Chapter 1 General 1.1 Introduction This manual applies to the service and maintenance of BR200DV and BR300DV radios, and is for the engineers and professional technicians that have been trained by our company. In this manual you can find all the information of product service. Our company reserve the rights to modify the product construction and specification without notice in order to enhance product performance and quality.
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BR200DV/BR300DV Service Manual Malfunction caused by disassemble, repair or reconstruct the radio by the users without permission. Wear and tear or any man-made sabotage such as mechanical damage, burning or water leaking. Product serial number has been damage or the product trademark is difficult to identify.
BR200DV/BR300DV Service Manual Chapter 2 Radio Overview a. BR200DV 1. PTT ( PUSH-TO-TALK) Button To make a call, press and hold the PTT button, then speak into the microphone in normal voice. Release the PTT button to receive signals. 2. Side Button 1 (Programmable Button) 3.
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BR200DV/BR300DV Service Manual will affect the voice quality. Programmable Button Function The dealer can program the Side Button 1, Side Button 2 and the Top Button with the following Optional functions: None (No Function) Annunciation Selection Talkaround Call1/Call2/Call3/Call4 Lone Work...
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BR200DV/BR300DV Service Manual b. BR300DV 10. PTT ( PUSH-TO-TALK) Button To make a call, press and hold the PTT button, then speak into the microphone in normal voice. Release the PTT button to receive signals. 11. Side Button 1 (Programmable Button) 12.
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BR200DV/BR300DV Service Manual current channel. Red LED lights during transmission. Flashes orange when receiving 5-Tone signaling or 2-Tone signaling . Green LED flashes when scanning or Red LED flashes when low battery. 20. Speaker/Microphone Jacks Used to connect the optional speaker/microphone.
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BR200DV/BR300DV Service Manual GPS Auto TX Zone0 Scan ADD/DEL Man-Down Normal Record/Record Stop Protected Record/Record Stop Record play/Play Next/Play Stop Record Delete Surveillance … …...
BR200DV/BR300DV Service Manual Chapter 3 Mode Introduction Mode combinations Mode Function How to access Normal User For normal use Power on Mode User Field Mode Programming the basic Menu or Programmable Programming information of the radio Mode Data Reading and writing...
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BR200DV/BR300DV Service Manual 1. Install DR-6000 programming software on the computer. 2. As shown in the figure below, connect the radio to the computer through a special serial or USB programming cable. Computer Programming Radio cable (Earphone /Program port) (RS232 serial port...
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BR200DV/BR300DV Service Manual (13) CTCSS(67.0Hz) deviation (14) CTCSS(254.1Hz) deviation (15) Battery warning level (16) RX Sensitivity (17) RX squelch 9 open level (18) RX squelch 9 close level (19) RX squelch 1 open level (20) RX squelch 1 close level (21)...
BR200DV/BR300DV Service Manual Chapter 4 Disassembly For Repair The radio is a kind of sophisticated communication equipment with small and fine mechanical structure. You should assemble and disassemble it carefully during the maintenance process. The Instruction for assembly and disassembly are as follows:...
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BR200DV/BR300DV Service Manual * Do not disassemble the battery case. Installing/Removing Antenna, Channel Selector, Power/Volume Knob Screw the antenna out of the connector at the top of the radio by holding the bottom of the antenna and turn it counter clockwise until apart.
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BR200DV/BR300DV Service Manual Installing/Removing the Belt Clip Use the 2 screws (M2.5x8.0) supplied with the radio and fix these screws on the holes in the radio clip and into the holes in the aluminum case. If you want to remove the clip from the radio, just unscrew them, and remove the clip, you can put the screws back to make sure you do not loose them.
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BR200DV/BR300DV Service Manual 3. Pry up the aluminum shell by peaking a straight screwdriver in the cross-slot at the bottom of the aluminum shell, and then pull out the surface shell after placing the aluminum shell inclined to the back; but please be careful not to snap off the cable of the speaker.
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BR200DV/BR300DV Service Manual Exploded View of the Parts...
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BR200DV/BR300DV Service Manual BR200DV Parts No. Description Qty. 301250607001X Machine screw M2.5X6.0 PB(+) black Ni-plate 2010CU600005X Radio top cover black 2030CU600003X SMA RF socket standard 301070500001X Encoder screw M7X0.75 special shape brass 2020CU600006X RF socket washer 60A 50% high spring silicon...
