Page 1 Based Safety Functions Sensor/Actuator Connection Description of Data Commissioning Diagnostics Valid for Control Interaction with SINUMERIK 840D sl other Functions SINUMERIK 840D sl (export version) Drive Appendix SINAMICS S120 Software version Index CNC Software 4.7 SP2 SINUMERIK Operate 4.7 Edition 10/15...
Page 2: Edition
10/15 6FC5 397--4BP40--5BA3 Trademarks All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners. We have checked that the contents of this document correspond to the hardware and software described.
Page 3: Edition
A warning note in a warning triangle indicating possi- ble personal injury may also include a warning note relating to material damage. © Siemens AG 2015 All Rights Reserved SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 4 S Using documentation online (finding and searching in manuals/information) Please send any questions about the technical documentation (e.g. suggestions for improvement, corrections) to the following address: [email protected] © Siemens AG 2015 All Rights Reserved SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 5 Benefits With the Function Manual, the target group can develop, write, test and debug pro- grams and software user interfaces. © Siemens AG 2015 All Rights Reserved SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 6 (observe indicators such as arrow or similar). This way you avoid me- chanical damage to the memory card or the device. S Only use memory cards that have been approved by Siemens for use with SI- NUMERIK. Even though the SINUMERIK keeps to the general industry stan-...
Page 7 The documentation Edition 10/15 describes the scope of functions for the following products and software release: SINUMERIK 840D sl with software release 4.7 SP2 © Siemens AG 2015 All Rights Reserved SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 8 The Safety Integrated functions of the SINUMERIK are generally certified by inde- pendent institutes. An up--to--date list of certified components is available on re- quest from your local Siemens office. If you have any questions relating to certi- fications that have not been completed, please ask your Siemens contact.
Page 15: Regulations And Standards
US, must fulfill the local US requirements even if the machine manufacturer (OEM) is based in the European Economic Area (EEA). © Siemens AG 2015 All Rights Reserved 1-15 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 16: Functional Safety
For machines, in addition to the machinery directive, these can also inc- lude e.g. the EMC directive, the noise protection directive, the guideline for explo- sion protection, the low--voltage directive. © Siemens AG 2015 All Rights Reserved 1-16 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 17: Machinery Directive (2006/42/Ec)
European Standard is harmonized in this sense. Key here is the listing in the official journal of the commission of the European Parliament and Council. © Siemens AG 2015 All Rights Reserved 1-17 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 19: Standards For Implementing Safety--Related Controls
Either EN ISO 13849--1 or EN 62061 are applied depending on the technology (mechanical, hydraulic, pneumatic, electrical, electronic, program- mable electronic), risk classification, or architecture. © Siemens AG 2015 All Rights Reserved 1-19 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 20: En Iso 13849--1
When combining several safety--related parts to form a complete system, the stan- dard explains how to determine the resulting PL. © Siemens AG 2015 All Rights Reserved 1-20 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 21: En 62061
(devi- ces) with the characteristic quantities to determine the corresponding PFH value of the subsystem. © Siemens AG 2015 All Rights Reserved 1-21 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 22 Note IEC 62061 has been ratified as EN 62061 in Europe and harmonized as part of the Machinery Directive. © Siemens AG 2015 All Rights Reserved 1-22 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 24: En 60204--1
The following basic requirements of the EC machinery directive are covered in EN 61800--5--2: S Safety and reliability of controls S Faults in control circuits. © Siemens AG 2015 All Rights Reserved 1-24 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 25: Risk Analysis/Assessment
If the risk is to be further reduced, suitable protective measures must be selected and applied. The risk assessment must then be repeated. © Siemens AG 2015 All Rights Reserved 1-25 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 26 EN 62061 can be used as an alternative to EN ISO 13849--1. Electro- nic controls and bus systems must also comply with EN 61508. © Siemens AG 2015 All Rights Reserved 1-26 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 27: Risk Minimization
Residual risks must be clearly referred to in the machine/plant documentation (user information according to EN ISO 12100). © Siemens AG 2015 All Rights Reserved 1-27 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 29: Nrtl Listing
--> search for category ”NRGF” TUV Rheinland of North America, Inc. is also an NRTL for these applications. © Siemens AG 2015 All Rights Reserved 1-29 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 31: Machine Safety In Japan
Emergency Stop concepts) should be clarified with customers at an early phase so that they can be integrated in the risk assessment/risk reduction. © Siemens AG 2015 All Rights Reserved 1-31 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 32: Other Safety--Related Issues
Order No. 6ZB5 000--0AA01--0BA1 S Safety Integrated -- Terms and Standards -- Machine Safety Terminology (Edition 04/2007), Order No. E86060--T1813--A101--A1 © Siemens AG 2015 All Rights Reserved 1-32 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 33: Brief Description
-- e.g. speed or position -- up to evaluation. © Siemens AG 2015 All Rights Reserved 2-33 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 34 A combination of safety technology integrated in the system and drive can be used for each axis at a machine tool (SINAMICS Basic Safety functions). © Siemens AG 2015 All Rights Reserved 2-34 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 35: Safety Technology Integrated In The System
Drive comparison Brake Motor Module control Motor => Safety--related monitoring functions Figure 2-2 Evaluation/logic with monitoring functions © Siemens AG 2015 All Rights Reserved 2-35 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 36: Overview Of The Safety Functions Integrated In The System
When a monitoring function or a sensor responds (e.g. a light grid), the drives are safely controlled down to standstill, optimally adapted to the actual opera- ting state of the machine. © Siemens AG 2015 All Rights Reserved 2-36 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 37 Partially automated acceptance test for all safety--related functions. Simple ope- ration of the test process, automatic configuration of trace functions and auto- matic generation of an acceptance record. © Siemens AG 2015 All Rights Reserved 2-37 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 38: Safety Technology Integrated In The Drive
S Crosswise result and data comparison with forced checking procedure for the purpose of detecting internal errors even in functions that are not often used (dormant errors). © Siemens AG 2015 All Rights Reserved 2-38 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 39: Overview Of The Safety Functions Integrated In The Drive
S Safe Stop 1 (SS1) Braking along the OFF3 ramp, monitoring the stopping time and transition into © Siemens AG 2015 All Rights Reserved 2-39 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 40: Comparison Of The Function Names
For drive--based safety functions of SINAMICS, this involves a delayed SOS For drive--based safety functions of SINAMICS, this involves a delayed SOS with previous initiation of © Siemens AG 2015 All Rights Reserved 2-40 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 41: System Features
(automatic firmware update (p7826) must be equal to 1) Case b) is only permissible if this combination has been explicitly approved by the manufacturer. © Siemens AG 2015 All Rights Reserved 3-41 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 42 SINAMICS booksize and chassis units (max. 2 units). S For the Safety Integrated function, only the explicitly released encoder systems may be used. A list of the Siemens encoders and motors permissible for Safety Integrated functions can be obtained from your local Siemens contact partner.
Page 43: Latest Information
A small supplementary window is opened from where you can take the appro- priate information. © Siemens AG 2015 All Rights Reserved 3-43 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 44: Certifications
See: http://www.siemens.de/safety--evaluation--tool For additional information, please contact your local Siemens office. © Siemens AG 2015 All Rights Reserved 3-44 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 45: Safety Information & Instructions And Residual Risks
S Component malfunctions S Software errors S Operation and/or environmental conditions outside the specification S External influences / damage © Siemens AG 2015 All Rights Reserved 3-45 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 46 5. Emission of pollutants if components or packaging are not disposed of properly. For more information about residual risks, refer to the relevant chapters in the technical user documentation. © Siemens AG 2015 All Rights Reserved 3-46 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 47: Additional Safety Information & Instructions And Residual Risks For Safety Integrated
As a result of the fault analysis, the machine manufacturer is in a position to define the residual risk at his machine regarding Safety Integrated. The following residual risks are known. © Siemens AG 2015 All Rights Reserved 3-47 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 48 For a synchronous linear motor, the movement can be a maximum of one pole width. This corresponds to the following distances: 1FN1--07 27 mm 1FN1--12/--18/--24 36 mm 1FN3 20 mm © Siemens AG 2015 All Rights Reserved 3-48 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 49 S An additional residual risk is obtained as a result of the possible random hardware faults for electronic systems, arising from their very principle, which is expressed using this PFH value. © Siemens AG 2015 All Rights Reserved 3-49 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 50 A list of the Siemens encoders and motors permissible for Safety Integrated functions can be obtained from your local SIEMENS contact partner. © Siemens AG 2015 All Rights Reserved 3-50 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 52 New name Safe standstill Safe Torque Off Safety--related output F--DO Failsafe Digital Output Safety--related input F--DI Failsafe Digital Input © Siemens AG 2015 All Rights Reserved 4-52 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 53: Supported Functions
The Safety Integrated functions of SINAMICS HLA can be commissioned using the expert list. You can find a detailed description in References: SINAMICS S120 Safety Integrated Function Manual (FSH) © Siemens AG 2015 All Rights Reserved 4-53 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 54: Parameter, Checksum, Version, Password
The following safety parameters are not protected by the safety password: S p9370 SI Motion acceptance test mode (Motor Module) S p9570 SI Motion acceptance test mode (Control Unit) © Siemens AG 2015 All Rights Reserved 4-54 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 55 -- Default setting for p9761 = 0 This means: The safety password does not need to be set during initial commissioning. © Siemens AG 2015 All Rights Reserved 4-55 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 56: Forced Checking Procedure
2. Recommission the drive unit and drives 3. Recommission Safety Integrated Or contact your regional Siemens office and ask for the password to be deleted (complete drive project must be made available). Parameter overview (see Chapter 8.2.2 ”Description of the parameters”)
Page 57 S In defined cycles (e.g. every 8 hours). S In the automatic mode, dependent on time or a specific event. © Siemens AG 2015 All Rights Reserved 4-57 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 58: Safety Instructions
The automatic firmware update via p7826 = 1 (upgrade and downgrade) must never be deactivated under any circumstances when using Safety Integrated. © Siemens AG 2015 All Rights Reserved 4-58 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 59 Note The deactivation all components, e.g. using p0105, with activated Safety functions is not permitted. © Siemens AG 2015 All Rights Reserved 4-59 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 60: Safe Torque Off (Sto)
(”coast down”) (e.g. enable the ”Safe brake control” function for a vertical axis). © Siemens AG 2015 All Rights Reserved 4-60 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 61 If you want a message to be displayed in this case, N01620 must be reconfigured to be either an alarm or fault using p2118 and p2119. © Siemens AG 2015 All Rights Reserved 4-61 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 62 When simultaneously selected, the STO safety function has the priority. If the STO function is initiated, then an activated internal armature short--circuit is disabled. © Siemens AG 2015 All Rights Reserved 4-62 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 63: Safe Stop 1 (Ss1, Time Controlled)
S The selection is realized through two channels -- however braking along the OFF3 ramp, only through one channel. © Siemens AG 2015 All Rights Reserved 4-63 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 64 S Maximum response time that can occur when a fault develops 4x safety monitoring clock cycle CU (r9780) + inputs/outputs, sampling time (p0799) + 2 ms © Siemens AG 2015 All Rights Reserved 4-64 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 65: Ss1 (Time--Controlled) With External Stop
SI status (Motor Module) S p9653 SI Safe Stop 1 drive--based braking response (only for ”SS1 (time controlled) without OFF3” © Siemens AG 2015 All Rights Reserved 4-65 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 66: Safe Brake Control (Sbc)
S When the state changes, electrical faults, such as e.g. a short--circuit in the brake winding or wire breakage can be detected. © Siemens AG 2015 All Rights Reserved 4-66 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 67 Relay Closed--circuit brake Control terminal 1 Motor Brake diagnostics TB- - BR-- Figure 4-1 Two--channel brake control, booksize (example) © Siemens AG 2015 All Rights Reserved 4-67 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 68 SI monitoring clock cycle (Control Unit) S p9821 BI: SI signal source for SBA (Motor Module) S r9880 SI monitoring clock cycle (Motor Module) © Siemens AG 2015 All Rights Reserved 4-68 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 69: Control Via Terminals On The Control Unit And The Power Unit
= 1.2 ms) Both terminals must be energized simultaneously within the discrepancy time p9650/p9850, otherwise a fault will be issued. © Siemens AG 2015 All Rights Reserved 4-69 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 70 The assignment is checked during the test for the switch--off signal paths. The operator selects Safe Torque Off for each group. The check is drive--specific. © Siemens AG 2015 All Rights Reserved 4-70 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 71: Simultaneity And Tolerance Time Of The Two Monitoring Channels
1 signal: Deselecting the function 0 signal: Selecting the function © Siemens AG 2015 All Rights Reserved 4-71 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 72: Bit Pattern Test
When you interconnect a fail--safe input of the conver- ter with a fail--safe output of a control module, the converter responds to these test signals. © Siemens AG 2015 All Rights Reserved 4-72 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 73 Overview of important parameters (see SINAMICS S120/S150 List Manual) S p9651 SI STO/SBC/SS1 debounce time (Control Unit) S p9851 SI STO/SBC/SS1 debounce time (Motor Module) © Siemens AG 2015 All Rights Reserved 4-73 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 74: Commissioning The Sto, Sbc And Ss1 Functions
4. For operation with SBC, the following applies: A brake must be connected to the appropriate Motor Module connector. © Siemens AG 2015 All Rights Reserved 4-74 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 75 = Value not Exit Safety Integrated commissioning mode equal to 95 POWER ON Carry out a power on © Siemens AG 2015 All Rights Reserved 4-75 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 76: Sequence When Commissioning Sto, Sbc And Ss1
Default setting for p9761 = 0 This means that the safety password does not need to be set during initial commissioning. © Siemens AG 2015 All Rights Reserved 4-76 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 77 Selecting/deselecting STO Grouping the terminals for STO Note: The STO terminals must be grouped identically in both monitoring channels. © Siemens AG 2015 All Rights Reserved 4-77 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 78 By setting the actual checksum in the parameter for the specified checksum, the commissioning engineer confirms the Safety parameters in each monitoring channel. © Siemens AG 2015 All Rights Reserved 4-78 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 79 The results of the acceptance test must be documented in an acceptance report (see Chapter 4.8 ”Acceptance test and acceptance report”). © Siemens AG 2015 All Rights Reserved 4-79 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 80: Safety Faults
After STOP F, STOP A is initiated. When STOP A is present, Safe Torque Off (STO) is active. © Siemens AG 2015 All Rights Reserved 4-80 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 81 The faults and alarms for SINAMICS Safety Integrated are described in the following documentation: Reference: /LH1/ SINAMICS S120/S150 List Manual © Siemens AG 2015 All Rights Reserved 4-81 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 82: Acceptance Test And Acceptance Report
Timer for forced checking procedure (p0010 = 95) r9660 SI forced checking procedure remaining time p9761 Enter password In every operating mode © Siemens AG 2015 All Rights Reserved 4-82 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 83 Description of parameters Note The SINAMICS Safety Integrated parameters are described in the following reference: Reference: /LH1/ SINAMICS S List Manual © Siemens AG 2015 All Rights Reserved 4-83 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 84: Plc Drives
Also see Chapter 8.2.2 ”Description of parameters”. 4.10 PLC drives SINUMERIK 840D sl allows both NC controlled as well as PLC controlled axes to be operated. The PLC controlled axes are addressed exclusively via the PLC user program. For implementing the safety functions, for the PLC axes, the Safety Integrated Basic and Extended Functions of the SINAMICS drive family are available.
