Page 1 SINUMERIK 840D SIMODRIVE 611 digital Description of Functions 04.2000 Edition HLA Module Manufacturer/Service Documentation...
Page 2 Overview of SINUMERIK 840D/840Di/810D/FM-NC Documentation (04.00) General Documentation User Documentation SINUMERIK SIROTEC SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SIMODRIVE 840D/810D/ 840D/810D/ 840D/840Di/ Accessories 840D/810D/ 840D/810D 840D/840Di/ FM-NC FM-NC 810D/ FM-NC 810D/ FM-NC/611 FM-NC Brochure Catalog Catalog AutoTurn Operator’s Guide Diagnostics Operator’s Guide...
Page 3: Table Of Contents
General Configuring Start-Up Firmware Drive Functions SINUMERIK 840D SIMODRIVE 611 digital Hardware Drive Functions HLA module Hydraulics Diagnostics Peripherals/Accessories Description of Functions Service Hydraulics Valid for Abbreviations Control Software version SINUMERIK 840D Definition of Terms SINUMERIK 840DE (export version) References...
Page 4 Trademarks SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr und SIMODRIVEr sind Marken von Siemens. Other names in this publication might be trademarks whose use by a third party for his own purposes may violate the rights of the registered holder.
Page 5 Appendix A contains general information and an explanation of hydraulic system functionalities. Note Hydraulics Information about special hydraulics functions mentioned in this document refer to functions supplied by Bosch.  Siemens AG 2000. All rights reserved SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 6 Important This documentation applies to: SINUMERIK 840D control and SIMODRIVE 611 digital drive system, software version 5  Siemens AG 2000. All rights reserved SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 7 This symbol appears whenever death, severe physical injury or substantial material damage may occur if the appropriate precautions are not taken.  Siemens AG 2000. All rights reserved SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 9 All work must be undertaken with the system in a no-voltage condition (powered down!)  Siemens AG 2000. All rights reserved SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 10 Closed-loop control modules, option modules and memory submodules may only be held by the front plate or on the board edges.  Siemens AG 2000. All rights reserved SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 15: General
SIMODRIVE 611 digital SRM(FDD)/ARM(MSD). This basically involves the following interfaces: – Drive bus – Device bus – Power supply system  Siemens AG 2000. All rights reserved 1-15 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 16: Comparison Of Electrical And Hydraulic Drive Systems
=max. motor speed v 6 m t 1 m Maximum Unlimited travel path Collision Mechanically difficult Mechanically possible Mechanically possible protection  Siemens AG 2000. All rights reserved 1-16 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 17 Current flow DC link voltage System pressure Flowrate @ Valve pressure difference Power Transistor/power section Valve motor Drive cylinder  Siemens AG 2000. All rights reserved 1-17 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 18: Construction Of An Electro-Hydraulically Controlled Drive Axis
However, excessive friction, especially pronounced transitions from static to sliding friction, have a negative effect on the control result and impair the control loop stability.  Siemens AG 2000. All rights reserved 1-18 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 19: Hydraulics
Position measuring system Task The position measuring system supplies the actual value for the position of the moving machine element.  Siemens AG 2000. All rights reserved 1-19 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 20: Sinumerik 840D/Simodrive 611 Digital
SIMODRIVE 611 digital systems. A range of different NCU modules with graded scope of functions is provided to allow the SINUMERIK 840D system to be tailored to the varying functional re- quirements of machines. The control can therefore be optimally adapted to indi- vidual machines and machining applications and is suitable for equipping stan- dardized machine series.
Page 21: Configuring
Chapter 4 closed-loop control components Dimensioning of position Section 7.1 sensor (measuring system) Fig. 2-1 Configuring steps in start-up sequence  Siemens AG 2000. All rights reserved 2-21 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 22: Procedure For Configuring Hydraulic Components
Bosch sales personnel are assisted by the “Hydro 2” hydraulic configuration calculation program. The basic data required to design a system are obtained from a question- naire.  Siemens AG 2000. All rights reserved 2-22 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 23 Machining feed advance: Machining feed retract: Acceleration rates [m/s Max. acceleration: Max. delay: Processed by: Dept.: No. of pages: Date:  Siemens AG 2000. All rights reserved 2-23 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 24: Peripherals/Accessories
“power enable” SIMATIC components References: /S7H/, Manual Terminator Terminator for drive bus (inserted in last module in drive grouping)  Siemens AG 2000. All rights reserved 2-24 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 25 SIMODRIVE 611 Planning Guide (/PJ1/). In a multi-tier configuration, all incoming supply units must be switched in simul- taneously.  Siemens AG 2000. All rights reserved 2-25 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 26 Enable signal (external PS) Note: Supply 26.5 V external Display of hydraulics for one axis Fig. 2-3 System components  Siemens AG 2000. All rights reserved 2-26 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 27 1) Only required if external 26.5 V is not electrically separated safely! Fig. 2-4 Connection configuration for HLA module  Siemens AG 2000. All rights reserved 2-27 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 28 1) Jumpers inserted in delivery state Mains connection U1 V1 W1 X131 PE Fig. 2-5 NE module interfaces (UE and I/R modules)  Siemens AG 2000. All rights reserved 2-28 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 29: Required Fw Packages
SIMODRIVE 611 digital HLA Module w 1.0 SINUMERIK 840D MMC SW u 5.1 2.2.3 Hardware requirements NCU 561.2, 571.2, 572.2, 573.2  Siemens AG 2000. All rights reserved 2-29 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 30: Configuring The Hydraulic Drive
Rod ∅ Optional Stroke length The stroke is identical to the working stroke of the drive, with some additional safety reserves.  Siemens AG 2000. All rights reserved 2-30 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 31 HLA module are mounted on the machine slide. The HLA module does not sup- measuring system port cylinder-integrated position measuring systems (magnetostrictive or poten- tiometer).  Siemens AG 2000. All rights reserved 2-31 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 32: Selection Of Servo Solenoid Valves
"5% and a phase offset in the Bode diagram of –90°, see also data in catalog supplied by Bosch.  Siemens AG 2000. All rights reserved 2-32 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 33 ∆p Pressure drop in outlet (bar) 10,1 10,1 10,1 ∆P ∆P Fig. 2-9 Display of parameters calculated in “HYDRO2”  Siemens AG 2000. All rights reserved 2-33 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 34 It must be noted that HRVs do not generally have a “fail-safe” position. The con- nector has 12 pins instead of the 7-pin connector on servo solenoid valves.  Siemens AG 2000. All rights reserved 2-34 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 36 The following tables list all servo solenoid valves supplied by BOSCH servo solenoid for which technical data are stored in the HLA module. (HLA FW version 01.01) valves  Siemens AG 2000. All rights reserved 2-36 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 37 0 811 404 802 linear 0 811 404 803 linear 0 811 404 822 0 811 404 823 Asymmetrical characteristic  Siemens AG 2000. All rights reserved 2-37 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 38 AKY 013/2 0 811 404 264 0 811 404 265 A:90; B:50 0 811 404 266 A:150; B:90 Asymmetrical characteristic  Siemens AG 2000. All rights reserved 2-38 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 39: Selection Of Shutoff Valves