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BR200DV/BR300DV Service Manual 2010CU600007X Encoder knob black ABS 700 2010CU600006X Volume knob black ABS 700 2020CU600003X Alarm silicon key orange 60A 50% high spring silicon 2010CU600010X Light-guider clear PC 4010CU600E01X LOGO LABEL 2010CU600008X Ear phone cover black TPU 2010CU600001X Radio front cabinet black PC+ABS 2950 2030CU600004X Spring Φ2.3X10.5 Φ0.25 spring steel Ni-plate...
BR200DV/BR300DV Service Manual Chapter 5 Circuit Description 5.1 Frequency configuration The reference frequency of frequency synthesizer is provided by 16.8MHz crystal oscillator X1 TCXO. The receiver adopts quadric mixing mode. The first IF is 49.95MHz, and the second IF is 450kHz. The first local oscillation signal of the receiver is produced by frequency synthesizer and the second local harmonics of 16.8MHz of crystal oscillator X1 TCXO.
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BR200DV/BR300DV Service Manual Signals from LNA are filtered again by BPF before entering the 1st mixer (Q202). The PWM wave is output by MCU composed of 58 foot and then commutated to adjustable voltage after filtering to change the capacity of varactor diode D905 D203 D202 and D204 to control the center frequency of BPF.
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BR200DV/BR300DV Service Manual Receiving Audio Signal Processing: The audio processing circuit of receiver consists of IC300. Voice signals from IC300 are sent to IC301 (CTCSS signaling filter circuit. Squelch Circuit Part of the AF signal from the IC200 enters the FM IC again,and the noise component is amplified and rectified by a filter and an amplifier to produce a DC voltage corresponding to the noise level.
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BR200DV/BR300DV Service Manual Gate bias of Q105 and Q107 is controlled by APC circuit, so the output power of transmitter can be controlled conveniently by changing the gate bias voltage. APC(Automatic Power Control) Figure 5 Schematic Diagram for APC Circuit R130 R131 and R132 are power amplification current detector, IC100A is power amplification current sampling amplifier and IC00B is power comparison amplifier.
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BR200DV/BR300DV Service Manual distortion in case of oversized MIC signal. Q601, the power switch of voice processing circuit, controlled by MCU, will give power supply to IC601 only during transmission. J501 is the socket for external MIC, and the internal MIC will disconnect automatically when using external MIC, but the internal PTT is still effective.
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BR200DV/BR300DV Service Manual Lock lost detection: When PLL is out of lock, IC pin4 will output low level signal to MCU, and then MCU prohibit transmitter from transmitting with a warning tone. Q8, the power filter, can provide PLL with more purified power to reduce the noise of frequency synthesizer.
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BR200DV/BR300DV Service Manual IC602:5C (controlled by MCU) (5V LDO) IC603:5M 5R (controlled by MCU) (5V LDO) IC604:5T (controlled by MCU) (5V LDO) IC605:3.3V DC/DC IC618:3.3V LDO, is the supply power of frequency synthesizer 5.8 MCU Unit: Figure 9 Schematic Diagram for MCU Unit MCU Unit controls the operation of every unit to realize all functions of the DR6000.
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BR200DV/BR300DV Service Manual Control voice prompt content Memory (FLASH) Channel data, CTCSS/DCS data and other function setting data and parameter adjustment data. CTCSS/DCS signal coding and decoding: CTCSS/DCS signals from MCU are sent to TCXO for modulation respectively . CTCSS/DCS signals from receiver are sent to MCU(pin 25) for decoding, and then MCU test if there are CTCSS/DCS signals with the same setting of the station to decide whether open the speaker or not.
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BR200DV/BR300DV Service Manual Table 2 DCS Coding Schedule 5.9 Description of Semiconductor Devices The distribution of each pin goes as the table 3. Table 3---Definition of CPU Base Pin: Type Pin Name Port Name Function FLASH_CS SPI Flash Chip Select...
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BR200DV/BR300DV Service Manual AD123_IN13 Connected to 3.3V。 Connected to VSSA VREF+ VREF+ Connected to 3.3V. VDDA VDDA Connected to 3.3V. PA0/ MANDOWN MANDOWN Input; ADC123_IN0 PA1/ BATT Battery Input; ADC123_IN1 PA2/ QT/DQT_IN CTCSS/DCS Input ADC123_IN2 PA3/ VOX Input ADC123_IN3 VSS_4...
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BR200DV/BR300DV Service Manual PB12/ DMR_CS C5000 Chip Select SPI2_NSS PB13/ DMR_SCLK C5000 Serial Clock Output(From MCU) SPI2_SCK PB14/ DMR_SDO C5000 Serial Data Input SPI2_MISO PB15/ DMR_SDI C5000 Serial Data Output SPI2_MOSI PLL_LD PLL Lock Detect(High Active) PLL_CS PLL Chip Select...