Page 85: Basics On The Safety Functions Integrated In The System/Drive
For SINAMICS S 120 p9500 SI Motion monitoring clock cycle (Control Unit) (refer to Chapter 8.2.2, ”Description of parameters”) © Siemens AG 2015 All Rights Reserved 5-85 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 87: Crosswise Data Comparison (Cdc)
The CDC cycle active on an axis is displayed in the axis--specific MD36992 $MA_SAFE_CROSSCHECK_CYCLE. The maximum CDC cycle time active on the axes is displayed in the NCK--specific MD $MN_INFO_CROSSCHECK_CYCLE_TIME. © Siemens AG 2015 All Rights Reserved 5-87 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 88: Forced Checking Procedure
(e.g. PROFIsafe I/O modules, sensors such as e.g. emergency stop buttons, actuators such as e.g. brakes, etc.) are not influenced. © Siemens AG 2015 All Rights Reserved 5-88 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 89 If the crosswise data comparison identifies an error, then this results in a stop response (refer to Chapter 6.3, ”Safe Stops A--F”). © Siemens AG 2015 All Rights Reserved 5-89 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 90: Actual Value Conditioning
2--encoder system* 2--encoder system* 2--encoder system* Note: x --> encoder connection *A list of the Siemens encoders and motors permissible for Safety Integrated functions can be obtained from your local SIEMENS contact partner. © Siemens AG 2015 All Rights Reserved 5-90...
Page 91 Sensor Module cabinet mounted (not used for encoders with DRIVE- -CLiQ interface) Figure 5-1 1--encoder system for a feed drive (FD) © Siemens AG 2015 All Rights Reserved 5-91 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 92 (not used for encoders with DRIVE- -CLiQ interface) Figure 5-2 2--encoder system for a feed drive (FD), connected through 2 Sensor Modules © Siemens AG 2015 All Rights Reserved 5-92 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 93 NCK machine data. The additional parameters for DRIVE--CLiQ encoders are listed in the following table: © Siemens AG 2015 All Rights Reserved 5-93 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 95: Encoder Adjustment, Calibrating The Axes
(for synchronous drives) is obtained from one encoder. It is no longer possible to adjust the encoders in motor measuring systems in the conventional sense. © Siemens AG 2015 All Rights Reserved 5-95 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 96: Axis States
”Reference point reached” = ”0” Axis state ”Axis not referenced” for 840D sl DB31--61, DBX60.4 / DBX60.5 (refer to Fig. 5-5 ”Axis states when referencing”) © Siemens AG 2015 All Rights Reserved 5-96 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 98 (including the traversing distance to the reference point with ERN) must be within a tolerance window specified using the appropriate machine data. © Siemens AG 2015 All Rights Reserved 5-98 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 99: User Agreement
An axis/spindle with integrated safety functions can have the following status: User agreement = yes, or User agreement = no © Siemens AG 2015 All Rights Reserved 5-99 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 100 NC and drive). When the user agreement is can- celled, the axis state ”axis safely referenced” is always reset (refer to Fig. 5-5 ”Axis states when referencing”). © Siemens AG 2015 All Rights Reserved 5-100 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 101: Taking Into Account Selector Gearboxes
MD36922[0..7] $MA_SAFE_ENC_GEAR_NUMERA[n] numerator gearbox ratio encoder/load p9521[0..7] SI Motion gearbox encoder/load denominator (Control Unit) and p9522[0..7] SI Motion gearbox encoder/load numerator (Control Unit) © Siemens AG 2015 All Rights Reserved 5-101 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 102: Index
The user is responsible in bringing the axis back into the ”axis safely referenced” state if the functions ”safe software limit switch” or ”safe cams” are used. © Siemens AG 2015 All Rights Reserved 5-102 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 103: Actual Value Synchronization (Slip For 2--Encoder Systems)
Actual values are only synchronized when there is an actual value difference between the two channels of 2 μm or 2 m degrees in each SI monitoring clock cycle. © Siemens AG 2015 All Rights Reserved 5-103 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 104: Encoder Limit Frequency
SMI, SMC and SME Sensor Modules (see Chapter 6.5 ”Safely reduced speed”). Encoders with DRIVE--CLiQ interface are not monitored with respect to an encoder limit frequency. © Siemens AG 2015 All Rights Reserved 5-104 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 105: Enabling The Safety--Related Functions
S SG override S Actual value synchronization S External STOPs S Cam synchronization S STOP E S Extension n
Page 106 S The maximum number of axes that may operate with SI and SPL SGE/SGAs is the number that was enabled using the options. © Siemens AG 2015 All Rights Reserved 5-106 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 107: Switching The System On/Off
We recommend that the safe operating stop (SBH) function is selected. For axes with SE/SN, the stop position is used to internally check the position when powering--up. © Siemens AG 2015 All Rights Reserved 5-107 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 108 For axes with safety--related functions SE and SN, when switching--on, a user agreement is again required after the position has been checked. © Siemens AG 2015 All Rights Reserved 5-108 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 109: Safety Functions Integrated In The System/Drive
Drive” fully effective (parameters, alarms etc.). The standard pre--assign- ment (default setting) of the associated parameters is generally sufficient in the context of the motion monitoring functions. © Siemens AG 2015 All Rights Reserved 6-109 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 110 S Safe standstill is activated after a STOP A. S Safe standstill is automatically activated from every monitoring channel when testing the shutdown paths. © Siemens AG 2015 All Rights Reserved 6-110 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 111 After the machine has been powered--up, the safe standstill function must always be tested for all of the axes/spindles by testing the shutdown path using Safety Integrated. © Siemens AG 2015 All Rights Reserved 6-111 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 112: Switch--Off Signal Paths
CU that the pulses must be cancelled in the SI monitoring chan- nel integrated in the drive. © Siemens AG 2015 All Rights Reserved 6-112 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 113: Testing The Switch--Off Signal Paths
Modules and drive closed--loop control are cross--checked. The user (machine manufacturer) must configure the execution of the test stop phase. © Siemens AG 2015 All Rights Reserved 6-113 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 114 The test stop can be carried out independently of the status of the standard pulse cancellation. Message The ”test stop running” message is displayed during the ”test stop”. © Siemens AG 2015 All Rights Reserved 6-114 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 115: Safe Operating Stop (Sbh)
In this case, the encoder coarse position must be taken into account for a 1--encoder system. © Siemens AG 2015 All Rights Reserved 6-115 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 116: Selecting/Deselecting The Safe Operating Stop
--> Any signal state The active SG stage is displayed using SGA ”SGA active bit 0” and ”SG active bit 1”. © Siemens AG 2015 All Rights Reserved 6-116 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 117 (for 840D sl: 27010, for SINAMICS S120: F01707) and STOP B/A initiated! © Siemens AG 2015 All Rights Reserved 6-117 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 118 The NCK--SGA ”SBH active” is configured using the following machine data: for 840D sl MD36981 $MA_SAFE_SS_STATUS_OUTPUT Configuring NCK- -SGEs for 840D sl MD36971 $MA_SAFE_SS_DISABLE_INPUT © Siemens AG 2015 All Rights Reserved 6-118 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 119: Effects When The Limit Is Exceeded For Sbh
SI Motion pulse cancelation shutdown speed (Control Unit) S An alarm is generated (for 840D sl: 27010, for S120: F01707) © Siemens AG 2015 All Rights Reserved 6-119 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 120 Time required to reach the shutdown speed for STOP B. Time required to stop the axis for a STOP B. © Siemens AG 2015 All Rights Reserved 6-120 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 121 Each axis must be measured during commissioning (start--up) to determine the distance that it travels between the limit switch being violated and it coming to a standstill. © Siemens AG 2015 All Rights Reserved 6-121 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 123 RESET retraction + timer t the programmed retrac- exceeded started tion and stopping motion =0: SBH is activated (ESR). © Siemens AG 2015 All Rights Reserved 6-123 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 124 * There is an immediate transition from STOP B to A if t = 0 or the parameterized speed threshold is exceeded. © Siemens AG 2015 All Rights Reserved 6-124 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 125 When the external stops are selected, there is still the exception that the actual low--priority STOP F can be initiated in spite of this. © Siemens AG 2015 All Rights Reserved 6-125 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 126 Configuring NCK- -SGE for 840D sl: MD36977 $MA_SAFE_EXT_STOP_INPUT[n]: (input assignment, external stop request) with n = 0, 1, 2, 3. © Siemens AG 2015 All Rights Reserved 6-126 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 127 SGE ”deselect ext. STOP D”: via SGA ”STOP D active” for SGE ”deselect ext. STOP E”: via SGA ”STOP E active” © Siemens AG 2015 All Rights Reserved 6-127 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 128 STOP C: NCK: IPO fast stop (braking at the current limit/OFF3 ramp) STOP A: IPO fast stop (braking at the current limit) © Siemens AG 2015 All Rights Reserved 6-128 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 129 This signal indicates that STOP A/B is active. 0 signal: STOP A/B is not active. 1 signal: STOP A/B is active. © Siemens AG 2015 All Rights Reserved 6-129 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 130 With an assessment, based on this risk analysis, it should be defined as to which additional measures are required, e.g. external brakes. © Siemens AG 2015 All Rights Reserved 6-130 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 131 Immediately after deselecting the external STOP A, the velocity or standstill moni- toring available at the SGE becomes immediately active. © Siemens AG 2015 All Rights Reserved 6-131 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 132: Description Of Stop B
This signal indicates that the STOP A/B is active. 0 signal: STOP A/B is not active 1 signal: STOP A/B is active © Siemens AG 2015 All Rights Reserved 6-132 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 133: Description Of Stop C
In parallel, the timer is started using MD36952 $MA_SAFE_STOP_SWITCH_TIME_C. The SBH function is automatically activated after the timer expires. © Siemens AG 2015 All Rights Reserved 6-133 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 134: 6.3 Safe Stops A- -F
”deselect external STOP C” (braking along the current limit or braking along the OFF3 ramp). © Siemens AG 2015 All Rights Reserved 6-134 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 135: Braking Behavior For Stop B/C
When violated, the suppressible alarm 22001 ”Channel %1 Block%2 Axis %3: Braking ramp longer than STOP D time. Reason: %4 has been output. © Siemens AG 2015 All Rights Reserved 6-135 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 136 The MD names contained in the formulas must, corresponding to the alarm situation (the alarm occurs when parameterizing or when programming) may have to be replaced by other values. © Siemens AG 2015 All Rights Reserved 6-136 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 137 An external STOP D can also be initiated in the drive monitoring channel from the PLC--SPL CDC -- or the PROFIsafe/FSEND--FRECV communication interface on the PLC side. © Siemens AG 2015 All Rights Reserved 6-137 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 138: Description Of Stop E
An external STOP E can also be initiated in the drive monitoring channel from the PLC--SPL CDC -- or the PROFIsafe/FSEND--FRECV communication interface on the PLC side. © Siemens AG 2015 All Rights Reserved 6-138 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 139 ESR in p0892 is covered by the SINAMICS basic system. See also Chapter 11.10.1 ”Delayed pulse cancellation in the event of a communication failure”. © Siemens AG 2015 All Rights Reserved 6-139 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 140: Description Of Stop F
ESR can be influenced due to harder braking responses of the drive (the same as e.g. the configured braking response when an encoder fails). © Siemens AG 2015 All Rights Reserved 6-140 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 141 SINAMICS basic system. See also Chapter 11.10.1 ”Delayed pulse cancellation in the event of a communication failure”. © Siemens AG 2015 All Rights Reserved 6-141 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 142 STOP F occurs, no monitoring function is active. At instant in time t2, a monitoring function is activated. ESR is only started if there is a STOP F with active monitor- ing function. © Siemens AG 2015 All Rights Reserved 6-142 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 143 (STOP D) limit Braking at the current limit (STOP B) Figure 6-9 Velocity characteristic for retraction with SG violation © Siemens AG 2015 All Rights Reserved 6-143 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 144: Forced Checking Procedure Of The External Stops
Figure 6-10 Sequence of the test stop for external STOPs. Example: External STOPs A, C, D, E are used © Siemens AG 2015 All Rights Reserved 6-144 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 145: Canceling Stopping Delay Times
SBH limits could be exceeded, which in turn would initiate a STOP B/A response. This situation can then only by acknowledged by a restarting again. © Siemens AG 2015 All Rights Reserved 6-145 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 146 SBH, the function cannot be used because a delay time has not been defined for this switchover operation -- and the switchover to SBH is realized without delay. © Siemens AG 2015 All Rights Reserved 6-146 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 147: Safe Acceleration Monitoring (Sbr)
MD/parameter 36946/p9546 plus the value in MD/parameter 36948/p9548. for 840D sl: MD36946 $MA_SAFE_VELO_X (velocity limit n
Page 148 The following machine data should be taken into account when determining the acceleration: MD32300 MAX_AX_ACCEL MD35200 GEAR_STEP_SPEEDCTRL_ACCEL MD35210 GEAR_STEP_POSCTRL_ACCEL MD35410 SPIND_OSCILL_ACCEL © Siemens AG 2015 All Rights Reserved 6-148 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 149 SI Motion monitoring clock cycle (Control Unit) Time between an error occurring and a limit value being reached © Siemens AG 2015 All Rights Reserved 6-149 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 150 With an assessment, based on this risk analysis, it should be defined as to which additional measures are required, e.g. external brakes. © Siemens AG 2015 All Rights Reserved 6-150 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 151: Safely Reduced Speed (Sg)
S The option and functions must be enabled in the axis--specific machine data S The SGEs ”SBH/SG deselection” and ”SBH deselection” must be configured © Siemens AG 2015 All Rights Reserved 6-151 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 152: Speed Monitoring, Encoder Limit Frequency
SG--specific parameterized stop is initiated. Note Monitoring against a limit frequency of 500 kHz is not performed for DRIVE--CLiQ encoders. © Siemens AG 2015 All Rights Reserved 6-152 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 153: Selecting/Deselecting Safely Reduced Speed
The required speed limit is selected as follows by combining the following SGEs: © Siemens AG 2015 All Rights Reserved 6-153 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 154 However, if the actual speed is higher than the new limit value when the time has expired, an appropriate alarm is output with the configurable stop response. © Siemens AG 2015 All Rights Reserved 6-154 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 155 The speeds to be taken into account (speed at which hands/arms are moved to appropriately arrange protective devices/guards) are specified in Standard DIN EN ISO 13855. © Siemens AG 2015 All Rights Reserved 6-155 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 156: Effects When The Limit Value Is Exceeded For Sg
The monitoring functions provided by SI are basically axis--specific. This means that it is not possible to directly monitor the TCP. © Siemens AG 2015 All Rights Reserved 6-156 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 157 (STOP B/C: typical 2 position controller clock cycles, maximum 2 position controller clock cycles) (STOP D/E: typical 2 interpolation clock cycles, maximum 2 interpolation clock cycles + 2 monito- ring clock cycles) © Siemens AG 2015 All Rights Reserved 6-157 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 158 The SG--specific stop responses can be set using the following machine data: for 840D sl: MD36963 $MA_SAFE_VELO_STOP_REACTION[n] for SINAMICS S120: p9563[0...3] SI Motion SLS(SG)--specific stop response (Control Unit) © Siemens AG 2015 All Rights Reserved 6-158 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 159: Override For Safely Reduced Speed
Changing- -over an SG override SG override values are changed--over subject to the same conditions as those that apply to speed limit values. © Siemens AG 2015 All Rights Reserved 6-159 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 160 ... with override stage 10 -- ” -- ... with override stage 11 -- ” -- ... with override stage 12 © Siemens AG 2015 All Rights Reserved 6-160 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 161 NCK--SGEs (override selection bits 3, 2, 1, 0) are configured using the following machine data: for 840D sl: MD36978 $MA_SAFE_OVR_INPUT[n] (input assignment for override selection) © Siemens AG 2015 All Rights Reserved 6-161 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 162: Example: Override For Safely Reduced Speed