With external loads (vertical mounting), shutoff valves can prevent any inadver- tent cylinder movement (downwards) when the control loop is not active.  Siemens AG 2000. All rights reserved 2-39 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 40 Example Servo solenoid valve Shutoff valve Fig. 2-15 Example of a shutoff valve application  Siemens AG 2000. All rights reserved 2-40 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 41 0 811 024 123 Size 6 BEY 010/4 ’ 0 811 004 102 Size 6 P’ T’ ’ ’  Siemens AG 2000. All rights reserved 2-41 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 42: Natural Frequency Of Hydraulic Drive
The minimum natural frequency occurs only at a particular mid-position and increases as the end positions are approached. The calculation is made by means of the “HYDRO 2” program.  Siemens AG 2000. All rights reserved 2-42 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 43 The Bosch catalog data are referred to a pilot pressure of 100 bar. Servo-valves can reach corner frequencies of up to 1000 Hz, but are very sen- sitive to contamination.  Siemens AG 2000. All rights reserved 2-43 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 45 Filters in pressure line Filters in return line Oil/water heat exchanger Oil reservoir Fig. 2-17 Overview of typical hydraulic power unit  Siemens AG 2000. All rights reserved 2-45 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 46: Wiring
The stabilization has 24000 µF input capacity per module, which can best be charged up with a stabilized power supply (with current limitation).  Siemens AG 2000. All rights reserved 2-46 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 47 – Voltage range (mean value) 25.97 V to 27.03 V DC – Ripple 240 mVpp – No voltage dips, otherwise disconnection  Siemens AG 2000. All rights reserved 2-47 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 48 Fig. 2-18 Connection of external 26.5 V SITOP power for mains connection SITOP power for DC link connection (available soon)  Siemens AG 2000. All rights reserved 2-48 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 49: Earthing System/Electromagnetic Compatibility (Emc)
Please note the following in relation to electromagnetic compatibility: References: /EMV/, EMC Installation Guidelines Standards according to Declaration of Conformity (Appendix E)  Siemens AG 2000. All rights reserved 2-49 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 51: Start-Up
(SRM, ARM and SLM) in the “Machine configuration” screen (basic configuration start-up display): Fig. 3-2 Machine configuration (basic start-up display)  Siemens AG 2000. All rights reserved 3-51 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 52 MD 5241=1000 Hex Force limitation active MD 5241=2000 Hex Friction compensation active MD 5241=3000 Hex Force limitation and friction compensation active  Siemens AG 2000. All rights reserved 3-52 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 53: Drive Configuration
MD 30220: ENC_MODULE_NR MD 30240: ENC_TYPE and initiated a NCK power ON/Reset (which opens the “Drive machine data” menu display).  Siemens AG 2000. All rights reserved 3-53 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 54: Drive Machine Data
(see Fig. 3-21) search position... Display << options... File File functions functions Fig. 3-5 Rearrangement of vertical softkey menu for HLA  Siemens AG 2000. All rights reserved 3-54 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 55: Valve Selection
No data are ever changed when you select “Abort”. This also applies to the following menu displays.  Siemens AG 2000. All rights reserved 3-55 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 56 MD 5113: VALVE_CONFIGURATION (valve configuration) MD 5114: VALVE_NATURAL_FREQUENCY (natural frequency of valve in small-signal range) MD 5115: VALVE_DAMPING (valve damping)  Siemens AG 2000. All rights reserved 3-56 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 57 When you press “OK”, the machine data in menu display “Preset unlisted valve for HLA” are preset. You then return to this menu display.  Siemens AG 2000. All rights reserved 3-57 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 58: Cylinder Selection
(cylinder dead volume at B end) MD 5160: PISTON_POS_MIN_NAT_FREQ (Min. natural frequency, piston position) Fig. 3-9 “Cylinder data for HLA” menu display  Siemens AG 2000. All rights reserved 3-58 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 59: Mounting/Supply Data
MD 5150: DRIVE_MASS (moved mass of drive) MD 5151: CYLINDER_A_ORIENTATION (mounting position A end of cylinder) MD 5152: CYLINDER_FASTENING (cylinder mounting)  Siemens AG 2000. All rights reserved 3-59 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 60: Measuring System Data
The remaining drives can then be started up. Activation of data The entered/calculated data can be activated by an NCK power On/Reset.  Siemens AG 2000. All rights reserved 3-60 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 61: Changing Data
You can return to menu display “Change data for HLA” (see Fig. 3-13) by press- ing “Abort” or “OK”.  Siemens AG 2000. All rights reserved 3-61 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 62 MD 5431: SPEEDCTRL_DIFF_TIME_A[n] (veloc. controller A lead time) MD 5432: SPEEDCTRL_DIFF_TIME[n] (velocity controller lead time) MD 5433: SPEEDCTRL_DIFF_TIME_B[n] (velocity controller B)  Siemens AG 2000. All rights reserved 3-62 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 63 “OK”. In this case as well, the texts are dependent on the set options. Fig. 3-16 Help screen for changing controller/drive model data  Siemens AG 2000. All rights reserved 3-63 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 64: Fine Adjustment And Optimization
When valve end A is connected to cylinder end B (MD 5140=1), inversion of the valve manipulated variable (MD 5476) is preset by “Calculate controller data”.  Siemens AG 2000. All rights reserved 3-64 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 65 MD 32110: ENC_FEEDBACK_POL positive? (actual value sign) Step 3 Fig. 3-18 Start-up flow chart, definition of drive travel direction  Siemens AG 2000. All rights reserved 3-65 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 66: Offset Adjustment
MD 5553: PRESSURE_SENS_B_OFFS is automatically adjusted. The display for the two pressures (MD 5704, MD 5705) should then show about 0.0 bar.  Siemens AG 2000. All rights reserved 3-66 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 67: Velocity Compensation
(MD 5409) D-action time of velocity controller (MD 5431/MD 5432/MD 5433) must be set to 0.  Siemens AG 2000. All rights reserved 3-67 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 68 MD 5462 and MD 5463 produces equivalent results when the preset value (setting) of the controlled system gain (MD 5435) is applied.  Siemens AG 2000. All rights reserved 3-68 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 69: Referencing Data For Hla
(MD 32110, MD 34090 or MD 32100) in the axis-specific machine data is changed.  Siemens AG 2000. All rights reserved 3-69 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 70: Controller Optimization
Phase frequency curve –90 –180 –270 log f << f Fig. 3-22 Frequency response of controlled system ( valve cylinder  Siemens AG 2000. All rights reserved 3-70 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 71 Phase frequency curve –90 –180 –270 log f Fig. 3-23 Frequency response of the controlled system ( valve cylinder  Siemens AG 2000. All rights reserved 3-71 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 72 The causes for deviations in the characteristic data are as follows: Theor. Valve: Real valve Pipework: Control pressure = f(Q) Additional valves; Shutoff valves; filters; throttles (pressure measuring plates)  Siemens AG 2000. All rights reserved 3-72 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 73 The derivative-action time constant/corner frequency must be parameterized to values higher than the minimum natural frequency of valve and drive.  Siemens AG 2000. All rights reserved 3-73 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 74 The I component is deactivated if T =0 (MD 5409) or if the P component is zero (MD 5406=0, MD 5407=0, MD 5408=0).  Siemens AG 2000. All rights reserved 3-74 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 75: Controller Adaptation
