Page 1 Commissioning and Hardware Installation Manual Parameter assignment / addressing Commissioning (software) Service and maintenance Diagnostics Configuration of drive-related I/Os (without symbolic assignment) Standards and approvals ESD guidelines Valid for SIMOTION D4x5-2, CX32-2, CBE30-2 and TB30 as of version 5.2 03/2018 A5E33441636B...
Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 3: Preface
Provides information about connecting and cabling the various devices, and about communications interfaces. ● Commissioning (hardware) Provides information on commissioning the device. ● Parameter assignment / addressing Provides information on configuring and parameterizing the various bus systems. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 4 - which can be opened with only one click. Whether beginner or experienced SIMOTION user – the most important downloads, manuals, tutorials, FAQs, application examples, etc. can be found at https://support.industry.siemens.com/cs/ww/en/view/109480700 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 5 ● Using documentation online (find and search manuals/information) https://support.industry.siemens.com/cs/ww/en/view/109479653 My Documentation Manager Click the following link for information on how to compile documentation individually on the basis of Siemens content and how to adapt it for the purpose of your own machine documentation: https://support.industry.siemens.com/My/ww/en/documentation Training...
Page 6 If you have any further questions about disposal and recycling, please contact your local Siemens representative. Contact details can be found in our contacts database on the Internet http://www.automation.siemens.com/partner/index.asp Further information / FAQs You can find further information on this manual at the following FAQ: https://support.industry.siemens.com/cs/ww/de/view/27585482...
Page 7: Table Of Contents
Handling electrostatic sensitive devices (ESD)..............15 1.1.3 Security information.......................16 1.1.4 Danger to life due to software manipulation when using removable storage media....16 1.1.5 Residual risks of power drive systems...................17 Specific safety information for SIMOTION D4x5-2..............18 Description..............................21 System overview........................21 System components.......................25 I/O integration.........................31 Commissioning software......................32 Installing..............................35 Installation notes........................35...
Page 8 Checking the system......................98 5.1.3 Switching on the power supply....................98 RESET button........................101 User memory concept......................102 5.3.1 SIMOTION D4x5-2 memory model..................102 5.3.2 Properties of the user memory.....................103 5.3.3 Operations and their effect on the user memory..............106 5.3.4 Replacing modules in the spare part scenario..............114 Fan............................117...
Page 9 Creating a SIMOTION project and inserting a D4x5-2............124 6.2.2 Configuring the PROFIBUS PG/PC interface..............126 6.2.3 Configuring the Ethernet PG/PC interface................128 6.2.4 Representation of SIMOTION D4x5-2 in HW Config............130 Configuring PROFIBUS DP....................132 6.3.1 General information about communication via PROFIBUS DP...........132 6.3.2 Operating the SIMOTION D4x5-2 on PROFIBUS DP............133 6.3.3...
Page 10 Table of contents 7.3.3 Starting automatic configuration...................204 7.3.4 Editing SINAMICS components...................209 7.3.5 Downloading a project to the SIMOTION D4x5-2..............209 Configuring a CX32-2......................211 7.4.1 Overview..........................211 7.4.2 Basic principles of the CX32-2.....................211 7.4.3 Preparing for configuration....................212 7.4.4 Displaying the topology......................215 7.4.5 CX32-2 offline configuration....................216 7.4.5.1...
Page 11 Memory reset of SIMOTION D4x5-2..................312 7.18.3 Deleting user data on CompactFlash card................315 7.18.4 Restoring the default settings of SINAMICS Integrated............315 7.18.5 Setting SIMOTION D4x5-2 to the factory settings...............316 7.19 Powering down the system....................317 7.20 Configuring Safety Integrated functions................318 7.20.1 Overview..........................318 7.20.2...
Page 12 Table of contents 8.2.2 Removal and replacement of the SIMOTION D4x5-2............342 8.2.3 Replacing DRIVE-CLiQ components...................343 8.2.4 Replacing the CompactFlash Card..................345 Adapting a project (Upgrading the project / Replacing the SIMOTION controller)....347 8.3.1 Creating backup copies (project/CF)..................347 8.3.2 Backing up user data (backup variables)................347 8.3.3...
Page 13 Configuration of drive-related I/Os (without symbolic assignment)............413 Overview..........................413 Local and global measuring inputs..................414 Configuring local measuring inputs..................416 Standards and approvals..........................419 General rules........................419 SIMOTION D4x5-2 device-specific notes................421 ESD guidelines............................423 ESD definition........................423 Electrostatic charging of individuals..................424 Basic measures for protection against discharge of static electricity........425 Index.................................427...
Page 14 Table of contents SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 15: Safety Instructions
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring ● Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 16: Security Information
Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customers' exposure to cyber threats.
Page 17: Residual Risks Of Power Drive Systems
For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 18: Specific Safety Information For Simotion D4X5-2
Safety instructions 1.2 Specific safety information for SIMOTION D4x5-2 Specific safety information for SIMOTION D4x5-2 WARNING Danger to life from hazardous voltage when connecting an unsuitable power supply Only safety extra low voltage in accordance with EN/IEC 60950-1 may be connected at all connectors and terminals.
Page 19 Safety instructions 1.2 Specific safety information for SIMOTION D4x5-2 NOTICE Higher operating temperature if ventilation clearances are too small The 80 mm clearances above and below the components must be observed. The unit protects itself from overheating by shutting down.
Page 20 Safety instructions 1.2 Specific safety information for SIMOTION D4x5-2 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 21: Description
V/f axis. has an integrated drive control for either one servo, one vector or one ● SIMOTION D4x5-2 is a Control Unit for multi-axis applications in SINAMICS S120 booksize format. The following performance versions are offered: – SIMOTION D425-2 (BASIC performance) Control Unit for up to 16 axes –...
Page 22 (for details refer to technical specifications). As BasedOn products, the SIPLUS versions have the same functionality as the standard modules and are configured in the same way. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 23 SIMOTION D can be expanded with distributed I/O via PROFIBUS or PROFINET IO. The following figure shows a typical SIMOTION D axis grouping. Figure 2-1 Example of an axis grouping with SIMOTION D4x5-2 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 24 ● PLC and arithmetic functionality ● Motion control functions ● Communication functions The SINAMICS S120 drive control with the following functions: ● Closed-loop current and torque control ● Closed-loop speed control ● Closed-loop infeed SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 25: System Components
Description 2.2 System components System components Central components SIMOTION D4x5-2 communicates with automation components via the following interfaces: ● PROFIBUS DP ● Ethernet ● PROFINET IO ● DRIVE‑CLiQ (DRIVE Component Link with IQ) SIMOTION D features a SINAMICS Integrated drive element. The communication with the SINAMICS Integrated is performed via PROFIBUS mechanisms (DP Integrated), i.e.
Page 26 ± 10 V setpoint interface or for external encoders ● IM174 (Interface Module for 4 axes) for connection of drives with analog ± 10 V setpoint interface, for external sensors, or for connection of stepper drives with pulse-direction interface SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 27 With the time-based I/Os, signals can be recorded or output to the precise µs. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 28 Motor Module (SINAMICS S120) ... controls motors (DC/AC inverters, booksize). Power Module (SINAMICS S110/ ... controls motors (AC/AC converters, blocksize). S120) CX32‑2 Controller Extension ... enables additional axes to be connected for SIMOTION D4x5‑2. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 29 DMC20/DME20 DRIVE‑CLiQ hub … enables the number of DRIVE‑CLiQ interfaces to be increased and the creation of a point-to-point topology. Power Modules via CUA31/32 The following Power Modules are supported: ● PM340 ● PM240-2 (as of SIMOTION V4.4 / SINAMICS V4.7) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 30 It is possible that older DRIVE‑CLiQ components can no longer be used with SIMOTION D4x5‑2/CX32‑2. You will find detailed information on this topic in the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual at "Migration of D4x5 to D4x5‑2" in Section "Permissible combinations".
Page 31: I/O Integration
In addition to the I/O modules enabled for SIMOTION, in principle all certified standard PROFIBUS slaves (DP-V0/DP-V1/DP-V2) and PROFINET IO devices with RT and IRT real- time classes may be connected to SIMOTION D4x5-2. These modules are integrated using the GSD file (PROFIBUS) or GSDML file (PROFINET) provided by the relevant device manufacturer.
Page 32: Commissioning Software
(Page 347). SIMOTION IT web server The SIMOTION D4x5-2 features an integrated Web server. The web server supports the display of diagnostics and system data in standard Internet browsers, even in the absence of an engineering system, and the carrying out of project/ firmware updates.
Page 33 You will find detailed information on working with projects in the Configuration Manual. SIMOTION IT Diagnostics You will find detailed information on SIMOTION IT web server in the and Configuration Diagnostics Manual. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 34 Description 2.4 Commissioning software SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 35: Installing
● vertical installation (preferred standard mounting position) For details on this, see – Section Installing the SIMOTION D4x5-2 (Page 36) – Section Installing the CX32-2 (Page 44) ● lying on back (e.g. for applications in which the installation situation makes a low installation height necessary) For details, see Section Alternative mounting position (Page 51).
Page 36: Installing The Simotion D4X5-2
Unit. As the Control Unit is similar to the SINAMICS S120 family with regard to installation, please also refer to the information in the SINAMICS manuals. The same installation instructions apply for the SIMOTION D4x5-2/CX32-2 Control Units as for the SINAMICS S120 CU320-2 Control Units with regard to EMC.
Page 37: Mounting The Simotion D4X5-2 With Spacers
Figure 3-1 Mounting aids on the D425‑2 DP/PN and D445‑2 DP/PN See also Mounting the SIMOTION D4x5-2 with spacers (Page 37) 3.2.2 Mounting the SIMOTION D4x5-2 with spacers By using spacers, you can attach the control unit to a bare, metallic rear wall of a control cabinet with good electrical conductivity with two M6 screws.
Page 38: Mounting The Simotion D425-2 And D435-2 Without Spacers
Installing 3.2 Installing the SIMOTION D4x5-2 Procedure 1. Mount the spacers on the control unit, if they have previously been removed. 2. Use two M6 screws to mount the control unit on the wall of the control cabinet (6 Nm tightening torque).
Page 39: Mounting The Simotion D445-2 And D455-2 Without Spacers (External Air Cooling)
Installing 3.2 Installing the SIMOTION D4x5-2 3. Tighten up the three screws on the clip again (0.8 Nm tightening torque). 4. Mount the top and bottom of the control unit directly on the cabinet wall with two M6 screws (6 Nm tightening torque).
Page 40 Installing 3.2 Installing the SIMOTION D4x5-2 Requirements ● The bushing for the cooling fins (external heat sink) has been fitted in the rear wall of the control cabinet. ② ● Please ensure the area around the seal is both smooth and clean ( please see figure titled "Panel cutout").
Page 41: Fixing Elements
Installing 3.2 Installing the SIMOTION D4x5-2 Procedure 1. Remove the spacers (screws: M3, Torx T10). 2. Fit the seal around the cooling fins of the Control Unit. Figure 3-5 Mounting the seal 3. Loosen the three M3 screws (screws: M3, Torx T10) on the upper clip and push the clip up until the upper hole protrudes beyond the housing.
Page 42 Installing 3.2 Installing the SIMOTION D4x5-2 Installation of the mounting elements Table 3-1 Mounting the support brackets onto a Line Module in the booksize format Place the mount in the installa‐ Use a suitable tool (such as a Installed mounts (3) (booksize tion opening provided.
Page 43: Installing Supplementary System Components
Installation of the TB30 terminal board using the D445-2 DP/PN as an example 3.3.2 Installing the CBE30-2 A second PROFINET interface can be implemented for the SIMOTION D4x5-2 DP/PN with the CBE30-2 Ethernet communication board. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 44: Installing The Cx32-2
Installing 3.3 Installing supplementary system components The CBE30-2 cannot be used with the SIMOTION D4x5-2 DP. Requirement Note The CBE30-2 Ethernet communication board may only be inserted and removed when the D4x5-2 DP/PN control unit and the CBE30-2 are de-energized.
Page 45 3. Press down on the module until the unit engages and is securely connected to the SINAMICS S120 Line Module. The module is now flush with the Line Module at the top and front. Figure 3-8 Steps in mounting the CX32‑2 on a booksize Line Module SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 46 The bracket must be moved so that the pin is (M3, Torx T10) in the opening of the bracket. Tighten the screw (tightening torque 0.8 Nm). Mounted bracket. Closing the cover. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 47 2. Disassemble the bracket at its original position. 3. Mount the bracket at the shield clamp, as shown in the following figure (tightening torque 0.8 Nm). Figure 3-9 Mechanical connection CX32‑2 with D4x5-2 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 48 (tightening torque 0.8 Nm). The CX32-2 can now be mounted directly on a mounting surface, e.g. a wall of the control cabinet. It is fastened with 2 screws M6 / 6 Nm. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 49 Installing 3.3 Installing supplementary system components Figure 3-10 Mounting the CX32‑2 on a mounting surface SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 50: Removing The Cover Of The Cx32-2
● Swing open through approx. 45° ● Remove Note that the cover can only be removed when it has been swung open through approx. 45°. See also Opening the front cover (Page 61) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 51: Alternative Mounting Position
3.4.1 Fundamentals In applications in which a low overall height has to be achieved because of the mounting situation, the SIMOTION D4x5-2 control units together with the SIMOTION CX32-2 can be installed horizontally. Figure 3-12 Installation of the SIMOTION D4x5-2 in a horizontal position 3.4.2...
