set. - NC not ready. - NC Start disable in this channel. Remedy: Start the control again. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-38 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 39 MD file/part program. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-39 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 40 The assignment of a position table to an indexing axis or the contents of a position table contains an error, or the length of a position table has been parameterized with 0.  Siemens AG, 2002. All rights reserved 1-40...
  • Page 41 No remedial measures are required. The alarm display can be canceled with Reset. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-41 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 42 MD 10060 POSCTRL_SYSCLOCK_TIME_RATIO has been modified on systems with PROFIBUS DP because of the modified DP cycle in SDB1000 (10050 SYSCLOCK_CYCLE_TIME). Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-42 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 43 $MN_M_NO_FCT_CYCLE[n]. Currently, the values 0 to 9 are permissible. The affected machine data is reset to the default value -1. This deactivates the function.  Siemens AG, 2002. All rights reserved 1-43 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 44 Configure an M function which is not used by the system (M1 to M5, M17, M30, M40 to M45) in machine data $MC_SPIND_RIGID_TAPPING_M_NR. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-44 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 45 Configure an M function in machine data $MC_AUXFU_ASSOC_M0_VALUE or $MC_AUXFU_ASSOC_M1_VALUE which is not occupied by the system (M1 to M5, M17, M30, M40 to M45). Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-45 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 46 - NC Stop on alarm. Remedy: Configure a valid value in the specified machine data. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-46 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 47 Please inform the authorized personnel/service department. Set rotary axis declaration for this machine axis in the axis-specific MD 30300 IS_ROT_AX. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-47 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 48 The data to be entered must be altered before starting the part program. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-48 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 49 - Alarm display. Remedy: Correct the machine data or check the PLC hardware configuration. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-49 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 50 - NC Start disable in this channel. - NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Correct machine data. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-50 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 51 The COM computer must alter the sign-of-life on the local P-bus in each SERVO cycle. Monitoring for alteration takes place in the IPO cycle. If the sign of life has not altered, this alarm is triggered.  Siemens AG, 2002. All rights reserved 1-51 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 52 Please inform the authorized personnel/service department. Correct the MD. Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.  Siemens AG, 2002. All rights reserved 1-52 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 53 - NC Stop on alarm at block end. Remedy: Enter a valid tool-carrier number. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-53 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 54 - NC Stop on alarm at block end. Remedy: Enter valid machine data. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-54 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 55 Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized. - NC Stop on alarm at block end.  Siemens AG, 2002. All rights reserved 1-55 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 56 - Interface signals are set. - Mode group not ready. - Channel not ready. - NC Start disable in this channel. - NC Stop on alarm.  Siemens AG, 2002. All rights reserved 1-56 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 57 NC user (e.g. for macro definitions, user variables, number of tool offsets, number of directories and files etc.) and therefore its size is not adequate.  Siemens AG, 2002. All rights reserved 1-57 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 58 • _N_NC_GD9 - User: 9. GUD block defined by _N_GUD9_DEF, NCK global • _N_NC_MAC - User: Macro definitions • _N_NC_FUN - User: Cycle programs  Siemens AG, 2002. All rights reserved 1-58 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 59 = 4). • $MN_MM_NUM_GUD_NAMES_NCK = max. number of all NCK global GUD variables, error number = 2 shows that this value is too small.  Siemens AG, 2002. All rights reserved 1-59 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 60 The alarm is only a notice. There is no interference with any NCK functions. It shows that the NCK has less free user memory available than specified by Siemens for this control variant. The value of the actually available free user memory can also be taken from the machine data $MN_INFO_FREE_MEM_DYNAMIC, $MN_INFO_FREE_MEM_STATIC.
  • Page 61 'A', then this tool cannot be put into this magazine). Reactions: - Alarm display. - Interface signals are set. - NC Start disable in this channel. - NC Stop on alarm.  Siemens AG, 2002. All rights reserved 1-61 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 62 • Check whether there is a replacement tool which can be used for the specified tool. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-62 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 63 Please inform the authorized personnel/service department. Erroneous PLC communica- tion: Correct the PLC program. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-63 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 64 The alarm is triggered through the MMC or PLC (=OPI interface). The channel context is not defined. The TO unit was specified for this reason (see $MC_MM_LINK_TOA_UNIT). Reactions: - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-64 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 65 0 is assigned to the 4th parameter. If the function additive offset is being used, additive offset monitoring may be active instead of tool wear monitoring.  Siemens AG, 2002. All rights reserved 1-65 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 66 The desired tool motion command - triggered from the MMC or PLC - is not possible. The specified magazine location is not contained in the specified magazine.  Siemens AG, 2002. All rights reserved 1-66 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 67 • Check whether a location type hierarchy is defined and whether it, for example, does not allow insertion of a type 'A' tool in a free location with type 'B'.  Siemens AG, 2002. All rights reserved 1-67 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 68 When an attempt is made to perform an operation that requires a tool to be located on the spindle. This can be the quantity monitoring function, for example.  Siemens AG, 2002. All rights reserved 1-68 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 69 • Either run the part program on the appropriate NC control or edit the part program. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-69 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 70 Remedy: Check whether the magazine data have been defined correctly. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-70 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 71 Or decrease the size of the ring buffer (see $MC_RESU_RING_BUFFER_SIZE). Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-71 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 72 The error can also occur during preprocessing of cycles (see $MN_PREPROCESSING_LEVEL) if the NC block is very long. In this case, subdivide the NC block.  Siemens AG, 2002. All rights reserved 1-72 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 73 The NC card cannot be accessed because the card is defective. Reactions: - Alarm display. Remedy: Replace the PCMCIA card. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-73 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 74 - Alarm display. Remedy: Delete data on the NC card or delete cycles not required. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-74 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 75 - Alarm display. Remedy: Apart from reducing the number of CC alarms, no remedial measures are possible at the present time. (contact SIEMENS AG, System Support for A&D MC products, Hotline (Tel.: see alarm 1000) Program Continuation: Clear alarm with the Delete key or NC START.
  • Page 76 %1 = String (path with program name) %2 = String (line number) Definitions: This alarm is purely a development alarm. It only occurs with externally linked compile cycles.  Siemens AG, 2002. All rights reserved 1-76 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 77 %1 = (string) name of the specific .elf file %2 = (int) required option bit (hex) Definitions: Alarm for SIEMENS compile cycles. This alarm appears when the option bit required for a SIEMENS compile cycle is not set. Reactions: - NC not ready.
  • Page 78 %1 = Number of axes Definitions: The option for the number of link axes does not match the number of axes programmed in MD $MN_AXCONF_LOGIC_MACHAX_TAB.  Siemens AG, 2002. All rights reserved 1-78 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 79 Machine data %1 reset, corresponding option is not set Parameters: %1 = String: MD identifier Definitions: A machine data has been set that is locked by an option. Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-79 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 80 1 Alarms 11.02 Remedy: Please inform the authorized personnel/service department. For retrofitting the option, please refer to your machine manufacturer or to a sales representative of SIEMENS AG, A&D MC. Program Continuation: Clear alarm with the Delete key or NC START.
  • Page 81 Dressing can be programmed only once in a block. • 2. Extended measurement: 'Cyclic measurement' (MEAC) and 'Measurement from syn- chronous action' is not possible.  Siemens AG, 2002. All rights reserved 1-81 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 82 NC Start or the state can be changed for the time being with over- store/jog. Reactions: - Alarm display. - NC Stop on alarm. - Program execution is aborted, not effective for single axes - Interpreter stop  Siemens AG, 2002. All rights reserved 1-82 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 83 %1 = Channel number Definitions: The Auto-Repos function (operating mode) was selected in the channel but is not imple- mented. Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-83 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 84 Reduce the spindle speed, thread lead increase or path length in the NC program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-84 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 85 Example: N100 POSA[U]=100 N125 WAITP[U] N130 X... Y... U... Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-85 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 86 The specified axis violates the working area limitation. This is recognized only in the main run either because the minimum axis values could not be measured before the transfor- mation or because there is a motion overlay.  Siemens AG, 2002. All rights reserved 1-86 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 87 • %2 = error designation + gantry unit (XX). • %2 = 10XX => no master axis declared • %2 = 20XX => no slave axis declared  Siemens AG, 2002. All rights reserved 1-87 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 88 - If the axis is a single axis when this alarm is triggered, the alarm is only effective for this axis (not effective for e.g. the channel or mode group)  Siemens AG, 2002. All rights reserved 1-88 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 89 The workpiece-related NCK protection zone has been violated. Note that another tool- related protection zone is still active. The workpiece-related protected area can be tra- versed after a new NC Start.  Siemens AG, 2002. All rights reserved 1-89 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 90 Alarm display showing cause of alarm disappears. No further operator action 10704 Channel %1 block %2 protection zone monitoring is not guaranteed Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-90 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 91 • Axes of centerless transformation overlap with an active transformation and a tool is active. • Constant wheel peripheral speed for the regulating spindle is active.  Siemens AG, 2002. All rights reserved 1-91 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 92 POS_LIMIT_MINUS2 or 36110 POS_LIMIT_PLUS / 36130 POS_LIMIT_PLUS2). Interrupt the NC program via NC reset. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-92 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 93 Clear alarm with NC START or RESET key and continue the program. 10741 Channel %1 block %2 direction reversal with WAB infeed motion Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-93 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 94 • Before a retraction block, no block with travel information has been programmed in a program. • The tangent to be used for WAB motion is vertical to the current machining plane.  Siemens AG, 2002. All rights reserved 1-94 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 95 - Local alarm reaction. - Alarm display. - Interface signals are set. - Correction block is reorganized. - NC Stop on alarm at block end.  Siemens AG, 2002. All rights reserved 1-95 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 96 It is therefore possible that one of the equidistant paths vio- lates the workpiece contour.  Siemens AG, 2002. All rights reserved 1-96 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 97 - Local alarm reaction. - Alarm display. - Interface signals are set. - Correction block is reorganized. - NC Stop on alarm at block end.  Siemens AG, 2002. All rights reserved 1-97 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 98 • Selection in the previous block • Insert intermediate block • Select approach behavior NORM Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-98 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 99 There must be no point on the contour in which the curvature radius is within the variable compensation range.  Siemens AG, 2002. All rights reserved 1-99 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 100 In ellipses, in this case the block would be split up into 4 subblocks with curvature radii that are greater than and less than the compensation radius.  Siemens AG, 2002. All rights reserved 1-100 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 101 This alarm occurs when, with active tool radius compensation, the starting point used for calculating the compensation is not identical to the end point of the preceding block.  Siemens AG, 2002. All rights reserved 1-101 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 102 - Local alarm reaction. - Alarm display. - Interface signals are set. - Correction block is reorganized. - NC Stop on alarm at block end.  Siemens AG, 2002. All rights reserved 1-102 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 103 Channel %1 block %2 change of corner type due to change of orientation with active tool radius compensation Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-103 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 104 3D face milling. This is not allowed.  Siemens AG, 2002. All rights reserved 1-104 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 105 - Local alarm reaction. - Alarm display. - Interface signals are set. - Correction block is reorganized. - NC Stop on alarm at block end.  Siemens AG, 2002. All rights reserved 1-105 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 106 - Local alarm reaction. - Alarm display. - Interface signals are set. - Correction block is reorganized. - NC Stop on alarm at block end.  Siemens AG, 2002. All rights reserved 1-106 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 107 - NC Stop on alarm at block end. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-107 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 108 - NC Stop on alarm at block end. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-108 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 109 In this case, exactly one axis of the active plane must be pro- grammed.  Siemens AG, 2002. All rights reserved 1-109 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 110 (e.g. with WAITP) in order to revert the status to "geometry axis. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-110 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 111 Correct part program or set the setting data 43300 ASSIGN_FEED_PER_REV_SOURCE correctly. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-111 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 112 Clear alarm with NC START or RESET key and continue the program. 10870 Channel %1 block %2 facing axis not defined Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-112 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 113 Channel %1 block %2 activation of chamfers or radii (non-modal) without travers- ing movement in the block Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-113 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 114 Clear alarm with NC START or RESET key and continue the program. 10891 Channel %1 block %2 multiplicity of node is greater than its order Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-114 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 115 - Local alarm reaction. - NC Start disable in this channel. Remedy: Modify part program. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-115 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 116 - NC Start disable in this channel. Remedy: Modify part program. Change the incorrectly specified tool length compensation. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-116 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 117 • No contour blocks with CONTDCON Reactions: - Alarm display. - Interface signals are set. - Local alarm reaction. - NC Start disable in this channel.  Siemens AG, 2002. All rights reserved 1-117 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 118 MD MN_MM_NUM_CURVE_TABS, MD MN_MM_NUM_CURVE_SEGMENTS, MD MN_MM_NUM_CURVE_POLYNOMS. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-118 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 119 It is not possible to program axis links for the leading axes and following axis programmed in CTABDEF. Reactions: - Alarm display. - Interface signals are set. - Interpreter stop - NC Start disable in this channel.  Siemens AG, 2002. All rights reserved 1-119 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 120 %2 = Block number, label %3 = Number of curve table Definitions: A slave axis motion has been programmed without a master axis motion.  Siemens AG, 2002. All rights reserved 1-120 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 121 Insufficient memory in the DRAM while defining the curve table. Reactions: - Alarm display. - Interface signals are set. - Interpreter stop - NC Start disable in this channel.  Siemens AG, 2002. All rights reserved 1-121 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 122 - NC Stop on alarm at block end. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-122 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 123 GRAM CORRECT. The correction pointer positions on the incorrect block. Apply non-modal address modifications only for permissible addresses, in accordance with the Programming Guide.  Siemens AG, 2002. All rights reserved 1-123 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 124 Channel %1 block %2 DIN address %3 not configured Parameters: %1 = Channel number %2 = Block number, label %3 = DIN address in the source text block  Siemens AG, 2002. All rights reserved 1-124 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 125 Channel %1 block %2 syntax error in text %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Source text area  Siemens AG, 2002. All rights reserved 1-125 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 126 GRAM CORRECT. The correction pointer positions on the incorrect block. Program the subroutine call MCALL without number of passes. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-126 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 127 Program tool orientation with the axis end values or use a separate block for this. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-127 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 128 The programmed constant or the variable exceeds the value range that has previously been established by the definition of data type. Reactions: - Alarm display. - Interface signals are set. - Correction block  Siemens AG, 2002. All rights reserved 1-128 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 129 Array with variables of type STRING may be no more than 1-dimensional, and with all other variables no more than 2-dimensional. Reactions: - Alarm display. - Interface signals are set. - Correction block  Siemens AG, 2002. All rights reserved 1-129 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 130 When initializing or allocating the value of a variable of type STRING more than 8 bits have been found as binary constant. DEF STRING[8] OTTO = "ABC'H55''B000011111'DEF" Reactions: - Alarm display. - Interface signals are set. - Correction block  Siemens AG, 2002. All rights reserved 1-130 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 131 12250 Channel %1 block %2 nested macro %3 not possible Parameters: %1 = Channel number %2 = Block number, label %3 = Source string  Siemens AG, 2002. All rights reserved 1-131 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 132 If REDEF ... INIRE, INIPO, INICF, PRLOC changes the behavior of a GUD, LUD etc., then the machine data $MN_DEFAULT_VALUES_MEM_MASK must equal 1. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-132 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 133 Define the required variable in the definition part of the program (possibly in the calling program if it is to be a global variable). Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-133 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 134 EXTERN XYZ (INT, VAR INT, AXIS, AXIS) Subroutine call (with actual parameters): N10 XYZ (, Y1, R_TABLE) Variable X is defaulted with value 0  Siemens AG, 2002. All rights reserved 1-134 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 135 • from BOOL to: REAL: yes, INT: yes, BOOL: yes, CHAR: yes, STRING: -, AXIS: -, FRAME: - • from CHAR to: REAL: yes, INT: yes, BOOL: yes1), CHAR: yes, STRING: yes, AXIS: -, FRAME: -  Siemens AG, 2002. All rights reserved 1-135 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 136 Axes that can be omitted and following parameters do not occur in the predefined proce- dures and functions. Reactions: - Alarm display. - Interface signals are set. - Correction block  Siemens AG, 2002. All rights reserved 1-136 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 137 The alarm can also occur if several subroutine calls are executed in sequence and no block with an effect on the machine is generated (motion, dwell, M function).  Siemens AG, 2002. All rights reserved 1-137 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 138 Channel %1 block %2 field %3 element does not exist Parameters: %1 = Channel number %2 = Block number, label %3 = Source string  Siemens AG, 2002. All rights reserved 1-138 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 139 The symbol to be defined or the specified jump target has a name which is longer than the 32 characters allowed. Reactions: - Alarm display. - Interface signals are set. - Correction block  Siemens AG, 2002. All rights reserved 1-139 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 140 Reactions: - Alarm display. - Interface signals are set. - Correction block  Siemens AG, 2002. All rights reserved 1-140 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 141 G, e.g. G555. "Named" G functions such as CSPLINE, BRISK etc. are interpreted as subroutine names. Reactions: - Alarm display. - Interface signals are set. - Correction block  Siemens AG, 2002. All rights reserved 1-141 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 142 (The REDEF instruction is only executable in INITIAL_INI blocks on SINUMERIK 840D, P1 (6/94)). The protection level may be changed only if:  Siemens AG, 2002. All rights reserved 1-142 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 143 2 machine data may be used per block. Example: N ... N 100 $MN_OVR_FACTOR_FEEDRATE [10] = 15, $MN_OVR_FACTOR_FEEDRATE [11] = 20 N ...  Siemens AG, 2002. All rights reserved 1-143 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 144 Modify the macro definition in accordance with the Programming Guide. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-144 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 145 The programmed $TC_... Cx system parameter is not known in the control. Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized.  Siemens AG, 2002. All rights reserved 1-145 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 146 The predefined subprogram %3 specified here is not allowed in a block with motion syn- chronous action. It may only be contained in a "normal" block.  Siemens AG, 2002. All rights reserved 1-146 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 147 3. The displayed variable must not be programmed as an online evaluated parameter of a synchronous procedure, e.g. DO SYNFCT(1, $AC_PARAM[0], $SA_OSCILL_REVERSE_POS2[Z]) Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized.  Siemens AG, 2002. All rights reserved 1-147 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 148 In motion synchronous actions on the left side of the compare operation, only special vari- ables are allowed as input variables of SYNFCT and as input variables for PUTFTOCF. Motion synchronous access is possible here.  Siemens AG, 2002. All rights reserved 1-148 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 149 - Correction block Remedy: Modify part program: Use variables of the same type. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-149 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 150 - Correction block Remedy: Modify part program: Replace the on-line variable by an arithmetic variable. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-150 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 151 The variable is not a user-defined variable. The single character access is only allowed for user-defined variables (LUD/GUD). Reactions: - Alarm display. - Interface signals are set. - Correction block  Siemens AG, 2002. All rights reserved 1-151 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 152 In different channels, different axis indices are assigned to the axis identifier.  Siemens AG, 2002. All rights reserved 1-152 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 153 Channel %1 block %2 contour definition programming not allowed as modal sub- program is active Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-153 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 154 Definitions: The programmed language element is not allowed or unknown in external language mode. Only the language elements from Siemens mode which are used for subprogram calls (except for Lxx) and the language constructs for program repetition with REPEAT (UNTIL) are allowed.
  • Page 155 The tool clearance for the double turret head in the setting data $SC_EXTERN_DOUBLE_TURRET_DIST is 0. Reactions: - Alarm display. - Interface signals are set. - Correction block  Siemens AG, 2002. All rights reserved 1-155 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 156 Definitions: After system-internal data manipulation (e.g. when transferring blocks from an external source) a subfile can end without having LF as the last character.  Siemens AG, 2002. All rights reserved 1-156 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 157 This alarm occurs if the PI FB-4 is being applied to a non-existent program. Reactions: - Correction block is reorganized. - Interface signals are set. - Alarm display.  Siemens AG, 2002. All rights reserved 1-157 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 158 Channel %1 selected program %3 not available or will be edited Parameters: %1 = Channel number %2 = Block number, label %3 = Program name  Siemens AG, 2002. All rights reserved 1-158 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 159 When calling M code subroutine with parameter transfer, an illegal syntax was detected: • Address extension not programmed as a constant. • M function value not programmed as a constant.  Siemens AG, 2002. All rights reserved 1-159 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 160 Channel %1 block %2 motion synchronous action: invalid polynomial number in the FCTDEF command Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-160 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 161 Clear alarm with NC START or RESET key and continue the program. 14035 Channel %1 block %2 involute: start point invalid Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-161 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 162 AR=value can be programmed. Simultaneous programming of end point and angle of rotation in one block is not allowed, since the end point can thus not be defined exactly.  Siemens AG, 2002. All rights reserved 1-162 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 163 - Local alarm reaction. - Alarm display. - Interface signals are set. - Correction block is reorganized. - NC Stop on alarm at block end.  Siemens AG, 2002. All rights reserved 1-163 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 164 Enter a skip level (number behind the slash) less than 8. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-164 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 165 Clear alarm with NC START or RESET key and continue the program. 14085 Channel %1 block %2 instruction not allowed Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-165 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 166 Index == 3: ASUP conflict start immediately after selection of overstore (up to P3) Index == 4: MD MN_G53_TOOLCORR = 1 : SUPA/G153/G53 programmed in G75  Siemens AG, 2002. All rights reserved 1-166 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 167 The maximum possible polynomial degree is 3, i.e. the axes are according to the function: f(p) = a0 + a1 p + a2 p2 + a3 p3  Siemens AG, 2002. All rights reserved 1-167 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 168 • from AXIS to: REAL: -, INT: -, BOOL: -, CHAR: -, STRING: -, AXIS: yes, FRAME: - • from FRAME to: REAL: -, INT: -, BOOL: -, CHAR: -, STRING: -, AXIS: -, FRAME: yes  Siemens AG, 2002. All rights reserved 1-168...
  • Page 169 %2 = Block number, label Definitions: The result of string chaining returns a string which is greater than the maximum string length laid down by the system.  Siemens AG, 2002. All rights reserved 1-169 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 170 Channel %1 block %2 polynominal degree greater than 5 programmed for orienta- tion vector angle Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-170 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 171 24530 TRAFO5_NON_POLE_LIMIT_1 (changeover angle that refers to the 5th axis).  Siemens AG, 2002. All rights reserved 1-171 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 172 Clear alarm with NC START or RESET key and continue the program. 14116 Channel %1 block %2 absolute orientation programmed while ORIPATH is active Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-172 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 173 The programmed orientation vectors (direction vectors) in the beginning of block and end of block point include an angle of 180 degrees. Therefore the interpolation plane cannot be determined.  Siemens AG, 2002. All rights reserved 1-173 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 174 Clear alarm with NC START or RESET key and continue the program. 14125 Channel %1 block %2 programmed rotation is not possible Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-174 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 175 The configuration of the orientation axes does not match the machine kinematics. Reactions: - Alarm display. - Interface signals are set. - Interpreter stop - NC Start disable in this channel.  Siemens AG, 2002. All rights reserved 1-175 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 176 - Interpreter stop - NC Start disable in this channel. Remedy: Modify the program. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-176 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 177 Channel %1 block %2 tool carrier: invalid orientation. Error code: %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Error code  Siemens AG, 2002. All rights reserved 1-177 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 178 $MC_TOCARR_FINE_LIM_LIN for linear variables, and by the machine data $MC_TOCARR_FINE_LIM_ROT for rotary variables. The alarm can only occur if the setting data $SC_TOCARR_FINE_CORRECTION is not equal to zero.  Siemens AG, 2002. All rights reserved 1-178 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 179 - Correction block is reorganized. - Interpreter stop Remedy: Modify program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-179 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 180 - Local alarm reaction. - Alarm display. - Interface signals are set. - Correction block is reorganized. - NC Stop on alarm at block end.  Siemens AG, 2002. All rights reserved 1-180 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 181 - Local alarm reaction. - Alarm display. - Interface signals are set. - Correction block is reorganized. - NC Stop on alarm at block end.  Siemens AG, 2002. All rights reserved 1-181 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 182 Clear alarm with NC START or RESET key and continue the program. 14200 Channel %1 block %2 negative polar radius Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-182 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 183 G112 ... last pole Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized.  Siemens AG, 2002. All rights reserved 1-183 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 184 Correct the NC part program - the axis motion may be specified in one coordinate system only. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-184 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 185 Parameters: %1 = Channel number %2 = Block number, label Definitions: A change of transformation is not allowed when tool radius compensation is active.  Siemens AG, 2002. All rights reserved 1-185 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 186 Channel %1 block %2 illegal parameterization of transformation Parameters: %1 = Channel number %2 = Block number, label Definitions: Error has occurred when selecting transformation.  Siemens AG, 2002. All rights reserved 1-186 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 187 - Interface signals are set. - Correction block is reorganized. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-187 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 188 • An attempt was made to remove a geometry axis from the geometry axis grouping and the geometry axis has the same name as one of the channel axes.  Siemens AG, 2002. All rights reserved 1-188 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 189 %2 = Block number, label Definitions: In subroutine calls with parameter transfer ("call-by-value" or "call-by-reference") the called subroutine must begin with a PROC statement.  Siemens AG, 2002. All rights reserved 1-189 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 190 The type of the variable must match the type given in the definition (PROC statements) or it must be compatible with it. The name can be different.  Siemens AG, 2002. All rights reserved 1-190 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 191 - NC Start disable in this channel. Remedy: Requirement: MMC102/103 with software version >= P4 • Check the connection to the MMC102/103 • Increase $MN_MMC_CMD_TIMEOUT.  Siemens AG, 2002. All rights reserved 1-191 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 192 Program the priority of the NCK input with a value of not less than 1 or greater than 128. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-192 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 193 OEM application) error-free execution is possible on repeating the program or operator action. Otherwise, the A&D MC system support should be contacted with a precise description of the error situation: (contact SIEMENS AG, System Support for A&D MC products, Hotline (Tel.:see alarm 1000) Program Continuation: Switch control OFF - ON.