With f (see Section 3.9.5), adaptation is deactivated during “Calculate controller data”.  Siemens AG 2000. All rights reserved 3-75 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 76: Hydraulic/Electrical Interpolation
Hydraulic/electrical interpolation When Dynamic Stiffness Control (DSC) is active, the DSC function must be acti- vated on all interpolating axes.  Siemens AG 2000. All rights reserved 3-76 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 77: File Functions
Fig. 3-26 Menu display “Dialog box for loading machine data” Fig. 3-27 Menu display “File functions”  Siemens AG 2000. All rights reserved 3-77 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 78: Start-Up Functions
HLA since the algorithms it uses are designed for auto- matic controller setting for electrical digital drives.  Siemens AG 2000. All rights reserved 3-78 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 79: Measurement Function
It must be ensured that the drive is adequately lubricated before PBRS/FFT is applied (high-frequency movement at one position).  Siemens AG 2000. All rights reserved 3-79 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 80 Velocity setpoint in velocity controller Actual velocity value/ troller path + cycle, valve control loop closed, velocity control deviation controller control loop closed  Siemens AG 2000. All rights reserved 3-80 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 81 The following functional response in the diagrams were recorded with the equip- ment combination below: Valve: HRV size 06, 15 l/min, knee-point 60 %  Siemens AG 2000. All rights reserved 3-81 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 82 Step change: 0 → 100 mm/min without closed-loop force control, real friction conditions Trace 1: Velocity setpoint Trace 2: Actual velocity value  Siemens AG 2000. All rights reserved 3-82 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 83 Fig. 3-33 Oscillogram showing velocity controlled system v Note: Phase crossover -90 degrees essentially characterizes the cylinder natural frequency  Siemens AG 2000. All rights reserved 3-83 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 84 Position setpoint closed, velocity control loop closed Quantity 2: Actual position Control deviation Setpoint ramp Following error Actual velocity  Siemens AG 2000. All rights reserved 3-84 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 85 [Hz] 125.000 180.000 Phase [degrees] –180.000 0.100 log [Hz] 125.000 Fig. 3-35 Example of measurement of position control loop  Siemens AG 2000. All rights reserved 3-85 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 86: Function Generator
Fig. 3-36 Menu display “Function generator selection signal” Fig. 3-37 Menu display “Function generator selection signal type”  Siemens AG 2000. All rights reserved 3-86 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 87 0.0000 t [ms] Fig. 3-38 Servo trace of actual valve value with square-wave signal type to valve set- point  Siemens AG 2000. All rights reserved 3-87 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 88 [ms] 2.000e+03 Fig. 3-39 Servo trace of actual velocity with square-wave signal type to velocity setpoint Amplitude: 100 mm/min  Siemens AG 2000. All rights reserved 3-88 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 89 [ms] Fig. 3-40 Servo trace of actual position with square-wave signal type to position setpoint Amplitude: 100 mm  Siemens AG 2000. All rights reserved 3-89 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 90: Circularity Test
Actual velocity value Valve stroke setpoint Actual valve stroke Actual pressure cylinder A end Actual pressure cylinder B end  Siemens AG 2000. All rights reserved 3-90 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 91: Dac Parameterization
Friction feedforward control component velocity controller Velocity controller output before filter Velocity controller output after filter Actual position Force setpoint Force controller control deviation  Siemens AG 2000. All rights reserved 3-91 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 92 Feedforward control component force controller Force controller output Zero marker signal – BERO signal – Physical address (drive) –  Siemens AG 2000. All rights reserved 3-92 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 93: User Views
The grouping of machine data for display purposes is implemented in a similar groups way to the method used on Electrical drives. Fig. 3-44 Menu display “Display options”  Siemens AG 2000. All rights reserved 3-93 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 94: Configuring An Oem Valve List
Columns 1 and 2 are separated by an “=” symbol, all other columns by a comma. Column 15 is ended by a comma. An MMC Reset must be performed to make changes effective.  Siemens AG 2000. All rights reserved 3-94 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 95 Empty fields are not written to the drive, i.e. the default setting of the ma- chine data is transferred unchanged. The number of blanks is optional.  Siemens AG 2000. All rights reserved 3-95 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 96 : is any number w1000 and v32767, that must only occur once. The number range from 1 to 999 is reserved for the system.  Siemens AG 2000. All rights reserved 3-96 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 97: Firmware Drive Functions
For the purpose of oscillation damping, the natural frequency of the servo sole- noid valve must be greater than that of the drive.  Siemens AG 2000. All rights reserved 4-97 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 98 Fig. 4-2 shows the functionality for velocity and closed-loop force control plus characteristics that is implemented in the HLA module. control functions Fig. 4-2 Controllers andcharacteristic functions of HLA module  Siemens AG 2000. All rights reserved 4-98 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 99: Functions
Parameter set assignments can be found in the parameter table (Section 4.15) in the “Attribute index” column with entries 0...7.  Siemens AG 2000. All rights reserved 4-99 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 100: Closed-Loop Velocity Control
Time Position controller cycle Velocity Velocity setpoint interpolation activated setpoint Time Position controller cycle Fig. 4-3 Velocity setpoint interpolation  Siemens AG 2000. All rights reserved 4-100 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 101 MD 5502 to MD 5520. The filter is deactivated if machine data MD 5502 is set to 0.  Siemens AG 2000. All rights reserved 4-101 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 102 Low-pass filter (PT2) operation at natural frequency (MD 5506) of 1000 Hz and variations in damping (MD 5507) of 0.2, 0.5 and 1.0  Siemens AG 2000. All rights reserved 4-102 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 103 The natural frequency in Hz of the filter must be less than the reciprocal value fo two velocity controller cycles (MD [email protected]@MD 5514<1/(2@MD 5001@31,25 µs).  Siemens AG 2000. All rights reserved 4-103 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 104 Hz and variations in bandwidth (MD 5515) of 100 Hz, 500 Hz, 1000 Hz. The bandwidth is the difference between the two frequencies with 3 dB drop in amplitude.  Siemens AG 2000. All rights reserved 4-104 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 105 Hz, bandwidth fBn=500 Hz, numerator bandwidth fBz=0 Hz and variation in natural frequency of (MD 5520) fn=70.7 %, 1000 % and 141.4 %  Siemens AG 2000. All rights reserved 4-105 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 106 Cross ref.: – Controlled system gain Relevant for: Protection level: Unit: Default: Minimum: Maximum: Data type: Effective: mm/Vmin 20000.0 FLOAT Immediately  Siemens AG 2000. All rights reserved 4-106 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 107: Velocity Controller