Page 52: Mounting The D4X5-2 / Cx32-2
The ventilation spaces of 80 mm must be complied with, see Fig. "Installation of the SIMOTION D4x5-2 in a horizontal position". The control cabinet cooling concept must also ensure that the maximum air inlet temperature and the ambient temperature do not exceed 55°...
Page 53: Technical Data / Approvals / Certifications
Mounting without spacers Like the standard "vertical installation" mounting position, mounting without spacers is also possible for the "horizontal" mounting position. How spacers are removed is described in Section Installing the SIMOTION D4x5-2 (Page 36). 3.4.4 Technical data / approvals / certifications The same technical data, approvals and certifications apply for the "horizontal"...
Page 54 Installing 3.4 Alternative mounting position SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 55: Connecting
● Actuators and sensors can be connected to the digital inputs/outputs. ● For communication purposes, the SIMOTION D4x5‑2 can be connected to PROFIBUS DP, PROFINET IO with IRT/RT, MPI and Ethernet. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 56 Connecting 4.1 General Overview Overview of connections The following overview shows examples of the various interfaces and their connection possibilities. Figure 4-1 SIMOTION D4x5-2 DP and D4x5-2 DP/PN connection options SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 57: Protective Conductor Connection And Potential Equalization
Requirement You have mounted the Control Unit in the control cabinet. The SIMOTION D4x5-2 Control Unit has a connection for the protective conductor and a connection for the equipotential bonding conductor (M5 screw, Torx T25). Only one connection is available for the CX32-2 - this must be used both for the protective conductor and the equipotential bonding conductor.
Page 58 From 16 mm² to 35 mm² 16 mm² From 35 mm² 0.5 x line supply cable For materials other than copper, the cross-section should be increased so that as a minimum, the same conductivity is attained. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 59 Figure 4-3 Protective conductor connection without equipotential bonding Note Ground potential and housing (PE) for the SIMOTION D4x5-2 and CX32-2 are connected internally with low impedance. Communication links Within the same control cabinet, no equipotential bonding conductor is required for fieldbus components if they installed as described above.
Page 60 Further information on the protective connection and equipotential bonding can be found in the following references: ● SINAMICS drive system: See the SINAMICS manuals ● PROFIBUS and PROFINET: See the following Internet address (http://www.profibus.com) (at Downloads) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 61: Opening The Front Cover
The front cover is closed by swinging it up; it automatically locks by means of a hook at the top of the device housing. Note The cover of the D4x5-2 and CX32-2 can only be removed when it has been swung open through approx. 45°. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 62 All cables must be routed vertically upwards to the fullest extent possible so that the front cover can be closed. The front cover has an outlet for the upward routing of these cables. See also Removing the cover of the CX32-2 (Page 50) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 63: Power Supply
VDE guideline compliance During wiring, you must observe the appropriate VDE guidelines, in particular VDE 0100 and VDE 0113 for tripping devices and short-circuit and overload protection. System startup after certain events: SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 64: Mains Voltage
Supply, signal, and bus lines The wiring arrangement and installation complies with EMC regulations. Signal and bus lines A cable or wire break cannot lead to undefined states in the plant or system. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 65: Connecting The Power Supply
Connecting 4.4 Power supply Additional references The same installation instructions apply for the SIMOTION D4x5-2/CX32-2 control units as for the SINAMICS S120 CU320-2 control units with regard to EMC. See the SINAMICS manuals. 4.4.4 Connecting the power supply Wiring the screw-type terminal block The required 24 V DC load power supply is connected to the screw-type terminal block.
Page 66: Connecting Drive-Cliq Components
Further information on DRIVE‑CLiQ wiring can be found SINAMICS S120 Function Manual, Section Rules for wiring with DRIVE-CLiQ ● In the SINAMICS S120 Control Units and Supplementary System Components Manual ● In the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 67 Connecting 4.5 Connecting DRIVE-CLiQ components Example The example in the following figure shows the rules for DRIVE‑CLiQ wiring. Figure 4-5 DRIVE-CLiQ wiring using the D425-2 as an example SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 68: Connectable Drive-Cliq Components
A SINAMICS Power Module in blocksize format can be connected using the CUA31/ (with CUA31/CUA32) CUA32 control unit adapter. SINAMICS S120 AC Drive You will find more information on the CUA31/CUA32 in the Manual. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 69: Connecting The Cx32-2
Figure 4-6 Axis grouping with DRIVE‑CLiQ using the D425-2 as an example Restrictions Some "older" DRIVE‑CLiQ components can no longer be used with the SIMOTION D4x5-2/ CX32-2. Refer to the Permissible combinations (Page 334) for details. 4.5.3 Connecting the CX32-2...
Page 70 D455-2) with a control unit with four DRIVE‑CLiQ ports (D425-2) when a CX32‑2 has been configured with address 14 or 15 (a control unit with four DRIVE‑CLiQ ports does not have the DRIVE‑CLiQ ports X104/X105 and consequently not the addresses 14 and 15). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 71 (Page 334) in Migration of D4x5 to D4x5-2. Figure 4-7 CX32‑2 topology See also Quantity structures (Page 327) Additional references SIMOTION D4x5‑2 Manual. Further information on the CX32‑2 can be found in the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 72: Connecting I/Os
For further information on cabling (e.g. use of rigid cables) and the pin assignment of the I/O ‑interfaces, see: SIMOTION D4x5-2 Manual, Section "Digital inputs/outputs." ● SIMOTION D4x5-2 Manual, Section "Controller Extension CX32‑2." ● SIMOTION D4x5-2 Manual, Section "Digital inputs/outputs." ●...
Page 73 This figure shows where to attach the cables to the front panel connector and where to apply the cable interference suppression using the shield connecting element. Figure 4-8 Shield connection using the D4x5-2 DP/PN as an example SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 74: Connecting I/Os Of The Tb30
Interface arrangement on the TB30 Additional references Detailed information about the pin assignment of the X424, X481 and X482 interfaces can be SIMOTION D4x5‑2 Manual, Section "Supplementary system components". found in the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 75 The arrangement is similar when inserted in a D4x5-2, see also Section Creating a shield connection (Page 72) for more details. The permissible bending radii for the cables must be maintained when the cables are being laid. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 76: Connecting Profibus/Mpi
≤ 115 Ω/km Effective capacitance 30 nF/km Damping 0.9 dB/100 m (f = 200 kHz) Permissible conductor cross-section 0.3 mm to 0.5 mm Permissible cable diameter 8 mm + 0.5 mm SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 77: Length Of Profibus Cables
Note that an RS 485 repeater must be counted as a subnet node when determining the total number of nodes to be connected, even if it does not have its own PROFIBUS address. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 78: Rules For The Laying Of Profibus Cables
Temperature range for storage and stationary operation -30° C to +65° C Additional references Length codes for prefabricated cables can be found in: SIMOTION PM 21 ● Catalog IK PI Industrial Communication Catalog ● SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 79: Connecting Profibus Dp (Interfaces X126 And X136)
("ON" switch setting). Figure 4-12 Terminating resistor "switched on and off" Note Make sure that the nodes at which the terminating resistor is located are always supplied with voltage during startup and operation. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 80 When using the adapter plug, the PROFIBUS connector is higher, which creates extra wiring space. Figure 4-13 SIMOTION D4x5‑2 DP/PN with adapter plug See also PROFIBUS cables and connectors (Page 76) Length of PROFIBUS cables (Page 77) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 81: Connection Rules In The Profibus Subnet
● The bus line of a segment must be terminated at both ends. This is achieved by switching on the terminating resistor in the PROFIBUS DP connector at the first and last node and switching off the other terminating resistors. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 82: Operating The X136 Interface As Mpi
● If a PC/PG is being used with an MPI interface ● If an OP/TP only has an MPI interface (newer devices have PROFIBUS or PROFINET interfaces) ● If SIMOTION and SIMATIC CPUs are coupled via XSEND / XRECEIVE SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 83 ● Spur lines (cables leading from the bus segment to the station) should be as short as possible, that is, < 5 m in length. Unused spur lines should be removed wherever possible. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 84 ● Maximum cable lengths: – 200 m per bus segment – 2,000 m total length with RS 485 repeaters Note You can also use intelligent DP slave functionality for PROFIBUS communication between CPUs. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 85: Connecting Profinet Io Components
Wiring PROFINET Procedure As standard, a SIMOTION D4x5-2 DP/PN has a PROFINET IO interface with three ports. The SIMOTION D4x5-2 DP/PN control units can be expanded by an additional PROFINET IO interface with four ports. For this purpose, a CBE30-2 must be inserted in the option slot of the control unit.
Page 86: Profinet Cables And Connectors
Note For connecting PROFINET IO to D4x5‑2, a connector with a 145° cable outlet is recommended (IE FC RJ45 plug 145). Figure 4-17 RJ45 PN connector with a 145° cable outlet SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 87 / PROFINET Additional references For further information about the cables, connectors, and stripping tool, see ● Section "Spare parts and accessories" in the SIMOTION D4x5-2 Manual IK PI Industrial Communication. ● Catalog SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 88: Connecting Ethernet
These PROFINET basic services (e.g. DCP, LLDP, SNMP) provide uniform functions for the address assignment and diagnostics, but do not provide PROFINET IO communication for the connection of drives, I/O modules, etc. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 89: Ethernet Cables And Connectors
If the communication peer has autocrossing (e.g. PC, switch or hub), crossed and uncrossed cables can be used. Additional references For further information about the cables and connectors, see the Industrial Communication IK PI Catalog. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 90: Routing
● The S7 routing between PROFINET/Ethernet subnets and also to PROFIBUS is possible. There are therefore the following options for connecting a PG/PC or HMI device to a SIMOTION D using S7 routing. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 91 ● S7 routing to the second PROFINET IO interface with CBE30-2 (X1400, P1-P4) ● Access to the components on the same subnet via the switch functionality of the PROFINET IO interface SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 92 ● S7 routing to the second PROFINET IO interface with CBE30-2 (X1400, P1-P4) ● S7 routing to the Ethernet interfaces PN/IE (X127 P1) and PN/IE-NET (X130 P1) (for D4x5-2 DP also to PN/IE-OP (X120 P1)) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 93 ● S7 routing to the onboard PROFINET IO interface (X150, P1-P3) ● S7 routing to the second PROFINET IO interface with CBE30-2 (X1400, P1-P4) ● S7 routing between the Ethernet interfaces SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 94: Routing On Simotion D (Sinamics Integrated)
Additional references You will find more information on routing and the differences between IP and S7 routing in the SIMOTION Communication System Manual. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 95: Commissioning (Hardware)
The CF card is essential for operation of the SIMOTION D4x5‑2. The SIMOTION Kernel (SIMOTION D firmware) and the software used to control the drives (SINAMICS firmware) are contained on the CF card. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 96 De-energize the SIMOTION D4x5‑2 device before inserting or removing the CompactFlash card. The SIMOTION D4x5‑2 is in a de-energized state when all the LEDs are off. Comply with the ESD rules. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 97 2. Gently insert the CF card into the empty plug-in slot of the SIMOTION D4x5‑2 until it clicks into place. If correctly inserted, the CF card is flush with the housing. Figure 5-1 Inserting the CF card SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 98: Checking The System
● Have you taken the load capacity of the central power supply into consideration? Note The SIMOTION D4x5‑2 Control Units cannot be operated without a fan/battery module. The SIMOTION D4x5-2 Control Units will not power up without a fan/battery module. 5.1.3 Switching on the power supply Switching on the external power supply Power is supplied to the SIMOTION D4x5‑2 via an external power supply unit, e.g.
Page 99 4. The first time it is switched on, the SIMOTION D4x5‑2 goes to STOP operating state following power-up. Following power-up, the SIMOTION D4x5‑2 is in a state in which it can be configured. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 100 Fan/battery module defective or not mounted properly on a SIMOTION D4x5-2 While the SIMOTION D4x5-2 is powering up, a test is performed to check whether the fan/ battery module is functioning properly. If the fan/battery module is missing or faulty, the kernel is not loaded and the RDY LED flashes red/yellow (2 Hz).
Page 101: Reset Button
A reset causes the entire system to be reset and forces the system to power up again. This operation is comparable with a "Power on Reset" but does not require the disconnection of the 24 V power supply (e.g. in order to exit the F state). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 102: User Memory Concept
Commissioning (hardware) 5.3 User memory concept User memory concept 5.3.1 SIMOTION D4x5-2 memory model The following figure provides an overview of the memory model of SIMOTION D4x5‑2. Figure 5-2 SIMOTION D4x5-2 memory model The SIMOTION Kernel (SIMOTION D firmware) contains the functions required for virtually all applications, and essentially acts as a PLC featuring an IEC 61131‑3-compliant command set...