  • Page 194 Check cycle directories _N_CST_DIR and _N_CUS_DIR On parameter %3= 200 to 203: Increase machine data $MC_MM_NUM_BLOCKS_IN_PREP. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-194 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 195 Remedy: • Modify part program. • Check tool data. • Check machine data. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-195 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 196 In a block of motion synchronous actions referring to a motion block, both DELDTG (delete distance-to-go) and STOPREOF (preprocessing stop) have been programmed. Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized.  Siemens AG, 2002. All rights reserved 1-196 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 197 Modify part program. Check whether a negative value was entered for a synchronous action. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-197 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 198 Within one group only one auxiliary function is advisable and permissible. Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized.  Siemens AG, 2002. All rights reserved 1-198 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 199 - NC Start disable in this channel. Remedy: Modify part program or machine data. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-199 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 200 The timing of cyclic data should not be distorted in the NC program. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-200 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 201 Clear alarm with NC START or RESET key and continue the program. 14790 Channel %1 block %2 axis %3 programmed by PLC Parameters: %1 = Channel number %2 = Block number, label %3 = Axis  Siemens AG, 2002. All rights reserved 1-201 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 202 Adjust the value range in accordance with the Programming Guide. Values of 1 ... 200% are allowed. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-202 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 203 • Selection does not refer to a grinding-specific tool (400-499). • An attempt has been made to select GWPS for the active tool although the TLC is not switched on.  Siemens AG, 2002. All rights reserved 1-203 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 204 On selecting tool monitoring with TMON, one of the following errors occurred: • Selection does not refer to a grinding-specific tool (400-499). • Selection refers to an invalid spindle number.  Siemens AG, 2002. All rights reserved 1-204 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 205 Program cutting speed under address S within the permissible range of values. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-205 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 206 Clear alarm with NC START or RESET key and continue the program. 15000 Channel %1 block %2 channel-sync instruction using illegal mark Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-206 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 207 Reactions: - Alarm display. - Interface signals are set. - Interpreter stop - NC Start disable in this channel.  Siemens AG, 2002. All rights reserved 1-207 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 208 The alarm indicates that no more capacity is available in the logfile for the specified block in the channel.  Siemens AG, 2002. All rights reserved 1-208 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 209 If machine function blocks are no longer released, nothing can be reloaded - this results in a deadlock situation. Example: Definition of extremely long curve tables via execution from external.  Siemens AG, 2002. All rights reserved 1-209 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 210 • 1. /_N_CUS_DIR/_N_ASUP_SPF • 2. /_N_CUS_DIR/_N_ASUP_SPF The default system asups are used. Reactions: - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-210 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 211 Errors were found when processing an initialization program (INI file), or a GUD or macro definition file (DEF file). The error message which is then displayed refers to the program specified here.  Siemens AG, 2002. All rights reserved 1-211 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 212 - Alarm display. Remedy: Correct the specified search target accordingly or reload the file. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-212 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 213 Check the part program, change the block search (typing error in the part program) and restart the search. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-213 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 214 - NC Start disable in this channel. Remedy: Set the desired gear status via asynchronous subprogram. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-214 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 215 INI file or a definition file (macro or GUD). Reactions: - Alarm display. - Interface signals are set. - Interpreter stop - NC Start disable in this channel.  Siemens AG, 2002. All rights reserved 1-215 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 216 %3 = Cycle alarm number Definitions: A SETAL command has been programmed with a cycle alarm number less than 60 000 or greater than 67 999.  Siemens AG, 2002. All rights reserved 1-216 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 217 Example: N10 MEAS=2 G01 X100 Y200 Z300 F1000 Probe 2 with deletion of distance-to-go  Siemens AG, 2002. All rights reserved 1-217 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 218 In the part program, no axis or a traversing path of zero has been programmed with the command MEAW (measure without deletion of distance-to-go). Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized.  Siemens AG, 2002. All rights reserved 1-218 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 219 %3 = Axis name Definitions: Axis names from different coordinate systems were used to program axes for LIFTFAST. The retraction movement is no longer clear.  Siemens AG, 2002. All rights reserved 1-219 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 220 %3 = String Definitions: Mistake in programming: This channel does not recognize the spindle number. The alarm can occur together with a dwell or SPI function.  Siemens AG, 2002. All rights reserved 1-220 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 221 With M3, M4 or M5 put the required spindle into control mode before calling the dwell time. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-221 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 222 Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized. Remedy: Modify part program. Is the programmed spindle number available?  Siemens AG, 2002. All rights reserved 1-222 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 223 Without transformation: Polar coordinate system with X, Z, and C axis With transformation: Cartesian coordinate system with X, Y, and Z, e.g. with TRANSMIT.  Siemens AG, 2002. All rights reserved 1-223 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 224 %3 = Angle Definitions: It is not allowed to program more than one polynomial for the orientation rotation angle with PO[THT] in one block.  Siemens AG, 2002. All rights reserved 1-224 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 225 Clear alarm with NC START or RESET key and continue the program. 16500 Channel %1 block %2 chamfer or rounding negative Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-225 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 226 A master spindle function has been programmed (G33, G331, G95, G96) but the speed or the direction of rotation of the master spindle is missing.  Siemens AG, 2002. All rights reserved 1-226 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 227 A 2nd lead for the other axis is, however, not specified. Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized.  Siemens AG, 2002. All rights reserved 1-227 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 228 Clear alarm with NC START or RESET key and continue the program. 16755 Channel %1 block %2 no stop required Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-228 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 229 - Correction block is reorganized. Remedy: Modify part program. Deselect thread cutting or tapping. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-229 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 230 Modify the NC part program so that the required curve table exists when axis link is to be activated. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-230 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 231 - NC Start disable in this channel. - Alarm display. - Interface signals are set. Remedy: Modify part program. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-231 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 232 PLC. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-232 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 233 A coupling has been switched on in which the axes/spindles have already been assigned by another coupling. Parallel couplings cannot be processed. Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized.  Siemens AG, 2002. All rights reserved 1-233 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 234 Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized.  Siemens AG, 2002. All rights reserved 1-234 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 235 An operation is to be performed in which no coupling may be active, e.g. COUPDEL or TANGDEL must not be used on active couplings. Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized.  Siemens AG, 2002. All rights reserved 1-235 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 236 Corresponding machine data: Modify MD 30310: ROT_IS_MODULO Modify MD 30320: DISPLAY_IS_MODULO Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-236 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 237 - Correction block is reorganized. Remedy: Program position in the range 0 - 359.999. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-237 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 238 This action may only be performed in Stop state. Reactions: - Alarm display. Remedy: Check the program status and channel status. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-238 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 239 Either activate the Reset key to reset program processing, or activate the mode in which the program was being processed previously. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-239 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 240 This action cannot be performed due to an alarm, or the channel is in fail. Reactions: - Alarm display. Remedy: Press RESET key. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-240 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 241 Reactions: - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-241 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 242 Channel %1 action %2 at active interrupt treatment not allowed Parameters: %1 = Channel number %2 = Action number/action name Definitions: This action may not be activated during interrupt processing (e.g. mode change).  Siemens AG, 2002. All rights reserved 1-242 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 243 N10 SETM. N15 STOPRE ; insert executable NC block. N20 CLEARM. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-243 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 244 Clear alarm with the RESET key. Restart part program 16934 Channel %1 interrupt treatment: action %2 not possible due to stop Parameters: %1 = Channel ID %2 = Action number/action name  Siemens AG, 2002. All rights reserved 1-244 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 245 Clear alarm with the Delete key or NC START. 16938 Channel %1 action %2 aborted due to active gear change Parameters: %1 = Channel ID %2 = Action number/action name  Siemens AG, 2002. All rights reserved 1-245 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 246 2. The asynchronous subprogram is allowed to start in the referenced state only (see $MN_ASUP_START_MASK) 3. READY is missing (because of alarm) Reactions: - Alarm display. Remedy: • Load program • Check $MN_ASUP_START_MASK • Acknowledge alarm  Siemens AG, 2002. All rights reserved 1-246 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 247 • Change skip levels • Dry run on/off • Program test off • Correction block alarms • Editing modi in Teach • External zero offset  Siemens AG, 2002. All rights reserved 1-247 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 248 - Alarm display. Remedy: Modify $MC_DISABLE_PLC_START of switch off "Group Serupro" (see $MC_SERUPRO_MODE). Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-248 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 249 When it continues, channel 7 deletes its wait marker. When wait marker 99 is reached again, you can no longer determine the behavior precisely. ============================================================ Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-249 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 250 An area that cannot be searched can also be defined implicitly with the machine data $MC_AUTO_IPTR_LOCK.  Siemens AG, 2002. All rights reserved 1-250 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 251 • 'Monitoring data blocks': Each cutting edge of a tool can be supplemented by monitor- ing data. • 'Magazine spacing data block': Spacings to other magazines can be defined for maga- zine locations in internal magazines.  Siemens AG, 2002. All rights reserved 1-251 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 252 Correct the specification of array elements in the access instruction to match the defined size. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-252 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 253 The required GUD variable was not found for a MEACALC procedure during read or write access. Reactions: - Alarm display. - Interface signals are set. - Interpreter stop - NC Start disable in this channel.  Siemens AG, 2002. All rights reserved 1-253 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 254 %3 = MD Definitions: An attempt was made to write a machine data with a value that is greater than the defined upper limit.  Siemens AG, 2002. All rights reserved 1-254 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 255 Channel %1 block %2 analog input no. %3 not activated Parameters: %1 = Channel number %2 = Block number, label %3 = Input number  Siemens AG, 2002. All rights reserved 1-255 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 256 If necessary, program two NC blocks. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-256 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 257 • Tool parameters P1 - P25 defined? The dimensions of the tool edge must have been entered previously either through the operator panel or through the V.24 interface. Description of the system variables $P_DP x [n, m]  Siemens AG, 2002. All rights reserved 1-257 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 258 2. If unique numbering is not necessary for subsequent operations, do not use the com- mand. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-258 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 259 The error occurred at an earlier point in the program where the T command appeared, but the alarm was not output until the change command was detected.  Siemens AG, 2002. All rights reserved 1-259 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 260 • Set desired spindle as master spindle or toolholder as master toolholder. • Then, if required, reset master spindle or master toolholder. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-260 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 261 $TC_MPP7[ m,p ] = 0 ; m = magazine no., p = no. of the location to which the adapter is assigned. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-261 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 262 PLC program. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action  Siemens AG, 2002. All rights reserved 1-262 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 263 - Correction block is reorganized. Remedy: Correct the NC program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-263 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 264 Machine data and system variables must not be transferred as call-by-reference parame- ters. Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized.  Siemens AG, 2002. All rights reserved 1-264 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 265 Please inform the authorized personnel/service department. Correct part program. Correct FC16 or FC18 call. Deselect machine data $MA_HIRTH_IS_ACTIVE. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-265 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 266 The displayed axis is involved in the current transformation. This means that is it not pos- sible to set the actual value memory (preset) for this axis.  Siemens AG, 2002. All rights reserved 1-266 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 267 Fixed point approach is not performed with this axis! Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized.  Siemens AG, 2002. All rights reserved 1-267 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 268 The position number n specified with the keyword FP=n is not permissible. Two absolute axis positions can be defined as fixed points via the axis-specific MD30 600 FIX_POINT_POS [n].  Siemens AG, 2002. All rights reserved 1-268 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 269 11: Contour definition incorrect or frame activated. 12: Other errors not specified further. Reactions: - Alarm display. - Interface signals are set. - Correction block is reorganized.  Siemens AG, 2002. All rights reserved 1-269 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 270 6: Protection zone definition consists of more than 10 contour elements. 7: Tool-related protection zone is defined as inside protection zone. 8: Incorrect parameter used.  Siemens AG, 2002. All rights reserved 1-270 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 271 - Correction block is reorganized. Remedy: Please inform the authorized personnel/service department. 1. Reduce the number of simultaneously active protection zones (MD). 2. Modify part program:  Siemens AG, 2002. All rights reserved 1-271 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 272 - Local alarm reaction. - Correction block is reorganized. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-272 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 273 Put the block in parenthesis using "IF NOT($P_CTABDEF) ... ENDIF" or remove the instruction that causes the preprocessing stop. Then start the part program again. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-273 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 274 Reactions: - Alarm display. - Interface signals are set. - NC Stop on alarm. - Interpreter stop - NC Start disable in this channel.  Siemens AG, 2002. All rights reserved 1-274 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 275 Channel-specific frames cannot be programmed with machine axis names if there is no corresponding channel axis on this NCU.  Siemens AG, 2002. All rights reserved 1-275 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 276 Clear alarm with the RESET key. Restart part program 20001 Channel %1 axis %2 no cam signal present Parameters: %1 = Channel number %2 = Axis name, spindle number  Siemens AG, 2002. All rights reserved 1-276 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 277 Clear alarm with the RESET key. Restart part program 20003 Channel %1 axis %2 measuring system error Parameters: %1 = Channel number %2 = Axis name, spindle number  Siemens AG, 2002. All rights reserved 1-277 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 278 - If the axis is a single axis when this alarm is triggered, the alarm is only effective for this axis (not effective for e.g. the channel or mode group)  Siemens AG, 2002. All rights reserved 1-278 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 279 Please inform the authorized personnel/service department. Modify reference mode 34200 ENC_REFP_MODE or install and configure a second encoder. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-279 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 280 Stop traversing through the channel or axis interface or stop the other geometry axis. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-280 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 281 The revolutional feed in JOG mode is deactivated by changing the G function from G95 to G94. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-281 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 282 (MCS ... Machine coordinate system; all machine axes can now be traversed by using the direction keys on the machine control panel). Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-282 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 283 Reactions: - Alarm display. - Interface signals are set. - Local alarm reaction.  Siemens AG, 2002. All rights reserved 1-283 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 284 Modify MD 10910: INDEX_AX_POS_TAB_1 Modify MD 10920: INDEX_AX_LENGTH_POS_TAB_2 Modify MD 10930: INDEX_AX_POS_TAB_2 Program Continuation: Alarm display showing cause of alarm disappears. No further operator action  Siemens AG, 2002. All rights reserved 1-284 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 285 Cause the PLC to check the axis and make sure in the PLC program that the axis ends oscillation if such mode changes take place. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-285 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 286 For example, both reversal points are situated on an identical position, one reversal point was shifted against the oscillating direction beyond the other reversal point. The axis is not traversed.  Siemens AG, 2002. All rights reserved 1-286 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 287 - Channel not ready. - NC Start disable in this channel. - NC Stop on alarm. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-287 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 288 • Has the axis at the fixed stop also been moved by a traversing movement of geometry axes? • Is a selection carried out even though the axis is stationary at the stop?  Siemens AG, 2002. All rights reserved 1-288 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 289 20095 Axis %1 illegal torque, current torque %2 Parameters: %1 = Axis name, spindle number %2 = Current holding torque when brake test selected  Siemens AG, 2002. All rights reserved 1-289 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 290 15 seconds was exceeded. Reactions: - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-290 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 291 - NC Stop on alarm. - NC Start disable in this channel. Remedy: Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-291 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 292 ($SN_CEC_TABLE_ENABLE) or switching off com- pensation in the axis ($MA_CEC_ENABLE). Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-292 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 293 Check characteristic curves in the tables ($AN_CEC). Possibly one of the input axes has moved more rapidly than provided for. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action  Siemens AG, 2002. All rights reserved 1-293 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 294 First stop the axis or deactivate the coupling, then select a new status. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-294 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 295 (e.g. division by zero). Reactions: - NC Start disable in this channel. - NC Stop on alarm. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-295 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 296 - NC Stop on alarm. - Alarm display. - Interface signals are set. Remedy: Change synchronous action. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-296 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 297 Please inform the authorized personnel/service department. Increase the number of the R parameters or reduce the FIFO elements. $MC_MM_NUM_R_PARAM = $MC_START_AC_FIFO + $MC_NUM_AC_FIFO x ($MC_LEN_AC_FIFO + 6) Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-297 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 298 A tool fine compensation has been written for channel %1 with PUTFTOC. The tool fine compensation is not active in this channel. FTOCON must be active in the target channel of the PUTFTOC command.  Siemens AG, 2002. All rights reserved 1-298 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 299 The display can be suppressed with the machine data MD 11410: SUPPRESS_ALARM_MASK Bit 16 = 1 Program Continuation: Alarm display showing cause of alarm disappears. No further operator action  Siemens AG, 2002. All rights reserved 1-299 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 300 Occurs in connection with SAFETY function: If a test stop is performed with linked axes, the alarm is issued if a motion command from the ELT grouping is pending during the test stop of the slave axis.  Siemens AG, 2002. All rights reserved 1-300 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 301 This axis has been taken from traverse mode and put into "Follow-up" mode, for instance because the pulse enable for the drive has been reset.  Siemens AG, 2002. All rights reserved 1-301 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 302 Clear alarm with the Delete key or NC START. 21619 Channel %1 block %2 transformation active: motion not possible Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-302 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 303 - NC Stop on alarm at block end. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.  Siemens AG, 2002. All rights reserved 1-303 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 304 Verify the start position of the measuring operation or check the probe signals. Are the cables and connectors in good order? Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-304 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 305 Either program all GEO axes explicitly or program the traversing movement with the POS[axis] command. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-305 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 306 Switch control OFF - ON. 21760 Channel %1 block %2 too many auxiliary functions programmed Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-306 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 307 • Interface signal "Gear is changed" (DB 31 - 48, DBX 16.3) from oscillation mode Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-307 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 308 When coupling, no synchronism can be achieved if the following spindle/axis is in simula- tion mode and the lead spindle/axis is not. Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-308 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 309 %3 = Block number, label Definitions: The current position is not referenced with the MS position although reference is made to Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-309 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 310 Spindle with attached encoder: Enter the number of spindle encoders used in the MD NUM_ENCS. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-310 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 311 In the case of SPOS/SPOSA with an absolute encoder, only the referencing mode ENC_REFP_MODE = 2 is supported! SPOS/SPOSA does not support ENC_REFP_MODE = 6 at all!  Siemens AG, 2002. All rights reserved 1-311 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 312 The configured zero marker search velocity is not reached. Reactions: - Alarm display. - Interface signals are set. - NC Start disable in this channel. - NC Stop on alarm.  Siemens AG, 2002. All rights reserved 1-312 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 313 (NCK cannot contain tools that are not assigned to a magazine. With this kind of tool, no operations (motion, change) can be performed.)  Siemens AG, 2002. All rights reserved 1-313 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 314 • Check whether the tool data are correctly defined. Have all intended tools in the group been defined with the specified identifier and loaded?  Siemens AG, 2002. All rights reserved 1-314 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 315 TO unit %1 tool %2 duplo no. %3 is active, but not in the magazine area under con- sideration Parameters: %1 = TO unit %2 = Tool identifier %3 = Duplo number  Siemens AG, 2002. All rights reserved 1-315 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 316 Typical reasons of display are present, if the operator works with the function 'definite D numbers', which can be displayed on Siemens MMC in a definite form only, if exactly one tool from a tool group has the status 'active'.