SGEs ”SG override selection bit 3 and bit 2” are not required to select an SG override -- i.e. they do not need to be configured (they are internally set to ”0”). © Siemens AG 2015 All Rights Reserved 6-162 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 163 840D sl for SINAMICS S120 MD number Value Parameter No. Value 36932[0] p9532[0] 36932[1] p9532[1] 36932[2] p9532[2] 36932[3] p9532[3] © Siemens AG 2015 All Rights Reserved 6-163 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 164: Safe Speed Range Identification "N
” is deleted. If the absolute actual velocity drops below the set limit value, then SGA ”n
Page 165 Maximum response times: 1 position controller clock cycle + 5.5 monitoring clock cycles + 2 interpolation clock cycles + 3 PLC cycles © Siemens AG 2015 All Rights Reserved 6-165 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 166: Function "Synchronization, Hysteresis And Filtering N
For 840 D sl: MD36946 $MA_SAFE_VELO_X for SINAMICS S120: p9546 SI Motion SSM (SGA n
Page 167 $MA_SAFE_VELO_X. In this case, the following must apply: $MA_SAFE_VELO_X_HYSTERESIS ± 3/4 $MA_SAFE_VELO_X, © Siemens AG 2015 All Rights Reserved 6-167 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 168 SI Motion SSM (SGA n < nx) filter time (Control Unit) and is also performed in the two monitoring channels, NCK and drive. © Siemens AG 2015 All Rights Reserved 6-168 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 169 ” is less than the slip tolerance, then Alarm 27033 ”Axis %1 parameterization of MD $MA_SAFE_VELO_X_HYSTERESIS invalid, error code %4” is issued. © Siemens AG 2015 All Rights Reserved 6-169 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 170 SBH, SG, SE or SN functions must be active or selected (e.g. by selecting a high SG stage). © Siemens AG 2015 All Rights Reserved 6-170 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 171: Safe Software Limit Switches (Se)
S The stop response is implemented internally in the software (and is therefore faster than a hardware limit switch response) when software limit switches are passed (i.e. actuated) © Siemens AG 2015 All Rights Reserved 6-171 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 172 -- How the function was parameterized (monitoring clock cycle, stop response, ...) -- The actual speed -- The design of the axis © Siemens AG 2015 All Rights Reserved 6-172 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 173 Figure 6-18 Timing when a software limit switch is actuated © Siemens AG 2015 All Rights Reserved 6-173 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 174 Each axis must be measured during commissioning (start--up) to determine the distance that it travels between the limit switch being violated and it coming to a standstill. © Siemens AG 2015 All Rights Reserved 6-174 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 175: Safety Software Cams And Safety Cam Track (Sn)
840D sl: MD36940 $MA_SAFE_CAM_TOL for SINAMICS S120: p9540 SI Motion SCA (SN) tolerance (Control Unit) © Siemens AG 2015 All Rights Reserved 6-175 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 176: Safe Software Cams (4 Cam Pairs)
(SN1--, SN2--, SN3--, SN4--). Each cam signal can be individually enabled and configured via machine data. The cam signals are output via SGAs. © Siemens AG 2015 All Rights Reserved 6-176 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 177 The cam SGAs at the input position of the SPL are synchronized if the user has parameterized this using the function enable. © Siemens AG 2015 All Rights Reserved 6-177 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 178 Figure 6-19 Hysteresis of the cam SGAs If the cam is incorrectly/inadmissibly parameterized, then this is indicated by Alarm 27033. © Siemens AG 2015 All Rights Reserved 6-178 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 179 Pos_Tol: Actual value tolerance MD36942 $MA_SAFE_POS_TOL for 840D sl p9542 SI Motion actual value comparison tolerance (crosswise) (Control Unit) for SINAMICS S120 © Siemens AG 2015 All Rights Reserved 6-179 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 180: Safe Cam Track
MD36901 $MA_SAFE_FUNCTION_ENABLE / p9501 SI Motion enable safety functions (Control Unit) is not permissible and results in the alarm 27033 / C01681 ”Invalid parameteri- zation”. © Siemens AG 2015 All Rights Reserved 6-180 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 181 $MA_SAFE_CAM_POS_MINUS[0...29] are assigned to a cam track as follows: for 840D sl: 36938 $MA_SAFE_CAM_TRACK_ASSIGN[0...29] for SINAMICS S120: p9538[0...29] SI Motion cam track assignment (Control Unit) © Siemens AG 2015 All Rights Reserved 6-181 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 182 $MA_SAFE_CAM_TRACK_ASSIGN[5] = 205; As a consequence, it is not possible to assign more than 15 cams to a cam track. © Siemens AG 2015 All Rights Reserved 6-182 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 183 $MA_SAFE_CAM_POS_MINUS[0] = 455 S SN2 $MA_SAFE_CAM_POS_PLUS[1] = 120 $MA_SAFE_CAM_POS_MINUS[1] = 80 S SN3 $MA_SAFE_CAM_POS_PLUS[2] = 320 $MA_SAFE_CAM_POS_MINUS[2] = 300 © Siemens AG 2015 All Rights Reserved 6-183 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 184 -- SGA ”cam range bits”, machine data 37906--37909 $MA_SAFE_CAM_RANGE_BIN_OUTPUT_1/2/3/4[0...14]. Specified machine data follow the generally valid rules when assigning the safety-- related inputs/outputs. © Siemens AG 2015 All Rights Reserved 6-184 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 185 (hysteresis) (SN+TOL). Users must carefully take this into consideration when configuring the cam positions and cam tolerance. © Siemens AG 2015 All Rights Reserved 6-185 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 186 The SGA ”cam track”, ”cam range” and ”cam range bit” are shown in the Fig. 6-22 using an example: © Siemens AG 2015 All Rights Reserved 6-186 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 187 ($MA_SAFE_CAM_TRACK_ASSIGN[5] = 204). If the axis is at cam SN6, SGA ”cam range bit [4]” (index 4 stands for cam range 4) is set to 1. S ... © Siemens AG 2015 All Rights Reserved 6-187 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 188 Safety functions integrated in the system/drive 10/15 6.8 Safety software cams and safety cam track (SN) Space for your notes © Siemens AG 2015 All Rights Reserved 6-188 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 189: Connecting Sensors/Actuators
(refer to Figure 7-1 ”NCK and drive monitoring channel”). All of the requests and feedback signals for safety--related functions should be entered or retrieved through both monitoring channels (two--channel structure). © Siemens AG 2015 All Rights Reserved 7-189 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 190 If there is inequality, then a STOP F is initia- ted (CDC between the drive and NCK). © Siemens AG 2015 All Rights Reserved 7-190 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 192 Figure 7-2 SGE and SGA in every monitoring channel for each axis/spindle Note The SGE/SGA signals are described in Chapter 8.6, ”Description of Interface signals”. © Siemens AG 2015 All Rights Reserved 7-192 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 193 How many SGE/SGA are required as a minimum? Depending on the particular application, only some of the maximum number of SGE/SGA available are required. © Siemens AG 2015 All Rights Reserved 7-193 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 194 Axis safely referenced SN1--, SN2--, ..., SN30-- (only where required) SN1+, SN2+, ..., SN30+ (only where required) Status, pulses cancelled (drive) © Siemens AG 2015 All Rights Reserved 7-194 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 196 S A ”full 4--terminal concept for sensors” (two--channel test signal for a two-- channel useful [net] signal), S the ”3--terminal concept for sensors/actuators” recommended above © Siemens AG 2015 All Rights Reserved 7-196 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 197: Connecting Sensors -- Actuators Using The 3--Terminal Concept
2 safety--related inputs + 1 standard test output. The following applies to the safety--related actuator connection: 2 safety--related outputs + 1 standard test input. © Siemens AG 2015 All Rights Reserved 7-197 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 198 Figure 7-3 Cascaded shutdown using fail--safe outputs In other cases a second actuator must be connected in series in the load circuit (see Fig. 7-4). © Siemens AG 2015 All Rights Reserved 7-198 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 199 Note Cross--circuit fault detection in the input module is not required. © Siemens AG 2015 All Rights Reserved 7-199 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 200: Sensor Connection Using The 4--Terminal Concept
(NC contact/NC contact, NO contact/NO contact) as well as non--equivalence (NC contact/NO contact) contact versions are possible. © Siemens AG 2015 All Rights Reserved 7-200 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 201: Multiple Distribution And Multiple Interlocking
NCK--SPL. However, in order to relieve the NCK--SPL, it is also possible to pre--process signals between the NCK--SPL and NCK monitoring channel using the ”multiple distribution” and ”multiple interlocking” functions. © Siemens AG 2015 All Rights Reserved 7-201 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 202 Axis 1: MD36973 $MA_SAFE_POS_SELECT_INPUT = OUTSI x Axis 2: MD36973 $MA_SAFE_POS_SELECT_INPUT = OUTSI x Axis 3: MD36973 $MA_SAFE_POS_SELECT_INPUT = OUTSI x © Siemens AG 2015 All Rights Reserved 7-202 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 203 Axis 1: MD36987 $MA_SAFE_REFP_STATUS_OUTPUT = INSI x Axis 2: MD36987 $MA_SAFE_REFP_STATUS_OUTPUT = INSI x Axis 3: MD36987 $MA_SAFE_REFP_STATUS_OUTPUT = INSI x © Siemens AG 2015 All Rights Reserved 7-203 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 204: Connecting I/O Via Profisafe
F--CPUs, the distributed slaves and the actuators/ sensors/field devices, uses standard PROFIBUS functions. © Siemens AG 2015 All Rights Reserved 7-204 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 205 The designations F master and F slave for PROFIBUS DP are in this documentation – also for the designations F host and the F device for PROFINET. © Siemens AG 2015 All Rights Reserved 7-205 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 206: System Structure
Just like Safety Integrated, the PROFIsafe system structure also has a 2--channel diverse system design based on the PLC and NCK--PROFIsafe layer. © Siemens AG 2015 All Rights Reserved 7-206 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 207 SINUMERIK 840D sl PLC. 4. Parameterizing the PROFIsafe--relevant SINUMERIK 840D sl machine data. See Chapter7.2.4”Parameterizing the F master (NCK)”. © Siemens AG 2015 All Rights Reserved 7-207 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 208: Configuring And Parameterizing The Profisafe I/O
Configuring and parameterizing the PROFIsafe I/O The configuration of the PROFIBUS/PROFINET I/O connections on the PLC side of a SINUMERIK 840D sl is defined using the Step7 component HW Config. There are two options: S Integrating Siemens fail--safe devices via the hardware catalog S Integrating third--party fail--safe devices by importing the corresponding generic station description files.
Page 209 The value of the F target addresses should be set at to the I/O module (F module) using the DIL switches provided. © Siemens AG 2015 All Rights Reserved 7-209 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 210 The F_target_address is the decimal PROFIsafe address of the F module auto- matically allocated by HW Config (the user can change this). © Siemens AG 2015 All Rights Reserved 7-210 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 211 The channels of an F module are parameterized in the properties dialog box under: Dialog: Properties Tab: Parameter Parameter > module parameter> DO or DI channel x © Siemens AG 2015 All Rights Reserved 7-211 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 212 Channel 7 Configuration, channel x,y = 1v1 Figure 7-12 2v2/1v1 mapping of the F--DI channels to SPL input data © Siemens AG 2015 All Rights Reserved 7-212 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 213 (isochronous) bus cycle: Open the properties dialog box of PROFIBUS DP master of the configured station in HW Config: © Siemens AG 2015 All Rights Reserved 7-213 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 214 The information and instructions in the online documentation should be carefully observed before changing the communication cycle time (button: ”Help” of the relevant dialog box). © Siemens AG 2015 All Rights Reserved 7-214 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 215: Parameterizing The F Master (Nck)
If the same PROFIsafe master address is configured for various I/O connections, then only this one PROFIsafe master address must be saved in the MD. © Siemens AG 2015 All Rights Reserved 7-215 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 216 The PROFIsafe clock cycle should be parameterized so that the following applies: 12 ms < PROFIsafe clock cycle < 25 ms © Siemens AG 2015 All Rights Reserved 7-216 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 217 => in 5 of the 8 IPO cycles per PROFIsafe cycle, PROFIsafe drivers are computed in the remaining 3 IPO clock cycles, no PROFIsafe computation is performed on the NCK side. © Siemens AG 2015 All Rights Reserved 7-217 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 218: Parameterizing The Spl--Sge Interface
The name can therefore be changed without aligning the checksum. The value of the machine data becomes active after a control hot restart. © Siemens AG 2015 All Rights Reserved 7-218 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 219 The PROFIsafe address of the F module is displayed in the decimal format in HW Config but must be entered into the machine data in the hexadecimal format. © Siemens AG 2015 All Rights Reserved 7-219 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 220 The F net data filter is parameterized in the machine data: S MD13300 $MN_PROFISAFE_IN_FILTER[0...47] (F net data filter IN) © Siemens AG 2015 All Rights Reserved 7-220 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 221 (input assignment: F net data signals to $A_INSE) Input format: aaa bbb -- aaa: Area limit 1, SPL--SGE $A_INSE/INSEP[aaa] -- bbb: Area limit 2, SPL--SGE $A_INSE/INSEP[bbb] © Siemens AG 2015 All Rights Reserved 7-221 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 222 10101010 10101010 10101010 10101010 of the F--DI module MD PROFISAFE_IN_ADDRESS[5] Figure 7-16 Transfer: Filtered F net data signals in SPL--SGE © Siemens AG 2015 All Rights Reserved 7-222 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 223: Parameterizing The Spl--Sga Interface
The PROFIsafe address of the F module is displayed in the decimal format in HW Config but must be entered into the machine data in the hexadecimal format. © Siemens AG 2015 All Rights Reserved 7-223 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 224 1. The filter bits of the SPL--SGA that are not to be transferred, should be set to 0. © Siemens AG 2015 All Rights Reserved 7-224 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 225 Example: The following data have the same significance $MN_PROFISAFE_OUT_ASSIGN[3] = 008 005 $MN_PROFISAFE_OUT_ASSIGN[3] = 005 008 © Siemens AG 2015 All Rights Reserved 7-225 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 226 Bit0 of the F--DO module Sub--slot[1] 00000000 00000000 00010000 00010000 MD ..._OUT_ADDRESS[3] Figure 7-19 Selecting the SPL--SGA for filtering © Siemens AG 2015 All Rights Reserved 7-226 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 227: Module Type (Nck)
ARRAY[1 ... 64] OF BOOL; //external SPL input bytes (HW) with PROFIsafe slaves INSEP_PROFISAFE: ARRAY[1 ... 8] OF BOOL; © Siemens AG 2015 All Rights Reserved 7-227 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 228: Response Times
OB40 context -- by the maximum time of 50 ms. The reason for this is that the interrupting organizational blocks (OB8x) only have such long run times in extremely few cases. © Siemens AG 2015 All Rights Reserved 7-228 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 229 2 * 16 ms + 2 * 8 ms + 2 ms 50 ms 1) Typical times: PST = 16ms; IPO = 8ms; OB40_INT = 2ms © Siemens AG 2015 All Rights Reserved 7-229 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 231: Functionality Of The Spl Input/Output Data
= PROFIsafe telegram Output value & = 101 Possible intermediate values & = 100 Final value & = 110 © Siemens AG 2015 All Rights Reserved 7-231 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 232: Functional Secondary Conditions
S The value range for the F address of PROFIsafe component is as follows: 1 -- 65535 or 1 -- FFFF © Siemens AG 2015 All Rights Reserved 7-232 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 233: Profisafe Communication Behavior When System Errors Occur
F modules (PROFIsafe slaves) identify the failure of the PROFIsafe communication and go into the safe state corresponding to the specifications of the PROFIsafe profile. © Siemens AG 2015 All Rights Reserved 7-233 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 234: Modular Profisafe I/O Interface
The machine data set of a slot includes the machine data: S $MN_PROFISAFE_IN_ADDRESS[n] S $MN_PROFISAFE_IN_FILTER[n] S $MN_PROFISAFE_IN_ASSIGN[n] S $MN_PROFISAFE_IN_SUBS_ENAB_MASK[n] (see substitute values) S $MN_PROFISAFE_IN_SUBS[n] (see substitute values) S $MN_PROFISAFE_IN_NAME[n] © Siemens AG 2015 All Rights Reserved 7-234 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 235 $MN_PROFISAFE_IN_ASSIGN remain in the default state 0. The following table shows the interrelationship between the machine data and the slot mode obtained from this. © Siemens AG 2015 All Rights Reserved 7-235 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 236 If the SPL input ranges of passive slots assigned using MD10388 $MN_PROFI- SAFE_IN_ASSIGN overlap, then Alarm 27204 ”PROFIsafe: Dual allocation MD %1[%2] -- MD %3[%4]” is displayed. © Siemens AG 2015 All Rights Reserved 7-236 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 237: Profisafe Output Modules
PROFIsafe module is configured in the loaded S7 configuration. This especially applies to machine data sets of inactive slots. © Siemens AG 2015 All Rights Reserved 7-237 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 238 These can be parameterized independently of one another for each of the possible slot modes (active, passive or inactive). © Siemens AG 2015 All Rights Reserved 7-238 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 239: Safety--Related Cpu--Cpu Communication (F_Dp Communication)
F--CPUs. Data transfer is realized using the F_SENDDP blocks to send and F_RECVDP blocks to receive. The options as to how a SINUMERIK 840D sl with F_DP communication can be integrated is shown in Fig. 7-21. The F_DP communication is possible via PROFIBUS--DP (interface X126 or X136...