Short cycle: Good dynamic response, but measurement noise from actual velocity increases. Long cycle: Poor dynamic response, actual velocity values are not noisy  Siemens AG 2000. All rights reserved 4-107 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 108 “Calculate controller data” alters the settings for the controllers and the adapta- tion selection.  Siemens AG 2000. All rights reserved 4-108 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 109 P gain of velocity controller B Relevant for: Protection level: Unit: Default: Minimum: Maximum: Data type: Effective: –100.0 1000.0 FLOAT Immediately  Siemens AG 2000. All rights reserved 4-109 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 110 Optimize this data starting at a high value until you find the best compromise. If the time constant integrator feedback v1 ms is set, feedback is disabled.  Siemens AG 2000. All rights reserved 4-110 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 111 (MD 5430: SPEEDCTRL_PT1_TIME). If the D component is deacti- vated, then the smoothing constant also ceases to function.  Siemens AG 2000. All rights reserved 4-111 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 112 In the ideal case of exact simulation, there is no deviation after the setpoint/ actual value comparison on the integrator. 4. Enter I-action gain as calculated in the preceding optimization step.  Siemens AG 2000. All rights reserved 4-112 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 113 Bit 1 Band-stop (see MD 5213/5214/5215) Table 4-3 Filter combinations Filter 2 Filter 1 MD 5201: OUTPUT_VCTRL_FILTER_CONFIG PT2=0 BS=1  Siemens AG 2000. All rights reserved 4-113 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 114 Input of blocking frequency for control output filters 1...2 (bandstop) in the veloc- ity controller. The filters are activated in machine data MD 5200: NUM_OUT- PUT_VCTRL_FILTERS and MD 5201: OUTPUT_VCTRL_FILTER_CONFIG.  Siemens AG 2000. All rights reserved 4-114 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 115: Dynamic Stiffness Control (Dsc)
It is also activated via the control system (as on an electrical drive).  Siemens AG 2000. All rights reserved 4-115 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 116: Closed-Loop Force Control
This compensation function is needed to compensate the effects of static fric- compensation tion occurring when the traversing direction changes (reduction of contour er- rors, see e.g. circularity test).  Siemens AG 2000. All rights reserved 4-116 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 117 Force limitation remains active until the function FFA is deactivated, even if the force has already fallen below the current force limitation.  Siemens AG 2000. All rights reserved 4-117 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 118: Force Limitation
NC, e.g. on travel to fixed stop. The lower of the two force limitation values is then applied.  Siemens AG 2000. All rights reserved 4-118 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 119: Static Friction Injection
(MD 5234 or MD 5235) is reached or unless the drive moves be- forehand. This setting results in overshoots in the actual velocity value.  Siemens AG 2000. All rights reserved 4-119 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 120: Force Controller
The area adaptation (MD 5462 and MD 5463) and controlled system gain (MD 5435) are taken into account by the feedforward control.  Siemens AG 2000. All rights reserved 4-120 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 121 Reduction of force controller P component Relevant for: Protection level: Unit: Default: Minimum: Maximum: Data type: Effective: 40.0 100.0 FLOAT Immediately  Siemens AG 2000. All rights reserved 4-121 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 122 The D-action time setting (MD 5246) can be negative or positive. No D compo- nent is active if the D-action time is set to zero.  Siemens AG 2000. All rights reserved 4-122 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 123 FLOAT Immediately The filter key data are defined in MD 5264, MD 5265 and MD 5268 to MD 5270.  Siemens AG 2000. All rights reserved 4-123 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 124 Setting a value of 0 initializes the filter as an undamped band-stop. The value set in MD 5270 must not exceed twice the value set in MD 5269.  Siemens AG 2000. All rights reserved 4-124 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 125: Output Of Manipulated Variables
100% MD 5462 –100% Input 100% –100% – MD 5463 –200% Fig. 4-13 Example of piston surface adaptation characteristic  Siemens AG 2000. All rights reserved 4-125 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 126 Knee-point compensation pos. voltage in zero range Relevant for: Protection level: Unit: Default: Minimum: Maximum: Data type: Effective: 95.0 FLOAT Immediately  Siemens AG 2000. All rights reserved 4-126 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 127 Rounding range for knee-point compensation Relevant for: Protection level: Unit: Default: Minimum: Maximum: Data type: Effective: 10.0 FLOAT Immediately  Siemens AG 2000. All rights reserved 4-127 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 128 Knee-point compensation pos. voltage saturation Relevant for: Protection level: Unit: Default: Minimum: Maximum: Data type: Effective: 100.0 100.0 FLOAT Immediately  Siemens AG 2000. All rights reserved 4-128 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 129 When closed-loop force control is active (MD 5241), offset compensation is absolutely necessary because the I component of the velocity controller is de- activated with closed-loop force control.  Siemens AG 2000. All rights reserved 4-129 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 130: Control Output Filter
<10 Hz for the natural frequency of the low pass initializes the filter as a proportional element with a gain of 1, irrespective of the associated damping.  Siemens AG 2000. All rights reserved 4-130 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 131 Setting a value of 0 initializes the filter as an undamped band-stop. The value set in MD 5290 must not exceed twice the value set in MD 5289.  Siemens AG 2000. All rights reserved 4-131 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 132: Manipulated Voltage Limitation
Definition of direction: See Section 3.9.1.  Siemens AG 2000. All rights reserved 4-132 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 133: Supply Unit Data
MD 5101 defines the pressure supplied by the hydraulic power unit. MD 5102 defines the pressure for a pilot-actuated valve. Zero must be entered valves without pilot actuation.  Siemens AG 2000. All rights reserved 4-133 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 134: Valve
Cross ref.: – Valve knee-point voltage Relevant for: Protection level: Unit: Default: Minimum: Maximum: Data type: Effective: 10.0 95.0 FLOAT Immediately  Siemens AG 2000. All rights reserved 4-134 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 135 1: Differential circuit Bit4= 0: 7-pin connector 1: 12-pin connector Unit: Default: Minimum: Maximum: Data type: Effective: UNS.WORD Immediately  Siemens AG 2000. All rights reserved 4-135 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 136: Cylinder Drive
5141 to MD 5143). For a more detailed explanation of the cylinder data, see also Section 2.3.1 and Appendix A.  Siemens AG 2000. All rights reserved 4-136 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 137: Drive Data