Page 103: Properties Of The User Memory
(CX32‑2). SINAMICS data is not saved with _savePersistentMemoryData. The non-volatile SINAMICS data (NVRAM data) is backed up by setting the CU parameter p7775 to 1. DCC Programming Programming Manual. For further information on DCC, see the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 104 A 3 V lithium SN: 575332 battery type (with cable lug and connector) is used. The battery can be replaced without data loss, because the real-time clock is backed up internally via the SuperCap. A fan/battery module is always required for SIMOTION D4x5-2 and therefore is always SIMOTION D4x5-2 Manual). supplied with the module (see the...
Page 105 The volatile SIMOTION data is defined by the following properties: ● The volatile SIMOTION data is located in the RAM memory of the SIMOTION device. ● The download data of SIMOTION SCOUT is written to this memory. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 106: Operations And Their Effect On The User Memory
The retain variables are set to their initial values, but this depends on the settings in SIMOTION SCOUT. If the SIMOTION D4x5‑2 is switched off following the download, the volatile SIMOTION data is lost. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 107 In order to ensure that system variable values can also be saved to the engineering project and memory card, the system variable values must be changed OFFLINE and then downloaded to the target device and saved. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 108 If an absolute encoder overflow occurs after _savePersistentMemoryData, the actual position value is no longer correct after the non-volatile SIMOTION data is restored. In this case, homing (absolute encoder adjustment) must be repeated. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 109 1. After a module replacement (spare part scenario), see Section Replacing modules in the spare part scenario (Page 114) 2. After a general reset, see Section SIMOTION D4x5-2 general reset (Page 312) 3. Via switch position, see Section Deleting/restoring non-volatile SIMOTION data (Page 404).
Page 110 Non-volatile data loaded from a file Non-volatile SIMOTION data has been successfully restored from the (Persistent Data File Loading done) backup file on the CF card. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 111 (application case: D4x5‑2 should generally be operated without a battery). References SIMOTION Runtime You will find detailed information on setting up Taskstartinfo (#TSI) in the Basic Functions Function Manual. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 112 With .powerFailure = YES and .persistentDataState = FROM_RAM, only a possible data loss of the real-time clock displayed for the SIMOTION D4x5-2 (and not also a possible loss of the non-volatile SIMOTION data as for the SIMOTION D4x5). The non-volatile SIMOTION data is not lost, but the data from the NVRAM will still be used.
Page 113 Example: D4x5‑2 NOT_MANDATORY A battery is not required for backing up the non-volatile data. The real-time clock (RTC) is backed up via Super‐ Cap. Example: D410-2 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 114: Replacing Modules In The Spare Part Scenario
_savePersistentMemoryData, is inserted in a new device of the same type. A module replacement is detected by the SIMOTION D4x5-2 on the basis of the serial number. The data backed up on the CF card with _savePersistentMemoryData is then automatically transferred to the new device.
Page 115 If the CF card contents are copied to another CF card, the serial number is also copied. A serial number stored on the CF card can only by removed by deleting the CF card contents. SIMOTION D4x5-2 power-up with the CF card (no module replacement) Requirement: ●...
Page 116 Restart after reloading The system variable device.startupData.operationMode is used to define whether the SIMOTION D4x5-2 control unit goes into the RUN state or the last operating state after a power- on/restart. Possible values of device.startupData.operationMode: LAST_OPERATION_MODE [0] (default setting)
Page 117: Fan
Commissioning (hardware) 5.4 Fan 5.4.1 Cooling the SIMOTION D4x5-2 Overview A fan/battery module is always required for cooling the SIMOTION D4x5-2 Control Unit. Table 5-8 Fan/battery module for SIMOTION D4x5‑2 Property SIMOTION D425-2 DP SIMOTION D435-2 DP SIMOTION D445-2 DP/PN...
Page 118: Fan/Battery Module
5.4 Fan 5.4.2 Fan/battery module A fan/battery module is always required for operation of the SIMOTION D4x5-2 Control Unit. A corresponding module including a backup battery is therefore included in the scope of delivery of the SIMOTION D4x5-2 Control Unit.
Page 119: Overview Of States, Fan/Battery Module
Diagnostic buffer entry: Fan on the module is defective SIMOTION D4x5-2 switches to the RESET state after approximately 1 minute. Maintenance: Replace double fan/battery module at the next available opportunity. The "YES" value must be reset to "NO" by the application.
Page 120 Requirement for/presence of a fan System variables can be used to evaluate: ● Whether a fan is required for the operation of the device (or not) ● Whether a fan is installed (or not) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 121: Response To Overtemperature
● Violation of the maximum permissible air intake temperature ● Free convection is not ensured (clearances are not maintained, pollution, convection is prevented by cables) ● Impermissible mounting position of the module SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 122 Module goes into permanent RESET to protect itself (7‑segment threshold display shows "8", RDY LED flashes red/yellow at 2 Hz). Diagnostic buffer entry (as of V4.3): "Temperature in the housing too high, self-protection function of the module activated" SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 123: Parameter Assignment / Addressing
Totally Integrated Automation Portal (SCOUT in the TIA Portal), you will find in the configuration SIMOTION SCOUT TIA . manual The TIA Portal requires at least SIMOTION SCOUT V4.4 and SIMOTION D4xx‑2 Control Units as of firmware V4.3. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 124: Creating A Project And Configuring The Communication
1. Select the Project > New... menu command. 2. In the "New Project" dialog box, assign a name and confirm with "OK." A new folder with the name of the project will be created in the project navigator. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 125 6. The "Open HW Config" option can be used to select whether HW Config should be opened in the next step (e.g. in order to insert a CX32‑2 controller extension). 7. Confirm the "Insert SIMOTION Device" dialog with "OK". SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 126: Configuring The Profibus Pg/Pc Interface
● A PG/PC has not yet been configured in the project. If these requirements have been satisfied, you can configure the interface for the PG/PC connection in the "Interface Selection ‑ D4x5" dialog box. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 127 2. Select the interface parameter assignment that you would like to use to go online, and confirm with "OK". The dialog box is closed, the SIMOTION D4x5-2 is created in the project navigator and HW Config is started automatically (if parameterized).
Page 128: Configuring The Ethernet Pg/Pc Interface
– "Diagnostics" > "Overview of service and diagnostics options" > "Part III" > "Go online" – "Insert device and connect to target system" > "Go online/offline" ● On the Internet at (https://support.industry.siemens.com/cs/ww/en/view/22016709) ● In SIMOTION Utilities & Applications, FAQ "Online connections to SIMOTION devices"...
Page 129 The second SIMOTION device is automatically connected to the PG/PC via Ethernet and a new unique IP address (last digit + 1, up to 255) is calculated. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 130: Representation Of Simotion D4X5-2 In Hw Config
SIMOTION Utilities & Applications is part of the scope of delivery of SIMOTION SCOUT. 6.2.4 Representation of SIMOTION D4x5-2 in HW Config Once you have created a project and inserted a SIMOTION D4x5‑2 as module, HW Config opens automatically (if parameterized).
Page 131 PROFINET interfaces have a different name in the engineering software than on the module lettering ("/" is replaced by "x") Example: PN/IE (lettering on module) → PNxIE (as shown in SCOUT, HW Config, NetPro) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 132: Configuring Profibus Dp
● Independent maintenance of the isochronous cycle clock by the slaves in the event of a short-term communication failure. Additional references SIMOTION Communication You will find additional information about PROFIBUS DP in the System Manual. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 133: Operating The Simotion D4X5-2 On Profibus Dp
Operating the SIMOTION D4x5-2 on PROFIBUS DP PROFIBUS DP interface (X126, X136) SIMOTION D4x5-2 has two interfaces for connection to the PROFIBUS DP. Transmission rates up to 12 Mbit/s are possible. Both interfaces can be operated isochronously. The X136 interface can also be used as an MPI interface.
Page 134: Assignment Of The Profibus Addresses In Hw Config
In order for all devices to communicate with each other, you must assign a PROFIBUS address to each device before connecting them: Note Before you assign any PROFIBUS addresses, please remember that all addresses must be unique on the PROFIBUS subnet. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 135: Setting The Dp Cycle And System Cycle Clocks
Reserve address "2" for a SIMOTION D4x5‑2. This prevents duplicate addresses when installing a SIMOTION D4x5‑2 with a default setting on the subnet (e.g. when a SIMOTION D4x5-2 is replaced). You should therefore assign addresses greater than "2" to additional units on the subnet.
Page 136: Cycle Clock Scaling Of External Profibus Interface To Internal Profibus Interface
(X126/X136) can be operated in an integer multiple of the internal PROFIBUS interface. This reduces the CPU load, thereby allowing you to operate more axes, for example. The settings of the scaled cycle clocks for the external DP interfaces are made in HW Config. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 137 ● One or both external DP interfaces can also be operated as non-isochronous, free-running interfaces. In this case, there is no effect on the cycle clock settings. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 138: Internal Profibus Interface With Dp Integrated < 0.5 Ms
Example of a cycle clock scaling for PROFIBUS DP 6.3.6 Internal PROFIBUS interface with DP Integrated < 0.5 ms Requirement The minimum settable cycle clock for the internal PROFIBUS interface (DP Integrated) is 0.5 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 139: Creating A New Profibus Subnet
CPU, a new PROFIBUS address that was previously set in HW Config or NETPro will not be accepted by the CPU. Requirement You have created a project and have inserted a SIMOTION D4x5‑2. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 140: Modifying The Data Transmission Rate
You can modify the transmission rate in a PROFIBUS subnet in HW Config according to your requirements. Procedure 1. Open the project in SIMOTION SCOUT. 2. Double-click the device whose PROFIBUS subnet you want to configure. HW Config is displayed showing the settings for this device. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 141: Establishing A Pg/Pc Assignment
The interface that can be connected via the PG/PC will be automatically queried during the communications configuring. If you change these settings, you must reestablish the active designation of the PG/PC in NetPro (the PG/PC connection must appear yellow and bold in NetPro). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 142 Alternatively, you can make the assignment in SIMOTION SCOUT by clicking the "Assign PG/PC" button. This calls the properties window for PG/PC assignment, where you can modify the assignment and "activate" it (S7ONLINE access). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 143: Configuring The Mpi Bus
● Is the transmission rate setting for the D4x5‑2 used for all nodes? ● Are there any loose plug connections? ● Are all bus segments terminated properly? Bus segments that are not terminated properly will disrupt communication on the MPI bus. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 144: Configuring Profinet Io
Equidistant mode and isochronous mode function similarly in PROFINET IO to the way they function in PROFIBUS DP. For PROFIBUS DP, in isochronous operation all nodes are synchronized using a Global Control Signal created by the DP master. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 145 The function is comparable to a PROFIBUS DP master class 1. PROFINET IO device Distributed field devices such as I/Os, drives (e.g. SINAMICS S120) or operator terminals are designated as I/O devices. The function is comparable to a PROFIBUS DP slave. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 146 A SIMOTION/SINAMICS device may only be inserted in an MRP ring as a node with MRP- capable ports. For SIMOTION D, the first two ports of the PROFINET IO interfaces are designed as ring ports. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 147 Only devices with MRP-capable ports may be inserted in an MRP ring. If MRP-capable ports are not used, the reconfiguration times can be in the seconds range. Bumpless media redundancy (MRPD) Requirement for SIMOTION D4x5-2: ● SIMOTION SCOUT as of V4.3 ● SIMOTION SCOUT TIA as of V4.5 MRPD is a procedure for bumpless media redundancy for PROFINET IO with IRT.
Page 148: Setting A Send Cycle Clock And System Cycle Clocks
● Whether a second servo task has been activated for the runtime system. ● Whether a second PROFINET interface (=CBE30‑2) is used for the SIMOTION D4x5-2 DP/ By default, one servo task and two IPO tasks (IPO, IPO_2) are used. The IPO_2 cycle clock can be set as a multiple of the IPO cycle clock.