Page 240 F--CPU2). The receiver only acknowledges the receipt of the F net data tele- gram using an F acknowledgment telegram. The F acknowledgment telegram does not contain any F net data. © Siemens AG 2015 All Rights Reserved 7-240 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 241 Step7 -- the F net data telegram is transferred from the output area of the F--CPU1 into the input area of the F--CPU2. © Siemens AG 2015 All Rights Reserved 7-241 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 242: Configuring And Parameterizing The F_Dp Communication
The start addresses (logical basis addresses) of the input and output areas of the F_DP communication at the I/O bus lines of a SINUMERIK 840D sl on the PLC side are defined when configuring the hardware using SIMATIC Step7 HW Config.
Page 243 DP slave”. Double click on the Profibus slave NCU to open the properties window in which the tab ”F Configuration” must be selected. © Siemens AG 2015 All Rights Reserved 7-243 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 244 ”New ...”. The mode (F master--slave send F--MS--S or F master--slave receive F--MS--R) and the addresses (LADDR) of the connection can now be set in this window. © Siemens AG 2015 All Rights Reserved 7-244 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 245: Sender F_Senddp
MD13334/13344 $MN_SAFE_SDP/RDP_LADDR. 7.4.2 Sender F_SENDDP In order to send SPL output data ($A_OUTSE) from one SINUMERIK 840D sl to another F--CPU using F_DP communication, an SPL connection must be para- meterized. An SPL connection comprises the following:...
Page 246 S System variable index: 1...n with n = 16 S Machine data index: 0...m with m = 15 © Siemens AG 2015 All Rights Reserved 7-246 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 247 Input data (DB18) FSDP[1...16].DIAG FSDP[1...16].ERR_REAC FSDP[1...16].RETVAL14 SPL_DATA.OUTSEP[1...192] FSDP[1...16].RETVAL15 SPL_READY Fault responses Alarm (HMI) STOP D/E Figure 7-26 Interface overview F_SENDDP © Siemens AG 2015 All Rights Reserved 7-247 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 248 SPL connections are combined to form a single SPL connection communi- cating via PROFIBUS with several subordinate SPL couplings (sub--slots). © Siemens AG 2015 All Rights Reserved 7-248 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 249 All machine data of a parameterizing data set are linked with one another using the common machine data index. © Siemens AG 2015 All Rights Reserved 7-249 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 250 SFC14/SFC15 return values. For an error, Alarm 27354 ”F_DP: %1 communication, connection %2 signals SFC%3 error %4” is displayed. © Siemens AG 2015 All Rights Reserved 7-250 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 251 S |(aaa -- bbb)| ≤ 16 In case of an error, Alarm 27301 ”F_DP: MD %1[%2]: SPL coupling incorrect” is output. © Siemens AG 2015 All Rights Reserved 7-251 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 252 Alarm 27350 ”F_DP: %1 communication, DP_DP_ID = 52 signals error %3” and Alarm 27351 ”F_DP: %1 communication, DP_DP_ID = 52 signals error %3”. © Siemens AG 2015 All Rights Reserved 7-252 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 253 SPL connection. In the case of an error, Alarm 27034 ”Parameteri- zation of MD %1[%2] invalid” is displayed. © Siemens AG 2015 All Rights Reserved 7-253 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 254 S Alarm 27350 and also STOP D/E S Alarm 27350 S Alarm 27351 (display only, self--clearing) S No alarm is displayed. © Siemens AG 2015 All Rights Reserved 7-254 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 255 Alarm 27355 ”F_DP: %1 communication, connec- tion %2 reports a system error %3 (%4)”. © Siemens AG 2015 All Rights Reserved 7-255 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 256: Receiver F_Recvdp
FSDP[1...3].RETVAL15 or FSDP_HF[4..16].RETVAL15 7.4.3 Receiver F_RECVDP In order to transfer SPL output data from an F--CPU to a SINUMERIK 840D sl using F--DP communication, an SPL connection must be parameterized. This connection comprises the following: S F_DP communication relationship The following F_DP communication parameters are defined using the F_DP...
Page 257 S System variable index: 1...n with n = 16 S Machine data index: 0...m with m = 15 © Siemens AG 2015 All Rights Reserved 7-257 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 258 FRDP[1...16].ERR_REAC FRDP[1...16].ACK_REQ FRDP[1...16].ACK_REI FRDP[1...16].SENDMODE System responses FRDP[1...16].DIAG[ Alarm (HMI) SPL_DATA_INSEP[1...192] STOP D/E FRDP[1...16].RETVAL14 FRDP[1...16].RETVAL15 Figure 7-29 Interface overview F_RECVDP © Siemens AG 2015 All Rights Reserved 7-258 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 259 SPL connections are combined to form a single SPL connection communicating via PROFIBUS with several subordinate SPL couplings (sub-- slots). © Siemens AG 2015 All Rights Reserved 7-259 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 260 All machine data of a parameterizing data set are linked with one another using the common machine data index. © Siemens AG 2015 All Rights Reserved 7-260 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 261 SFC14/SFC15 return values. For an error, Alarm 27354 ”F_DP: %1 communication, connection %2 signals SFC%3 error %4” is displayed. © Siemens AG 2015 All Rights Reserved 7-261 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 262 SPL inputs ($A_INSE) as seamless bit field (without any gaps). The SPL assignment is set using MD $MN_SAFE_SDP_ASSIGN[0...m]. © Siemens AG 2015 All Rights Reserved 7-262 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 263 ² 5 * F_DP clock cycle of the slower compo- nent of the SPL connection with F_DP clock cycle = $MA_SAFE_SRDP_IPO_TIME_RATIO * IPO clock cycle. © Siemens AG 2015 All Rights Reserved 7-263 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 264 Output data -- $A_FRDP_ERROR[1...n] -- $A_FRDP_SUBS_ON[1...n] -- $A_FRDP_ACK_REQ[1...n] -- $A_FRDP_DIAG[1...n] -- $A_FRDP_SENDMODE[1...n] The connection number is set using MD $MN_SAFE_RDP_CONNECTION_NR. © Siemens AG 2015 All Rights Reserved 7-264 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 265 S Alarm 27350 and also STOP D/E S Alarm 27350 S Alarm 27351 (display only, self--clearing) S No alarm is displayed. © Siemens AG 2015 All Rights Reserved 7-265 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 266 F_SENDDP and F_RECVDP are again in cyclic com- munication, F_RECVDP sets the request for user acknowledgment via the system variable $A_FRDP_ACK_REI = 1. © Siemens AG 2015 All Rights Reserved 7-266 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 267 PLC variables FRDP[1...n].ERROR. If unequal, there is a system error and Alarm 27355 ”F_DP: %1 communication, connection %2 reports a system error %3 (%4)” is output. © Siemens AG 2015 All Rights Reserved 7-267 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 268 Alarm 27355 ”F_DP: %1 communication, connec- tion %2 reports a system error %3 (%4)”. © Siemens AG 2015 All Rights Reserved 7-268 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 269: Mapping The Simatic Blocks
The parameters of the F_SENDDP and F_RCVDP blocks to be programmed in a SIMATIC--F--CPU and their corresponding mapping for SINUMERIK 840D sl are shown in the following: © Siemens AG 2015 All Rights Reserved 7-269 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 270 -- -- -- 1) SUBI_01 -- -- -- 1) DP_DP_ID $MN_SAFE_SRP_ID TIMEOUT $MN_SAFE_SRP_TIMEOUT LADDR $MN_SAFE_SRP_LADDR Outputs ERROR $A_FRDP_ERROR SUBS_ON $A_FRDP_SUBS_ON ACK_REQ $A_FRDP_ACK_REQ © Siemens AG 2015 All Rights Reserved 7-270 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 271: Parameterizing The Plc
SPL (see also Chapter 7.4.10). Initializing when booting: FSDP[1..n].ERR_REAC = $MN_SAFE_SDP_ERR_REAC[0...n--1] FRDP[1..n].SUBS[0..15] = $MN_SAFE_RDP_SUBS FRDP[1..n].ERR_REAC = $MN_SAFE_RDP_ERR_REAC © Siemens AG 2015 All Rights Reserved 7-271 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 272: Clock Cycle Setting Of The F_Dp Communication
The transfer time from the output interface of the PLC--SPL or NCK--SPL to the output area of the F_SENDDP. © Siemens AG 2015 All Rights Reserved 7-272 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 273 -- The maximum time of 150 ms for the user program is not reached in any of the applications relevant in practice. © Siemens AG 2015 All Rights Reserved 7-273 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 274 1) Typical times: IPO = 8 ms; n = 10 => F_DP clock cycle = 80 ms; OB40_INT = 2 ms ... 50 ms (maximum) © Siemens AG 2015 All Rights Reserved 7-274 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 275: Boot Behavior Of The F_Dp Communication
-- $A_FRDP_ERROR[1...n] = 0 -- $A_FRDP_DIAG[1...n] = 0 -- $A_FRDP_SUBS_ON[1...n] = 1 -- $A_FRDP_ACK_REQ[1...n] = 0 -- $A_FRDP_SENDMODE[1...n] = 0 © Siemens AG 2015 All Rights Reserved 7-275 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 276 -- .SUBS_ON = FALSE -- .ACK_REQ = FALSE -- .SENDMODE = X (value corresponding to the received F telegram) © Siemens AG 2015 All Rights Reserved 7-276 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 277: Communication Error After The Control Boots And Active Spl Processing
-- $A_FSDP_ERROR[1...n] = 1 -- $A_FSDP_DIAG[1...n] = X (value corresponding to the detected communi- cation error) -- $A_FSDP_SUBS_ON[1...n] = 1 © Siemens AG 2015 All Rights Reserved 7-277 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 278 -- .DIAG = X (value corresponding to the detected communication error) -- .RETVAL14 = 0 -- .RETVAL15 = 0 © Siemens AG 2015 All Rights Reserved 7-278 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 279 -- $A_FRDP_ACK_REQ[1...n] = 0 -- $A_FRDP_SENDMODE[1...n] = X (value corresponding to the F telegram) -- $A_INSE = process values © Siemens AG 2015 All Rights Reserved 7-279 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 280: Communication Error When The Control Boots Before Spl
F_DP clock cycle and the NCK responses are reactivated. © Siemens AG 2015 All Rights Reserved 7-280 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 281: F_Dp Communication For A System Error
F telegram to be sent. A discrepancy in the telegram data was identified in this comparison. => Alarm 27355 © Siemens AG 2015 All Rights Reserved 7-281 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 282 F_DP communica- tion failure and go into the safe state corresponding to the specified profile. © Siemens AG 2015 All Rights Reserved 7-282 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 283: Nck/Plc Data Exchange
The evaluation of the status signals of the SPL connections and changing the system responses in the case of an error must, if necessary, be additionally programmed in the SPL. © Siemens AG 2015 All Rights Reserved 7-283 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 284: Functionality Of The Spl Input/Output Data
”0” corresponds to the safe state of the functionality represented by this data. © Siemens AG 2015 All Rights Reserved 7-284 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 285: Boundary Conditions
S The F net data are automatically coupled to the SPL interface in data block DB 18 by the basic PLC program. It is not possible to couple them in a PLC user program. © Siemens AG 2015 All Rights Reserved 7-285 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 286: Safe Programmable Logic (Spl)
In order to check that the two SPLs (PLC and NCK) are functioning, the system program arranges cyclic data comparison between the PLC and NCK. © Siemens AG 2015 All Rights Reserved 7-286 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 287 Axis/ Data spindle DB PLC signal processing Interface System Process Figure 7-32 Integration of SPL into the overall system © Siemens AG 2015 All Rights Reserved 7-287 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 288 $A_INSIP[65...192] DBX304.0 ...DBX319.7 $A_OUTSI[65...192] $A_OUTSIP[65...192] DBX320.0 ...DBX335.7 $A_MARKERSI[65...192] $A_MARKERSIP[65...192] DBX336.0 ...DBX351.7 $MN_PREVENT_SYN- ACT_LOCK $MN_SAFE_SPL_STOP_MODE $MN_SAFE_SPL_USER_DATA DBD256, DBD260, DBD264, DBD268 © Siemens AG 2015 All Rights Reserved 7-288 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 289 This means that he has a possibility of initiating plant/system--specific actions before the system deletes (clears) the output. © Siemens AG 2015 All Rights Reserved 7-289 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 290 $MA_SAFE_EXT_STOP_INPUT[0], for all safety axes, the external STOP A must be parameterized at the SPL interface. If this condition is not fulfilled, then Alarm 27033 is output. © Siemens AG 2015 All Rights Reserved 7-290 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 291: Synchronized Actions For Safety Integrated
This value plus a possible reserve must be entered into MD28251 $MC_MM_NUM_SAFE_SYNC_ELEMENTS. Reference: Function Description Synchronized Actions © Siemens AG 2015 All Rights Reserved 7-291 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 292: User Configurations
Changes to machine data or DB18 data only become effective after power on. Changes to data are indicated using a corresponding alarm after restart. © Siemens AG 2015 All Rights Reserved 7-292 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 293: Nck--Spl Program
$MN_PREVENT_SYNACT_LOCK. It is then no longer possible to change these synchronized actions (CANCEL, LOCK have no effect) once _N_SAFE_SPF has been started. © Siemens AG 2015 All Rights Reserved 7-293 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 294 STOP D/E is triggered SPL program file is to be changed No response Alarm 27093 is initiated (written, deleted, re- -named, edited) © Siemens AG 2015 All Rights Reserved 7-294 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 295: Starting The Spl
NCK--SPL (SAFE.SPF) can be started in three different ways: S Start via safety power on S Start via PROG_EVENT S Start via the PLC program © Siemens AG 2015 All Rights Reserved 7-295 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 296 S MD $MC_PROG_EVENT_MASK, bit 5=1; SAFE.SPF is called when booting and is executed error--free with the restricted language scope. © Siemens AG 2015 All Rights Reserved 7-296 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 297 In order to be able to use $MC_PROG_EVENT_MASK and $MN_ASUP_START_MASK, the ”Cross--mode actions” option must be activated. Example for PROG_EVENT.SPF © Siemens AG 2015 All Rights Reserved 7-297 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 298 The part program SAFE.SPF is called if the system variable check $P_PROG_EVENT indicated that the part program call PROG_EVENT.SPF was called when the control system booted. © Siemens AG 2015 All Rights Reserved 7-298 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 299 -- Bit 2 can be deleted if no read--in disable is present when booting. Further, MD11604 $MN_ASUP_START_PRIO_LEVEL (interrupt priority from which the MD $MN_ASUP_START_MASK is active) must be observed. © Siemens AG 2015 All Rights Reserved 7-299 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 300 NCK--SPL path name Addr2 STRING ’_N_SAFE_SPF’ NCK--SPL program name [Values in brackets are standard values required for the call] © Siemens AG 2015 All Rights Reserved 7-300 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 301: Language Scope For Safe.spf