  • Page 317 Channel %1 block %2 maximum velocity of thread axis at position %3 reached Parameters: %1 = Channel number %2 = Block number, label %3 = Position  Siemens AG, 2002. All rights reserved 1-317 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 318 Reactions: - Alarm display. - Interface signals are set. - Interpreter stop - NC Start disable in this channel. - NC Stop on alarm.  Siemens AG, 2002. All rights reserved 1-318 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 319 Please inform the authorized personnel/service department. Check measuring circuit con- nectors for correct contacting. Check encoder signals and replace the encoder if faults are found. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-319 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 320 4 counter bits of lowest significance, an alarm is triggered! The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready).  Siemens AG, 2002. All rights reserved 1-320 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 321 Clear alarm with the Delete key or NC START. 25022 Axis %1 encoder %2 warning %3 Parameters: %1 = Axis name, spindle number %2 = Encoder number %3 = Error fine coding  Siemens AG, 2002. All rights reserved 1-321 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 322 The present velocity actual value is more than 80% of the limit value defined in the machine data -- not used -- Reactions: - Alarm display. Remedy: Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-322 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 323 -> increase MD 36042 FOC_STANDSTILL_DELAY_TIME. Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.  Siemens AG, 2002. All rights reserved 1-323 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 324 Please inform the authorized personnel/service department. If the drive controller has been set correctly and if the machining conditions are those that normally prevail, then this alarm should not occur.  Siemens AG, 2002. All rights reserved 1-324 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 325 - NC Start disable in this channel. - NC Stop on alarm. - The NC switches to follow-up mode. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-325 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 326 $MA_ENC_DIFF_TOL. This can only occur when both measuring systems are active ($MA_NUM_ENCS = 2) and referenced. The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready).  Siemens AG, 2002. All rights reserved 1-326 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 327 • Modify MD 32810: EQUIV_SPEEDCTRL_TIME [n] • Modify MD 32910: DYN_MATCH_TIME [n] • Modify MD 36200: AX_VELO_LIMIT [n] Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-327 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 328 - NC Start disable in this channel. - NC Stop on alarm. - The NC switches to follow-up mode. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-328 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 329 2.2 Linear measuring system ($MA_ENC_IS_LINEAR[] == TRUE) MD1005/MD1022 == 4 * n [n=1,2,3...] (motor measuring system) MD1007/MD1032 == 4 * n [n=1,2,3...] (direct measuring system)  Siemens AG, 2002. All rights reserved 1-329 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 330 The encoder grid point distance set in the axis-specific MD 31010 ENC_GRID_POINT_DIST is zero. The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready).  Siemens AG, 2002. All rights reserved 1-330 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 331 Permissible settings for 840D: MD 30240 ENC_TYPE = 0 Simulation = 1 Signal generator = 2 Square-wave encoder MD 30130 CTRLOUT_TYPE = 0 Simulation = 1 Standard  Siemens AG, 2002. All rights reserved 1-331 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 332 (MD 18342 MM_QEC_MAX_POINTS). With a direction-dependent characteristic, this criterion applies to 2 * ($AA_QEC_COARSE_STEPS+1) * $AA_QEC_FINE_STEPS! Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-332 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 333 The error criterion for determining the quadrant error necessitates a correctly set feedfor- ward control. The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready).  Siemens AG, 2002. All rights reserved 1-333 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 334 Repeat entry with correct value and then Reset. Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.  Siemens AG, 2002. All rights reserved 1-334 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 335 Otherwise, exchange the controller mod- ule for one that supports measuring. See MD $MN_DRIVE_DIAGNOSIS[8]. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-335 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 336 %1 = NC axis number %2 = Encoder number Definitions: Alarm occurs on the control when a measurement was made without the encoder hard- ware (simulated encoder).  Siemens AG, 2002. All rights reserved 1-336 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 337 - NC Stop on alarm. - The NC switches to follow-up mode. - Alarm display. - Interface signals are set. - Axes of this channel must be re-referenced.  Siemens AG, 2002. All rights reserved 1-337 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 338 In following cases, the parameter block change is carried out via MD 31060 and MD 31050 without an alarm, even with different load gear ratio settings:  Siemens AG, 2002. All rights reserved 1-338 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 339 Check the machine data MD_NUM_MAX_PLC_CNTRL_AXES and correct if necessary or reduce the number of PLC-controlled axes. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-339 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 340 Axis %1 drive %2 sign of life missing Parameters: %1 = Axis name, spindle number %2 = Drive number Definitions: The sign-of-life cell is no longer being updated by the drive.  Siemens AG, 2002. All rights reserved 1-340 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 341 The drive configured for the specified axis could not be found. For example, a Profibus slave was configured on the NC but is not contained in SDB1000.  Siemens AG, 2002. All rights reserved 1-341 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 342 - NC Start disable in this channel. - NC Stop on alarm. - The NC switches to follow-up mode. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-342 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 343 • 5 Function enables $MA_SAFE_FUNCTION_ENABLE. • 6 Velocity limit $MA_SAFE_VELO_LIMIT[0]. • 7 Velocity limit $MA_SAFE_VELO_LIMIT[1]. • 8 Velocity limit $MA_SAFE_VELO_LIMIT[2]. • 9 Velocity limit $MA_SAFE_VELO_LIMIT[3].  Siemens AG, 2002. All rights reserved 1-343 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 344 • 56 Actual position - n_x $MA_SAFE_VELO_X. • 57 Actual position - n_x - tolerance $MA_SAFE_VELO_X - $MA_SAFE_POS_TOL • 58 Active external standstill request.  Siemens AG, 2002. All rights reserved 1-344 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 345 • 1010 Pulses not disabled with a test of the external pulse suppression after $MA_SAFE_PULSE_DIS_CHECK_TIME test stop time. • 1011 NCK/drive acceptance test state different. • 1020 Communication disrupted between NCK monitoring channel and drive monitoring channel.  Siemens AG, 2002. All rights reserved 1-345 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 346 29: Safe cam 4- (+tolerance). Enter equal MDs. 30: Safe cam 4-. Enter equal MDs. 31: Position tolerance. Enter equal MDs. 32: Reference position tolerance. Enter equal MDs.  Siemens AG, 2002. All rights reserved 1-346 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 347 80: Modulo value for safe cams. Enter equal MDs. 81: Velocity tolerance for safe braking ramp. Enter equal MDs. 1000: Control timer expired. E.g., contact problems (loose contact).  Siemens AG, 2002. All rights reserved 1-347 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 348 SS = Difference in SGE "Safe operating stop" SV = Difference in SGEs "Selection safe velocity" SP = Difference in SGE "Selection safe end position"  Siemens AG, 2002. All rights reserved 1-348 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 349 The correct functioning of the external pulse disable is being checked now by setting the "Test stop of external shutdown" SGE. Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-349 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 350 If not, increase tolerance. If yes, check the machine for damage and remove it. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-350 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 351 Please inform the authorized personnel/service department. Check the MD. Check the braking behavior of the affected drive. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-351 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 352 "STOP F triggered". It indicates that a "Deceleration on the current limit" has been trig- gered and the internal activation of the timer for changeover to STOP A (see MD $MA_SAFE_PULSE_DISABLE_DELAY).  Siemens AG, 2002. All rights reserved 1-352 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 353 Remedy: Please inform the authorized personnel/service department. Replace module or switch off safety functions in MD $MA_SAFE_FUNCTION_ENABLE. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-353 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 354 If the machine data is a single machine data a zero is specified as array index. This alarm occurs in the following contexts:  Siemens AG, 2002. All rights reserved 1-354 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 355 • 22. Alarms 27000/300950 should be suppressed for parking (MD $MA_SAFE_PARK_ALARM_SUPPRESS!=0). The SGA "Axis safely referenced" must be configured in MD $MA_SAFE_REFP_STATUS_OUTPUT.  Siemens AG, 2002. All rights reserved 1-355 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 356 - Channel not ready. - NC Start disable in this channel. - NC Stop on alarm. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-356 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 357 When assigning the SPL inputs to the NC onboard inputs, the extended alarm text looks like this: Error in data cross check NCK PLC, NC onboard input 01=$A:INSE[1], NCK: 1; 2 Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-357 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 358 Check the file and the time of the last modification to the file. Reload the original file and start the monitoring system again with a Power On. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-358 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 359 To make sure that this does not happen, the user must acknowledge the displayed actual position after the first referencing process.  Siemens AG, 2002. All rights reserved 1-359 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 360 • L+ = Monitoring is active in this monitoring channel, upper limit exceeded • L- = Monitoring is active in this monitoring channel, lower limit exceeded Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-360 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 361 For further diagnostics, the drive machine data 1391, 1392 and the servo trace signals "Result list 2, NCK" and "Result list 2, drive" can be used. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-361 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 362 • OFF = Monitoring is inactive in this monitoring channel • OK = Monitoring is active in this monitoring channel, limit values are not violated  Siemens AG, 2002. All rights reserved 1-362 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 363 - NC Stop on alarm. - Alarm display. - Interface signals are set. Remedy: Correct the MD. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-363 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 364 $A_INSE parameterized on DMP as well as PROFIsafe modules • MD $MN_SAFE_IN_HW_ASSIGN • MD $MN_PROFISAFE_IN_ASSIGN $A_INSE parameterized on several PROFIsafe modules • MD $MN_PROFISAFE_IN_ASSIGN  Siemens AG, 2002. All rights reserved 1-364 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 365 - Channel not ready. - NC Start disable in this channel. - NC Stop on alarm. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-365 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 366 - Channel not ready. - NC Start disable in this channel. - NC Stop on alarm. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-366 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 367 - Channel not ready. - NC Start disable in this channel. - NC Stop on alarm. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-367 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 368 - Mode group not ready. - NC Start disable in this channel. - NC Stop on alarm. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-368 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 369 With ET200S F modules, this error can only occur if there already is a channel error when the cyclical communication between the F master and module is begun.  Siemens AG, 2002. All rights reserved 1-369 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 370 Reactions: - Alarm display. Remedy: Make a note of the error text and contact Siemens A&D MC, Hotline • Tel 0180 / 5050 - 222 (Germany) • Fax 0180 / 5050 - 223 • Tel +49-180 / 5050 - 222 (International) •...