Page 149 Servo_fast and IPO_fast are only provided on modules with PROFINET interface and as of performance class D435‑2. CU310‑2 PN/CU320‑2 PN: Minimum PROFINET send cycle clock: 250 µs (as of SINAMICS version V4.5) 0.25 ms as of V4.5 for D435-2 DP/PN, D445-2 DP/PN and D455-2 DP/PN SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 150 The DCC tasks T1...T3 are always assigned to Servo, IPO, or IPO_2. You can also display the basic cycle clock used in HW Config. You can also activate the Servo_fast/IPO_fast there, when required. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 151 2. You can activate use of the Servo_fast/IPO_fast in the "Isochronous tasks" tab. The basic cycle clock for the Servo and (if parameterized) the basic cycle clock for the Servo_fast is displayed. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 152: Setting Of The Cycle Clocks (One Servo Activated = Default)
0.125 ms If, in addition to the drives on the SINAMICS Integrated / CX32‑2, external drives are also to be connected via isochronous PROFIBUS, the DP cycle must be ≥ 1 ms. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 153 "Set system cycle clocks" command from the "Target system" > "Expert" menu. Set the required cycle clock ratios for the servo, IPO and IPO_2 in the "System Cycle Clocks - D4x5‑2" dialog box. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 154: Setting Of The Cycle Clocks (Two Servos Activated)
Servo_fast Servo PROFIBUS DP bus cycle clock and send cycle clock of the optional second PROFINET IO inter‐ face (CBE30‑2) 1, 2, 4 Servo IPO_2 2, 3, 4, 5, ... 64 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 155 "Set system cycle clocks" command from the "Target system" > "Expert" menu. Set the required cycle clock ratios for the Servo_fast/IPO_fast as well as the Servo/IPO/IPO_2 in the "System Cycle Clocks - D4x5-2" dialog box. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 156: Using A Second Profinet Interface
D4x5-2 system cycle clocks (two servos activated) 6.5.2.4 Using a second PROFINET interface With the SIMOTION D4x5-2 DP/PN Control Units, optionally a second PROFINET interface is available as of V4.3 in addition to the onboard PROFINET interface (X150) with the Ethernet communication board (CBE30-2, X1400).
Page 157 – Servo_fast cycle clock = send cycle clock of the PROFINET interface X150 (onboard interface) ● The Servo_fast must have a reduction ratio to the Servo of 2, 4, 8, or 16. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 158: Profinet V2.3: Optimized Data Transfer / 125 Μs Profinet Send Cycle Clock
"Use Servo_fast" option at Isochronous mode in the CPU properties in the TIA Portal. ● In addition to the send cycle clock, the "Enable High Performance" option must be activated for the sync domain. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 159: Properties Of Profinet
For mixed operation of IRT and RT, make sure that the IRT-compatible devices form what is referred to as an IRT domain; i.e. there must not be any non-IRT devices on the data transmission link between the IRT devices. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 160: Configuration Tasks
Configuration tasks Configuration of PROFINET involves the following steps: 1. Insert the SIMOTION D4x5-2. 2. Configure the onboard PROFINET IO interface in HW Config. 3. Create a topology: Here, you specify how the individual ports of the PROFINET IO devices are interconnected.
Page 161: Configuring An Ethernet Subnet
D4x5‑2 devices ● Communication with other devices via TCP/IP ● Connection of SIMATIC HMI devices, such as MP27x, MP37x or PC‑based HMIs ● IT communication (e.g. via SIMOTION IT OPC XML‑DA) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 162 You can find the MAC addresses on the rating plate located on the front of the SIMOTION D4x5‑2. See also Further information about routing and the differences between IP and S7 routing can be found SIMOTION Communication System Manual. in the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 163 SIMOTION D4x5‑2 is active. You can check this in NetPro. A description of how to switch a connection to active again can be found in the Section Establishing the PG/PC assignment (Page 141). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 164 With SIMOTION < V4.3, the settings are made via HW Config by double-clicking the D4x5‑2 module. The "Properties - D4x5 2" dialog box opens. You can configure the Ethernet connection in the "Extended Ethernet" tab. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 165: Configuring Ethernet Addresses In Hw Config
9. To configure another Ethernet interface, open the "Properties" dialog box of the other interface and repeat Steps 3 to 7. 10.Save and compile the modified hardware configuration. 11.Load the new hardware configuration to the SIMOTION D4x5‑2. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 166: Reading Out Ip And Mac Address
SIMOTION SCOUT. 1. Right-click the module. 2. Select "Target device" > "Device diagnostics" in the context menu. The addresses are displayed as follows, e.g. for SIMOTION D4x5-2 DP/PN: X127 P1 (PN/IE) ● Active MAC Address: 08-00-06-73-25-3E ● IP address: 169.254.11.22 ●...
Page 167 ● By calling "Target system" > "Ethernet" > "Edit Ethernet node..." in HW Config and browsing to "Online accessible nodes" ● Using the system function _getIpConfig Note The MAC address is listed on the nameplate on the front of the module. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 168 Parameter assignment / addressing 6.6 Configuring an Ethernet subnet SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 169: Commissioning (Software)
PROFIdrive axis telegrams as well as the used addresses set up. ● Telegrams are extended and interconnections created automatically in the drive depending on the selected TO technology (e.g. SINAMICS Safety Integrated). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 170 The engineering system sets the "optimal" PROFIdrive telegrams and telegram extensions for the system, makes the required BICO interconnections and determines the addresses. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 171 "TO axis" and "TO externalEncoder". This data no longer has to be entered in SIMOTION. For additional information, see the following sources: SIMOTION Runtime Basic Functions Function Manual ● TO Axis Electrical/Hydraulic, External Encoder Function Manual ● SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 172 On the Internet, you can find documentation of older SIMOTION versions at: (https:// support.industry.siemens.com/cs/ww/en/view/40211807) For further information on the configuration of the TO axis and TO externalEncoder, see the TO Axis Electrical/Hydraulic, External Encoder Function Manual. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 173: Procedure When Commissioning
8. Configure drive-related I/Os (with symbolic assignment) (Page 282) 9. Configure the technology (Page 288) 10.Optimize the drive and controller (Page 301) This section also contains additional configuration information, e.g. for vector drives, Safety Integrated, etc. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 174: Important Functions For The Project Handling During Commissioning
This procedure is also advantageous when the configuration of the drive unit is completed. Without going completely offline, the connection can be simply deselected via the context menu on the drive unit. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 175: Performing The Configuration For The D4X5-2 Offline
– Downloading incl. sources and additional data (Page 201) – Archiving on the CF card (zip file) (Page 202) Note During offline configuration, you can also configure the option board (TB30) and Terminal Modules, e.g. TM41. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 176: Accessing The Drive Wizard
You can configure the following components: ● Infeed (e.g. SINAMICS S120 active line module) ● Drive ● Power unit (e.g. SINAMICS S120 motor module) ● Motor ● Encoder ● Option module SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 177: Configuring Components
Failure to comply with the rules listed in this manual will result in errors that are not output until the download is performed, rather than at the configuration stage. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 178 2. In the "Insert Infeed" dialog box", select whether you want to use an infeed with or without a DRIVE‑CLiQ connection. If the DC link has an external supply, select "No" (no DRIVE‑CLiQ connection). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 179 7.2 Performing the configuration for the D4x5-2 offline Figure 7-2 Selecting an infeed with DRIVE-CLiQ connection Note If you have selected an uncontrolled infeed without a DRIVE-CLiQ connection, omit steps 3 to 6 below. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 180 7.2 Performing the configuration for the D4x5-2 offline 3. In the "Infeed Configuration" dialog box, enter a name for the drive object and select a type for your infeed (e.g. Active Infeed). Figure 7-3 Selecting the infeed type SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 181 4. Using the article number, select an infeed from the list. You can filter the information to limit the number of infeeds displayed, for example, using "Type". Figure 7-4 Selecting an infeed SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 182 7.2 Performing the configuration for the D4x5-2 offline 5. You can make additional settings for the infeed in the "Infeed Drive Object - Additional Data" dialog box. Figure 7-5 Making settings for the infeed SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 183 You can find further information on control of the infeed in Section Activating the infeed (Line Module) (Page 267). If you are using a CX32‑2 controller extension, also see the information in Section Interconnecting the infeed "Operation" signal on the CX32-2 (Page 221). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 184 Commissioning (software) 7.2 Performing the configuration for the D4x5-2 offline 7. Configure the drive. Figure 7-7 Configuring a drive SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 185 Commissioning (software) 7.2 Performing the configuration for the D4x5-2 offline 8. Enter a name for the drive and select the type of drive object (servo or vector). Figure 7-8 Drive properties SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 186 9. In the "Control Structure" dialog, you can select the function modules and the control type. V / f control under drive objects type "vector". Here, you can select the Figure 7-9 Control structure SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 187 7.2 Performing the configuration for the D4x5-2 offline 10.In the "Power Unit" dialog box, use the article number to select your Motor Module from the list. Figure 7-10 Selecting a power unit SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 188 The next dialog box allows you to select the source of the infeed's operation signal. Figure 7-11 Selecting the infeed operation signal SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 189 12.In the case of Double Motor Modules, you need to specify the terminal to which the motor is connected. You specify the motor in the following dialog boxes: – Either by selecting a standard motor from the list – Or by entering the motor data SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 190 In this way, motor encoder and temperature signals as well as electronic rating plate data, such as unique article numbers, rated data (voltage, current, torque) can be transferred directly to the Control Unit. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 191 Commissioning (software) 7.2 Performing the configuration for the D4x5-2 offline Figure 7-13 Selecting a motor (2) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 192 Commissioning (software) 7.2 Performing the configuration for the D4x5-2 offline 13.Select a motor holding brake (if installed). Figure 7-14 Motor holding brake SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 193 14.If you are using a motor that is not equipped with a DRIVE‑CLiQ interface, select the encoder order number in the "Encoder Selection via Motor Order Number" dialog box. Figure 7-15 Selecting a motor encoder (1) Figure 7-16 Selecting a motor encoder (2) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 194 After you have configured all of the settings in the drive wizard, the "Summary" dialog box displays a list of all settings. You can accept these settings with "Finish" or edit the configuration of individual components using the "Back" button. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 195 Commissioning (software) 7.2 Performing the configuration for the D4x5-2 offline Figure 7-18 Finishing the drive SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 196 Result The configured drive is displayed in the project navigator. Figure 7-19 Representation in the project navigator You will find an overview of the configured SINAMICS components under "SINAMICS_Integrated" > "Topology". SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 197: Downloading A Project Into The Target System
SCOUT, e.g MASTERDRIVES. The project data is loaded to all the devices connected ONLINE and their subordinate drive units (provided these are selected in the Target Device Selection dialog box). This can only be done in the STOP operating mode. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 198 Commissioning (software) 7.2 Performing the configuration for the D4x5-2 offline Procedure 1. Save and compile the project. 2. Go online. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 199 4. To save the parameter calculations of the drive in the project, perform "Target device" > "Load CPU / drive unit to PG" for each drive. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 200: Downloading A Project To The Compactflash Card
With "Load to file system", the project data of the controller (including SINAMICS Integrated / CX32-2) is written directly to the CF card. Separate execution of "Load to file system" for SINAMICS Integrated / CX32-2 is not possible. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 201: Loading A Project, Including Sources And Additional Data
Alternatively, this setting can also be made when the data is loaded to the target device/target system. If the sources and additional data have been saved on the CF card, the option described in the sections that follow becomes available. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 202: Archiving A Project To The Compactflash Card (Zip File)
3. Open the project. 4. Go online with the SIMOTION D4x5‑2. 5. In the project navigator, select the SIMOTION D4x5-2 and select the "Target system" > "Load" > "Save archive project on card ..." menu command. 6. In the dialog that is displayed, select the project and click "Open".
Page 203: Performing An Online Configuration For The D4X5-2
The online configuration involves the following steps: ● Establish the online connection (Page 203) ● Starting automatic configuration (Page 204) ● Reconfiguring SINAMICS components (Page 209) ● Downloading a project to the SIMOTION D4x5-2 (Page 209) 7.3.2 Establish an online connection Requirement You have created a project.
Page 204: Starting Automatic Configuration
SIMOTION Utilities & Applications is part of the scope of delivery of SIMOTION SCOUT. ● FAQOnline connection to SIMOTION (https://support.industry.siemens.com/cs/ww/en/ view/22016709) 7.3.3 Starting automatic configuration Requirements You have activated the online connection with the SINAMICS Integrated. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 205 4. The drive object types can now be selected via a further dialog box. Figure 7-23 Selecting the drive object type 5. Select whether a servo- or vector-type drive object is to be used. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 206 RDY LED. Go offline with SCOUT and switch the 24 V supply to the relevant components off/on (POWER ON) to initialize. CBE30-2 option board: During the firmware update, the OPT LED of the SIMOTION D module and the SYNC LED of the CBE30-2 flash green. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 207 8. Execute the "Copy RAM to ROM ..." function on the D4x5‑2 and on the SINAMICS Integrated. This saves the project on the CF card so that it does not need to be reloaded after switching off and on. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 208 Project navigator with real configuration You must then ● If required, reconfigure SINAMICS components (e.g. components without a DRIVE‑CLiQ interface, such as an encoder connected via SMCxx). ● Assign the "TO axis" to "Drive" SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 209: Editing Sinamics Components
DRIVE‑CLiQ interface, the motor and encoder type are identified automatically. 7.3.5 Downloading a project to the SIMOTION D4x5-2 After you have performed the reconfigurations, you must download the configuration to the SIMOTION D4x5‑2 (incl. SINAMICS Integrated).
Page 210 4. To save the parameter calculations of the drive in the project, perform "Target device" > "Load CPU / drive unit to PG" for each drive. The drive has been assigned parameters and commissioned. You can now test the drive via the drive control panel. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 211: Configuring A Cx32-2
● The "Control operation" signal from an infeed connected to the SIMOTION D4x5‑2 is particularly easy to interconnect to the drives of a CX32‑2. ● SIMOTION CX32-2 is automatically also upgraded when the SIMOTION D4x5-2 is upgraded 7.4.2 Basic principles of the CX32-2 Basic principles of the CX32‑2...