The movement of the piston rod is transmitted to other mechanical components (e.g. table, tools, ...). The total moved mass must be specified as a machine data (MD 5150).  Siemens AG 2000. All rights reserved 4-137 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 138 MD 5151 Negative sign in MD 5151 MD 5150 Fig. 4-15 Mounting position of drive referred to A end  Siemens AG 2000. All rights reserved 4-138 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 139 Example: Damping of 0.9 Slow closed-loop system with infrequent overshoots Damping of 0.5 Fast closed-loop system with frequent overshoots  Siemens AG 2000. All rights reserved 4-139 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 140: Position Measuring System
Bit8= 0: No zero marker selection by NC 1: Zero marker selection by NC Unit: Default: Minimum: Maximum: Data type: Effective: 65535 UNS.WORD Power On  Siemens AG 2000. All rights reserved 4-140 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 141 “Encoder defective” Unit: Default: Minimum: Maximum: Data type: Effective: BFFF UNS.WORD Immediately Diagnostic bits of absolute encoder, motor measuring system  Siemens AG 2000. All rights reserved 4-141 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 142 If the actual position is available in machine coordinates in the drive after the reference point approach, it can be applied to calculate the piston position (e.g. for adaptation).  Siemens AG 2000. All rights reserved 4-142 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 143: Pressure Sensors
Note For automatic offset adjustment, see Section 3.9.2.  Siemens AG 2000. All rights reserved 4-143 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 144: Terminals
The 24 V voltage for the shutoff valve and valve electronics is supplied from an external source connected via the HLA module. supply  Siemens AG 2000. All rights reserved 4-144 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 145 If this operation were to take place under pressure, the drive would move. If no shutoff valve is connected, zero can be entered as the power enabling delay period.  Siemens AG 2000. All rights reserved 4-145 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 146 Velocity controller enable Effective velocity setpoint Fig. 4-18 Chronological sequence after connection of 24 V supply, without shutoff valve  Siemens AG 2000. All rights reserved 4-146 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 147 After the 24 V supply for the shutoff valve has been switched on, the status word “Velocity controller enable” is not set until the manipulated variable enable delay has run down.  Siemens AG 2000. All rights reserved 4-147 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 148 24 V supply for shutoff and SS valves ON, power enable signal set and no errors, then the “Velocity controller enable” status bit is set.  Siemens AG 2000. All rights reserved 4-148 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 149: Unit: Default
This LED indicates the readiness to operate of the drive unit (Simodrive Ready terminal 72/73 –> device bus; cannot be changed by MD 5012).  Siemens AG 2000. All rights reserved 4-149 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 150: Monitoring Functions
1: Enable signal cancellation in response to configuration errors Unit: Default: Minimum: Maximum: Data type: Effective: FFFF UNS.WORD Immediately  Siemens AG 2000. All rights reserved 4-150 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 152: Variable Signalling Functions
PLC. This violation message can be linked to a pickup and/or dropout delay. The signalling function operates in a 4 ms cycle.  Siemens AG 2000. All rights reserved 4-152 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 153 UNS. WORD Immediately Input of signal number of memory location which must be monitored by the vari- able signalling function.  Siemens AG 2000. All rights reserved 4-153 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 154 Feedforward control component force controller MD 5709 Force controller output MD 5709 Zero marker signal – BERO signal – see Section 4.14.3  Siemens AG 2000. All rights reserved 4-154 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 155: Cross Ref
PROG_SIGNAL_FLAGS is set, the numeric setting in MD 5623 is interpreted as an unsigned value (bit 2 = 0) or a signed value (bit 2 = 1).  Siemens AG 2000. All rights reserved 4-155 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 156 MD 5626: PROG_SIGNAL_OFF_DELAY affects a time watchdog that is al- ready running. The monitor is initialized with the new time settings.  Siemens AG 2000. All rights reserved 4-156 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 157: Service Functions
Memory location in min/max memory Relevant for: Protection level: Unit: Default: Minimum: Maximum: Data type: Effective: FFFFFF UNS.WORD Immediately  Siemens AG 2000. All rights reserved 4-157 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 158: Monitor
Cross ref.: – Monitor value transfer Relevant for: Protection level: Unit: Default: Minimum: Maximum: Data type: Effective: FFFF UNS.WORD Immediately  Siemens AG 2000. All rights reserved 4-158 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 159: Relevant For: Protection Level: Hla Data Type: Effective: Float Immediately
Defines the pressure in [bar] corresponding to 1 increment of the internal pressure format. Unit: Default: Minimum: Maximum: Data type: Effective: –240000.0 240000.0 FLOAT Immediately  Siemens AG 2000. All rights reserved 4-159 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 160 Piston position with respect to piston zero Relevant for: Protection level: Unit: Default: Minimum: Maximum: Data type: Effective: –10000000.0 10000000.0 FLOAT Immediately  Siemens AG 2000. All rights reserved 4-160 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 161: Data Type: Effective: Word Immediately
Cross ref.: – Cylinder force setpoint Relevant for: Protection level: Unit: Default: Minimum: Maximum: Data type: Effective: –10000000.0 10000000.0 FLOAT Immediately  Siemens AG 2000. All rights reserved 4-161 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 162 Data type: Effective: FFFF UNS. WORD Read only The processor capacity utilization display provides online information about available computing capacity.  Siemens AG 2000. All rights reserved 4-162 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 163: Table Of Parameters
If the MD is not based on any physical unit, then the field is labelled with “–”. Index Selectable data sets associated with one parameter.  Siemens AG 2000. All rights reserved 4-163 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 164 Hex values (from 0000 to FFFF) DWORD Hex values (from 00000000 to FFFFFFFF) FLOAT DWORD Real values (from “8.43*10 to “3.37*10  Siemens AG 2000. All rights reserved 4-164 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 165 08.99 4 Firmware Drive Functions 02.99 4.15 Table of parameters  Siemens AG 2000. All rights reserved 4-165 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 166 08.99 4 Firmware Drive Functions 02.99 4.15 Table of parameters  Siemens AG 2000. All rights reserved 4-166 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 167 08.99 4 Firmware Drive Functions 02.99 4.15 Table of parameters  Siemens AG 2000. All rights reserved 4-167 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 168 08.99 4 Firmware Drive Functions 02.99 4.15 Table of parameters  Siemens AG 2000. All rights reserved 4-168 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 169 08.99 4 Firmware Drive Functions 02.99 4.15 Table of parameters  Siemens AG 2000. All rights reserved 4-169 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 170 08.99 4 Firmware Drive Functions 02.99 4.15 Table of parameters  Siemens AG 2000. All rights reserved 4-170 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 171 08.99 4 Firmware Drive Functions 02.99 4.15 Table of parameters  Siemens AG 2000. All rights reserved 4-171 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 172 08.99 4 Firmware Drive Functions 02.99 4.15 Table of parameters Notes  Siemens AG 2000. All rights reserved 4-172 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 174: Overview Of Interfaces