  • Page 371 • The machine data which configure the NCU link are not identical on all NCUs. • An identical interpolator cycle time has not been selected on all NCUs.  Siemens AG, 2002. All rights reserved 1-371 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 372 Error message of the NCU link module. When the NCU link was powered up, the local NCU (indicated by the alarm) detected a conflict between its timer configuration and the configuration of the NCU in the alarm parameter.  Siemens AG, 2002. All rights reserved 1-372 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 373 - Interface signals are set. - NC not ready. - Channel not ready. - NC Start disable in this channel. - NC Stop on alarm.  Siemens AG, 2002. All rights reserved 1-373 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 374 Acknowledge the alarm on the NCU. Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.  Siemens AG, 2002. All rights reserved 1-374 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 375 This alarm should not occur when PLC data block FC18 is used. Reactions: - Alarm display. - Interface signals are set. - NC Start disable in this channel. - NC Stop on alarm.  Siemens AG, 2002. All rights reserved 1-375 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 376 - NC Start disable in this channel. - Interpreter stop Remedy: Modify VARI parameter. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-376 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 377 Clear alarm with the RESET key. Restart part program 61007 Channel %1 block %2 tool radius too small Parameters: %1 = Channel number %2 = Block number, label  Siemens AG, 2002. All rights reserved 1-377 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 378 Channel %1 block %2 different scaling on the plane Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE76, CYCLE77.  Siemens AG, 2002. All rights reserved 1-378 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 379 %1 = Channel number %2 = Block number, label Definitions: No value for the number of holes has been programmed. Alarm triggered by following cycles: HOLES1, HOLES2.  Siemens AG, 2002. All rights reserved 1-379 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 380 %2 = Block number, label Definitions: First drilling depth is in the opposite direction to the total drilling depth. Alarm triggered by following cycle: CYCLE83.  Siemens AG, 2002. All rights reserved 1-380 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 381 %2 = Block number, label Definitions: The programmed infeed width is greater than the diameter of the active tool. Alarm trig- gered by following cycles: CYCLE71, POCKET3, POCKET4.  Siemens AG, 2002. All rights reserved 1-381 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 382 %2 = Block number, label Definitions: The approach or retract mode to/from the contour has been incorrectly defined. Alarm triggered by following cycle: CYCLE72.  Siemens AG, 2002. All rights reserved 1-382 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 383 %1 = Channel number %2 = Block number, label Definitions: The nominal or core diameter was incorrectly programmed. Alarm triggered by following cycles: CYCLE70, E_MI_TR, F_MI_TR.  Siemens AG, 2002. All rights reserved 1-383 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 384 Alarm triggered by following cycle: CYCLE71. Reactions: - Alarm display. - Interface signals are set. - NC Start disable in this channel. - Interpreter stop  Siemens AG, 2002. All rights reserved 1-384 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 385 - NC Start disable in this channel. - Interpreter stop Remedy: Check parameter _STA2. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-385 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 386 - Alarm display. Remedy: Check installation and start-up of the swivel cycle CYCLE800. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-386 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 387 - Alarm display. Remedy: Check installation and start-up of the swivel cycle CYCLE800. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-387 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 388 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Program positioning block. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-388 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 389 - Interface signals are set. - NC Start disable in this channel. - Interpreter stop Remedy: Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-389 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 390 - Interface signals are set. - NC Start disable in this channel. - Interpreter stop Remedy: Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-390 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 391 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Reduce plane infeed. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-391 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 392 Set the parameter "Swivel data block" in the start-up screen form "Rotary axes" to "Auto- matic" or "Manual". Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-392 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 393 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Check thread geometry. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-393 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 394 %2 = Block number, label Definitions: Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2002. All rights reserved 1-394 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 395 - NC Start disable in this channel. - Interface signals are set. - Alarm display. Remedy: Please contact the responsible Siemens regional office. Program Continuation: Clear alarm with the RESET key. Restart part program 61239 Channel %1 block %2: Tool change point lies in the retraction area!
  • Page 396 Channel %1 block %2: Infeed too small Definitions: Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2002. All rights reserved 1-396 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 397 - Interface signals are set. - Alarm display. Remedy: Program a finishing allowance. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-397 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 398 Channel %1 block %2 safe area exceeded Parameters: %1 = Channel number %2 = Block number, label Definitions: Measuring result deviates greatly from specified value for the spigot/hole diameter.  Siemens AG, 2002. All rights reserved 1-398 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 399 Definitions: No tool offset for the measuring probe (for workpiece measurement) or no tool offset for the active tool (for tool measurement) is selected.  Siemens AG, 2002. All rights reserved 1-399 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 400 %1 = Channel number %2 = Block number, label Definitions: An incorrect finished-part diameter has been programmed. Alarm triggered by following cycles: CYCLE94, CYCLE96.  Siemens AG, 2002. All rights reserved 1-400 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 401 Parameters: %1 = Channel number %2 = Block number, label Definitions: Illegal relief cut element detected. Alarm triggered by following cycles: CYCLE76, CYCLE77, CYCLE95.  Siemens AG, 2002. All rights reserved 1-401 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 402 Channel %1 block %2 form incorrectly defined Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE94, CYCLE96.  Siemens AG, 2002. All rights reserved 1-402 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 403 Alarm triggered by following cycles: CYCLE94, CYCLE96. Reactions: - Alarm display. - Interface signals are set. - NC Start disable in this channel. - Interpreter stop  Siemens AG, 2002. All rights reserved 1-403 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 404 Alarm triggered by following cycles: CYCLE83, CYCLE84, CYCLE840. Reactions: - Interpreter stop - NC Start disable in this channel. - Interface signals are set. - Alarm display.  Siemens AG, 2002. All rights reserved 1-404 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 405 - Interface signals are set. - Alarm display. Remedy: Check parameters SDR and SDAC. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-405 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 406 Channel %1 block %2: Value(s) in the external cycle call incorrectly defined Parameters: %1 = Channel number %2 = Block number, label Definitions: In the call block an impermissible numerical value was programmed.  Siemens AG, 2002. All rights reserved 1-406 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 407 Channel %1 block %2: The axis coordinates are within the protection zone Parameters: %1 = Channel number %2 = Block number, label Definitions: Reactions:  Siemens AG, 2002. All rights reserved 1-407 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 408 No finishing allowance is programmed, although it is necessary for this machining. Reactions: - Alarm display. Remedy: Program a finishing allowance. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-408 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 409 Channel %1 block %2 no solution possible with current input angle values Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE800. Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-409 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 410 References: The current alarm text, the error description and the remedial measures for the user cycle alarms can be found in the Programming Guide of the machine manufac- turer.  Siemens AG, 2002. All rights reserved 1-410 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 411 Cycles. Reactions: - Alarm display. Remedy: Refer to the manual on Compile Cycles. Program Continuation: Clear alarm with the Delete key or NC START.  Siemens AG, 2002. All rights reserved 1-411 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 412 Clear alarm with the RESET key. Restart part program 75016 Channel %1 block %2 CLC: orientation changed for TRAFOOF Parameters: %1 = Channel number %2 = Block number  Siemens AG, 2002. All rights reserved 1-412 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 413 Clear alarm with the Delete key or NC START. 75050 Channel %1 wrong MD configuration, error code %2 Parameters: %1 = Channel number %2 = Error code  Siemens AG, 2002. All rights reserved 1-413 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 414 %2 = Axis name Definitions: The CC_Master and/or CC_Slave axes were not at standstill when the coupling was switched on. Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-414 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 415 A window in machine data %2 has been detected during power–up in the machine data of the handling transformation package. Reactions: - Alarm display. Remedy: Configure machine data. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-415 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 416 - Interpreter stop - NC Start disable in this channel. Remedy: Correct position. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-416 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 417 - The option "Software cam" is set. Reactions: - Alarm display. Remedy: Modify configuration. Program Continuation: Clear alarm with the RESET key. Restart part program  Siemens AG, 2002. All rights reserved 1-417 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 418 - Alarm display. - NC Start disable in this channel. Remedy: If this error occurs, please contact us on the SINUMERIK Hotline of the SIEMENS AG, specifying the error number. Program Continuation: Clear alarm with the RESET key. Restart part program...
  • Page 419 - As of SW 4.1: If the display options are changed in the machine data images, the change will be saved in the display machine data that is not visible to the user. Reactions: Remedy: Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-419 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 420 When the password was changed, the password entered first does not match the one entered second. Reactions: Remedy: Enter a valid password. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-420 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 421 The current PLC status mode is not active, e.g. if the soft key "Change" was pressed. Reactions: Remedy: Switch the PLC status to active. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-421 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 422 A function was called up in the start-up area that then, for unknown reasons, could not be executed. Reactions: Remedy: When provided with the issued digits, the service may be able to help. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-422 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 423 MDx150 FIELDCTRL_GAIN could not be calculated Definitions: Reactions: Remedy: Program Continuation: Internal 101137 MDx141 MAGNETIZING_REACTANCE=0 Definitions: Reactions: Remedy: Program Continuation: Internal 101138 MDx139/MDx140 MD_STATOR-/ROTOR_LEAKAGE_REACTANCE=0 Definitions: Reactions:  Siemens AG, 2002. All rights reserved 1-423 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 424 Program Continuation: Internal 101144 MDx118 MOTOR_STANDSTILL_CURRENT = 0 Definitions: Reactions: Remedy: Program Continuation: Internal 101145 MD1104/1118 MOTOR_MAX_CURRENT/MOTOR_STANDSTILL_CURRENT > 900.0 Definitions: Reactions: Remedy: Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-424 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 425 Program Continuation: Internal 101154 PI service was rejected Definitions: The current status of the NKC/drive does not permit the function that was selected. Reactions:  Siemens AG, 2002. All rights reserved 1-425 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 426 The drive is not in cyclic mode! Definitions: The start-up is not completely carried out, therefore, the function "Calculate motor data" cannot be selected.  Siemens AG, 2002. All rights reserved 1-426 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 427 Remedy: Program Continuation: Internal 101167 MDx134/MDx400 MOTOR_NOMINAL_FREQUENCY/MOTOR_RATED_SPEED imper- missible Definitions: Reactions: Remedy: Program Continuation: Internal 101168 Warning MDx142 FIELD_WEAKENING_SPEED < MDx400 MOTOR_RATED_SPEED Definitions: Reactions:  Siemens AG, 2002. All rights reserved 1-427 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 428 When exiting the drive machine data images, the operator is reminded to save the boot files so that drive machine data that may have been changed is not lost. Reactions: Remedy: Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-428 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 429 The change was rejected by the NCK; the reason is unknown. Reactions: Remedy: Program Continuation: Internal 101212 NCK address changed! Definitions: The NCK's bus address was set to the specified value. Reactions:  Siemens AG, 2002. All rights reserved 1-429 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 430 The NCK rejects a copy-action to the clipboard because, for example, no more memory is available or the maximum manageable amount of programs has been exceeded. Reactions:  Siemens AG, 2002. All rights reserved 1-430 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 431 • As of SW 4.1: The faulty entry is retained, and the cursor remains at the field. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-431 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 432 After pressing the soft key "D No. +" or "D No. -" the next-highest or next-lowest cutting edge is searched for. If no other cutting edges are available, this message will be output. Reactions: Remedy: Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-432 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 433 Program Continuation: Internal 104011 Error during tool deletion Definitions: The tool cannot be deleted. It may currently be active. Reactions: Remedy: Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-433 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 434 Program Continuation: Internal 104023 Error during tool loading Definitions: An error occurred while a tool was being loaded; the procedure has been aborted. Reactions:  Siemens AG, 2002. All rights reserved 1-434 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 435 Internal 105000 Error x y Definitions: System-internal error. A memory-access has failed - should not occur in normal operation. Reactions: Remedy: Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-435 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 436 Reactions: Remedy: Program Continuation: Internal 105007 No name specified Definitions: Reactions: Remedy: Wait until the loading procedure is terminated. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-436 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 437 Definitions: The file could not be copied. Reactions: Remedy: Program Continuation: Internal 105015 Error while renaming! Definitions: The file could not be renamed. Reactions:  Siemens AG, 2002. All rights reserved 1-437 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 438 The workpiece could not be created. Reactions: Remedy: Program Continuation: Internal 105022 Error during enabling! Definitions: The program could not be enabled. Reactions: Remedy: Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-438 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 439 Block number is too large! Definitions: The set increment and the size of the program cause the block number to be greater than 999999.  Siemens AG, 2002. All rights reserved 1-439 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 440 Error during cycle description call! Definitions: One of the sc.com, cov.com cycle description files contains a non-interpretable parame- ter. IInitilization of the cycles is aborted.  Siemens AG, 2002. All rights reserved 1-440 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 441 Program Continuation: Internal 105070 Please wait: Initialization of the simulation started! Definitions: The graphic travel path is being initialized. Reactions: Remedy: Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-441 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 442 MMC and NCU). Reactions: Remedy: Wait until at least one of the two MMC's can be displaced and repeat the switchover. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-442 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 443 %1 = Error code Definitions: Internal system message over the ManualTurn operator panel. Reactions: - Alarm display. Remedy: Acknowledge error and inform Siemens. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-443 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 444 Definitions: Tool change program requests a new tool. Reactions: - Alarm display. - NC Stop on alarm. Remedy: Load new tool. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-444 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 445 The check is performed for spindle positioning with SPOS or SPOSA when the spindle has not previously run with speed control (S=...).  Siemens AG, 2002. All rights reserved 1-445 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 446 Velocity/Speed is negative Definitions: The alarms 111110, 111115, 111126, 111127 and 111200 can occur at spindle start/stop. Reactions: - Alarm display. Remedy: Inform the service department. Please contact the responsible Siemens regional office. Program Continuation: Internal 111111 Setpoint speed is zero Definitions: The programmed spindle speed setpoint is zero.