Page 212: Preparing For Configuration
Preparing for configuration The following measures are required to enable online or offline configuration of a CX32‑2. 1. Create a project and insert a SIMOTION D4x5-2 (in this example, D455‑2). 2. In the project navigator, double-click the D4x5‑2. The HW Config appears.
Page 213 See the table below. Select the relevant DRIVE‑CLiQ port by selecting the relevant PROFIBUS address (in this example, PROFIBUS address 15). Figure 7-27 Inserting the CX32-2 in HW Config SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 214 During the automatic commissioning, the drive components that are physically connected to a SIMOTION D are determined. I.e. you only require a D4x5‑2 project with the CX32‑2 modules configured in HW Config. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 215: Displaying The Topology
DRIVE-CLiQ, it is also displayed in the topology tree of the SINAMICS Integrated. All inserted CX32‑2s are displayed in the SINAMICS Integrated topology without their subtopology. Figure 7-29 SINAMICS Integrated topology (example of D455-2 DP/PN) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 216: Cx32-2 Offline Configuration
The following options are available for commissioning a project created offline: ● Loading a project created offline to the target system ● Loading a project created offline to the CompactFlash Card SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 217: Loading A Project Created Offline To The Target System
2. Load the parameterization to the CX32‑2 and copy the parameterization from RAM to ROM. 3. Then load the parameterization from the CX32‑2 back to the programming device in order to back up the SINAMICS parameter calculations. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 218: Loading A Project Created Offline To The Cf Card
SIMOTION D4x5‑2. Switch on the power supply of the D4x5‑2 and the connected components. 5. After a successful power-up, the RDY LED of the D4x5‑2 and the CX32‑2 will be green, as will the DP LED of the CX32‑2. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 219: Performing An Online Configuration For The Cx32-2
If you run the "automatic configuration" in Step 6 and 8, a check will be made to see if the firmware on the SINAMICS components differs from the firmware on the CF card. If it does, SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 220: Cx32-2 Configuration Information
One way of checking is to query the status of system variables of the drives on the CX32‑2. ● .actormonitoring.cyclicinterface = ACTIVE AND ● .sensordata[1].state = VALID This procedure can also be used to establish when the SINAMICS Integrated drives power up. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 221: Interconnecting The Infeed "Operation" Signal On The Cx32-2
These signals are available on the CX32‑2 controller extension; since there is no need to perform any additional configuration steps, it is very easy to make additional interconnections with them within the CX32‑2. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 222 D4x5‑2 is available in parameter r8510.0 of the CX32‑2. Using the expert list or the drive wizard, interconnect parameter p0864 (drives on CX32‑2) to parameter r8510.0 of the CX32‑2 controller extension. Figure 7-31 Interconnecting the infeed operation signal SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 223: Upgrading The Cx32-2
Components requiring POWER ON following a firmware update signal this by means of the fast flashing RDY LED. Go offline with SCOUT and switch the 24 V supply to the relevant components off/on (POWER ON) to initialize. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 224: Replacing The Cx32-2
Please note that it will not be possible to replace a D435-2/D445-2/D455-2 with a D425-2 if a CX32-2 has been configured with the address 14 or 15. (A D425-2 does not have DRIVE-CLiQ ports X104/X105 and therefore does not have addresses 14 and 15.) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 225: Additional Information On Configuring The Sinamics Integrated
If you change the settings for the SINAMICS Integrated, you must also change the settings on the CX32‑2 modules accordingly. This is easily done by using the Align button to transfer the settings for all the CX32‑2 modules. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 226 2. Select the "General" tab in the Inspector window and click "Equidistance" to display the parameters for the isochronous PROFIBUS. The "Activate isochronous bus cycle" setting is permanently selected and cannot be edited. The other parameters are set to default settings and can be edited. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 227: Using Vector Drives
7. If the current and speed controller cycles from the expert lists are different to the cycle clocks used in steps 2 and 3, you will have to repeat the steps with the current values for the current and speed controller cycles. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 228 HW Config (see table "Recommended cycle clock settings in HW Config"). 2. Use the "Download project to target system" menu command to download the parameterization. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 229 Note the information in Section Current controller cycle clocks <> 125 µs / use of output cams and measuring inputs (Page 239). Additional references Additional information on quantity structures and cycle clock settings can be found in the SINAMICS S120 Function Manual. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 230: Setting The Time Of Day
Various options are available to set the clock of the SIMOTION D4x5-2: ● Setting the clock via the engineering system – SIMOTION SCOUT: Select the SIMOTION D4x5-2 in the project tree and then "Target system" > "Set time" in the menu.
Page 231 The first time synchronization after switching on is entered with the status of the operating hours counter and the time (UTC time, synchronized with SIMOTION) in the diagnostic buffer of the drive (e.g. SINAMICS Integrated). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 232 1 ms (e.g. 1.25 ms). If the drive unit does not have an isochronous connection on SIMOTION, this can result in runtime differences of milliseconds (depending on the set cycle clock ratios). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 233: Backing Up / Restoring / Deleting Sinamics Nvram Data
7.5 Additional information on configuring the SINAMICS Integrated Resetting the time Requirement: ● SIMOTION D4x5-2: As of SIMOTION V4.3 ● SINAMICS S120: As of SINAMICS V4.5 ● SINAMICS S110: Not available A threshold value is defined via parameter cu.p3109 and is effective as follows: ●...
Page 234 If no PMEMORY.ACX file is available or is corrupt, the PMEMORY.BAK file is loaded (if available and error-free). Restoration of the NVRAM data can be performed manually and automatically: SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 235 At the end of the deletion, the initialization data of the applications is in the NVRAM, similar to as after a device automatic commissioning (with the exception of the above-mentioned data). Parameter p7775 is set to 0 at the end of the deletion. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 236 Backup could not be completed (e.g. memory card removed during the backup) Restoration not possible: Memory card is not inserted Restoration not possible: Checksum of the NVRAM data backup file is faulty Restoration not possible: No backup available SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 237: Sinamics Diagnostic Buffer
PROFIdrive drive units are supplied with control signals and setpoints by the controller and return status signals and actual values. These signals are normally transferred cyclically (i.e. continuously) between the controller and the drive. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 238 ● TimeSync (applicative time synchronization: Transfer of SIMOTION time of day to the SINAMICS drives) ● SetActIn (activating/deactivating objects in SIMOTION and SINAMICS) ● RwnPar (reading and writing of drive parameters) ● GetFault (reading faults and alarms from the drive) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 239: Control Properties And Performance Features
● For vector drives depending on the number of vector drives and with chassis units depending on the device type used ● If only an infeed and no drives are connected to the drive unit, then the sampling time is 250 µs SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 240 SCOUT uses the described procedure to calculate internal system data that is required for outputting/detecting signals with a high level of position accuracy. Note If the cycle clock ratios are not set correctly, an appropriate message is output in the diagnostic buffer. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 241: Cu-Link (Data Transfer Via Drive-Cliq)
These data transfer channels also ahve a scaling factor that can be set in parameter p8520[0..3]. Observe the notes below in this section under "Word-by-word data transfer via p850x/r851x (CU‑Link)". SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 242 CX32‑2 Controller Extensions. Such a communication channel does not exist between the individual Controller Extensions CX32‑2. If data are to be exchanged between Controller Extensions CX32‑2, this is only indirectly possible via the SINAMICS Integrated. Figure 7-35 CU-Link communication channel SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 243 These are visible in the expert list of the Control Unit of the SINAMICS Integrated and can be used for interconnection (blue arrow in the following figure). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 244 Parameters p8500-p8505 and r8510-r8515 of the Control Unit (DO CU_I) are so-called transfer parameters. This means that a signal, for example, at the binector input p8500[0] is made available at the binector output p8510[0] and can be interconnected further from there. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 245 This behavior only applies to bidirectional data transfer via the CU‑Link (DO CU_Link, DO CU_CX32). The transfer parameters p850x/r851x in the DO CU_I are always consistent. Preset interconnections Some interconnections are already preset in the system (green arrows in the figure above). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 246 The ready signal of an infeed r0863.0 on CX32‑2 (X102) is to be interconnected to three other CX32‑2 Controller Extensions and to the drives of the SINAMICS Integrated via CU‑Link. The items indicated the necessary interconnection measures, which are explained in detail below. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 247 DO CU_CX32 (p8500[7]). The status of the signal "infeed ready" is available on the CU‑Link communication channel and can be further interconnected via the DO CU_LINK. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 248 DO CU_LINK (r8510.7) of the CX32‑2 (X102) to DO CU_I (cu.p8500[7]). Step 3: In the DO CU_I of the SINAMICS Integrated, the parameter cu.p8500.7 "internal" is forwarded to the read parameter cu.r8510.7 (use of the transfer parameters). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 249 DO CU_I of the SINAMICS Integrated. This interconnection can only be made via "Diagnostics > Interconnections > Binector output (BO)" because there is no expert list for the CU_LINK DOs. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 250 DO CU_CX32 of the CX32‑2. Figure 7-42 Step 6 - on CX32‑2, interconnect the drive signal (p0864) with the r8510.7 of the DO CU_CX32 of the CX32‑2 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 251: Licenses For The Sinamics Integrated / Cx32-2
Because of legal specifications, the output frequency for converter systems is limited to 550 Hz per default. - SINAMICS S120 Control Units as of firmware V4.7 HF7 - SIMOTION D Control Units as of firmware V4.4 HF6 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 252: Support Of Motors With Pt1000 Temperature Sensor
Support of Motor Modules (C/D type) The SINAMICS S120 booksize C/D type Motor Modules are a further development of the previous Motor Module and can be used compatibly with regard to the configuration. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 253 Single Motor Module 6SL3120-1TE26-0 utilized. 60 A C type For details, see also: Link (https://support.industry.siemens.com/cs/ww/en/ view/109751266) The latest information on the SINAMICS components that can be used is available at: FAQ (https://support.industry.siemens.com/cs/de/en/view/11886029) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 254: Testing A Drive With The Drive Control Panel
"Commissioning" > "Control panel". The drive control panel opens in the detail view. Figure 7-43 Drive control panel 2. To display the control area and axis diagnostics, click the "Show/hide control area" and "Show/hide diagnostics area" buttons. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 255 Figure 7-44 Assume_control_priority 4. Read the notes and confirm these with "Accept." 5. Activate the "Enables" checkbox to enable the drive. All enables are now set with the exception of ON/OFF1. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 256 8. Click "Drive Off" to stop the drive after you completed the test. 9. Deactivate the enable and click the "Give up control priority" button to deactivate control from the PG/PC. In this state, you can no longer make the drive rotate. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 257: Creating And Testing Axes
● A real axis including drive is created via the axis wizard and the drive interconnected to the axis ● A real axis is created without assigning this to a drive (assignment is made later) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 258 1. In the Project Navigator, double-click the entry "Axis" > "Insert Axis." This will access the axis wizard. Set the required technology and then click "OK." Figure 7-46 Inserting an axis 2. Set an axis type and, if required, configure the units. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 259 Commissioning (software) 7.7 Creating and testing axes Figure 7-47 Defining the axis type SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 260 (e.g. S120 CU320‑2 or SINAMICS Integrated) and assigned to the axis. This allows the axis, including the drive, to be created in one operation. It is not necessary to configure a drive before creating an axis. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 261 Interconnection dialog box ( button). Note The methods of the drive and axis configuration, previously available in SCOUT versions < V4.2, are still available. Symbolic assignment must be deactivated for these methods. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 262 SIMOTION technology objects "TO axis" and "TO externalEncoder". Encoder assignment With a position axis, encoder 1 is also created on the TO axis (motor encoder) and automatically assigned to the first encoder on the drive. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 263 TOs created or from the address list (view of all addresses) by clicking the button. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 264: Testing The Axis With The Axis Control Panel
● To test an axis that has been created Requirement The following requirements must be fulfilled for testing: ● The project has been downloaded to the target system. ● SIMOTION SCOUT is in online mode. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 265 (LED display: RUN). If the control priority for a TO is active, commands for the TO from the user program are rejected with an error code. Alarm 30009: reason 0x04 is output. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 266 For commissioning kinematics transformations, a path control panel is available as of SIMOTION V4.4. See also Please refer to the additional information in the SCOUT Online Help (Axis control panel index). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 267: Activating The Infeed (Line Module)
These terminals must be connected to the SIMOTION D4x5‑2 (e.g. wire "DO Ready of the infeed" to "X122, DI 0 of the D4x5‑2"). The enable signal is queried when the drive is configured and must be interconnected accordingly. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 268: Infeeds With Drive-Cliq Connection