MDI or PROG_EVENT at RESET. The restricted language scope is now active, alarms that occur can be cleared with RESET. © Siemens AG 2015 All Rights Reserved 7-301 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 302 If the value is a constant, the binary, hexadecimal or expo- nential notation is possible. ’B0000001’ ;Binary notation ’H3C7F’ ;Hexadecimal notation 4.1EX--3 ;Exponential notation © Siemens AG 2015 All Rights Reserved 7-302 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 303 ;Addition ;Subtraction ;Multiplication ;Division ;Division, for variable type INT and REAL ;Modulo division SIN( ) ;Sine COS( ) ;Cosine © Siemens AG 2015 All Rights Reserved 7-303 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 304 ;towards the beginning of the program. GOTOC ;Same effect as for GOTO with the difference that Alarm ;14080 ”Jump designation not found” is suppressed. © Siemens AG 2015 All Rights Reserved 7-304 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 305 For the logic operations, the following applies to the BOOL, CHAR, INT and REAL data types: 0 corresponds to FALSE; not equal to 0, corresponds to TRUE © Siemens AG 2015 All Rights Reserved 7-305 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 306 ;without parameter in a main program. ;No output to the PLC ;No output to the PLC ;No output to the PLC © Siemens AG 2015 All Rights Reserved 7-306 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 307: Diagnostics/Commissioning
; End of program These instructions simulate the output interfaces of the NCK--SPL and therefore ”short--circuit” the crosswise data comparison. © Siemens AG 2015 All Rights Reserved 7-307 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 308: Safe Software Relay
Emergency Stop function with safe programmable logic. However, it can also be used to implement other similar safety functions, e.g. to control a pro- tective door. © Siemens AG 2015 All Rights Reserved 7-308 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 309 One of these inputs must also be used to initiate test operation of the safety relay (forced checking proce- dure). © Siemens AG 2015 All Rights Reserved 7-309 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 310 E3 to the safety relay x (x = 1..4). The return value contains the number of the first incorrect parameter; a value of 0 indicates that the parameter assignment is correct. Syntax: SIRELIN(x,status,”Q1”,”Q2”,”E1”,”E2”,”E3”) © Siemens AG 2015 All Rights Reserved 7-310 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 311 A3 are not supplied. However, if TI1 is specified, output A1 must also be para- meterized via SIRELOUT. The same applies for TI2 and A2 and TI3 and A3. © Siemens AG 2015 All Rights Reserved 7-311 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 312 The input quantities and timers of the safety relay are either not para- meterized or not correctly parameterized. Remedy: Call SIRELIN and SIRELTIME with the correct parameteri- zation © Siemens AG 2015 All Rights Reserved 7-312 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 313 For additional measurements, while A0 remains at 0, t4i is only re--saved if the measured time t4 is greater than the old value of t4i. © Siemens AG 2015 All Rights Reserved 7-313 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 314 Out2 : BOOL ; Delayed Output to False by Timer 2 Out3 : BOOL ; Delayed Output to False by Timer 3 © Siemens AG 2015 All Rights Reserved 7-314 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 315 OB1 cycle from when the SPL program starts. The user must provide an instance DB with any number for this purpose. The call is multi--instance--capable. © Siemens AG 2015 All Rights Reserved 7-315 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 316: System Variables For Sinumerik 840D Sl
$A_INSID[n] NCK inputs n = 1, 2, ... 6 stands for the number of the double word (32 bit) © Siemens AG 2015 All Rights Reserved 7-316 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 317 Image of a PLC output n = 1, 2, ... 192 BOOL stands for the num- ber of the output © Siemens AG 2015 All Rights Reserved 7-317 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 318 $A_FSDP_DIAG The cause of the commu- n = 1, ..., 16 nication error determined by F_SENDDP is com- municated © Siemens AG 2015 All Rights Reserved 7-318 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 319 Actual operating mode of n = 1, ..., 16 BOOL MODE[n] the F--CPU of the F_SENDDP communica- tion partner © Siemens AG 2015 All Rights Reserved 7-319 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 320 Information about the ac- [0,2] [axis] tive safety operating mode of this axis Note: r --> read, w - -> write © Siemens AG 2015 All Rights Reserved 7-320 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 321: Behavior After Power On / Mode Change / Reset
CDC error has occurred, the basic program sends a ”STOP D/E” to all the axes. © Siemens AG 2015 All Rights Reserved 7-321 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 322 PLC goes into the stop condition. SPL status signals for SPL_STATUS (DB18.DBB136) For a detailed description, see Chapter 8.6.3 ”PLC data bock (DB 18)”. © Siemens AG 2015 All Rights Reserved 7-322 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 323: Direct Communications Between Nck And Plc--Spl
NCK--SPL program (SAFE.SPF). A corresponding programming command is rejected with the alarm 17070 ”Channel %1 block %2 Data write--protected”. © Siemens AG 2015 All Rights Reserved 7-323 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 324: Safe Brake Test (Sbt)
SINUMERIK Safety Integrated. You can find an application example on the Internet at our ”Industry Online Support”: © Siemens AG 2015 All Rights Reserved 7-324 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 325: Parameterization
MD37030 $MA_FIXED_STOP_THRESHOLD. This means that the traversing distance from the PLC via FC 18 must be greater than this threshold value. © Siemens AG 2015 All Rights Reserved 7-325 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 327 DB31--61.DBX62.5 is set = 1. If the torque limit is not reached, the PLC exits the brake test with DB31--61.DBX11.0 = 0. © Siemens AG 2015 All Rights Reserved 7-327 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 328 If the measured torque Drive matches that parameterized in drive parameter p1532, m becomes the value from the MD $MA_SAFE_BRAKETEST_TORQUE. © Siemens AG 2015 All Rights Reserved 7-328 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 329: Torque Limits
Further, e.g. the following parameters can also have a limiting effect: p1530/p1531 (power limit, motoring/regenerating) p0640 (current limit) p0326 (motor stall torque correction factor) © Siemens AG 2015 All Rights Reserved 7-329 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 330: Traversing Direction For The Brake Test
DB31--61, DBX20.5 ”Open motor holding brake”. The ”Extended brake control” function of the S120 is used inde- pendently of SBT. © Siemens AG 2015 All Rights Reserved 7-330 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 331: Sequence
The signals shown here are only intended for diagnostics and providing an understanding. The signals should not be influenced by the user program elsewhere. © Siemens AG 2015 All Rights Reserved 7-331 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 332 PLC interrupts the traversing motion (FC 18 is exited with error 30). The reduced torque limits are withdrawn and the brake is re--opened. © Siemens AG 2015 All Rights Reserved 7-332 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 333 - - Output FB11 Done Open brake * DB31..61.DBX23.5 = 0 Figure 7-36 Sequence, function test of the mechanical brake system © Siemens AG 2015 All Rights Reserved 7-333 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 334: Description Of Fb11
Monitoring time --> test brake CloseBrake BOOL Request, close brake MoveAxis BOOL Request, initiate traversing motion Done BOOL Test successfully completed © Siemens AG 2015 All Rights Reserved 7-334 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 335 %2” can be enabled with MD11411 $MN_ENABLE_ ALARM_MASK, bit 5 = 1. This alarm supplies more detailed information if the brake test is interrupted. © Siemens AG 2015 All Rights Reserved 7-335 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 336: Application Example
//Initiates the brake test, Z axis 110.7 //Brake test already started 110.0 //Edge marker 111.4 //Fault has occurred 110.7 //Brake test running © Siemens AG 2015 All Rights Reserved 7-336 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 337 //Feedback signal, the PLC is monitoring the axis 111.0 //Start the brake test for FB 110.7 //Brake test running © Siemens AG 2015 All Rights Reserved 7-337 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 339 Control deviation Following error Torque limit Torque--generating actual current value i(q) Measurement parameters Measurement time: 4000 ms Trigger: No trigger © Siemens AG 2015 All Rights Reserved 7-339 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 340 Connecting Sensors/Actuators 10/15 7.6 Safe Brake Test (SBT) Figure 7-37 Servo trace brake test © Siemens AG 2015 All Rights Reserved 7-340 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 341 In conjunction with the acceptance test, SinuCom NC is part of the automatic acceptance test ATW for SBT. Figure 7-38 Safe brake test with Sinucom NC ATW © Siemens AG 2015 All Rights Reserved 7-341 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 342 Setpoint of the axis--specific feed Setpoint is output and the following error built--up. © Siemens AG 2015 All Rights Reserved 7-342 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 343: Boundary Conditions
(MD32640 $MA_STIFFNESS_CONTROL_ENABLE=1), the factory setting p1152=r0899.15 must be changed (”disconnected”), and p1152 must be set to 1. © Siemens AG 2015 All Rights Reserved 7-343 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 344: Safety Info Channel And Safety Control Channel
S Using the brake test functionality integrated in the drive for the NC axes with SINUMERIK Safety Integrated monitoring enabled. © Siemens AG 2015 All Rights Reserved 7-344 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 345 The hardware configuration for both cases are described in an application example, which you can find on the Internet in our ”Industry Online Support”. © Siemens AG 2015 All Rights Reserved 7-345 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 346 Connecting Sensors/Actuators 10/15 7.7 Safety Info Channel and Safety Control Channel Notes © Siemens AG 2015 All Rights Reserved 7-346 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 347: Data Description
27073 ”Checksum error, S7 PROFIsafe configuration. Confirmation and acceptance test required. ---- means: This data is not calculated into any checksum. © Siemens AG 2015 All Rights Reserved 8-347 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 348 Suppress alarm outputs 13300 PROFISAFE_IN_FILTER F useful (net) data filter IN NCK[0] 13301 PROFISAFE_OUT_FILTER F net (useful) data filter OUT NCK[0] © Siemens AG 2015 All Rights Reserved 8-348 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 349 13344 SAFE_RDP_LADDR Basis address of the input/output data area, NCK[0] F_RECVDP 13345 SAFE_RDP_TIMEOUT Monitoring time for F_RECVDP NCK[0] © Siemens AG 2015 All Rights Reserved 8-349 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 350 Enable safe cam track AX[0] 36904 SAFE_ADD_FUNCTION_MASK Enables additional functions for Safety AX[0] Integrated 36905 SAFE_MODULO_RANGE Modulo value safe cams AX[0] © Siemens AG 2015 All Rights Reserved 8-350 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 351 36945 SAFE_VELO_X_FILTER_TIME Filter time n< n AX[0] 36946 SAFE_VELO_X Speed limit n
Page 352 SAFE_ACT_STOP_OUTPUT[n] Output assignment, active STOP AX[0] 36992 SAFE_CROSSCHECK_CYCLE Displays axis- -specific crosswise compari- - -- - son clock cycle © Siemens AG 2015 All Rights Reserved 8-352 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 353 AX[0] stop 37950 SAFE_INFO_ENABLE SIC/SCC and PROFIsafe enable - -- - 37954 SAFE_INFO_MODULE_NR SIC/SCC module number - -- - © Siemens AG 2015 All Rights Reserved 8-353 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 354: Description Of Machine Data
Entry =0.005s after power OFF/ON =0.00499840 Entry =0.006s after power OFF/ON =0.0060032 Special cases, errors,... corresponds with.. © Siemens AG 2015 All Rights Reserved 8-354 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 355 Internally, this is formed from the machine data SYSCLOCK_CYCLE_TIME and IPO_SYSCLOCK_TIME_RATIO. Special cases, errors,... corresponds with.. MD10050 SYSCLOCK_CYCLE_TIME MD10070 IPOL_SYSCLOCK_TIME_RATIO © Siemens AG 2015 All Rights Reserved 8-355 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 356 CPU. corresponds with.. MD10050 $MN_SYSCLOCK_CYCLE_TIME MD10091 $MN_INFO_SAFETY_CYCLE_TIME MD10092 $MN_INFO_CROSSCHECK_CYCLE_TIME © Siemens AG 2015 All Rights Reserved 8-356 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 357 This MD is only used for service purposes. The value of the MD can only be 0 or 1. The value cannot be changed. Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-357 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 358 This machine data must be set to 0 to generate an acceptance report. This allows the system to document all of the alarms that have been initiated. Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-358 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 359 NC axes to the drive monitoring functions via SIC/SCC corresponds with ... Bit 1: MD13302 $MN_PROFISAFE_IN_ENABLE_MASK MD13303 $MN_PROFISAFE_OUT_ENABLE_MASK Bit 2: MD20108 $MC_PROG_EVENT_MASK, bit 5 © Siemens AG 2015 All Rights Reserved 8-359 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 360 Bit 3 = 0: Default setting: Display of Alarm 27038, if, in drive parameter r0474 an unknown bit is set. Bit 3 = 1: Display of Alarm 27038 is suppressed. Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-360 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 361 In the case of an incorrect parameterization (communication clock cycle exceeds the maximum value of 25.0 ms) then the maximum value that can be set is displayed. Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-361 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 362 = 2 addresses the F net data signals 65...96 aaaa: Hexadecimal PROFIsafe address of the F module Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-362 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 363 The output terminals selected in MD13301 $MN_PROFISAFE_IN_FILTER[0] of the PROFIsafe module parameterized using MD10387 $MN_PROFISAFE_OUT_ADDRESS[0] are supplied with the states of system variables $A_OUTSE[61...64]. Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-363 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 364 12: 0x1000 Alarm 22033 Diagnostics greater than or equal to 7 for ”Track synchronous operation” (couplings) Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-364 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 365 17216 ”Channel %1 unload manual tool from toolholder %4 and load manual tool %3 %2” 17: 0x20000 16771 ”Channel %1 Block %3 Following axis %2 overlaid movement not enabled” Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-365 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 366 -out. The values are read as absolute values and the upper and lower values can be specified in any sequence. Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-366 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 367 The user may jog again once the ASUB program has ended. Bit 4...15: reserved corresponds with ... MD11604 $MN_ASUP_START_PRIO_LEVEL Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-367 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 368 F net data interface of the PROFIsafe module corresponds with ... Additional references © Siemens AG 2015 All Rights Reserved 8-368 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 369 The PROFIsafe connection [n] or the slot [n] is active. corresponds with ... MD10095 $MN_SAFE_MODE_MASK, bit 1 MD13304 $MN_PROFISAFE_IN_SUBS_ENAB_MASK Additional references © Siemens AG 2015 All Rights Reserved 8-369 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 370 The PROFIsafe connection [n] or the slot [n] is passive. corresponds with ... MD10095 $MN_SAFE_MODE_MASK, bit 1 MD13305 $MN_PROFISAFE_IN_SUBS Additional references © Siemens AG 2015 All Rights Reserved 8-370 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 371 Every PROFIsafe input module can be assigned a symbolic name. If a name is assigned, this is displayed in the alarm text instead of the PROFIsafe address. corresponds with ... Additional references © Siemens AG 2015 All Rights Reserved 8-371 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 372 NCK and PLC lead to the parameterized Stops (STOP D or STOP E) being initiated and are displayed using Alarm 27090. corresponds with ... Additional references © Siemens AG 2015 All Rights Reserved 8-372 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 373 SUM[3] Index 10: last value reference checksum MD13319 $MN_SAFE_GLOB_DES_CHECK- SUM[3] before loading standard data corresponds with ... Additional references © Siemens AG 2015 All Rights Reserved 8-373 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 374 The value obtained for the communication clock cycle from this MD and the set IPO clock cycle may not be greater than 250 ms. corresponds with ... Additional references © Siemens AG 2015 All Rights Reserved 8-374 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 375 Any value that is unique throughout the network as identifier of the F_SENDDP communication relationship. SIMATIC block parameters: DP_DP_ID corresponds with ... Additional references © Siemens AG 2015 All Rights Reserved 8-375 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 376 The start address of the input and output data area, parameterized in SIMATIC STEP 7, via which the F_SENDDP of this SPL connection communicates. SIMATIC block parameters: LADDR corresponds with ... Additional references © Siemens AG 2015 All Rights Reserved 8-376 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 377 No SPL signal is transferred at the bit position x of the F_SENDDP net data. corresponds with ... Additional references © Siemens AG 2015 All Rights Reserved 8-377 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 378 Any value that is unique throughout the network as identifier of the F_RECVDP communication relationship. SIMATIC block parameters: DP_DP_ID corresponds with ... Additional references © Siemens AG 2015 All Rights Reserved 8-378 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 379 The logical basis address of the input and output data area parameterized in SIMATIC STEP7 via which this F_RECVDP connection communicates. SIMATIC block parameters: LADDR corresponds with ... Additional references © Siemens AG 2015 All Rights Reserved 8-379 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 380 The F_RECVDP net data signal of bit position x is not transferred as SPL signal. corresponds with ... Additional references © Siemens AG 2015 All Rights Reserved 8-380 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 381 ... Additional references Only MD13370 $MN_SAFE_MODE_MASK = 0 is relevant for this documentation. Please do not change this value. © Siemens AG 2015 All Rights Reserved 8-381 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 382 Protection level: 7/2 Unit: - - Data type: DWORD Meaning: Number of the SIC/SCC telegram type corresponds with ... © Siemens AG 2015 All Rights Reserved 8-382 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 383 Safety prog event when booting makes a block change despite the read- -in disable corresponds with ... Additional references © Siemens AG 2015 All Rights Reserved 8-383 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 384 Bit 5 = 1: Safety prog event when booting does not change progStatus and chanStatus corresponds with ... Additional references © Siemens AG 2015 All Rights Reserved 8-384 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 385 2 elements each additional operand in complex expressions: 1 element See also: MD28250 $MC_MM_NUM_SYNC_ELEMENTS corresponds with ... Additional references © Siemens AG 2015 All Rights Reserved 8-385 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 386 The value in this MD must be the same as in MD30300 $MA_IS_ROT_AX. If they are not identical a parameterizing error is displayed. corresponds with ... © Siemens AG 2015 All Rights Reserved 8-386 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 387 On the NCK side, for STOP B and C, braking is not initiated by entering ”Speed setpoint 0”. Braking is realized on the drive side, based on the OFF3 ramp. © Siemens AG 2015 All Rights Reserved 8-387 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 388 MD30110 $MA_CTRLOUT_MODULE_NR and MD13050 $MN_DRIVE_LOGIC_ADDRESS. Special cases, errors,... corresponds with ... © Siemens AG 2015 All Rights Reserved 8-388 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 389 Number of the actual value input via which the safety- -relevant actual values are acquired. Special cases, errors,... corresponds with ... p9526, p0189 © Siemens AG 2015 All Rights Reserved 8-389 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 390 Integrated monitoring functions in the drive and in the NCK, then this MD must be para- meterized to be 0. Special cases, errors,... corresponds with ... © Siemens AG 2015 All Rights Reserved 8-390 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 391 This MD specifies the number of pulses per revolution for a rotary encoder. Not relevant for a linear encoder. If the value changes then Alarm 27036 is output. corresponds with ... © Siemens AG 2015 All Rights Reserved 8-391 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 392 = 0, 1, ... 7 stands for gearbox stage 1, 2, ... 8 The actual value is selected using safety- -related input signals (SGE). corresponds with ... MD36921 $MA_SAFE_ENC_GEAR_DENOM[n] © Siemens AG 2015 All Rights Reserved 8-392 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 393 = - -1: Direction reversal = 0: no direction reversal or = 1: no direction reversal corresponds with ... © Siemens AG 2015 All Rights Reserved 8-393 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 394 MD36998 $MA_SAFE_ACT_CHECKSUM[1]. corresponds with ... r9881 SI Motion Sensor Module Node Identifier second channel © Siemens AG 2015 All Rights Reserved 8-394 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 395 The position limit value is the position actual value at the instant that a safe operating stop is selected. corresponds with ... MD36956 $MA_SAFE_PULSE_DISABLE_DELAY © Siemens AG 2015 All Rights Reserved 8-395 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 396 Special cases, errors,... corresponds with ... MD36978 $MA_SAFE_OVR_INPUT[n] MD36931 $MA_SAFE_VELO_LIMIT[n] Additional references /FBSIsl/ see Chapter 6.5.4: ”Override for safely reduced speed” © Siemens AG 2015 All Rights Reserved 8-396 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 397 MD36933 $MA_SAFE_DES_VELO_LIMIT[0] becomes active. corresponds with ... Additional references See Chapter : 11.1 ”Limiting the setpoint velocity” © Siemens AG 2015 All Rights Reserved 8-397 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 398 If the actual position falls below this value, SGA is set to 0. n = 0, 1, 2, 3 stand for the plus cam position of SN1+, SN2+, SN3+, SN4+ © Siemens AG 2015 All Rights Reserved 8-398 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 399 MD36989 $MA_SAFE_CAM_MINUS_OUTPUT[n] MD37900 $MA_SAFE_CAM_TRACK_OUTPUT[n] MD37901/37902/37903/37904 $MA_SAFE_CAM_RANGE_OUTPUT_1/2/3/4[n] MD37906/37907/37908/37909 $MA_SAFE_CAM_RANGE_BIN_OUTPUT_1/2/3/4[m] Additional references See Chapter 6.8: ”Safe software cams, safe cam track (SN)” © Siemens AG 2015 All Rights Reserved 8-399 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 400 Enter the same value as in MD36942 $MA_SAFE_POS_TOL or slightly higher. Special cases, errors,... Additional references See Chapter 6.8: ”Safe software cams, safe cam track (SN)” © Siemens AG 2015 All Rights Reserved 8-400 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 401 - - with a valid user agreement - - then Alarm 27001 is output with Fault code 1003 and a new user agreement is required for referencing. Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-401 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 402 ... MD36945 $MA_SAFE_VELO_X_FILTER_TIME MD36946 $MA_SAFE_VELO_X Additional references /FBSIsl/ see Chapter 6.6: ”Safe speed range identification n < n ” © Siemens AG 2015 All Rights Reserved 8-402 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 403 MD36949 $MA_SAFE_SLIP_VELO_TOL is only evaluated, if MD36901 $MA_SAFE_FUNCTION_ENABLE, bit 3 is set. corresponds with ... Additional references,... See Chapter 5.4.6: Actual value synchronization © Siemens AG 2015 All Rights Reserved 8-403 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 404 3. The timer is re- -triggered (restarted) if, while the timer is running, a changeover is made to a lower SG limit than was previously active or to SBH. corresponds with ... © Siemens AG 2015 All Rights Reserved 8-404 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 405 After the time has expired, the drive is monitored for a safe operating stop. If the axis/ spindle was still not able to be stopped, STOP B is initiated. Special cases, errors,... corresponds with ... © Siemens AG 2015 All Rights Reserved 8-405 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 406 ”pulses cancelled status” may not exceed the time limit set in this data. Note: If this time is exceeded, a STOP A is initiated. Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-406 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 407 STOP B mode the pulses are then cancelled (as a result of the transition to STOP A). corresponds with ... MD36956 $MA_SAFE_PULSE_DISABLE_DELAY © Siemens AG 2015 All Rights Reserved 8-407 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 408 2: STOP C 3: STOP D 4: STOP E corresponds with ... MD36934 $MA_SAFE_POS_LIMIT_PLUS[n] MD36935 $MA_SAFE_POS_LIMIT_MINUS[n] © Siemens AG 2015 All Rights Reserved 8-408 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 409 This MD is only active if MD36961 $MA_SAFE_VELO_STOP_MODE and drive parameter p9561 have the value 5. Special cases, errors,... corresponds with ... MD10089 $MA_SAFE_PULSE_DIS_TIME_BUSFAIL MD36961 $MA_SAFE_VELO_STOP_MODE © Siemens AG 2015 All Rights Reserved 8-409 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 410 (e.g. dressing axes). Alarms are displayed when parking operation is subsequently deselected. corresponds with ... © Siemens AG 2015 All Rights Reserved 8-410 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 411 Enables the corresponding test function via MD37000 $MA_FIXED_STOP_MODE, bit 1. corresponds with ... Additional references /FBSIsl/ see Chapter 7.6: ”Safe brake test (SBT)” © Siemens AG 2015 All Rights Reserved 8-411 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 412 0, 8 0: No inversion 8: Inversion before processing SPL interface 0, 4 4: Assignment to SPL inter- face © Siemens AG 2015 All Rights Reserved 8-412 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 413 84020620. An incorrect entry will be detected the next time the system boots and flagged using Alarm 27033. © Siemens AG 2015 All Rights Reserved 8-413 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 414 This input is of no significance if SG and SBH have been deselected (refer to MD36970 $MA_SAFE_SVSS_DISABLE_INPUT). corresponds with ... © Siemens AG 2015 All Rights Reserved 8-414 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 415 Bit 0 active gearbox stage stage 1 stage 2 stage 3 stage 8 Special cases, errors,... corresponds with ... © Siemens AG 2015 All Rights Reserved 8-415 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 416 $MA_SAFE_FUNCTION_ENABLE bit 5. Special cases, errors,... corresponds with ... MD36932 $MA_SAFE_VELO_OVR_FACTOR[n] Additional references See Chapter 6.5.4: ”Override for safely reduced speed” © Siemens AG 2015 All Rights Reserved 8-416 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 417 84010620. An incorrect entry will be detected the next time the system boots and flagged using Alarm 27033. © Siemens AG 2015 All Rights Reserved 8-417 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 418 Structure: Coding of the output assignment, see Page 8-417 Signal means = 0, SBH is not active = 1, SBH is active Special cases, errors,... Additional references © Siemens AG 2015 All Rights Reserved 8-418 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 419 Axis is not safely referenced (i.e. the safety- -relevant end position monitoring is inactive!) Axis is safely referenced Special cases, errors,... Additional references © Siemens AG 2015 All Rights Reserved 8-419 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 420 Index = 2: Assignment for ”STOP D is active” Index = 3: Assignment for ”STOP E is active” Special cases, errors,... corresponds with ... © Siemens AG 2015 All Rights Reserved 8-420 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 421 Index[7]: previous value reference checksum MD36999SAFE_DES_CHECKSUM[2] Index[8]: last value reference checksum MD36999SAFE_DES_CHECKSUM[2] before loading standard data Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-421 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 422 Assignment of the field indices: Index 0: axis- -specific monitoring functions Index 1: HW component IDs Index 2: Drive assignment © Siemens AG 2015 All Rights Reserved 8-422 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 423 = 1, axis is located on a cam of the cam track Note: The ”safe cam track” function is enabled using MD36903 $MA_SAFE_CAM_ENABLE. Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-423 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 424 If not all of the 4 bits are assigned, then under certain circumstances, it cannot be uniquely and clearly identified as to which cam range is active. Special cases, errors,... corresponds with ... MD37900 $MA_SAFE_CAM_TRACK_OUTPUT © Siemens AG 2015 All Rights Reserved 8-424 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 425 If not all of the 4 bits are assigned, then under certain circumstances, it cannot be uniquely and clearly identified as to which cam range is active. corresponds with ... MD37900 $MA_SAFE_CAM_TRACK_OUTPUT © Siemens AG 2015 All Rights Reserved 8-425 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 426 1. The output MD with field index n must in this case not be para- meterized. Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-426 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 427 1. The output MD with field index n must in this case not be para- meterized. Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-427 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 428 Bit 0: For axes with NC safety functionality, only the drive- -integrated brake test is supported via SIC/SCC. Bit 1: Enables PROFIsafe communication between F- -PLC and drive Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-428 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 429 Unit: - - Data type: BYTE Meaning: Number to select a logical basis address from MD13374 $MN_SAFE_INFO_DRIVE_ LOGIC_ADDR Special cases, errors,... © Siemens AG 2015 All Rights Reserved 8-429 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 430: Parameters For Sinamics S120
STARTER drive commissioning tool. However, the access stage is reduced as a result of a user--specific view for SINUMERIK 840D sl to 3 (expert access) so that the safety parameters for the motion monitoring functions are visible on the HMI without having to enter a password for the access stage.