(encoder connection) Pressure sensor Servo solenoid valve DACs Drive bus Device bus Fig. 5-1 HLA closed-loop control plug-in module (2-axis)  Siemens AG 2000. All rights reserved 5-174 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 175 5.1 Overview of interfaces Axis 1 Axis 2 F1900 F1901 Fig. 5-2 Location diagram of HLA closed-loop control module  Siemens AG 2000. All rights reserved 5-175 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 176: Measuring System
Inverse incremental signal R Ground (for internal shields) BMICLK0 BMICLK2 Clock signal, EnDat interface XBMICLK0 XBMICLK2 Inverse clock signal, EnDat interface  Siemens AG 2000. All rights reserved 5-176 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 177: Pressure Sensors
The supply output is rated for a total current (4 sensors) of 200 mA. Power supply of pressure sensors at 26.5 V "2 % according to external supply.  Siemens AG 2000. All rights reserved 5-177 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 178: Servo Solenoid Valve
2.5 AF/250 V; 5x20 mm UL Company: Wickmann-Werke GmbH Annenstrasse 113 D-58453 Witten P.O. Box 2520 D-58415 Witten, Germany Order No.: 19194  Siemens AG 2000. All rights reserved 5-178 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 179: Terminals
If the polarity of the 24 V supply is reversed, then the shutoff valves will open immediately, even if the NC or closed-loop control is not in operation! E=input; A=output  Siemens AG 2000. All rights reserved 5-179 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 180: Test Sockets (Diagnosis)
The nor- malization factor is calculated as the parameters are set and displayed as user info, e.g. 1V = 22.5A.  Siemens AG 2000. All rights reserved 5-180 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 181: Bus Interfaces
Output A bus terminator must be inserted in the last module. Device bus (see SIMODRIVE 611A/D) X151: Device bus  Siemens AG 2000. All rights reserved 5-181 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 182: System Environment
X122 Bus terminator Drive bus Device bus SIEMENS SIMODRIVE NE module (840D) Fig. 5-5 Component layout for hydraulic drive  Siemens AG 2000. All rights reserved 5-182 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 183: Additional Information
30 ms for device with disk 2-27) drive Current reduction above 40°C at the servo valve output, see Section 5.1.3.  Siemens AG 2000. All rights reserved 5-183 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 184: Shipment And Storage Conditions
Frequency range Const. deflection (to IEC 68-2-6) 5–9 Hz 3.5 mm Ampl. of acceleration above 9–500 Hz 10 m/s  Siemens AG 2000. All rights reserved 5-184 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 185: Resistance To Pollutants
If the control is to be operated in an area exposed to harmful dust, it must be installed in a cubicle with heat exchanger or with an adequate supply of cooling air.  Siemens AG 2000. All rights reserved 5-185 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 187: Hydraulics Diagnostics
For a description of alarms with error numbers 300 000 to 300 499, please refer to documentation 300 499 References: /DA/, Diagnostics Guide  Siemens AG 2000. All rights reserved 6-187 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 188 (The HLA module does not feature a gear wheel encoder. This is a measur- ing system connected to the hydraulic equipment.). To continue Switch control system OFF and ON again. program  Siemens AG 2000. All rights reserved 6-188 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 189 MD10083: CTRLOUT_LEAD_TIME_MAX (maximum settable offset in setpoint transfer time). To continue Switch control system OFF and ON again. program  Siemens AG 2000. All rights reserved 6-189 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 190 Interface signals are set. Remedy Stop the measuring function NCK Reset To continue Switch control system OFF and ON again. program  Siemens AG 2000. All rights reserved 6-190 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 191 NCK interface. In this instance, it is possible to trans- fer different axial drive clock cycles to the 611D modules.  Siemens AG 2000. All rights reserved 6-191 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 192: Service
Correct MD 10082: CTROUT_LEAD_TIME (offset in setpoint transfer time). To continue Switch control system OFF and ON again. program  Siemens AG 2000. All rights reserved 6-192 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 193: Hotline
The alarm can be reconfigured in MD 11412: ALARM_REACTION_CHAN_NO- READY (channel not ready).  Siemens AG 2000. All rights reserved 6-193 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 194 Illegal assignment between absolute and incremental tracks Bit 9 C/D track on ERN1387 encoder faulty or EQN encoder connected  Siemens AG 2000. All rights reserved 6-194 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 195 NC Stop in response to alarm. NC Start disable. The NC switches to follow-up mode. Alarm is displayed. Interface signals are set.  Siemens AG 2000. All rights reserved 6-195 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 196 Cancel alarm in all channels of this mode group by pressing RESET key. Re- program start the part program.  Siemens AG 2000. All rights reserved 6-196 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 197 Cancel alarm in all channels of this mode group by pressing RESET key. Re- program start the part program.  Siemens AG 2000. All rights reserved 6-197 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 198 Cancel alarm in all channels of this mode group by pressing RESET key. Re- program start the part program.  Siemens AG 2000. All rights reserved 6-198 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 199 %1 = NC axis number %2 = drive number Monitoring cycle MD 5002: MONITOR_CYCLE_TIME (monitoring cycle) is in- valid.  Siemens AG 2000. All rights reserved 6-199 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 200 Set MD 5002: MONITOR_CYCLE_TIME (monitoring cycle) to an identical value for both axes. To continue Switch control system OFF and ON again. program  Siemens AG 2000. All rights reserved 6-200 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 201 ENC_RESOL_MOTOR (no. of encoder marks motor measuring system) is ei- ther zero or higher than the maximum input limit.  Siemens AG 2000. All rights reserved 6-201 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 202 CYLINDER_PISTON_ROD_B_DIAMETER to a lower value than the piston di- ameter in drive MD 5131: CYLINDER_PISTON_DIAMETER. To continue Switch control system OFF and ON again. program  Siemens AG 2000. All rights reserved 6-202 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 203 MD 5407: SPEEDCTRL_GAIN (gain for piston position with lowest natural frequency) MD 5408: SPEEDCTRL_GAIN_B (gain at cylinder edge B end)  Siemens AG 2000. All rights reserved 6-203 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 204 MD 5432: SPEEDCTRL_DIFF_TIME (gain for piston position with lowest natural frequency) or MD 5433: SPEEDCTRL_DIFF_TIME_B (gain at cylinder edge B end)  Siemens AG 2000. All rights reserved 6-204 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 205 AREA_FACTOR_POS_OUTPUT is too high or the negative area adaptation factor set in drive MD 5463: AREA_FACTOR_NEG_OUTPUT is too high.  Siemens AG 2000. All rights reserved 6-205 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 206 NC Stop in response to alarm. NC Start disable. The NC switches to follow-up mode. Alarm is displayed. Interface signals are set.  