"Infeed operation, p0864" of the drive when drives are inserted (only applies to drives that are attached to the same drive unit as the infeed). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 269: Using One Infeed For Several Cus
If the infeed is controlled from another control unit, then the Ready for operation signal of the infeed (parameter r0863.0) must be connected to parameter p0864 "Infeed operation" of the drive via a digital input/output. If this is not taken into account, the infeed may be damaged. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 270 An interconnection of the Ready for operation signal via PROFIBUS/PROFINET is not recommended because of the delay times (communication, evaluation in controller, etc.) or a possible CPU stop (no execution of the user program). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 271: Setting Up Addresses And Message Frames
● The automatic address adaptation for a drive object should be activated/deactivated ● PROFIdrive telegrams should be configured for drive objects ● The addresses should be set up ● Telegrams should be extended manually SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 272 The dialog box lists all the available drive objects. The possible setting options are described in the following. When using the symbolic assignment, the default setting does not have to be changed and no configuration performed. Figure 7-52 Telegram configuration SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 273 Changing the telegram order Note: Before the alignment, all drive objects without I/O addresses ("---..---") must be moved behind the objects with valid I/O addresses or those still to be aligned ("???..???"). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 274 Then compile the project and load it into the CPU. Perform a restart. The FastIO configuration is also used for the telegram of the Terminal Modules TM15 and TM17 High Feature. Proceed in the same way if problems occur. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 275: Linking An Additional Encoder (Optional)
● Configuration of a second encoder on the drive ● Configuration of an encoder as drive object (as of SINAMICS firmware V4.3) The following options are available for configuring additional encoders on the drive. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 276 The configuration is performed by inserting an encoder via the project navigator. Figure 7-54 Configuration of an encoder as drive object Note In the same way as for axes, a "DO encoder" can also be symbolically interconnected to a "TO externalEncoder". SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 277: Additional Encoders Via Profibus/Profinet
81 and 83) ● Encoder interface as a direct value in the I/O area. Additional references Detailed information is contained in the SIMOTION TO Axis, Electric/Hydraulic, External Encoder Function Manual SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 278: Symbolic Assignment Of I/O Variables (Profidrive Message Frame / Drive Parameters)
I/O variable, this is determined by the parameter selection. An extension of the standard message frame is created automatically for the transfer of the parameters to/from the drive. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 279 1. Open the assignment dialog box from the address list (view of all addresses). The assignment dialog opens with the corresponding assignment partners. 2. Click the button in the parameter selection line to open the parameter list. Figure 7-56 Assignment dialog for drive parameters SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 280 3. Select the desired signal source (e.g. DO drive). Then select the required parameter. Figure 7-57 Dialog box for the DO and parameter selection 4. Click "OK" to accept the selection. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 281 ● If the transferred parameter is on another drive object (DO), the DO name precedes the parameter. "#" is used as a separator between the DO name and the parameter. ● Individually transferred bits of a parameter appear in brackets [x]. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 282: Configuring Drive-Related I/Os (With Symbolic Assignment)
Only the configuration with symbolic assignment is described in the following. For further information on the configuration of drive-related I/Os without symbolic assignment, see Configuration of drive-related I/Os (without symbolic assignment) (Page 413). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 283: Configuration Of The I/O Terminals
● CU320 ● As of SINAMICS V2.6.2 ● CU320-2 ● As of SINAMICS V4.3 TB30, TM15 DI/DO, TM31 X On the drive unit (TB30 or TM) TM41 On the drive unit (TM41) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 284: Configuration Of The D4X5-2 I/Os (Terminal X122/X132)
I/Os, for example, an I/O channel can be: ● Parameterized as input or output. ● Inverted. ● BICO-interconnected (use as drive I/O). ● Used as digital input for SIMOTION with "DI (SIMOTION)". SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 285: Configuration Of The D4X5-2 I/Os (Terminal X142)
The I/Os of terminal X142 are permanently assigned to the SIMOTION D4x5‑2. The configuration is therefore performed via the D4x5‑2 ("D4x5‑2" > "X142 inputs/outputs). Alternatively, the dialog box can also be called in HW Config by double-clicking the X142 interface. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 286: Configuration Of The Cx32-2/Cu3Xx/Tb30/Tmxx I/O Terminals
The configuration is performed in a similar way as for the onboard I/Os X122/X132 for the SIMOTION D4x5‑2, i.e. the I/Os can be ● BICO-interconnected (use as drive I/O) ● Used by SIMOTION SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 287: Configuration Of The Et 200Sp/Mp Timer Didq
● ET 200MP timer DIDQ: Only with SCOUT TIA, IM 155-5 PN ST or HF required Operation via PROFIBUS is not possible. Technology Modules TM Timer DIDQ for For detailed information on the configuration, see SIMOTION SCOUT and SIMOTION SCOUT TIA Commissioning Manual SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 288: Configuration Of The Technology Objects And I/O Variables
Only those I/Os are displayed that have the appropriate measuring input functionality (MI_xx [channel name, terminal number]). If no suitable I/Os are displayed, you must first configure the I/Os (I/O must be configured as "measuring input") SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 289: Configuration Of Local Measuring Inputs
SIMOTION Output Cams and Measuring Inputs Function Manual ● 7.13.3 Configuration of output cams / cam tracks Overview The type of cam output must be selected during the configuration of the TO outputCam and TO camTrack. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 290 The deployment of TM15 (SIMOTION) and TM17 (SIMOTION) is possible only with DP Integrated, PN and servo cycle clocks ≥ 0.5 ms. This applies to TM modules connected directly to D4x5-2 and indirectly via CX32-2/CU320-2. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 291: Supplementary Interconnection Options For X142 I/Os
DI, DO, MI, and CAM, depending on the chosen data type. With the exception of ACTVAL and LEC, these interconnection options are only intended for diagnostics by the Siemens Hotline. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 292 If more than 7 edges are lost, the counter will stop at the value 7. Therefore: if the value is 7, 7 or more edges have been lost. Lost edges can indciate that measurement is faulty (contact bounce, disturbances, etc.). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 293 // lec_2 : IO variable in the SCOUT, symbolically interconnected with LEC measuring input 2 (type byte) LecMeasuringInput1 : BYTE; LecMeasuringInput2 : BYTE; END_VAR LecMeasuringInput1:= (lec_1 AND 16#07); even channel LecMeasuringInput2:= SHR((lec_2 AND 16#70),4); odd channel SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 294: Configuration Of The I/Os (Variables / To Axis)
For this purpose, switch to the "Communication" dialog box of the corresponding SINAMICS DO. You can now see the individual bits of the PZD (e.g. I_Digital or O_Digital) listed there. Interconnect the appropriate bit of the PZD with a signal. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 295 In the same way, you can assign a substitute value to a BICO parameter. For various SINAMICS drive objects, higher-level types are available for the assignment of substitute values. Figure 7-65 Configuration of substitute values SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 296: Dmc20/Dme20 Drive-Cliq Hub
ENCODER drive objects is restricted so that a total maximum of 24 drive objects can be connected to one Control Unit. ● The DRIVE-CLiQ HUBs must be directly connected to the Control Unit. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 297: Creating A Dmc20/Dme20 Drive-Cliq Hub
The components connected to the hub are displayed in the topology tree. Result The added hub is displayed for the "Topology" entry in the project navigator. All components connected to a hub are also displayed during an automatic configuration. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 298: Tm41 Terminal Module
4. Double-click "Inputs/outputs". The "Inputs/Outputs" property dialog box of TM41 opens. 5. Set "SIMOTION" as the operating mode on the "Pulse encoder emulation" tab, and make the settings for the emulated sensor signal. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 299: Configuring The Tm41 Using The Axis Wizard
3. Select "SINAMICS_Integrated" as the drive device and "TM41" as the drive. TM41 operates as setpoint sink of the axis with this setup. Figure 7-66 Drive assignment 4. Run through the wizard to the end. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 300 Commissioning (software) 7.15 TM41 terminal module Detailed information on configuring incremental encoder emulation with the TM41 can be found ● FAQs at: (https://support.industry.siemens.com/cs/ww/en/view/27554028) SIMOTION Utilities & Applications ● SIMOTION Utilities & Applications is part of the scope of delivery of SIMOTION SCOUT.
Page 301: Optimizing The Drive And Controller
Hydraulic, External Encoder Function Manual. In addition to automatic controller setting, SIMOTION SCOUT also offers the option of optimizing the drive and controller manually by means of measuring functions, trace and SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 302: Automatic Speed Controller Setting
2. Select "Target device" > "Copy RAM to ROM" in the context menu. 3. Select "Target device" > "Load CPU / drive unit to PG" in the context menu. If required, the automatic controller settings can be checked using the measuring functions. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 303: Automatic Position Controller Setting
6. Select the axis data sets to which the Kv factor is to be transferred. 7. Click "Accept values" to transfer the calculated Kv factor to the axis data sets. 8. Disable the drive by clicking the "Drive off" button. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 304: Measuring Functions, Trace, And Function Generator
The control loop is supplied with the ramp-function generator signal at a specific point (e.g. speed setpoint), and the signal from the trace recorder is recorded at another point (e.g. speed actual value). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 305 For additional information about drive optimization, consult the Commissioning Manual. Additional information on trace and measuring functions, as well as on the function generator, SIMOTION SCOUT Online Help . can be found in the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 306: Manual Speed Controller Optimization
Read the notice that appears and click "Accept" to confirm. The activated Service function is displayed via the LEDs (RUN flashes green at 2 Hz and SU/PF flashes yellow at 2 Hz). 2. Click the "Drive on" button to enable the drive. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 307 The axis is moved during the measurement. For this reason, a safety message that allows the process to be aborted is displayed. 4. The traced signals are represented on the "Time diagram" tab. Figure 7-69 Time diagram before parameter change SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 308 "Open-loop/closed-loop control" > "Speed controller" to display the "Speed Controller with Encoder" dialog box. 2. Enter an appropriate value in the "P‑gain" field and the "Integral time" field. Note The values entered take immediate effect. Figure 7-70 Entering P-gain SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 309 4. With the modified parameters, the controller displays a much better transient response. If necessary, you can continue changing the value until the transient response is optimal. Figure 7-71 Measurement with modified P‑gain SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 310: Loading And Saving Simotion User Data
The menu command "Target system" > "Load" > "Download project to target system" is used to transfer the following data from the SIMOTION SCOUT engineering system to the "non- volatile SIMOTION data" area of the SIMOTION D4x5-2: ● Configuration data ●...
Page 311 Execute the "Copy RAM to ROM" function separately for the SINAMICS Integrated. This requires that the drive element has been selected in the Project Navigator. See also Properties of the user memory (Page 103) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 312: Deleting Data
● Deleting user data on CompactFlash card (Page 315) ● Setting SINAMICS Integrated to the factory settings (Page 315) ● Setting SIMOTION D4x5-2 to the factory settings (Page 316) ● Deleting/restoring non-volatile SIMOTION data (Page 404) ● Backing up / restoring / deleting SINAMICS NVRAM data (Page 233) 7.18.2...
Page 313 "Control Operating State" dialog box. 3. Select the SIMOTION device under "Memory reset (MRES)." Click the "Run" button. Confirm the command by clicking "Yes." The memory reset will now be performed. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 314 If you do not return the mode switch to the MRES position (switch position 3) within 3 seconds, but take longer, then the memory reset may not be performed. You must then repeat the procedure. 5. Now move the mode switch back to the required operating mode. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 315: Deleting User Data On Compactflash Card
Note that the MRES position (switch position 3) during power-up causes the default settings to be restored. See Section Setting SIMOTION D4x5-2 to the default settings (Page 316). Make sure you do not accidentally switch the power supply OFF/ON in the MRES selector setting, as this restores the default settings instead of performing the desired memory reset.
Page 316: Setting Simotion D4X5-2 To The Factory Settings
Use the same procedure for the CX32‑2 controller extension and the SINAMIC S120 drive units. 7.18.5 Setting SIMOTION D4x5-2 to the factory settings Overview SIMOTION D4x5‑2 is supplied with preset parameters, such as the transmission rate or PROFIBUS addresses. You can restore the default settings with the mode selector. This will delete the following data: ●...
Page 317: Powering Down The System
Once the system is at a standstill, you can switch off the power supply. Note You must observe the safety notes for SINAMICS components, which you will find in the corresponding SINAMICS manuals. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 318: Configuring Safety Integrated Functions
If motors without a (safety-capable) encoder are being used, not all Safety Integrated Functions can be used. Note Definition: "Without encoder" When "without encoder" is used in this manual, then this always means that either no encoder or no safety-capable encoder is being used. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 319 Safe monitoring of the drive acceleration tion Monitor Safe Brake Safe braking ramp Ramp Safe gear – – change Safely-Limited Safely-limited acceleration Acceleration Safe Brake Safe test of the required holding torque of a brake Test SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 320 The safe speed monitoring without encoder also functions at standstill as long as the drive is switched on. PROFIsafe telegrams SIMOTION D4x5-2 supports PROFIsafe telegrams 30, 31, 901, 902 and 903. (902 as of SIMOTION V4.4; only in conjunction with the TIA Portal; 903 as of SIMOTION V5.1 for Safe Cam, SCA).