Page 431: Parameter Overview
SI Motion fine resolution G1_XIST1 (Control 36919 $MA_SAFE_ENC_PULSE_SHIFT Unit) p9520 SI Motion leadscrew pitch (Control Unit) 36920 $MA_SAFE_ENC_GEAR_PITCH © Siemens AG 2015 All Rights Reserved 8-431 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 432 SI Motion SGE changeover delay time 36951 $MA_SAFE_VELO_SWITCH_DELAY (Control Unit) p9552 SI Motion transition time STOP C to SOS 36952 $MA_SAFE_STOP_SWITCH_TIME_C (SBH) (Control Unit) © Siemens AG 2015 All Rights Reserved 8-432 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 433 SI Safe Stop 1 delay time (Control Unit) p9653 SI Safe Stop 1 drive- -based braking - -- - - -- - response © Siemens AG 2015 All Rights Reserved 8-433 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 434 SI acknowledge messages drive object ---- ---- p9761 SI password input ---- ---- p9762 SI new password ---- ---- p9763 SI password acknowledgment © Siemens AG 2015 All Rights Reserved 8-434 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 435 ---- ---- p10202 p10203 SI Motion SBT control selection ---- ---- SI Motion SBT motor type ---- ---- p10204 © Siemens AG 2015 All Rights Reserved 8-435 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 437: Description Of Parameters
[1] = encoder 2 [2] = encoder 3 Unit: Default value: Minimum value: Maximum value: Data type: Effective: POWER ON © Siemens AG 2015 All Rights Reserved 8-437 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 438 [1] = encoder 2 [2] = encoder 3 Unit: Default value: Minimum value: Maximum value: Data type: Effective: POWER ON © Siemens AG 2015 All Rights Reserved 8-438 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 439 This time can be exceeded if the maximum the DC link voltage is reached. Unit: Default value: Minimum value: Maximum value: Data type: Effective: 600000 0.000 0.000 Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-439 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 440 (integer multiple) of the position controller clock cycle and Fault F01652 (”SI CU:Monitoring clock cycle not permissible”) is output with fault value 101. © Siemens AG 2015 All Rights Reserved 8-440 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 441 Unit: Default value: Minimum value: Maximum value: Data type: Effective: Integer16 POWER ON © Siemens AG 2015 All Rights Reserved 8-441 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 442 Checksum: Protection level: Unit: Default value: Minimum value: Maximum value: Data type: Effective: Degrees 737280 Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-442 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 443 - - p9515.16 is checked to ensure that it matches p0404.10, p9515.17 that it matches p0404.8 & 11. Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned32 POWER ON © Siemens AG 2015 All Rights Reserved 8-443 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 444 Unit: Default value: Minimum value: Maximum value: Data type: Effective: 2048 16777215 Unsigned32 POWER ON — © Siemens AG 2015 All Rights Reserved 8-444 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 445 See also: p9522 Unit: Default value: Minimum value: Maximum value: Data type: Effective: 2 147 000 000 Unsigned32 POWER ON © Siemens AG 2015 All Rights Reserved 8-445 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 446 - - p9525 is checked to ensure that it matches r0472. Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned16 POWER ON © Siemens AG 2015 All Rights Reserved 8-446 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 447 Default value: Minimum value: Maximum value: Data type: Effective: mm/min, rpm 2000 1 000 000 Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-447 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 448 Data type: Effective: mm, degrees - -100 000 - -2 147 000 2 147 000 Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-448 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 449 Minimum value: Maximum value: Data type: Effective: mm, degrees - -2 147 000 2 147 000 Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-449 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 450 Maximum value: Data type: Effective: mm, degrees - -10 - -2 147 000 2 147 000 Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-450 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 451 [27] = track assignment SCA28 [28] = track assignment SCA29 [29] = track assignment SCA30 See also: p9501, p9503 and F01681 © Siemens AG 2015 All Rights Reserved 8-451 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 452 36°. Unit: Default value: Minimum value: Maximum value: Data type: Effective: 0.001 360 mm Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-452 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 453 See also: C01706 Unit: Default value: Minimum value: Maximum value: Data type: Effective: mm/min 120 000 Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-453 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 454 (p9500/p9300). Unit: Default value: Minimum value: Maximum value: Data type: Effective: 600 000 Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-454 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 455 Default value: Minimum value: Maximum value: Data type: Effective: 40 000 5 000 100 000 Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-455 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 456 Unit: Default value: Minimum value: Maximum value: Data type: Effective: Integer16 POWER ON © Siemens AG 2015 All Rights Reserved 8-456 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 457 The time set in p9569 is only effective for p9567 > 0. Unit: Default value: Minimum value: Maximum value: Data type: Effective: 100.00 0.00 10000.00 Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-457 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 458 = 2, r9590[1] = 60, r9590[2] = 1, r9590[3] = 0 - -- -> SI Motion version V02.60.01.00 Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned16 © Siemens AG 2015 All Rights Reserved 8-458 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 459 (p1278 = 1, p9602 = 1, p9802 = 1) is not permissible. Unit: Default value: Minimum value: Maximum value: Data type: Effective: Integer16 When exiting the SI- -commission- ing mode © Siemens AG 2015 All Rights Reserved 8-459 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 460 = p9801 <> 0 and p9602 = p9802 = 1 Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned32 When exiting the SI- -commission- ing mode © Siemens AG 2015 All Rights Reserved 8-460 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 461 See also: p9826 Unit: Default value: Minimum value: Maximum value: Data type: Effective: Integer16 When exiting the SI- -commission- ing mode © Siemens AG 2015 All Rights Reserved 8-461 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 462 Minimum value: Maximum value: Data type: Effective: 0.00 0.00 300.00 Floating Point32 When exiting the SI- -commission- ing mode © Siemens AG 2015 All Rights Reserved 8-462 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 463 -off signal paths. See also: A01699 Unit: Default value: Minimum value: Maximum value: Data type: Effective: Floating Point32 immediately © Siemens AG 2015 All Rights Reserved 8-463 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 464 (p9500/p9300). Unit: Default value: Minimum value: Maximum value: Data type: Effective: Real32 When exiting the SI- -commission- ing mode © Siemens AG 2015 All Rights Reserved 8-464 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 465 1 signal: Yes, 0 signal: No See also: C01711 Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned32 © Siemens AG 2015 All Rights Reserved 8-465 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 466 The display is updated in the safety monitoring cycle clock. Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned32 © Siemens AG 2015 All Rights Reserved 8-466 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 467 Bit 23: Set offset for travel to fixed stop to the actual torque / current force 1 signal: Set, 0 signal: Reset Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned32 © Siemens AG 2015 All Rights Reserved 8-467 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 468 (STO, SBC, SS1), the value is equal to zero. Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned32 © Siemens AG 2015 All Rights Reserved 8-468 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 469 Value = AC hex: User agreement is set See also: p9726 Unit: Default value: Minimum value: Maximum value: Data type: Effective: Integer16 © Siemens AG 2015 All Rights Reserved 8-469 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 470 The parameter is only of significance when Safety with encoder is enabled (otherwise ”0”). Unit: Default value: Minimum value: Maximum value: Data type: Effective: Degrees, mm Floating Point32 © Siemens AG 2015 All Rights Reserved 8-470 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 471 Value = 0: An assignment to a component is not possible. Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned32 © Siemens AG 2015 All Rights Reserved 8-471 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 472 See also r9745, r9748, r9749, r9754, r9755, r9756 Unit: Default value: Minimum value: Maximum value: Data type: Effective: 65535 Unsigned16 immediately © Siemens AG 2015 All Rights Reserved 8-472 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 473 Unit: Default value: Minimum value: Maximum value: Data type: Effective: 0000 hex 0000 hex FFFF FFFF hex Unsigned32 immediately © Siemens AG 2015 All Rights Reserved 8-473 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 474 = 2, r9770[1] = 60, r9770[2] = 1, r9770[3] = 0 - -- -> Safety version V02.60.01.00 Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned16 © Siemens AG 2015 All Rights Reserved 8-474 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 475 This status is formed from the AND operation of the relevant status of the two monitoring channels. Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned32 © Siemens AG 2015 All Rights Reserved 8-475 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 476 (p0977 = 1 or p0971 = 1 or ”Copy RAM to ROM”) required. Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned32 © Siemens AG 2015 All Rights Reserved 8-476 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 477 The complete list of numbers for the crosswise compared data is listed in fault F01611. Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned16 © Siemens AG 2015 All Rights Reserved 8-477 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 478 Minimum value: Maximum value: Data type: Effective: 0000 hex 0000 hex FFFF FFFF hex Unsigned32 When exiting SI- - commissioning © Siemens AG 2015 All Rights Reserved 8-478 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 479 If p9802 = 1, the holding braking is closed when SH is selected or SI errors occur. p9602 has priority over p1215. © Siemens AG 2015 All Rights Reserved 8-479 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 480 Maximum value: Data type: Effective: [0] 100000.00 Floating Point32 When exiting the μs [1] 65000.00 SI- -commission- ing mode © Siemens AG 2015 All Rights Reserved 8-480 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 481 Minimum value: Maximum value: Data type: Effective: 0.00 2000000.00 500000.00 Floating Point32 When exiting the μs SI- -commission- ing mode © Siemens AG 2015 All Rights Reserved 8-481 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 482 Minimum value: Maximum value: Data type: Effective: 30 000 000.00 Floating Point32 When exiting the μs SI- -commission- ing mode © Siemens AG 2015 All Rights Reserved 8-482 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 483 1 signal: Yes, 0 signal: No See also: r9771 Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned32 © Siemens AG 2015 All Rights Reserved 8-483 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 484 Motor Module/Hydraulic Module. See also: r0110, p0115, r9780 Unit: Default value: Minimum value: Maximum value: Data type: Effective: Floating Point32 © Siemens AG 2015 All Rights Reserved 8-484 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 485 The complete list of numbers for the crosswise compared data is listed in fault F30611. Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned32 © Siemens AG 2015 All Rights Reserved 8-485 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 486 1 signal: yes, 0 signal: No Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned32 POWER ON © Siemens AG 2015 All Rights Reserved 8-486 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 487 The set time is internally rounded off to an integer multiple of the monitoring clock cycle. Unit: Default value: Minimum value: Maximum value: Data type: Effective: 1000 10000 Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-487 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 488 The test sequence is selected using p10230[4] or p10235.4. Unit: Default value: Minimum value: Maximum value: Data type: Effective: 1.000 0.001 360.000 Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-488 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 489 Unit: Default value: Minimum value: Maximum value: Data type: Effective: 1.000 0.001 360.000 Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-489 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 490 The bits show the actual control signals of the control set in p10203. Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned32 POWER ON © Siemens AG 2015 All Rights Reserved 8-490 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 491 The displayed value is kept until the brake test is deselected. Unit: Default value: Minimum value: Maximum value: Data type: Effective: Floating Point32 POWER ON © Siemens AG 2015 All Rights Reserved 8-491 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 492 1 signal: Selected, 0 signal: Not selected Unit: Default value: Minimum value: Maximum value: Data type: Effective: Unsigned32 POWER ON © Siemens AG 2015 All Rights Reserved 8-492 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 493 The telegram interconnections can only be changed if p60122 and p0922 are set equal to 999. Unit: Default value: Minimum value: Maximum value: Data type: Effective: Integer16 immediately © Siemens AG 2015 All Rights Reserved 8-493 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 494: Nck--Md, That Are Read From Safety Integrated
FASTIO_DIG_NUM_OUTPUTS Determines double assignment of IO modules 10071 IPO_CYCLE_TIME Time basis for IPO--based monitoring times 11500 PREVENT_SYNACT_LOCK SPL protection © Siemens AG 2015 All Rights Reserved 8-494 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 495: Drive Parameters That Are Read From The Nck--Si
Relevant bits of the SAFE_ENC_NUM_BITS[2] 27036 redundant coarse position value 1), 4), r0473[0,1,2] Non--safety--related SAFE_ENC_MEAS_STEPS_POS1 27036 measuring steps posi- tion value POS1. © Siemens AG 2015 All Rights Reserved 8-495 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 496 %2 in drive parameter %3 violates the limits of NCK--MD %4” is output, and the value is not transferred into the NCK--MD. © Siemens AG 2015 All Rights Reserved 8-496 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 497: Protection Checksum
In this case, it is necessary to confirm the actual checksum by copying this value into MD $MN_SAFE_GLOB_DES_CHECKSUM[0...3] / $MA_SAFE_DES_CHECKSUM[0...2] and rebooting the control. © Siemens AG 2015 All Rights Reserved 8-497 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 498: Interface Signals
SGE and SGA in both the NCK monitoring channel and the drive monitoring channel. Unused SGEs must be set to a defined state. © Siemens AG 2015 All Rights Reserved 8-498 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 499: Interface Signals For Sinumerik 840D Sl
DBB 116 DBB 117 Cam track Cam track Cam track Cam track Cam track Cam track Cam track Cam track © Siemens AG 2015 All Rights Reserved 8-499 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 500: Description Of The Interface Signal
By combining these signals when the SG function is activated it is possible to select the speed limit value for SG1, 2, 3 or 4. © Siemens AG 2015 All Rights Reserved 8-500 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 501 840D sl: MD36932: $MA_SAFE_VELO_OVR_FACTOR[n] for SINAMICS S120: p9532[n]: SI Motion, override factor © Siemens AG 2015 All Rights Reserved 8-501 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 502 STOP A. 0 signal: ”Pulse cancellation” is requested 1 signal: ”Pulse cancellation” is not requested © Siemens AG 2015 All Rights Reserved 8-502 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 503 (braking along the OFF 3 down ramp) have a higher priority and can interrupt an external STOP D (braking along a path). © Siemens AG 2015 All Rights Reserved 8-503 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 504 This SGE must be connected to the brake control using a BiCo interconnection in the drive (p0858 to source r9719, bit 13). This connection is parameterized as standard. © Siemens AG 2015 All Rights Reserved 8-504 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 505 For all axes, the signal is initialized with the value ”1”; for non--SI axes, the signal permanently stays at a value of ”1” (see Chapter 6.1.1, ”Shutdown paths”). © Siemens AG 2015 All Rights Reserved 8-505 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 506 0 signal: The axis is not located at this cam 1 signal: the axis is located at this cam © Siemens AG 2015 All Rights Reserved 8-506 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 507 The signal must be used for the forced checking procedure for external STOPs. 0 signal: STOP E is not active 1 signal: STOP E is active © Siemens AG 2015 All Rights Reserved 8-507 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 508 The SGAs are only updated if the function ”SBH/SG” is enabled and SG is active (SGE ”SBH/SG deselection” = 0 and ”SBH deselection” = 1). © Siemens AG 2015 All Rights Reserved 8-508 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 509 OB1 cycle as when the ”communication failure” signal occurred as 0/1 edge. © Siemens AG 2015 All Rights Reserved 8-509 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 510: Plc Data Block (Db 18)