Siemens AG 2000. All rights reserved 6-206 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 207 Velocity controller clock cycle MD 5001: SPEEDCTRL_CYCLE_TIME To continue Cancel alarm in all channels by pressing RESET key. Restart the part program. program  Siemens AG 2000. All rights reserved 6-207 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 208 MD 5215 v 2 * MD 5213 To continue Cancel alarm in all channels by pressing RESET key. Restart the part program. program  Siemens AG 2000. All rights reserved 6-208 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 209 Enter a lower value for the force controller P gain in MD 5242: FORCECTRL_GAING. To continue Cancel alarm in all channels by pressing RESET key. Restart the part program. program  Siemens AG 2000. All rights reserved 6-209 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 210 FORCECONTROLLED_SYSTEM_GAIN (see Calculate Model Data). To continue Cancel alarm in all channels by pressing RESET key. Restart the part program. program  Siemens AG 2000. All rights reserved 6-210 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 211 Enter a valid combination in the above drive MD. To continue Cancel alarm in all channels by pressing RESET key. Restart the part program. program  Siemens AG 2000. All rights reserved 6-211 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 212 Enter a valid combination in the above drive MD. To continue Cancel alarm in all channels by pressing RESET key. Restart the part program. program  Siemens AG 2000. All rights reserved 6-212 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 213 Enter a valid combination in the above drive MD. To continue Cancel alarm in all channels by pressing RESET key. Restart the part program. program  Siemens AG 2000. All rights reserved 6-213 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 215: Peripherals/Accessories
Differential signal (R – *R) Mech. angle ϕ Fig. 7-1 Required waveform of measuring system signals for data definition  Siemens AG 2000. All rights reserved 7-215 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 216 α1; α2 Uniqueness range – Degrees +...Un 1) Definition for harmonic distortion: k = Fundamental component +...Un U1...Un: Harmonic components  Siemens AG 2000. All rights reserved 7-216 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 217 1 = zero marker selection by NC (several zero markers) Bits 9–11 Not assigned Bit 12 Reserved Bit 13 Reserved Bits EnDat data transfer rate 14/15  Siemens AG 2000. All rights reserved 7-217 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 218: Connection Diagrams
Fig. 7-3 Example showing connection options for measuring system cable Cable can be ordered from supplier of linear scale.  Siemens AG 2000. All rights reserved 7-218 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 219 Order No. (MLFB) of measuring system lead: 6FX2002-2CA11-1VVV Fig. 7-4 Measuring system lead for encoder with voltage signals (X101/X102)  Siemens AG 2000. All rights reserved 7-219 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 220 Order No. (MLFB) of lead: 6FX2002-2AD00-1VVV Fig. 7-5 Measuring system lead for encoder with voltage signals + EnDat (X101/X102)  Siemens AG 2000. All rights reserved 7-220 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 221: Bero (X432)
BERO (external refrence system) axis 1/2 Power supply for BERO ground external Power supply for BERO 24 V external 1) E: Input, A: Output  Siemens AG 2000. All rights reserved 7-221 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 222: Pressure Sensing
Sensors with a signal voltage of U=0...10 V are available in the following vari- pressure sensor ants for the HLA module: (recommended types)  Siemens AG 2000. All rights reserved 7-222 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 223 Ref. 0 V (signal) Supply Fig. 7-6 Pressure sensors, order nos. 0811 405 540, 0811 405 547 and 0811 405 554  Siemens AG 2000. All rights reserved 7-223 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 224 834 484 141 IP 40 Fig. 7-8 Accessories for pressure sensors Order Nos. 0811 405 531 and 0811 405 532  Siemens AG 2000. All rights reserved 7-224 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 225 0811 405 554, the 4-pin cube-shaped connector is supplied. Replacement connectors can be ordered under no.: 1834 484 061 from Bosch.  Siemens AG 2000. All rights reserved 7-225 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 226: Connection Diagrams
(connector included with pressure sensor). Order No. (MLFB) of signal lead for pressure sensors: 6FX2002-2AD00-1VVV Fig. 7-9 Signal lead for pressure sensors (X111/X112)  Siemens AG 2000. All rights reserved 7-226 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 227: Connection Diagrams For Servo Solenoid Valves
Order No. (MLFB) of signal lead for 7-pin servo solenoid valve: 6FX2002-2BA00-1VVV Fig. 7-10 7-pin signal lead for servo solenoid valve (X121/X122) – standard version  Siemens AG 2000. All rights reserved 7-227 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 228 7-pin female connector Valve-specific Fig. 7-11 Interconnection diagram for 7-pin servo solenoid valve (X121/X122) – connection option 2 (customized)  Siemens AG 2000. All rights reserved 7-228 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 229 Order No. (MLFB) of signal lead for 12-pin servo solenoid valve: 6FX2002-2BA10-1VVV Fig. 7-12 12-pin signal lead for servo solenoid valve (X121/X122)  Siemens AG 2000. All rights reserved 7-229 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 230 Bosch1 834 484 142 HirschmannNIIR EF K B0 Version Contacts Order No. Fig. 7-14 Dimension diagram of circular, 12-pin connector  Siemens AG 2000. All rights reserved 7-230 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 231: Areas Of Responsibility Of Siemens And Bosch
Table 8-1 or have certi- fied explicit system compatibility for components supplied by other manufactur- ers.  Siemens AG 2000. All rights reserved 8-231 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 232 Robert Bosch Hotline GmbH Tel. No. ++49–(0)711/811–24806 Fax. ++49–(0)711/811–1424 Mr. Laube AT/VKS2–Si Mail [email protected] Mon–Fri 7.30 am – 5.00 pm  Siemens AG 2000. All rights reserved 8-232 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 233: Servo Solenoid Valves
Î Î Î Î Î Î Î Î Î Î Î Î Î Î Fig. A-1 Sliding spool principle  Siemens AG 2000. All rights reserved A-233 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 234 In the de-energized state, the valve assumes a 4th fail-safe position. Two alter- native fail-safe positions are available.  Siemens AG 2000. All rights reserved A-234 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 235 Actuating solenoid Position sensor Setpoint =0..."10V Valve amplifier with position control Fail-safe disabled Fail-safe enabled Fig. A-3 Graphic symbol  Siemens AG 2000. All rights reserved A-235 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 236 The following graphic representation of the measurement, which acquires all 4 control edges, provides precise information. np [% of p –U Fig. A-5 Pressure amplification  Siemens AG 2000. All rights reserved A-236 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 237 Î Î Î Î Î Î Î Î Î Î Î Î Î Î Spool stroke Fig. A-7 Control edge on spool sleeve  Siemens AG 2000. All rights reserved A-237 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 238 Valve characteristic Linearized characteristic –U Compensation –Q Fig. A-10 Linearization of knee-shaped characteristic  Siemens AG 2000. All rights reserved A-238 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 239 This defines how much time the valve spool needs to open the valve in re- sponse to a step change in the input signal from 0 V to 10 V.  Siemens AG 2000. All rights reserved A-239 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 240 The objective is contamination class 7...9 to NAS 1638, this can normally be achieved with a pressure filter β =75.  Siemens AG 2000. All rights reserved A-240 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 241 Hysteresis Response sensitivity Range of inversion Fig. A-13 Hysteresis, response sensitivity and range of inversion of servo solenoid valve  Siemens AG 2000. All rights reserved A-241 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 242: Servo Solenoid Valves Of Sizes 6 And 10