Page 321: Activate Safety Integrated Functions
The purpose of this SIMOTION support, depending on the activated the safety-related monitoring functions, is to prevent fault reactions at the drive end by ensuring that the drive does not exit the monitored operating state. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 322 6 / 6 / 12 6 / 6 / 12 ● Motion monitoring without selection 6 / 6 / 6 6 / 6 / 6 6 / 6 / 6 ● Via TM54F terminals SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 323 ● Drives on the onboard PROFINET interface (X150 interface) ● Drives on the CBE30-2 (X1400 interface) The maximum quantity structure for PROFIsafe on PROFINET is therefore not increased by using a second PROFINET interface. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 324 You will find an example function in Internet (https://support.industry.siemens.com/cs/ww/en/ view/36489289). Topologies (F proxy) The F proxy functionality enables transparent routing of safety telegrams from the SIMOTION I-device (or slave) to the SIMOTION controller (or master). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 325 SIMOTION CPU via the F-CPU (e.g. access of an S7-1500 F-CPU to a SINAMICS S120 CU320-2 which is subordinate to a SIMOTION D4x5-2). Requirement: SIMOTION SCOUT (not possible with SCOUT TIA)
Page 326 Additional information on configuring Safety Integrated functions can be found in the SINAMICS S120 Safety Integrated Function Manual ● TO Axis Electrical/Hydraulic, External Encoder Function Manual ● SIMOTION Communication System Manual ● ● Internet at the following address (https://www.automation.siemens.com/safety) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 327: Quantity Structures
Depending on the functionality used, more or less performance resources are used on the drive control. The performance points specified in the table can be used for a rough estimation. Maximum 15.5 performance points are available for each drive control (SINAMICS Integrated, CX32‑2, CU320‑2). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 328 For each TM (SIMOTION oper‐ 125 μs / 4 ms ating mode) 250 μs / 4 ms TM54F For each TM TM15/TM17 Not relevant For each TM CX32-2 Not relevant For each CX32-2 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 329 With regard to the drive quantity structure, the maximum number of servo or vector drives may not be exceeded by drives with V/f control in mixed operation, whereby two drives with V/f control (500 µs) count as one servo or vector drive. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 330: Migration Of Simotion D4X5 To Simotion D4X5-2
Commissioning (software) 7.22 Migration of SIMOTION D4x5 to SIMOTION D4x5-2 7.22 Migration of SIMOTION D4x5 to SIMOTION D4x5-2 7.22.1 Changeover from SIMOTION D4x5 to SIMOTION D4x5-2 A SIMOTION D4x5‑2/CX32‑2 not only has a different structure, but also a different functionality to a SIMOTION D4x5/CX32.
Page 331 X126 DP1 → X126 DP X136 DP2/MPI → X136 DP/MPI Reduction ratio of PROFI‐ As of SIMOTION V4.3, the SIMOTION D4x5-2 supports a reduction ratio of PROFIBUS cycle BUS cycle clock to servo cy‐ clock to servo cycle clock. cle clock The following applies for V4.2: PROFIBUS cycle clock: servo cycle clock = 1 : 1...
Page 332 These addresses are also offered as default addresses in the configuration of SIMOTION SCOUT. With SIMOTION D4x5-2, only interface X127 P1 has a default address in the delivery condi‐ tion. Interface X127 P1 is preferable for the PG/PC connection because it is easier to access.
Page 333 Commissioning (software) 7.22 Migration of SIMOTION D4x5 to SIMOTION D4x5-2 Keyword Explanation Configuration of the on‐ The configuration of the onboard I/Os is retained. Functionality, quantity structure and terminal board I/Os designations of the onboard I/Os for the D4x5-2/CX32-2 differ from the previous modules because of innovations.
Page 334: Permissible Combinations
Commissioning (software) 7.22 Migration of SIMOTION D4x5 to SIMOTION D4x5-2 Keyword Explanation Hardware The following changes have been made because of the hardware innovations: ● CF card under a cover (previously open access) ● Additional and slightly differently arranged operator control and display elements ●...
Page 335 Commissioning (software) 7.22 Migration of SIMOTION D4x5 to SIMOTION D4x5-2 A detailed, regularly updated list of the DRIVE-CLiQ components approved for use with SIMOTION, as well as notes on their use, can be found on the Internet at (https:// support.industry.siemens.com/cs/ww/en/view/11886029).
Page 336 Commissioning (software) 7.22 Migration of SIMOTION D4x5 to SIMOTION D4x5-2 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 337: Service And Maintenance
● Replacing modules (spare part scenario) – Parts replacement for SIMOTION D4x5-2 (Page 341) – Removal and replacement of the SIMOTION D4x5-2 (Page 342) – Replacing DRIVE-CLiQ components (Page 343) – For information on replacing SIMOTION D4x5‑2 fans, see Chapter "Replacing the SIMOTION D4x5‑2 Manual...
Page 338 Examples of upgrade scenarios are listed in the following overview table. They are shown in the columns. The lines list the principle measures that have to be performed. Whether the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 339 If the version is changed and the SIMOTION controller replaced at the same time, then all measures apply; the measures must be performed in the TOP-DOWN sequence according to the table. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 340 Service and maintenance 8.1 Overview Alternative: Load the project to the CF card using a card reader See SW compatibility list (https://support.industry.siemens.com/cs/ww/en/view/18857317) The versions of SINAMICS Integrated and Controller Extensions are upgraded automatically in the HW Config during device replacement The technology packages are updated automatically.
Page 341: Replacing Modules (Spare Part Scenario)
8.2 Replacing modules (spare part scenario) Replacing modules (spare part scenario) 8.2.1 Parts replacement for SIMOTION D4x5-2 Kernel/firmware ≥ V4.3 As of SIMOTION V4.3, a module replacement is detected by the controller on the basis of the serial number. This automatically deletes the non-volatile data and transfers the data backed up on the CF card to the controller.
Page 342: Removal And Replacement Of The Simotion D4X5-2
Service and maintenance 8.2 Replacing modules (spare part scenario) 8.2.2 Removal and replacement of the SIMOTION D4x5-2 Removing the Control Unit NOTICE Damage to property can occur Installing or removing SIMOTION D410 with power connected can result in undefined states in your system.
Page 343: Replacing Drive-Cliq Components
SIMOTION data are restored. In this case, homing (absolute encoder adjustment) must be repeated. See also Parts replacement for SIMOTION D4x5-2 (Page 341) Operations and their effect on the user memory (Page 106) Replacing modules in the spare part scenario (Page 114) 8.2.3...
Page 344 Note In this case, incorrect insertion of components is no longer monitored. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 345: Replacing The Compactflash Card
CompactFlash card to the new CompactFlash card. Proceed as described in the following sections to write your project to the new CompactFlash card: ● Changing the CompactFlash card (Page 372) ● Writing to a CompactFlash card (Page 373) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 346 Service and maintenance 8.2 Replacing modules (spare part scenario) Detailed information about licensing can be found: SIMOTION SCOUT Configuration Manual ● In the ● As well as in the FAQ (https://support.industry.siemens.com/cs/ww/en/view/73501913) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 347: Adapting A Project (Upgrading The Project / Replacing The Simotion Controller)
This is necessary if a SIMOTION platform is changed or a version upgraded, for example. The "Save variables" function creates XML files which are stored in a folder of your choice. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 348 SCOUT version, as well as a query asking whether you want to perform an upgrade. Figure 8-2 "Convert project" message 2. Confirm the prompt with "OK". The project will be converted to the current version. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 349: Upgrading A User Project To The New Scout Version
This ensures that you can always return to the original project if the upgrade fails (power interruptions, unexpected faults, incorrect operation, etc.). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 350: Platform Replacement Via Xml Export/Import
● Replacement between SIMOTION C, P, and D (e.g. C240 → D445‑2 DP/PN) ● Replacement between D410 and D4x5/D4x5‑2 (e.g. D410‑2 → D445‑2 DP/PN) ● Replacement between SIMOTION D (SINAMICS S120 Integrated) → SIMOTION D (SINAMICS SM150 Integrated) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 351 6. Select the location where the XML export data is to be stored and start the import. Confirm the prompt to continue with the import. Confirm the message with regard to the import of a "non-compatible type" with "OK". SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 352: Preparing The Device Replacement
If a D4x5 with CBE30 is replaced by a D4x5‑2 DP/PN with onboard PROFINET interface, then the number of PROFINET ports is reduced from four to three. Components on port 4 have to be rewired SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 353: Device Replacement In Hw Config
3. Move the new module to the top field of the module rack using drag-and-drop. 4. Confirm the dialog box that appears with "Yes" if you want to replace the SIMOTION device. The module is replaced. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 354: Upgrading Technology Packages
The updated data is transferred to the project and the entire project saved. If the module hardware changes (e.g. a D445‑2 DP/PN is replaced with a D455‑2 DP/PN), proceed as described in Section Removal and replacement of the SIMOTION D4x5-2 (Page 342).
Page 355 Selecting the TP product version The desired technology package is selected with fine granularity in SIMOTION SCOUT at "Target device" > "Select technology packages ...". Figure 8-6 Selecting technology packages (example: D445-2) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 356: Upgrading The Device Version Of Sinamics S120 Control Units
D4x5‑2 module. If a SINAMICS S120 control unit is connected via PROFIBUS or PROFINET, the SINAMICS version can be selected independently of the SINAMICS Integrated version. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 357: Upgrading A Library
4. Select the SIMOTION device and the technology packages for which the library is to be valid. 5. Close the dialog box with "OK". Note Please also observe the information on device-dependencies in the SIMOTION SCOUT online help. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 358: Save Project, Compile And Check Consistency
In this way, you take over all error corrections and optimizations. Save and compile changes On this command, the whole project is searched for changes. Therefore only the changes are compiled. Use this command for day-to-day operations within a SCOUT version. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 359: Performing A Firmware And Project Update
Upgrading using the device update tool offers a number of advantages (keeping retain data, option of downgrading, no license key handling, etc.). We therefore recommend using this method for firmware and/or project updates. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 360: Update Via Simotion It Web Server
As of firmware version V4.2, it is no longer necessary to purchase licenses for the web server (IT DIAG license) and for SIMOTION IT OPC XML‑DA. You will find detailed information in the SIMOTION IT Diagnostics and Configuration Diagnostics Manual. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 361: Upgrade Via Device Update Tool (Upgrading Simotion Devices)
● Alternatively, the upgrade data can be created and stored in an archive on the PC, with a view to importing it to an upgrade medium suitable for SIMOTION devices at a later time. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 362 2. Insert the USB stick in one of the two USB interfaces of the activated D4x5‑2 (only one USB stick may be inserted). 3. Switch the device OFF/ON or reset it using the RESET button. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 363 The system restores the data saved during the upgrade. The data from the upgrade will be deleted. The restoration is indicated by a green flashing SF LED (0.5 Hz) and can take several minutes. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 364 ON) at the respective components for initialization. CBE30-2 option board: During the firmware update, the OPT LED of the SIMOTION D module and the SYNC LED of the CBE30-2 flash green. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 365: Update Via Compactflash Card
SIMOTION device is starting up. The license key can be changed at any time (by relicensing, for example). When the device is next started up, the license key will be saved in the boot sector again. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 366 In the event of the loss of a license key, a copy can be obtained via the Web License Manager at the following Internet address (http://www.siemens.com/automation/license). You will need the hardware serial number printed on the CF card. In the Web License Manager, you have the option of displaying the associated license key.
Page 367: Firmware Update Via Compactflash Card
In order for a FW update to be performed for all components, the components must be correctly connected in accordance with the configured topology. The component version can be obtained from the CONTENT.TXT file in the main directory of the CF card. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 368 ● p7826 = 1: Upgrade and downgrade (factory setting) ● p7826 = 2: Upgrade only Note The automatic firmware update via p7826 = 1 (upgrade and downgrade) must not be deactivated when using Safety Integrated. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 369: Download Project To Target System
2. Click "Connect to selected target systems" to establish a connection to the target system. 3. Execute "Download project to target system" and then "Copy RAM to ROM" to download the upgraded project to the CompactFlash card as well. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 370: General Information On Sinamics Firmware Update
The following operating actions are not possible during a firmware update: ● Going online to the SINAMICS ● Delete user data on card ● Project download ● Download CPU / drive unit to target device SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 371 Components requiring POWER OFF‑ON following a firmware update signal this by means of the fast flashing RDY LED. Switch the 24 V supply to the relevant components off and on again to initialize. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 372: Simotion Compactflash Card
CF card is indicated by an arrow located on both the plug-in slot and the CF card. When properly installed, the card does not extend beyond the housing of the SIMOTION D4x5‑2. 4. Switch the power supply on again. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 373: Writing To The The Compactflash Card
Formatting the CompactFlash card You can format a faulty CF card, for example. Before formatting the CF card, please observe the notes in Section Backup of the CompactFlash card data (Page 365). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 374: Bootloader On The Compactflash Card
Detailed information on the compatibility relationships for the CF card, boot loader version, SIMOTION D hardware and SIMOTION firmware version can be found in the software compatibility list. You can find this list both in the documentation that comes with the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 375: Recommended Method Of Handling Compactflash Cards
Therefore, we recommend you adopt a conservative approach in terms of the number of writing processes. In other words, do not perform more than 100,000 write access instances from the user program over the estimated service life of the application. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 376: Card Reader For Cf Cards
The licenses required for SIMOTION D are assigned to an individual license key for the CF card (license key cannot be transferred to another CF card). The license key must be stored in the \KEYS\SIMOTION directory in the keys.txt file on the CF card. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 377 In the event of the loss of a license key, a copy can be obtained via the Web License Manager at the following Internet address (http://www.siemens.com/automation/license). You require the hardware serial number printed on the CF card to do this. You can display the associated license key in the Web License Manager.