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BR200DV/BR300DV Service Manual Table 4 Functional description of semiconductor device Item Model Function Description SKY72310 Frequency Synthesizer IC100 NJM2904 APC, Voltage Comparison, Driving IC200 NJM2591V Receiver 2 Local Oscillation, 2 IF Amplification, Limitation, Demodulation, Noise Amplification IC300 NJM2902V Receiver demodulated signal Amplification, Filtering...
BR200DV/BR300DV Service Manual Chapter 7 ADJUSTMENT 7.1 Required Test Equipment Table 1 Number Name Parameter requirements Computer Above P2, compatible IBM PC, WINDOWS 98/ME/2000/XPOperating System Programming ARD001 software Programming cable Dubbing cable CPL-01 Output voltage:7.4V, output electric current:≥ 5A DC regulator Test range: 0.5---10W...
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BR200DV/BR300DV Service Manual Figure 1 External Speaker/microphone Interface Definition 7.2 Adjustment Items Some detection and adjustment shall be made to the station technical data after changing the components during the maintenance. The debugging introduction of some related circuits goes as follows: Some parameters of the product can be adjusted (“Interphone Performance Tuning”) by use of ARD001...
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BR200DV/BR300DV Service Manual Table 2 High/ Intermediate/ Low Frequency Point of All Models Low Frequency Point Intermediate High Frequency Point Frequency Point DR6000-1 173.975 MHz 136.000 MHz 155.100 MHz DR7000-1 7.3.2 PLL frequency calibration Double-click to enter “Frequency Stability” in “Interphone Performance Tuning” to achieve the rated transmitting frequency by adjusting the number from 0 to 255 (Error<200Hz).
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BR200DV/BR300DV Service Manual is the same as that of “QT(670) frequency offset”. 7.3.8 Receiving Sensitivity Double-click to enter “Receiving Sensitivity” in “Interphone Performance Tuning” Mode to adjust the five frequency points including ”Lowest”, “Low”, “Mid”, “High” and “Highest” respectively and the number from 0 to 255 for setting max sensitivity of all points.
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BR200DV/BR300DV Service Manual 7.5 Adjusting explanation Table 3 Voltage controlled oscillator Correcting Item Test condition Instrumentation Test point Requirement Remarks member Supply voltage battery Setting terminal:7.4V Receiving 1.0V±0.2V Adjustment Locking frequency point voltage Transmitting high Observation ≤4.0V frequency point Table 4 Receiving part...
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BR200DV/BR300DV Service Manual Table 5 Transmitting part Correcting Item Test condition Instrumentation Test point Requirement Remarks member Frequency Counter / Computer RF rate Within ±200Hz Integrated Tester Test Mode Nearly Oscillograph waveform VR501 flat waveform Integrated Tester (balance) Square wave...
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BR200DV/BR300DV Service Manual BR200DV/BR300DV BOM Chapter 8 TP-6000-1 DR6000-1 PARTS LIST Ver. 1.0A Component Parts No. Description Qty. Ref. No. Name/Specification BR200DV UNIT 702DR6000101 BR200DV portable 701DR6000101 two-way radio BR200DV packaging 605DR6000101 71200CT01001 CT-01 radio ring CH2001 rapid charger 70700CP01001...
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BR200DV/BR300DV Service Manual R641 R642 1090422150001 0402 CHIP R 220Ω RC0402JR-07220R R24 R211 R215 1090427150001 0402 CHIP R 270Ω RC0402JR-07270R R139 R154 1090433150001 0402 CHIP R 330Ω RC0402JR-07330R R102 R103 R108 1090439150001 0402 CHIP R 390Ω RC0402JR-07390R R152 1090447150001 0402 CHIP R 470Ω...
BR200DV/BR300DV Service Manual Appendix 2: Main Technical Indexes BR200DV/BR300DV Technical Parameters General Specifications Power Supply 7.4V DC ±20% Frequencies - Full Bandsplit 136~174MHz Number of Channels 512 (DR7000-1) (DR6000-1) Channel Spacing 12.5kHz TX High <1.6A Current Drain(Approx.) RX Max. audio <450mA(Internal SP) Standby <70mA...
BR200DV/BR300DV Service Manual Appendix 3: Troubleshooting Problems Solutions The radio cannot Battery pack may not be installed properly. Remove the be switched on or battery pack and install it again. no display after Battery power may be insufficient. Recharge or replace switched on.