  • Page 447 Definitions: The alarms 111110, 111115, 111126, 111127 and 111200 can occur at spindle start/stop. Reactions: - Alarm display. Remedy: Inform the service department. Please contact the responsible Siemens regional office. Program Continuation: Internal 111126 Absolute value minus not possible Definitions: The alarms 111110, 111115, 111126, 111127 and 111200 can occur at spindle start/stop.
  • Page 448 If one of the alarms from 111306 to 111310 occurs, these settings cannot be car- ried out. Reactions: - Alarm display. Remedy: Perform an NCK reset Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-448 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 449 Meaning: Example: %1Number of the tool that was created, 5 %1First and last tool that were created, 5...16. Reactions:  Siemens AG, 2002. All rights reserved 1-449 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 450 NC. This alarm is output if an error occurs thereby (memory full).  Siemens AG, 2002. All rights reserved 1-450 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 451 The program can be started. This alarm is only a warning. Residual material will remain. Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-451 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 452 While the contour pocket was being calculated, an error occurred. The contour pocket cannot be calculated. The program cannot be started. Reactions: - Alarm display. Remedy: Make a note of the error text and contact the Siemens AG, A&D MC hotline. Program Continuation: Internal 112100 Error during renumbering. Original state restored. Definitions: The soft key "Renumber"...
  • Page 453 In the magazine of tool management type 2, the number of tools specified in machine data 18082 has to be created. Reactions: - Alarm display. Remedy: Installation and start-up: Create the correct number of tools. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-453 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 454 Angle adapted to angle grid. Definitions: Due to the angle grid, the swivel head could not be set exactly to the specified angle. Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-454 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 455 Definitions: When reading in the tool data, a tool could not be created. Reactions: - Alarm display. Remedy: Check tool management. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-455 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 456 The program cannot interpret a program block with contour programming. Contour not in the directory. Reactions: - Alarm display. Remedy: Load contour into the directory. Load contour into the directory. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-456 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 457 Definitions: The input values could not be correctly processed by the NC. Reactions: - Alarm display. Remedy: Perform an NCK reset Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-457 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 458 Within the scope of an area switchover, an area is to be deselected. However, the area refuses this. The area switchover does not take place. Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-458 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 459 The alarm cannot be deleted, as this event has made the alarm list permanently incon- sistent. Alarm text: Number of alarm texts too high.  Siemens AG, 2002. All rights reserved 1-459 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 460 If this alarm is continuously present, a wide variety of faults may be the cause. (e.g. wire breakage, NC/PLC not ramped up, faulty address/data transfer rate configuration of one of the bus nodes, etc.).  Siemens AG, 2002. All rights reserved 1-460 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 461 The alarm disappears automatically as soon as a program is edited or simulated in the program area. The alarm can also be acknowledged manually via diagnostics. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-461 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 462 Definitions: In the program area, programs are currently being copied, loaded or unloaded. A simultaneous editing is not possible. Reactions: - Alarm display.  Siemens AG, 2002. All rights reserved 1-462 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 463 %1 = NC axis number %2 = Drive number Definitions: The drive logic number in the NCK MD 13010 DRIVE_LOGIC_NR has been assigned more than once.  Siemens AG, 2002. All rights reserved 1-463 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 464 - NC Stop on alarm. - NC Start disable in this channel. - The NC switches to follow-up mode. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-464 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 465 (current permissi- ble time 10 seconds). If possible, switch on the second tier at the same time.  Siemens AG, 2002. All rights reserved 1-465 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 466 If the encoder used corresponds to the input in the MD, there is a hardware fault on the drive module. Replace the module! Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-466 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 467 • Modify MD 30110: CTRLOUT_MODULE_NR • Modify MD 30130: CTRLOUT_TYPE • Modify MD 30220: ENC_MODULE_NR • Modify MD 30230: ENC_INPUT_NR • Modify MD 30240: ENC_TYPE  Siemens AG, 2002. All rights reserved 1-467 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 468 • Normal operation (module remains removed): Remove the module in the configuration screen. Remove all connections to outputs and inputs. • MD30110 $MA_CTRLOUT_MODULE_NR • MD30130 $MA_CTRLOUT_TYPE  Siemens AG, 2002. All rights reserved 1-468 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 469 4) If you have not been able to detect an error by now, the module is defective. - Replace the module. Program Continuation: Clear alarm with the RESET key in all channels. Restart part program.  Siemens AG, 2002. All rights reserved 1-469 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 470 - Other hardware faults. If the remedial measures given above do not lead to a change in the behaviour when starting, please contact the system support for the A&D MC products of SIEMENS AG through the Hotline (tel.: see alarm 1000).
  • Page 471 Please inform the authorized personnel/service department. If the alarm has occurred in conjunction with a power failure, this cause of failure must be eliminated. Otherwise, please contact the system support for A&D MC products, SIEMENS AG, through the Hot- line (tel.: see alarm 1000).
  • Page 472 The search for the precise cause of error can only be performed by the development team. The displayed error codes are always needed for this. (contact SIEMENS AG, System Support for A&D MC products, Hotline (Tel.: see alarm 1000).
  • Page 473 - The NC switches to follow-up mode. - Alarm display. - Interface signals are set. Remedy: Make a note of the error text and contact Siemens AG A&D MC, Hotline (tel./fax: see alarm 1000). Program Continuation: Switch control OFF - ON.
  • Page 474 The search for the precise cause of error can only be performed by the development team. The displayed error codes are always needed for this. (contact SIEMENS AG, Sys- tem Support for A&D MC products, Hotline (Tel.: see alarm 1000).
  • Page 475 Clear alarm with the RESET key. Restart part program 300413 Error when reading a file (%1, %2) Parameters: %1 = Error code 1 %2 = Error code 2  Siemens AG, 2002. All rights reserved 1-475 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 476 The displayed error codes are always needed for this. Reinitialization of the drive required. Please inform the authorized personnel/service department. (contact SIEMENS AG, Sys- tem Support for A&D MC products, Hotline (Tel.: see alarm 1000) Safety Integrated: Increase the corresponding cycle or the cascade cycle (e.g. current, speed, position control cycle) or deselect the functions which are not required.
  • Page 477 • Check the power section and motor terminals (including motor protection) • Error in actual current measurement (if necessary, replace 611D power section or con- troller module)  Siemens AG, 2002. All rights reserved 1-477 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 478 • Check the shield connection of the front plate of the closed-loop control module (top screw). • Use original, preassembled encoder cable from Siemens (high degree of shielding). • If necessary, replace the motor, encoder and/or cables. • With linear motor, check the signal level; possibly, the measuring scale of the open measuring system is polluted.
  • Page 479 $MD_ACTUAL_VALUE_CONFIG (actual value sensing configuration IM) • or old hardware (not suitable for EQN) • or no encoder connected • or incorrect encoder cable (for ERN instead of EQN)  Siemens AG, 2002. All rights reserved 1-479 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 480 • for b) Check cable connection, perform remedial measures (check shielding or ground connection). • for c) Change controller module. • for d) See NC Diagnostics Guide and change NC hardware if necessary.  Siemens AG, 2002. All rights reserved 1-480 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 481 - Interface signals are set. Remedy: • Use original Siemens encoder cables (they have a higher degree of screening). • Check the encoder, encoder cables and screen connection for damage. • Check the shield connection on the front plate of the controller module (top screw).
  • Page 482 - NC Stop on alarm. - NC Start disable in this channel. - The NC switches to follow-up mode. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-482 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 483 • Excessive ambient temperature (see Planning Guide) • Exceeding of the installation height (see Planning Guide) • Excessive pulse frequency (see Planning Guide) • Defective module  Siemens AG, 2002. All rights reserved 1-483 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 484 The specified flux setpoint cannot be achieved even though the maximum current has been provided. Causes: • Incorrect motor data (replacement circuit diagram data) • Motor data and motor connection type (star/delta) do not match  Siemens AG, 2002. All rights reserved 1-484 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 485 Clear alarm with the RESET key in all channels of this mode group. Restart part program. 300608 Axis %1 drive %2 speed controller at limit Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2002. All rights reserved 1-485 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 486 • Are the motors arranged correctly in a parallel circuit and is their electrical interconnec- tion correct? Program Continuation: Clear alarm with the RESET key in all channels of this mode group. Restart part program.  Siemens AG, 2002. All rights reserved 1-486 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 487 • The Uce monitoring circuit has been activated (perform a reset by switching the power supply off and on again). • Replace the 611D power section. • Replace the control module.  Siemens AG, 2002. All rights reserved 1-487 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 488 Clear alarm with the RESET key in all channels of this mode group. Restart part program. 300613 Axis %1 drive %2 maximum permissible motor temperature exceeded Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2002. All rights reserved 1-488 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 489 • Check the motor data. Possibly the machine current was too high as a result of incor- rect motor data. • Check the temperature sensor. • Check the motor encoder cable.  Siemens AG, 2002. All rights reserved 1-489 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 490 Axis %1 drive %2 current cycle time invalid Parameters: %1 = NC axis number %2 = Drive number Definitions: An illegal value has been entered in the drive MD 1000: $MD_CURRCTRL_CYCLE_TIME.  Siemens AG, 2002. All rights reserved 1-490 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 491 The monitor in the 611D module has detected a position controller pulse rate which is beyond the permissible limits. The conditions for a permissible position controller pulse rate are:  Siemens AG, 2002. All rights reserved 1-491 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 492 %1 = NC axis number %2 = Drive number Definitions: The current controller cycle MD 1000: $MD_CURRCTRL_CYCLE_TIME must be identi- cal for both axes on 2-axis modules.  Siemens AG, 2002. All rights reserved 1-492 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 493 %1 = NC axis number %2 = Drive number Definitions: The monitoring cycle MD 1002: $MD_MONITOR_CYCLE_TIME must be identical for both axes on 2-axis modules.  Siemens AG, 2002. All rights reserved 1-493 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 494 Switch control OFF - ON. 300714 Axis %1 drive %2 power section code invalid Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2002. All rights reserved 1-494 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 495 $MD_TORQUE_CURRENT_RATIO (torque constant), or check and, if necessary, correct the ratio of MD1113: $MD_TORQUE_CURRENT_RATIO (torque constant) / MD1112: $MD_NUM_POLE_PAIRS (motor pole pairs). Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-495 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 496 Please inform the authorized personnel/service department. Check and enter the machine data for motor delta (motor 2). Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-496 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 497 (motor no-load current), the connected motor is too large for the power section in use (continuous thermal current MD 1108: $MD_INVERTER_MAX_THERMAL_CORR (cur- rent limit for power section).  Siemens AG, 2002. All rights reserved 1-497 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 498 For third-party motors: Check and, if necessary, refer to the motor data sheet to correct MD 1112: $MD_NUM_POLE_PAIRS (number of motor pole pairs). Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-498 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 499 - NC Stop on alarm. - NC Start disable in this channel. - The NC switches to follow-up mode. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-499 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 500 Definitions: The value in drive MD 1138: $MD_ROTOR_COLD_RESISTANCE (cold rotor resistance) is less than or equal to zero or a format overflow has occurred.  Siemens AG, 2002. All rights reserved 1-500 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 501 - NC Stop on alarm. - NC Start disable in this channel. - The NC switches to follow-up mode. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-501 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 502 • Modify MD 1400: $MD_MOTOR_RATED_SPEED (rated motor speed) • Modify MD 1142: $MD_FIELD_WEAKENING_SPEED (threshold speed for field weakening) • Modify MD 1136: $MD_MOTOR_NOLOAD_CURRENT (motor no-load current). • Call the SIEMENS AG, SIMODRIVE Hotline. Program Continuation: Switch control OFF - ON. 300734...
  • Page 503 For standard motors: Reset the drive (delete the bootfile) and repeat the startup. For third-party motors: • Modify MD 1143: $MD_LH_CURVE_UPPER_SPEED (Lh curve upper speed) • Modify MD 1144: $MD_LH_CURVE_GAIN (Lh curve gain)  Siemens AG, 2002. All rights reserved 1-503 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 504 1 Alarms 11.02 • Modify MD 1142: $MD_FIELD_WEAKENING_SPEED (threshold speed for field weak- ening) should be checked and, if necessary corrected. • Call the SIEMENS AG, SIMODRIVE Hotline. Program Continuation: Switch control OFF - ON. 300737 Axis %1 drive %2 configuration of two EnDat encoders not possible...
  • Page 505 • Operation with encoder: Reduce speed controller cycle MD 1001: $MD_SPEEDCTRL_CYCLE_TIME (speed controller cycle). Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-505 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 506 Axis %1 drive %2 safety monitoring checksum invalid, confirmation and accep- tance test required! Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2002. All rights reserved 1-506 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 507 - Alarm display. - Interface signals are set. Remedy: Please inform the authorized personnel/service department. Enable the function SBH/SG via MD 1301: $MD_SAFE_FUNCTION_ENABLE (safe functions enable).  Siemens AG, 2002. All rights reserved 1-507 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 508 = (MD1321 SAFE_ ENC_ GEAR_ DENOM(n) / (MD1322 SAFE_ ENC_ NUMERA(n)) * incr_to_µm_rot_rotax with n = 0 ... 7 (gear stage) and incr_to_µm_rot_rotax = (360000 / 8192) * (1 / MD1318 SAFE_ENC_RESOL)  Siemens AG, 2002. All rights reserved 1-508 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 509 - Alarm display. - Interface signals are set. Remedy: Please inform the authorized personnel/service department. $MD_SPEEDCTRL_ADAPTSPEED_2 (upper adaption speed) and MD 1411: $MD_SPEEDCTRL_ADAPTSPEED_1 (lower adaption speed).  Siemens AG, 2002. All rights reserved 1-509 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 510 %2 = Drive number Definitions: The current set in MD1019: $MD_CURRENT_ROTORPOS_IDENT (rotor position identifi- cation current) that is smaller than the minimum value permissible for the motor.  Siemens AG, 2002. All rights reserved 1-510 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 511 - Interface signals are set. Remedy: The current set in MD1019: $MD_CURRENT_ROTORPOS_IDENT (rotor position identifi- cation current) that is not smaller the permissible minimum value (40% for non-Siemens synchronous linear motor (SLM)). Possibly, a larger power section must be used.