Steel sleeve Actuating LVDT ferrite core armature solenoid coil Fig. A-14 Sizes 6 and 10 servo solenoid valves, directly actuated  Siemens AG 2000. All rights reserved A-242 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 243 Protective earth Screening +U B – Fig. A-15 Block diagram of sizes 6 and 10 directly actuated servo solenoid valves  Siemens AG 2000. All rights reserved A-243 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 244: Pilot-Actuated Sizes 10 And 16 Servo Solenoid Valves
A cable is used to connect the position sensor on the main stage to the amplifier.  Siemens AG 2000. All rights reserved A-244 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 245 Graphic symbol in detailed form Graphic symbol in simplified form Fig. A-16 Pilot-actuated sizes 10 and 16 servo solenoid valves  Siemens AG 2000. All rights reserved A-245 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 246 A Hydraulics 02.99 A.1 Servo solenoid valves Fig. A-17 Block diagram of pilot-actuated sizes 10 and 16 servo solenoid valves  Siemens AG 2000. All rights reserved A-246 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 247: Hrv Valves
Graphic symbol in simplified form Valve amplifier Steel sleeve Valve spool Double-stroke Position encoder solenoid Fig. A-18 High-response valves  Siemens AG 2000. All rights reserved A-247 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 248 A Hydraulics 02.99 A.1 Servo solenoid valves Fig. A-19 Block diagram of HRV valves  Siemens AG 2000. All rights reserved A-248 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 249: Cylinder
The maximum piston stroke and cylinder dead volume are also required. Through-rod cylinder Differential cylinder Fig. A-20 Cylinder principle  Siemens AG 2000. All rights reserved A-249 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 250 The dead volume is parameterized in the HLA module (MD 5135, MD 5136 and MD 5141...5143).  Siemens AG 2000. All rights reserved A-250 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 251 Interface Module (SIMATIC S7-300) IM Address Interface Module Address Industry Standard Architecture K Bus Communication Bus Light Emitting Diode  Siemens AG 2000. All rights reserved B-251 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 252 SRM (FDD) Synchronous Rotation Motor (feed drive) Software Tank port (return), servo solenoid valve Term. Terminal Unregulated incoming supply  Siemens AG 2000. All rights reserved B-252 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 253 B Abbreviations 02.99 ÜW Monitoring Velocity Control Loop Video Graphics Adapter Status class  Siemens AG 2000. All rights reserved B-253 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 255 Pressure at B end of cylinder Pump pressure ∆p Pressure difference (rated pressure drop) ∆p Pressure drop in the feed pipe  Siemens AG 2000. All rights reserved C-255 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 256 Servo solenoid valve flow valve Valve setpoint set valve Velocity setpoint Actual velocity Position setpoint Actual position Valve spool position valve  Siemens AG 2000. All rights reserved C-256 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 257 The SINUMERIK System (04.00 Edition) DOC ON CD (includes all SINUMERIK 840D/810D/FM-NC and SIMODRIVE 611D publications) Order No.: 6FC5 298-5CA00-0BG2  Siemens AG 2000. All rights reserved D-257 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 258 Operator’s Guide ShopMill (11.99 Edition) Order No.: 6FC5 298-5AD10-0BP1 /KAS/ SINUMERIK 840D/810D Short Guide ShopMill (01.98 Edition) Order No.: 6FC5 298-2AD30-0BP0  Siemens AG 2000. All rights reserved D-258 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 259 Order No.: 6FC5 297-5AB70-0BP2 b) Hardware /BH/ SINUMERIK 840D/840Di/810D/FM-NC Operator Components Manual (HW) (04.00 Edition) Order No.: 6FC5 297-5AA50-0BP2  Siemens AG 2000. All rights reserved D-259 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 260 Actual-Value System for Workpiece, External Zero Offset Communication EMERGENCY STOP Transverse Axes Basic PLC Program Reference Point Approach Spindles Feeds Tool Compensation  Siemens AG 2000. All rights reserved D-260 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 261 (the various sections are listed below) Order No.: 6SN1 197-0AA80-0BP6 Operational Messages/Alarm Reactions Diagnostic Functions Speed Control Loop Extended Drive Functions  Siemens AG 2000. All rights reserved D-261 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 262 Screen Kit: Software Update and Configuration /FBP/ SINUMERIK 840D Description of Functions C-PLC Programming (03.96 Edition) Order No.: 6FC5 297-3AB60-0BP0  Siemens AG 2000. All rights reserved D-262 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 263 Order No.: 6FC5 297-3EA10-0BP1 /KBU/ SIMODRIVE 611 universal Short Description (10.99 Edition) Closed-Loop Control Component for Speed Control Order No.: 6SN1 197-0AB40-0BP2  Siemens AG 2000. All rights reserved D-263 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 264 Order in conjunction with Configuring Package /S7L/ SIMATIC S7-300 (04.97 Edition) FM 354 Servo Drive Positioning Module Order in conjunction with Configuring Package  Siemens AG 2000. All rights reserved D-264 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 265 Start-up functions for the MMC 100.2 Start-up functions for the MMC 103 Start-up functions for HMI Advanced (PCU 50) Editor help Supplement operator interface  Siemens AG 2000. All rights reserved D-265 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 266 “Servo solenoid valves” catalog /AKY013/4/ Robert Bosch GmbH “Sensors and electronics” catalog /USY013/3/ Robert Bosch GmbH “Electro-hydraulic proportional and control engineering” catalog  Siemens AG 2000. All rights reserved D-266 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 267 A complete copy of the EC Declaration of Conformity can be found in the “EMC Installation Guidelines” for the SINUMERIK, SIROTEC and SIMODRIVE controls.  Siemens AG 2000. All rights reserved E-267 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 269 EMC plant design in the product documentation and the EMC installation guidelines for SINUMERIK, SIROTEC and SIMODRIVE (order no.: 6FC5297-0AD30-0BP0) must be noted and implemented.  Siemens AG 2000. All rights reserved E-269 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 270 VDE 0843 Part 4 ENV 50140 VDE 0847 Part 4-4 IEC 801-4 VDE 0847 Part 204 VDE 0160 Part 100  Siemens AG 2000. All rights reserved E-270 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 271 Implementation, 3-75 Configuration, 4-117 Controller data/Calculate drive model data, 3-63 Force controller, 4-120 Force limitation, 4-116, 4-118 Preconditions, 4-116  Siemens AG 2000. All rights reserved Index-271 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 272 Measurement of velocity controller, 3-80 File functions Measuring function, Valve control loop measure- Loading data, 3-77 Saving data, 3-77 ment, 3-79  Siemens AG 2000. All rights reserved Index-272 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 273 P component, 4-109 Monitor, D-158 Parameter set changeover, 4-99 Servo solenoid valve Pollutants, 5-185 Function, 1-19 Position adjustment, 3-69 Task, 1-19  Siemens AG 2000. All rights reserved Index-273 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 274 X122, 5-178 X141, 5-181 X151, 5-181 X341, 5-181 X431, 5-179 Unlisted valve data, 3-57 X432, 5-179 User information, v  Siemens AG 2000. All rights reserved Index-274 SINUMERIK 840D/SIMODRIVE 611 digital Descr. of Functions HLA Module (FBHLA) – 04.00 Edition...
Page 275 Suggestions SIEMENS AG Corrections A&D MC IS For Publication/ P.O. Box 3180 Manual: SINUMERIK 840D D–91050 Erlangen, Germany SIMODRIVE 611 digital Description of Functions (Tel. 0180/538–8008 [Hotline] HLA Module Fax +49 9131/98–1145 email: [email protected]) Manufacturer/Service Documentation Description of Functions From Order No.: 6SN1197–0AB60–0BP2...

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