Page 378 Service and maintenance 8.5 SIMOTION CompactFlash card SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 379: Diagnostics
Symbols in the tables for states of the LEDs: ● 1 = LED an ● 0 = LED off ● 0.5/1 = flashing LED (0.5 Hz) ● 2/1 = flashing LED (2 Hz) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 380: Simotion D4X5-2 And Sinamics Integrated Displays
● Λ = flickering LED ● X = LED state any 9.1.1 SIMOTION D4x5-2 and SINAMICS Integrated displays LED displays Every LED can illuminate in yellow, red, or green. In the following table, the color of the LED is indicated along with the illumination state.
Page 381 When the program leaves the break‐ point, SIMOTION switches out of HOLD state "RESET" state (red/ (7-segment display shows "8") yellow) For details, see "7‑segment dis‐ play" and "Special operating states" SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 382 (red) ware not available / faulty / in‐ correct firmware on CF) or a fault has occurred in SINAM‐ ICS Integrated Read or write access to CF card Λ (yel‐ low) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 383 Upgrade/downgrade running 0.5/1 (green) Upgrade/downgrade comple‐ Λ ted with error (red) Upgrade/downgrade comple‐ ted without error Update data is being copied 0.5/1 from USB stick to CF card (yel‐ low/ green) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 384 The PROFINET interface has synchronized to the send cycle (green clock of PROFINET IO with IRT (SINAMICS Integrated and ext. DP interfaces have not synchronized yet) PROFINET IO interface (CBE30-2, X1400) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 385 For detailed information on the LED states, see Section LED displays of the PROFINET interface (Page 389). Additional references Upgrading SIMOTION Devices Operating Instructions. Further references can be found in the SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 386 The 7-segment display provides further status information in addition to the LED displays. State (code) Meaning CBE30-2 is plugged into wrong Control Unit. (CBE30-2 is only supported by SIMOTION D4x5-2 DP/PN, not by SIMOTION D4x5-2 DP) In addition: ● All LEDs light up yellow (RUN, STOP, SU/PF, SF, DP, DP/MPI flashing at 2 Hz) ●...
Page 387 ● Back up the diagnostics data for further diagnostics (see Section Backup of diagnostic data and non-volatile SIMOTION data (Page 396)). The state can only be exited by switching the D4x5-2 off and on. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 388 ● Ensure that the 24 V supply is stable without any power dips. ● Insert the fan/battery module. The state can only be exited by switching the D4x5-2 off and on. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 389: Led Displays Of The Profinet Interface
LED displays of the PROFINET interface Position of the onboard PN interface (X150) The following figure contains information on the PROFINET interface of the SIMOTION D4x5-2 DP/PN Control Unit. Position of the interface, labeling of the ports and the associated displays are described.
Page 390 Meaning of the LED displays for the D4x5-2 DP/PN and CBE30-2 Name Color State Meaning LINK Green A different device is connected to port x and a physical connection exists. Yellow Flashing Data is being received or sent at port x. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 391 CBE30‑2 power-up stopped, (0.5 Hz) possible reason: CBE30-2 is plugged into wrong Control Unit. (CBE30-2 is only supported by SIMOTION D4x5-2 DP/PN, not by SIMO‐ TION D4x5-2 DP) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 392 LED will respond as if the I‑Device had not been configured. The PN/FAULT LED is lighted if an IO controller is configured and no IP address exists. If no IO controller is configured, the LED will not light up. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 393: Led Displays Of The Ethernet Interface
● D4x5‑2 CompactFlash card not available or faulty ● Software on D4x5‑2 CompactFlash card not available or faulty Yellow (flash‐ FW loading RDY LED lights up red, DP LED flashes yellow without ing) fixed frequency FW loaded SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 394 Flashing Component detection via LED is activated – yellow 2 Hz (p0124[0]). Note: red/yel‐ Both options depend on the LED state when com‐ ponent detection is activated via p0124[0] = 1. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 395 D4x5‑2 and CX32‑2 Flashing Cyclic bus communication has been interrupted or Correct fault 2 Hz could not be established. RDY and Flashing Bus error - communication has been interrupted. Correct fault 2 Hz SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 396: Diagnostic Data And Non-Volatile Simotion Data
● You can load it with the SIMOTION IT web server or by FTP You can also use them for diagnostic purposes or provide Technical Support with them for evaluation purposes. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 397: Non-Volatile Simotion Data (Retain Data)
Procedure for backing up during operation Procedure The advantage of backing up diagnostic data and non-volatile SIMOTION data during operation is that enhanced diagnostic information via HTML pages and TO alarm information is available. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 398 ● Via the service selector switch (see the description below). Note In addition to the service selector switch, SIMOTION D4x5-2 modules also have a DIAG button. If the diagnostic data are to be backed up "during operation", simply press the DIAG button.
Page 399: Procedure For Backing Up During Startup
Backing up diagnostic data and non-volatile SIMOTION data "during power-up" provides you with diagnostic information without HTML pages / TO alarm information. Backing up during startup is particularly advisable for SIMOTION devices that cannot run or have crashed. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 400 The procedure for each is described below. Note In addition to the service selector switch, SIMOTION D4x5-2 modules also have a DIAG button. As an alternative to setting the service selector switch to the "D" position, you have the option of backing up diagnostic data and non-volatile SIMOTION data by pressing the DIAG button.
Page 401 6. Once the backup is complete, switch off the SIMOTION device. 7. Remove the CF card. Note simotion.ini file from To suppress startup in diagnostics mode again, you must delete the the CF card. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 402: Storing Data
HTML pages (e.g. for the axis status or for machine diagnostics). Customized diagnostics pages are particularly suitable for application problems, as you can define the contents yourself. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 403: Diagnostics Via Websites
● Standard websites are entered "without" specifying a path (e.g. "devinfo.mwsl" for the standard website "devinfo.mwsl"). ● User websites (such as "user.mwsl") in the \USER\SIMOTION\HMI\FILES directory on the CF card must contain the FILES/ path specification. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 404: Delete/Restore Non-Volatile Simotion Data
(Page 106). ● manually by service selector switch / web server / DIAG button, see Section Backup of diagnostic data and non-volatile SIMOTION data (Page 396). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 405 "1." To force restoration of the data backed up by service selector switch position "D" / web server / DIAG button, it may be necessary to delete existing files PMEMORY.XML and PMEMORY.BAK in the directory /USER/SIMOTION/ on the CF card. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 406: Restoring Data With Switch Position "1" Or "A
This opens the home page of the web server. To back up diagnostic data and non-volatile SIMOTION data, call the "Diagnostic files" page from the "Diagnostics" menu. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 407 This button is used to save the ZIP archive to connected pro‐ gramming devices/PCs. Delete all diagfiles This button is used to delete all data stored in the ...\USER\SI‐ MOTION\HMI\SYSLOG\DIAG directory; the directory itself is not removed, however. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 408: Storing Diagnostics Data And Trace On The Cf Card
SCOUT. The function saves the available data in a ZIP file, whereby the file name and the archive directory can be specified. The packed data can be accessed, for example, via the web server. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 409: Additional Service And Diagnostics Options
In this state, series commissioning is possible via the web server. NOTICE Protecting the device Security level low should only be used for commissioning and service as otherwise the device is not adequately access protected. Security Level Normal SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 410 ● The service mode is indicated (as for underlicensing) through slow red flashing of the SF LED. ● In service mode, a login with an OPC UA Client is always possible, irrespective of the selected password and user name or the set read and write rights. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 411 You must use a text editor and may not use any formatting in the text. To exit security level low again, undo the changes you have made. Additional references SIMOTION IT Diagnostics and Configuration You will find detailed information in the Diagnostics Manual. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 412 Diagnostics 9.3 Additional service and diagnostics options SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 413: Configuration Of Drive-Related I/Os (Without Symbolic Assignment)
● At the following Internet address (https://support.industry.siemens.com/cs/ww/en/view/ 29063656) ● In SIMOTION Utilities & Applications SIMOTION Utilities & Applications is part of the scope of delivery of SIMOTION SCOUT. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 414: Local And Global Measuring Inputs
TO measuringInput setting: Single measurement (Measurement jobs must be issued indi‐ vidually for each measurement. Several interpolation cycle clocks lie between two measurements.) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 415 ● X122/X132 ● 8 ● 8 ● 8 ● X142 ● 8 ● 0 ● 8 CX32-2 D410, CU310, CX32 D4x5, CU320 ET 200MP TM timer DIDQ 16x24V TM15 TM17 High Feature SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 416: Configuring Local Measuring Inputs
The following must be taken into account: ● Only two TO measuringInputs can be configured per TO axis or TO externalEncoder ● Only one TO measuringInput can be active on a TO axis or TO externalEncoder. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 417 Enter here which measuring input is used (namely, 1 or 2). Input 1 is the default setting. SIMOTION Motion Control Output Cams and Detailed information can be found in the Measuring Inputs Function Manual. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 418 Configuration of drive-related I/Os (without symbolic assignment) A.3 Configuring local measuring inputs SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 419: Standards And Approvals
Note that this device complies with limit class A with regard to the emission of radio frequency interference. This device can be used in all areas except residential areas. Declaration of conformity The current Declaration of conformity is available on the Internet at Declaration of conformity (https://support.industry.siemens.com/cs/ww/en/ps/14506/cert). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 420 Standards and approvals B.1 General rules Marking for Australia and New Zealand SIMOTION D4x5-2 incl. CX32-2 and CBE30-2 satisfy the requirement of the standard AS/NZS CISPR 16. Marking with RCM (Regulatory Compliance Mark) or C-Tick with older components. Marking for the Eurasian customs union...
Page 421: Simotion D4X5-2 Device-Specific Notes
These are basically industrial areas which are supplied from the medium-voltage line supply via their own transformers. The same installation instructions apply for the SIMOTION D4x5-2/CX32-2 Control Units as for the SINAMICS S120 CU320-2 Control Units with regard to EMC.
Page 422 Standards and approvals B.2 SIMOTION D4x5-2 device-specific notes SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 423: Esd Guidelines
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring ● Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 424: Electrostatic Charging Of Individuals
This figure indicates the maximum electrostatic charges that can accumulate on an operator when he comes into contact with the indicated materials. These values comply with the specifications in IEC 801-2. Figure C-1 Electrostatic voltage that can accumulate on operating personnel SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 425: Basic Measures For Protection Against Discharge Of Static Electricity
If you have to take measurements on a module, make sure that you first discharge any static that may have accumulated in your body. To do this, touch a grounded metal object. Only use grounded measuring instruments. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 426 ESD guidelines C.3 Basic measures for protection against discharge of static electricity SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 427: Index
Global measuring inputs D4x5-2, 414 7-segment display of the D4x5-2, 386 Local measuring inputs D4x5-2, 414 CX32-2 LED displays, 393 Control unit mounting LED displays, 379 For external cooling, SIMOTION Task Profiler, 409 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 428 Undervoltage indicator, 380 Performing, 360 Loading Web server, 360 Project, 197 To file system, 200 To the target system, 369 Local measuring inputs D4x5-2, 414 Global measuring inputs D4x5-2, 414 Parameters, 416 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 429 80 NVRAM data Rules for cabling, 78 Backing up, 234 PROFIBUS DP Deleting, 235 Definitions, 132 Restoring, 234 DP cycle, 135 Transmission rate, 140 PROFIBUS DP As MPI interface, 134 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 430 Terminating resistor, 76 Shield connection Testing the drive, 254 Using, 73 TM41 Terminal Module, SIMOTION D Configuring, 298 System overview, 21 Transmission rate SIMOTION D4x5-2 Adapting, 140 Hardware components, 23 Installing, 36 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 431 Loading, 310 User memory concept, 102 Backup time, 104 Fan/battery module, 104 Non-volatile data, 103 Volatile data, 105 Variables Backing up, 347 Volatile data, 105 Web server Diagnostics, 409 FW update, 360 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...
Page 432 Index SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B...

This manual is also suitable for:

Simotion cx32-2 Simotion cbe30-2 Simotion tb30

Siemens SIMOTION D4x5-2 Commissioning And Hardware Installation Manual

1 Safety Instructions

2 Description

3 Installing

4 Connecting

5 Commissioning (Hardware)

6 Parameter Assignment / Addressing

7 Commissioning (Software)

8 Service and Maintenance

9 Diagnostics

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Summary of Contents for Siemens SIMOTION D4x5-2