  • Page 512 The sum of the values in MD1631: $MD_LINK_VOLTAGE_GEN_ON (response voltage for generator axis) + MD1632: $MD_LINK_VOLTAGE_GEN_HYST (voltage range for generator control) is greater than MD1633: $MD_LINK_VOLTAGE_GEN_OFF (deactiva- tion threshold for generator axis).  Siemens AG, 2002. All rights reserved 1-512 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 513 %2 = Drive number Definitions: The value entered for the emergency retraction speed in MD1639: $MD_RETRACT_SPEED (emergency retraction speed) is greater than MD1146: $MD_MOTOR_MAX_ALLOWED_SPEED (maximum motor speed).  Siemens AG, 2002. All rights reserved 1-513 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 514 Please inform the authorized personnel/service department. Check parameterization/ machine data. Program Continuation: Clear alarm with the RESET key in all channels. Restart part program.  Siemens AG, 2002. All rights reserved 1-514 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 515 - NC Stop on alarm. - NC Start disable in this channel. - The NC switches to follow-up mode. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-515 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 516 MD 1520 * 0.01 * MD 1514 < 1 / ( 2 * MD 1001 * 31.25 microsec) Speed setpoint filter 2: MD 1521 * 0.01 * MD 1517 < 1 / ( 2 * MD 1001 * 31.25 microsec)  Siemens AG, 2002. All rights reserved 1-516 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 517 • Current setpoint filter 3: • MD 1218 <= 2 * MD 1216 • Current setpoint filter 4: • MD 1221 <= 2 * MD 1219  Siemens AG, 2002. All rights reserved 1-517 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 518 • MD 1215 > 0.0 • Current setpoint filter 3: • MD 1218 > 0.0 • Current setpoint filter 4: • MD 1221 > 0.0  Siemens AG, 2002. All rights reserved 1-518 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 519 3) • Modify MD 1220: $MD_CURRENT_FILTER_4_BANDWIDTH (bandwidth speed set- point filter 4) • Modify MD 1219: $MD_CURRENT_FILTER_4_SUPPR_FREQ (suppression fre- quency current setpoint filter 4)  Siemens AG, 2002. All rights reserved 1-519 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 520 - Interface signals are set. Remedy: Please inform the authorized personnel/service department. Change the filter setting. The Hotline provides support for accurate troubleshooting. Call the SIEMENS AG, SIMO- DRIVE Hotline. Program Continuation: Clear alarm with the RESET key in all channels. Restart part program.
  • Page 521 • Modify MD 1465: $MD_SWITCH_SPEED_MSD_AM (switchover speed MSD/AM) • Modify MD 1466: $MD_SWITCH_SPD_OPEN_LOOP_AM (switchover speed closed- loop/open-loop control AM) The alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready).  Siemens AG, 2002. All rights reserved 1-521 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 522 With active Safety Integrated (MD 1301 <> 0: $MD_SAFE_FUNCTION_ENABLE (safe functions enable)), the measuring circuit monitoring of the motor (incremental) must be activated via MD 1600: $MD_ALARM_MASK_POWER_ON (concealable alarms (Power On) bit 4.  Siemens AG, 2002. All rights reserved 1-522 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 523 Remedy: Please inform the authorized personnel/service department. Change the converter frequency (MD 1100) or deselect rotor position identification (MD1011 bit 12 or bit 13).  Siemens AG, 2002. All rights reserved 1-523 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 524 MD 1103: $MD_MOTOR_NOMINAL_CURRENT (rated motor current) and MD 1136: $MD_MOTOR_NOLOAD_CURRENT (motor no-load current). Program Continuation: Clear alarm with the RESET key in all channels. Restart part program.  Siemens AG, 2002. All rights reserved 1-524 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 525 Clear alarm with the RESET key in all channels. Restart part program. 300783 Axis %1 drive %2 rotor resistance invalid Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2002. All rights reserved 1-525 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 526 - NC Stop on alarm. - NC Start disable in this channel. - The NC switches to follow-up mode. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-526 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 527 • Modify MD 1142: $MD_FIELD_WEAKENING_SPEED (threshold speed for field weak- ening) • Modify MD 1136: $MD_MOTOR_NOLOAD_CURRENT (motor no-load current). • Call the SIEMENS AG, SIMODRIVE Hotline. Program Continuation: Clear alarm with the RESET key in all channels. Restart part program.
  • Page 528 Clear alarm with the RESET key in all channels. Restart part program. 300789 Axis %1 drive %2 function not supported on this 611D controller module Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2002. All rights reserved 1-528 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 529 The signal number for the output of the corresponding signaling function is not permissi- ble. The signal number range is between 0 and 25.  Siemens AG, 2002. All rights reserved 1-529 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 530 • Modify MD 1630: $MD_LINK_VOLTAGE_MON_THRESHOLD (response threshold for DC link monitoring). Program Continuation: Alarm display showing cause of alarm disappears. No further operator action  Siemens AG, 2002. All rights reserved 1-530 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 531 Alarm display showing cause of alarm disappears. No further operator action 300864 Axis %1 drive %2 emergency retraction mode/generator mode not possible Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2002. All rights reserved 1-531 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 532 Modify MD 1181: $MD_CURRCTRL_ADAPT_CURRENT_2 (upper adaption current limit) and MD 1180: $MD_CURRCTRL_ADAPT_CURRENT_1 (lower adaption current limit). Program Continuation: Alarm display showing cause of alarm disappears. No further operator action  Siemens AG, 2002. All rights reserved 1-532 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 533 Please inform the authorized personnel/service department. The user must check the cause and initiate the corresponding measures. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-533 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 534 The drive is disabled via STOP C. At the end of the stop reaction, the drive remains under control, the axis is monitored for SBH. Request: In monitoring cycle.  Siemens AG, 2002. All rights reserved 1-534 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 535 1. The safe speed monitoring has been triggered (MD 1361: $MD_SAFE_VELO_STOP_MODE (SG-specific stop reaction). 2. The safe end-position monitoring has been triggered (MD 1362: $MD_SAFE_POS_STOP_MODE (safe end position stop reaction)).  Siemens AG, 2002. All rights reserved 1-535 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 536 Please inform the authorized personnel/service department. Check the input values of the machine data. Check the safe input signals: is the correct one of four velocity limits selected?  Siemens AG, 2002. All rights reserved 1-536 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 537 Alarm display showing cause of alarm disappears. No further operator action 300951 Axis %1 drive %2 test stop is running Parameters: %1 = Axis number %2 = Drive number  Siemens AG, 2002. All rights reserved 1-537 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 538 Please inform the authorized personnel/service department. Check the entry in the machine data MD 1331: $MD_SAFE_VELO_LIMIT[n] (safe velocity limit values) correct, if necessary, and perform POWER ON. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-538 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 539 - Channel not ready. - NC Start disable in this channel. - NC Stop on alarm. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-539 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 540 • CAM_TOL: Cam tolerance (MD 1340: $MD_SAFE_CAM_TOL (tolerance for safe cams)) • Upper/lower modulo value: is determined by MD 1305: $MD_SAFE_MODULO_RANGE (actual value range for safe cam with rotary axes)  Siemens AG, 2002. All rights reserved 1-540 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 541 MD 1301: $MD_SAFE_FUNCTION_ENABLE (safe functions enable). Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-541 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 542 • MD_1028 $MD_NO_TRANSMISSION_BITS (SSI transmission length): number of bits in an SSI protocol, including all bits, such as alarm bit/parity bit • MD_1021 $MD_ENC_ABS_TURNS_MOTOR (multiturn): number of resolvable revolu- tions  Siemens AG, 2002. All rights reserved 1-542 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 543 Switch control OFF - ON. 301714 Axis %1 drive %2 transmission length SSI direct measuring system invalid Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2002. All rights reserved 1-543 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 544 %1 = NC axis number %2 = Drive number Definitions: With the present module, it is not possible to use SSI encoders without incremental sig- nals.  Siemens AG, 2002. All rights reserved 1-544 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 545 • Operation of a power section with an FDD motor requires: MD_1178 $MD_INVERTER_DERATING_SYN (derating factor at 8kHz) • Operation of a power section with an MSD motor requires: MD_1179 $MD_INVERTER_DERATING_ASYN (derating factor at 8kHz)  Siemens AG, 2002. All rights reserved 1-545 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 546 • Bit 13 CRC error (evaluate bit 7), note: see below • Bit 14 (810D) Wrong IPU submodule for direct measuring system • Bit 15 Encoder defective  Siemens AG, 2002. All rights reserved 1-546 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 547 %2 = Drive number Definitions: The valve is not responding to the valve slide setpoint. Cause: valve not connected or valve has no valve slide checkback signal.  Siemens AG, 2002. All rights reserved 1-547 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 548 - NC Start disable in this channel. - NC Stop on alarm. - The NC switches to follow-up mode. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-548 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 549 2% of the system pressure in MD 5101: WORKING_PRESSURE on performance enable. Cause: Pressure sensor or connecting cable defective.  Siemens AG, 2002. All rights reserved 1-549 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 550 Switch control OFF - ON. 310702 Axis %1 drive %2 position controller cycle time invalid Parameters: %1 = NC axis number %2 = Drive number  Siemens AG, 2002. All rights reserved 1-550 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 551 %1 = NC axis number %2 = Drive number Definitions: The monitoring cycle MD 5002: MONITOR_CYCLE_TIME must be identical for both axes on 2-axis modules.  Siemens AG, 2002. All rights reserved 1-551 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 552 The number of encoder marks of the motor measuring system in the drive MD 5005: ENC_RESOL_MOTOR (number of encoder marks of the motor measuring system) is zero or greater than the maximum input limit.  Siemens AG, 2002. All rights reserved 1-552 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 553 - Interface signals are set. Remedy: Check and, if necessary, correct MD 5011: ACTUAL_VALUE_CONFIG (actual value sensing configuration). Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-553 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 554 Axis %1 drive %2 integral gain for speed controller invalid Parameters: %1 = NC axis number %2 = Drive number Definitions: The integral gain in MD 5409: SPEEDCTRL_INTEGRATOR_TIME cannot be repre- sented.  Siemens AG, 2002. All rights reserved 1-554 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 555 Remedy: Reduce the friction compensation gradient component MD 5460: FRICTION_COMP_GRADIENT. Program Continuation: Clear alarm with the RESET key in all channels. Restart part program.  Siemens AG, 2002. All rights reserved 1-555 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 556 - NC Stop on alarm. - NC Start disable in this channel. - The NC switches to follow-up mode. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-556 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 557 - NC Stop on alarm. - NC Start disable in this channel. - The NC switches to follow-up mode. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-557 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 558 Parameters: %1 = NC axis number %2 = Drive number Definitions: The P gain of the force controller MD 5242: FORCECTRL_GAIN is too high.  Siemens AG, 2002. All rights reserved 1-558 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 559 %2 = Drive number Definitions: The controlled system gain for the force controller in drive MD 5240 FORCECONTROLLED_SYSTEM_GAIN is less than or equal to zero.  Siemens AG, 2002. All rights reserved 1-559 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 560 • Negative quadrant: (MD 5487 - MD 5467) / (MD 5488 - 5468) Enter a valid combination in the above drive MD. Program Continuation: Clear alarm with the RESET key in all channels. Restart part program.  Siemens AG, 2002. All rights reserved 1-560 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 561 Parameters: %1 = NC axis number %2 = Drive number Definitions: The knee area and the saturation area of the valve characteristic overlap.  Siemens AG, 2002. All rights reserved 1-561 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 562 • MD_5021 $MD_ENC_ABS_TURNS_MOTOR (multiturn): no. of resolvable revolutions • MD_5022 $MD_ENC_ABS_RESOL_MOTOR (singleturn): number of increments per revolution • MD_5027.Bit 12 $MD_ENC_CONFIG.Bit 12: parity bit • MD_5027.Bit 14 $MD_ENC_CONFIG.Bit 14: alarm bit  Siemens AG, 2002. All rights reserved 1-562 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 563 - Channel not ready. - NC Start disable in this channel. - NC Stop on alarm. - Alarm display. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-563 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 564 If the error cannot be eliminated by this procedure, please make a note of the error text and contact the control system manufacturer. Program Continuation: Switch control OFF - ON.  Siemens AG, 2002. All rights reserved 1-564 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 565 This can lead to data integrity problems. Type 1: Cyclic transfer has not finished on the PROFIBUS when the NCK attempts to read data.  Siemens AG, 2002. All rights reserved 1-565 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 566 NC is ready for a start-up. The alarm is triggered the first time the NC is switched on or once if the SDB1000 stored in the supported RAM is lost.  Siemens AG, 2002. All rights reserved 1-566...
  • Page 567 Program Continuation: Switch control OFF - ON. 380050 Profibus-DP: multiple assignment of inputs on address %1 Parameters: %1 = Logical address  Siemens AG, 2002. All rights reserved 1-567 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 568 - Alarm display. Remedy: • Enter machine data or • Modify SDB1000 or • Disconnect the slave from PROFIBUS DP or • Acknowledge the alarm.  Siemens AG, 2002. All rights reserved 1-568 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 569 PLC (PIQ, base addresses < 128). For length =1 it is a digital output, For length =2 it is an analog output.  Siemens AG, 2002. All rights reserved 1-569 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 570 See the machine manufacturer's information. Program Continuation: Internal 400106 Delete DB 3 in the PLC and restart Definitions: Reactions: Remedy: See the machine manufacturer's information. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-570 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 571 NCK has not started up Definitions: Reactions: Remedy: See the machine manufacturer's information. Program Continuation: Internal 400252 Sign-of-life monitoring Definitions: Reactions: Remedy: See the machine manufacturer's information.  Siemens AG, 2002. All rights reserved 1-571 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 572 Impermissible axis no. parameter in FC 16 Definitions: Reactions: Remedy: See the machine manufacturer's information. Program Continuation: Internal 401702 Impermissible spindle IF no. parameter in FC 17 Definitions:  Siemens AG, 2002. All rights reserved 1-572 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 573 Reactions: Remedy: See the machine manufacturer's information. Program Continuation: Internal 810001 Error OB_event Definitions: Reactions: Remedy: See the machine manufacturer's information. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-573 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 574 Reactions: Remedy: See the machine manufacturer's information. Program Continuation: Internal 810009 User-diagnostics event Definitions: Reactions: Remedy: See the machine manufacturer's information. Program Continuation: Internal  Siemens AG, 2002. All rights reserved 1-574 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...

  • Page 575: List Of Action Numbers

    Automatic change from an internal mode to the mode that was externally set (with TEACH_IN an attempt is made after every stop to change from the internal mode "AUTO- MATIC, MDA" to TEACH_IN) Not allowed if Remedy  Siemens AG, 2002. All rights reserved 1-575 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 576 "ASUP_START_MASK". > Abort program No. 11 Explanation Perform user interrupt "ASUP" with rapid retraction (VDI signal: digital-analog interface) Not allowed if See 10 Remedy  Siemens AG, 2002. All rights reserved 1-576 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 577 Activate single block (VDI signal: activate single block) Not allowed if Remedy No. 19 Explanation Deactivation of single block. (VDI signal: activate single block) Not allowed if Remedy  Siemens AG, 2002. All rights reserved 1-577 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 578 2. An alarm reaction is pending which prevents a start or forces braking. 3. Reference point approach has not been performed yet. Remedy > Execute condition for clearing alarm > Reference point approach  Siemens AG, 2002. All rights reserved 1-578 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 579 3. A process is running (NC program, block search, loading machine data) Remedy > Execute condition for clearing alarm No. 34 Explanation Stop the active processing. (VDI signal: NC Stop) Not allowed if Remedy  Siemens AG, 2002. All rights reserved 1-579 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 580 Stop at end of asynchronous subroutine, if start was performed from "stopped". Not allowed if Remedy No. 44 Explanation Activate program. (PI command) Not allowed if Remedy  Siemens AG, 2002. All rights reserved 1-580 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 581 Remedy No. 52 Explanation Continue block search. (PI command) Not allowed if Remedy No. 53 Explanation Activate digitizing. (PI command) Not allowed if Remedy  Siemens AG, 2002. All rights reserved 1-581 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 582 Deactivate the skip block function (VDI signal: skip block) Not allowed if Nesting depth too great Remedy > Wait until the preceding asynchronous subroutine is terminated or abort the program  Siemens AG, 2002. All rights reserved 1-582 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 583 > Abort the program or process with the Reset key or wait for end of program. No. 71 Explanation Stop at the end of block preparation. (Alarm) Not allowed if Remedy  Siemens AG, 2002. All rights reserved 1-583 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 584 Not allowed if Remedy No. 81 Explanation Disable the NC program which is currently being processed for editing. (PI command) Not allowed if Remedy  Siemens AG, 2002. All rights reserved 1-584 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 585 Not allowed if Remedy No. 90 Explanation Set all machine data with the attribute (NEW_CONF) active. (NC block: NEW_CONF at block search) Not allowed if Remedy  Siemens AG, 2002. All rights reserved 1-585 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 586 Not allowed if Remedy No. 99 Explanation Block search (general) is currently being activated (negative acknowledgement may be output for PI service). Not allowed if Remedy  Siemens AG, 2002. All rights reserved 1-586 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 587 Activation: Axis is now controlled by the PLC (VDI signal) Not allowed if The axis is not controlled by the PLC. Not for all axis types at present. Remedy:  Siemens AG, 2002. All rights reserved 1-587 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 588 > Abort the program or process with the Reset key or wait for end of program. No. 118 Explanation Selection of desired safety limitations (SGE) (always allowed) Not allowed if Remedy  Siemens AG, 2002. All rights reserved 1-588 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...

  • Page 589: Error Codes Of Alarm 300500

    - Increase the time slice during which the system error occurred or - Increase lower-level time slices - Deselect functions which are no longer required - Use performance instead of standard control module  Siemens AG, 2002. All rights reserved 1-589 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 590 An illegal state was read by the hardware during the cycle synchronization of the NC and the drive. Synchronization could not be performed. Remedy Replace the control module.  Siemens AG, 2002. All rights reserved 1-590 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 591 0014H Extension 1 Incorrect address Extension 2 Explanation The processor has detected an illegal command in the program memory. Remedy Replace the control module.  Siemens AG, 2002. All rights reserved 1-591 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 592 The cause is probably a hardware error on the control module. Remedy Check the drive bus cable and cable connections. Replace the control module.  Siemens AG, 2002. All rights reserved 1-592 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 593 Remedy Replace the control module. Check cable connections, perform remedial measures (check shielding or ground connection).  Siemens AG, 2002. All rights reserved 1-593 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 594 Only certain submodules are permitted for the direct measurement system. An illegal sub- module has been detected. Remedy Replace the control module. Check cable connections, perform remedial measures (check shielding or ground connection).  Siemens AG, 2002. All rights reserved 1-594 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 595 The cause is either a faulty drive bus interface or a hardware error on the control module. Remedy Check the drive bus cable and cable connections, perform remedial measures (check shielding or ground connection). Replace the control module.  Siemens AG, 2002. All rights reserved 1-595 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 596 Extension 2 Explanation An illegal number of speed setpoint filters (> 2) has been entered. Remedy Correct the number of speed setpoint filters (MD 1500)  Siemens AG, 2002. All rights reserved 1-596 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 597 With drive software 4.02 and higher a drive power-up is only possible when the drive soft- ware is being loaded. Remedy Reload drive software.  Siemens AG, 2002. All rights reserved 1-597 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...

  • Page 598: System Reactions On Alarms

    The axes in this channel have to be referenced. - Reference axes in this channel. SETVDI Identifier Effect VDI interface signal alarm is set. - Interface signals are set.  Siemens AG, 2002. All rights reserved 1-598 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 599 All alarm reactions are delayed by one cycle when an alarm is output. This functionality became necessary as part of ESR development. - All alarm reactions are delayed by one IPO cycle on alarm.  Siemens AG, 2002. All rights reserved 1-599 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...

  • Page 600: Cancel Criteria For Alarms

    - Clear alarm in all channels with the RESET key. Restart part program. NOCLEAR Identifier Effect The clear information is only required for the internal pseudo alarm number EXBSAL_NOMOREALARMS.  Siemens AG, 2002. All rights reserved 1-600 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...

  • Page 601: Appendix

    Carriage Return Cutter Radius Compensation Central Service Board: PLC module Clear To Send: Signal from serial data interfaces Digital-to-Analog Converter Data Block German standard  Siemens AG, 2002. All rights reserved 2-601 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 602 Coordinate conversion with the components zero (work) offset, rotation, scaling, mirroring Feed Spindle Drive Feed Stop Global User Data GWRC Grinding Wheel Radius Compensation  Siemens AG, 2002. All rights reserved 2-602 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 603 Channel 1 to channel 4 LADder diagram Liquid Crystal Display: Opto-electronic display with liquid crystals Leadscrew Error Compensation Light Emitting Diode: Display Local User Data Megabyte Measuring Circuit  Siemens AG, 2002. All rights reserved 2-603 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 604 Output -> UI Original Equipment Manufacturer Operator Interface Operator Panel Operator Panel Interface Personal Computer PCMCIA Personal Computer Memory Card International Association (interface convention) Programming device  Siemens AG, 2002. All rights reserved 2-604 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 605 Serial Synchronous Interface Software Tool Tool Compensation Testing Data Active: refers to machine data Tool Offset Tool Offset Active: Memory area for tool offsets  Siemens AG, 2002. All rights reserved 2-605 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 606 Work Offset -> Zero Offset Work Offset Active -> ZOP Zero Offset -> Work Offset Zero Offset Active: Memory area for zero (work) offsets -> WOA  Siemens AG, 2002. All rights reserved 2-606 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...

  • Page 607: References

    Order No.: E86060-K4490-A001-A8-7600 Electronic Documentation /CD1/ The SINUMERIK system DOC ON CD (11.02 Edition) (with all SINUMERIK 840D/840Di/810D/802 and SIMODRIVE publications) Order No.: 6FC5 298-6CA00-0BG3  Siemens AG, 2002. All rights reserved 2-607 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 608 User's Guide Measuring Cycles (11.02 Edition) Order No.: 6FC5 298-6AA70-0BP2 /CAD/ SINUMERIK 840D/840Di/810D Operator’s Guide CAD Reader (03.02 Edition) Order No.: (included in the Online Help)  Siemens AG, 2002. All rights reserved 2-608 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 609 Software for Data Transfer to/from MMC Module Order No.: 6FX2 060-4AA00-4XB0 (German, English, French) Order from: WK Fürth /SYI/ SINUMERIK 840Di System Overview (02.01 Edition) Order No.: 6FC5 298-6AE40-0BP0  Siemens AG, 2002. All rights reserved 2-609 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 610 Configuring Manual NCU 561.2-573.4 (HW) (10.02 Edition) Order No.: 6FC5 297-6AC10-0BP2 /PMH/ SIMODRIVE Sensor Hollow-Shaft Measuring System SIMAG H Configuring/Installation Guide (HW) (07.02 Edition) Order No.: 6SN1197-0AB30-0BP1  Siemens AG, 2002. All rights reserved 2-610 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 611 Oscillation Rotary Axes Synchronous Spindles Synchronized Actions (up to and including SW 3/subsequently /FBSY/) Stepper Motor Control Memory Configuration Indexing Axes Tool Change Grinding  Siemens AG, 2002. All rights reserved 2-611 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 612 Description of Functions Digitizing (07.99 Edition) Order No.: 6FC5 297-4AC50-0BP0 Start-up Scanning with Tactile Sensors (scancad scan) Scanning with Lasers (scancad laser) Milling Program Generation (scancad mill)  Siemens AG, 2002. All rights reserved 2-612 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 613 PSE Introduction to Configuring of Operator Interface Screen Kit: Software Update And Configuration /FBP/ SINUMERIK 840D Description of Functions C-PLC Programming (03.96 Edition) Order No.: 6FC5 297-3AB60-0BP0  Siemens AG, 2002. All rights reserved 2-613 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 614 Order No.: 6FC5 297-6AC60-0BP1 /FBWI/ SINUMERIK 840D/840Di/810D Description of Functions WinTPM (02.02 Edition) Order No.: The document is an integral part of the software  Siemens AG, 2002. All rights reserved 2-614 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 615 Order No.: 6SN1 197-0AB70-0BP4 /PJM/ SIMODRIVE Planning Guide Motors Three-Phase AC Motors for Feed and Main Spindle Drives (11.00 Edition) Order No.: 6SN1 197-0AA20-0BP5  Siemens AG, 2002. All rights reserved 2-615 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 616 Manual: STEP 7, Fundamentals, V. 3.1 (03.97 Edition) Order No.: 6ES7 810-4CA02-8AA0 /S7HR/ SIMATIC S7-300 Manual: STEP 7, Reference Manuals, V. 3.1 (03.97 Edition) Order No.: 6ES7 810-4CA02-8AR0  Siemens AG, 2002. All rights reserved 2-616 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 617 HMI/MMC Installation and Start-Up Guide (11.02 Edition) Order No.: 6FC5 297-6AE20-0BP2 Updates/Supplements Expanding the Operator Interface Online Help Starting-Up HMI Embedded Starting-Up HMI Advanced Creating Foreign Language Texts  Siemens AG, 2002. All rights reserved 2-617 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 618 2 Appendix 11.02  Siemens AG, 2002. All rights reserved 2-618 SINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition...
  • Page 619 Suggestions SIEMENS AG Corrections For Publication/Manual: A&D MC BMS SINUMERIK 840D/840Di/810D P.O. Box 3180 D-91050 Erlangen, Germany Tel. ++49-(0)180-5050-222 (Hotline) Fax ++49-(0)9131-98-2176 (Documentation) User Documentation email: [email protected] Diagnostics Guide From Order No.: 6FC5 298-6AA20-0BP3 Name Edition: 11.02 Company/Dept. Should you come across any printing...
  • Page 621 Overview of SINUMERIK 840D/840Di/810D Documentation (11.2002) General Documentation User Documentation SINUMERIK SIROTEC SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SIMODRIVE 840D/810D 840D/810D/ 840D/840Di/ 840D/840Di/ 840D/840Di/ Accessories 840D/840Di/ FM-NC 810D 810D 810D 810D/ Brochure Catalog Catalog AutoTurn Operator’s Guide *) Operator’s Guide Diagnostics Ordering Info.
  • Page 622 Siemens AG Automation & Drives Motion Control Systems © Siemens AG, 2002 P.O. Box 3180, D-91050 Erlangen Subject to change without prior notice Germany Order No: 6FC5 298-6AA20-0BP3 Printed in Germany www.ad.siemens.de...

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