2nd output 1st output byte byte byte byte byte byte byte byte DBB 3 INSEP_ADDR (address 1st input byte) © Siemens AG 2015 All Rights Reserved 8-510 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 511 OUTSEP_ADDR (address 6th output byte) DBW30 OUTSEP_ADDR (address 7th output byte) DBW32 OUTSEP_ADDR (address 8th output byte) DBW34 DBB36 STOP_E SPL_RE- DBB37 © Siemens AG 2015 All Rights Reserved 8-511 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 512 SPL_DATA.MARKERSIP[1..32] DBB 70..73 SPL_DATA.MARKERSIP[33..64] DBB 74..77 Signal level difference NCK PLC for diagnostics SPL_DELTA.INSEP[1..32] DBB 78..81 SPL_DELTA.INSEP[33..64] DBB 82..85 © Siemens AG 2015 All Rights Reserved 8-512 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 513 Bit 3 Bit 2 Bit 1 Bit 0 Data area of the single- -channel inputs/outputs From NCK PLCSIOUT[1..8] DBB128 © Siemens AG 2015 All Rights Reserved 8-513 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 514 3rd output 2nd output output byte byte output byte byte byte output byte byte byte DBB141 DBB142..149 DBB150..157 DBB158..188 © Siemens AG 2015 All Rights Reserved 8-514 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 515 SUBS_ON ERROR DBB203 FSDP[2].DIAG DBW204 FSDP[2].RETVAL14 DBW206 FSDP[2].RETVAL15 DBW208 FSDP[3].ERR_REAC DBW210 FSDP[3]. FSDP[3]. DBB212 SUBS_ON ERROR DBB213 FSDP[3].DIAG DBW214 © Siemens AG 2015 All Rights Reserved 8-515 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 516 DBW452 FSDP HF[5].RETVAL14 FSDP_HF[5].RETVAL14 DBW454 FSDP HF[5].RETVAL15 FSDP_HF[5].RETVAL15 DBW456 FSDP HF[16].ERR_REAC DBW568 FSDP FSDP HF[16]. HF[16]. DBB570 SUBS_ON ERROR © Siemens AG 2015 All Rights Reserved 8-516 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 517 FRDP[2]. FRDP[2]. FRDP[2]. DBB233 SUBS[15] SUBS[14] SUBS[13] SUBS[12] SUBS[11] SUBS[10] SUBS[9] SUBS[8] FRDP[2].ERR REAC FRDP[2].ERR_REAC DBW234 FRDP[2]. DBB236 ACK_REI © Siemens AG 2015 All Rights Reserved 8-517 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 518 FRDP FRDP HF[4]. HF[4]. HF[4]. HF[4]. HF[4]. HF[4]. HF[4]. HF[4]. DBB578 SUBS[7] SUBS[6] SUBS[5] SUBS[4] SUBS[3] SUBS[2] SUBS[1] SUBS[0] © Siemens AG 2015 All Rights Reserved 8-518 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 519 HF[16]. HF[16]. HF[16]. DBB723 SUBS[15] SUBS[14] SUBS[13] SUBS[12] SUBS[11] SUBS[10] SUBS[9] SUBS[8] DBW724 FRDP HF[16].ERR_REAC FRDP HF[16]. DBB726 ACK_REI © Siemens AG 2015 All Rights Reserved 8-519 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 520 SPL_DATA_HF.INSEP[161...192] DBB284..287 SPL_DATA_HF.OUTSEP[65...96] DBB288..291 SPL_DATA_HF.OUTSEP[97...128] DBB292..295 SPL_DATA_HF.OUTSEP[129...160] DBB296..299 SPL_DATA_HF.OUTSEP[161...192] DBB300..303 Data area for user SPL SPL_DATA_HF.INSIP[65...96] DBB304..307 SPL_DATA_HF.INSIP[97...128] DBB308..311 © Siemens AG 2015 All Rights Reserved 8-520 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 521 Difference in signal level NCK -- PLC for diagnostics SPL_DELTA_HF.INSEP[65...96] DBB352..355 SPL_DELTA_HF.INSEP[97...128] DBB356..359 SPL_DELTA_HF.INSEP[129...160] DBB360..363 SPL_DELTA_HF.INSEP[161...192] DBB364..367 SPL_DELTA_HF.OUTSEP[65...96] DBB368..371 SPL_DELTA_HF.OUTSEP[97...128] DBB372..375 SPL_DELTA_HF.OUTSEP[129...160] DBB376..379 SPL_DELTA_HF.OUTSEP[161...192] DBB380..383 SPL_DELTA_HF.INSIP[65...96] © Siemens AG 2015 All Rights Reserved 8-521 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 522 Data area of the single--channel inputs/outputs From NCK PLCSIOUT_HF[33...40] DBB432 From NCK PLCSIOUT_HF[41...48] DBB433 From NCK PLCSIOUT_HF[49...56] DBB434 From NCK PLCSIOUT_HF[57...64] © Siemens AG 2015 All Rights Reserved 8-522 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 523 Exit FB4 processing for SPL DB18.DBX136.6 SPL_STATUS[7] Call FC9 processing for SPL DB18.DBX136.7 SPL_STATUS[8] Exit FC9 processing for SPL © Siemens AG 2015 All Rights Reserved 8-523 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 524 Internal PLC input for the SPL OUTSIP[1..192] Bool Internal PLC output for the SPL MARKERSIP[1..192] Bool Marker for SPL © Siemens AG 2015 All Rights Reserved 8-524 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 525 1 = Communication error FSDP_HF[4..16].ERROR FSDP[1..3].SUBS_ON Bool TRUE, 0 = output of process values FALSE 1 = output of substitute values FSDP_HF[4..16].SUBS_ON © Siemens AG 2015 All Rights Reserved 8-525 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 526 1 = User acknowledgment required FRDP_HF[4..16].ACK_REQ FRDP[1..3].SENDMODE Bool TRUE/FALSE 1 = F_CPU of the sender in deacti- vated safety operation FRDP_HF[4..16].SENDMODE © Siemens AG 2015 All Rights Reserved 8-526 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 527 Internal PLC input for the SPL Signal differences for diagnostics SPL_DELTA_HF.OUT- Bool Internal PLC input for the SPL SIP[65...192] Signal differences for diagnostics © Siemens AG 2015 All Rights Reserved 8-527 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 528: Axis Signals: Safety Control Channel (Scc) / Safety Info Channel (Sic)
Stop2 Stop 1 torque with speed selected speed ing stop STOP A selected active active © Siemens AG 2015 All Rights Reserved 8-528 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 529 2 input Brake negative brake active during Test sign SBT in (SBT) the drive 174...DBB © Siemens AG 2015 All Rights Reserved 8-529 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 530: System Variables
= 1, 2, ... 6 from the drive monitoring channel stands for the number of the double word (32 bit) © Siemens AG 2015 All Rights Reserved 8-530 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 531 = 1, 2, ... 6 PLC HW I/O stands for the number of the double word (32 bit) © Siemens AG 2015 All Rights Reserved 8-531 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 532 F_RECVDP (receiver) $A_FSDP_DIAG[n The cause of the communication n = 1, ..., 16 error determined by F_SENDDP is communicated © Siemens AG 2015 All Rights Reserved 8-532 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 533 $A_FRDP_DIAG[n The cause of the communication n = 1, ..., 16 error determined by F_RECVDP is communicated © Siemens AG 2015 All Rights Reserved 8-533 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 534 $A_LEVELSID CDC stack level display: Number [0, MAX_INT] of signals for which NCK and PLC detect different signal levels © Siemens AG 2015 All Rights Reserved 8-534 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 535 SPL. Signals can be read by the PLC, written to and read from the NCK. $AC_SAFE_SYNA Free safety synchronized action [0, MAX_INT] _MEM elements © Siemens AG 2015 All Rights Reserved 8-535 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 536: Description Of The System Variables
The variable can also be used in synchronous actions in order to reduce the override when the axis is nearly at the limit switch. © Siemens AG 2015 All Rights Reserved 8-536 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 537 In a crosswise data comparison between NCK and drive of any particular safety axis, an actual value error was detected. © Siemens AG 2015 All Rights Reserved 8-537 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 538 AND logic operation of several signals using axis--specific MD $MA_SAFE_xxx_OUTPUT. These system variables can only be read by the user program. © Siemens AG 2015 All Rights Reserved 8-538 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 539 These system variables can only be read by the user program. System variables $A_OUTSE[1...192] The system variables $A_OUTSE contain the outputs of the NCK--SPL. © Siemens AG 2015 All Rights Reserved 8-539 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 540 $A_OUTSED[6] corresponds to $A_OUTSE[161...192] These system variables can be read by the user program and written into by SAFE.SPF. © Siemens AG 2015 All Rights Reserved 8-540 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 541 Error in CDC static data. Bit 28=1: Crosswise data comparison error ”SPL protection status” (status $MN_PREVENT_SYNACT_LOCK not equal to DB18.DBX36.0 (SPL READY)). © Siemens AG 2015 All Rights Reserved 8-541 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 542 Associated DB18 values: DB18.DBX54.0 ... DBX61.7 ([1...64]) DB18.DBX304.0 ... DBX319.7 ([65...192]) © Siemens AG 2015 All Rights Reserved 8-542 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 543 SPL) can be read using these system variables. Associated DB18 values: DB18.DBX46.0 ... DBX53.7 ([1...64]) DB18.DBX288.0 ... DBX303.7 ([65...192]) © Siemens AG 2015 All Rights Reserved 8-543 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 544 (with a safety margin) must be entered into machine data $MC_MM_NUM_SAFE_SYNC_ELEMENTS. © Siemens AG 2015 All Rights Reserved 8-544 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 545 Bit 6: 1 = CRC error detected Bit 7 -- 12: Reserved Bit 13: 1 = Discrepancy in the F telegram data (TelegramDiscrepancy) © Siemens AG 2015 All Rights Reserved 8-545 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 546 F_RECVDP is contained in the diagnostics data $A_FRDP_DIAG. 0 = Normal mode 1 = Communication error © Siemens AG 2015 All Rights Reserved 8-546 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 547 /_N_CST_DIR/_N_SAFE_SPF reserved for the SPL. Access operations from other programs are flagged as an error with Alarm 17070. © Siemens AG 2015 All Rights Reserved 8-547 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 548 Data Description 10/15 8.7 System variables Space for your notes © Siemens AG 2015 All Rights Reserved 8-548 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 550: Pictures Of The User Interface And Softkeys
Figure 9-1 Overview: Safety operating mode SINUMERIK Safety Integrated (SPL) A new vertical softkey bar is opened using softkey ”>>” (overview 2). © Siemens AG 2015 All Rights Reserved 9-550 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 551 You can go to the extended horizontal softkey bar by pressing softkey ”<<” and the menu advance key ”>” (overview 3). Figure 9-3 Overview: Safety operating mode: SINUMERIK Safety Integrated (SPL) © Siemens AG 2015 All Rights Reserved 9-551 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 552 S You can change to the detailed view using the ”Details” softkey. © Siemens AG 2015 All Rights Reserved 9-552 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 553 Red: Parameterization in the 1st and 2nd monitoring channel different S Control: The control of the particular safety function is displayed in the right--hand column. © Siemens AG 2015 All Rights Reserved 9-553 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 554 S Reaction of the stop response For NC axes you can define the reaction of the stop response here. © Siemens AG 2015 All Rights Reserved 9-554 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 555 When required, each setting in this dialog window can also be made via a para- meter list. The ”>>” softkey is pressed again and the settings saved. © Siemens AG 2015 All Rights Reserved 9-555 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 556 S The first encoder is always the encoder for the drive S The second encoder is always the encoder for the NCK S $MA_ENC_INPUT_NR[0]=1 S $MA_ENC_INPUT_NR[1]=2 © Siemens AG 2015 All Rights Reserved 9-556 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 557 With the ”Accept” softkey, the calculated value for the safe acceleration monitoring is accepted in machine data 36948 $MA_SAFE_STOP_VELO_TOL and parameter p9548 SI Motion SBR accepted. © Siemens AG 2015 All Rights Reserved 9-557 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 558 Figure 9-9 SBH/SG softkey You can scroll through the SI drives using the ”Drive +” and ”Drive –” softkeys. © Siemens AG 2015 All Rights Reserved 9-558 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 559 The configured directions and limits of the safe limit positions are displayed using the ”SE safe endstops” softkey: Figure 9-10 Safe software limit positions © Siemens AG 2015 All Rights Reserved 9-559 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 560 The positions and assignments of the safe cams are displayed using the ”SN safe cams” softkey. Figure 9-11 Safe software cam © Siemens AG 2015 All Rights Reserved 9-560 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 561 The safe brake control can be enabled or inhibited using this selection list. This selection list is deactivated if a motor holding brake is not included in the configura- tion (p1215). © Siemens AG 2015 All Rights Reserved 9-561 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 562: Procedure When Commissioning The Drive For The First Time
(automatic firmware update (p7826) must be equal to 1) Case b) is only permissible if this combination has been explicitly approved by the manufacturer. © Siemens AG 2015 All Rights Reserved 9-562 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 563 ”SI Motion monitoring clock cycle” of the drive using softkey ”Copy SI data” in the ”Drive configuration” screen. © Siemens AG 2015 All Rights Reserved 9-563 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 564 6724 and MD10393[1] must be set to 6700. The user is provided with support when assigning axes under the HMI path ”Commissioning/Drive system/Drive units/PROFIBUS connection”. © Siemens AG 2015 All Rights Reserved 9-564 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 565 S Setting the CRC and saving the parameterization that was just made is simulta- neously carried--out for all drives using the softkey ”Deactivate drive commis- sioning”. © Siemens AG 2015 All Rights Reserved 9-565 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 566 You must acknowledge this dialog box. Now carry out the NCK reset and drive reset that are listed. 6. Activate SPL protection. © Siemens AG 2015 All Rights Reserved 9-566 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 567 Data that corresponds to the acceptance test data must be backed--up (archived). Step 10: Delete (clear) the password in order to prevent the unauthorized change of machine data. © Siemens AG 2015 All Rights Reserved 9-567 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 568: Series Commissioning
The tests are required for acceptance of the new machine. Software/hardware upgrade Warning Please carefully read the instructions in the relevant Update Manual before updating the software. © Siemens AG 2015 All Rights Reserved 9-568 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 569 (automatic firmware update (p7826) must be equal to 1) Case b) is only permissible if this combination has been explicitly approved by the manufacturer. © Siemens AG 2015 All Rights Reserved 9-569 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 570: Changing Machine Data
This alarm disappears at the next power on, however the entry in MD $MA_SAFE_CONFIG_CHANGE_DATE is kept. © Siemens AG 2015 All Rights Reserved 9-570 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 571 [2], [4] to [3], [5] to [4], [6] to [5]. Is entered into $MA_SAFE_CON- FIG_CHANGE_DATE[6] as date ”00/00/0000 00:00:00”. The same is true for the entries in MD $MN_SAFE_GLOB_CONFIG_CHANGE_DATE. © Siemens AG 2015 All Rights Reserved 9-571 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 572: Acceptance Test
SI function and recorded in the acceptance report. Note The acceptance test should also be carried out for the PROFIsafe I/O. © Siemens AG 2015 All Rights Reserved 9-572 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 573 PRESS_LEVEL must be set to 0 during the acceptance test in order to avoid suppressing alarm outputs. S For SINUMERIK 840D sl, to document a test stop that has been carried out, it is sufficient to just log the test stop alarms of the NCK (27002); it is not abso- lutely necessary to log the test stop alarms of the SINAMICS S120 (C01798).
Page 574 2.7 Test the PROFIsafe input/output signals Recommendation: A forced checking procedure should be automatically performed each time that the control system boots. © Siemens AG 2015 All Rights Reserved 9-574 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 575 Hardware checksum 36998[1] is always different from that of the reference machine. © Siemens AG 2015 All Rights Reserved 9-575 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 576 The acceptance report is divided into the following sections: -- Plant/system description -- Description of the safety functions -- Test of safety functions © Siemens AG 2015 All Rights Reserved 9-576 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 577 (checksum NCK 0 changes) Change the Inclusion of con- Document changed SI clock cycle figuration data checksum © Siemens AG 2015 All Rights Reserved 9-577 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 578 (e.g. SG corres- limit) ponding functions at the axes involved © Siemens AG 2015 All Rights Reserved 9-578 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 579 If the results of function test, Part 2 are taken from another identical machine, then this is the sole responsibility of the machine manufacturer and should be appropriately commented in the acceptance report. © Siemens AG 2015 All Rights Reserved 9-579 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 580: Conventional Acceptance Test
(SGE/SGA and actual De--coded using bit speed, active encoder) graphics SinuCom NC trace recording © Siemens AG 2015 All Rights Reserved 9-580 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 581 F_DP communication F_DP communication Diagnostics display interrupted e.g. by with- drawing the PROFIBUS/ PROFINET connector Switching operations at the SGE/SGA © Siemens AG 2015 All Rights Reserved 9-581 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 582 Response time of the system, response at time t Braking time to standstill at time t Figure 9-14 Exceeding SG © Siemens AG 2015 All Rights Reserved 9-582 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 584 When the brake is closed, the drive generates an additional torque that must not result in any axis motion. © Siemens AG 2015 All Rights Reserved 9-584 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 585 -- such as e.g. MD32020 $MA_JOG_VELO -- and the G0 value is activated as effective limit value (maximum axis speed). © Siemens AG 2015 All Rights Reserved 9-585 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 588: Replacing A Motor Or Encoder
The following information essentially refers to replacing a motor encoder. The limitations that apply as well as the procedures are essentially the same when replacing a direct measuring system. © Siemens AG 2015 All Rights Reserved 9-588 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 589 The alarm results in a STOP B followed by a STOP A (safe pulse cancellation) for the axis involved. © Siemens AG 2015 All Rights Reserved 9-589 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 590 MD34010=1 (minus) and the reference position was approached in the negative (minus) direction. This means that the ”–” key must also be pressed on the machine control panel. © Siemens AG 2015 All Rights Reserved 9-590 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 591 3. After the system has booted, the JOG/REF mode is selected and the feed enable for the axis is issued. Carry out a reference point approach for the axis involved. © Siemens AG 2015 All Rights Reserved 9-591 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 592 2nd position measuring system (DBAx 1.5 = 0, DBX 1.6 =1). © Siemens AG 2015 All Rights Reserved 9-592 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 593 This can only be actually selected with key switch setting 3 (the same as for the user agreement). © Siemens AG 2015 All Rights Reserved 9-593 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 594 9.6 Replacing a motor or encoder Figure 9-16 Acknowledging SI HW The following message is displayed after pressing softkey ”Ackn. HW”: © Siemens AG 2015 All Rights Reserved 9-594 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 595 The user can suppress the automated internal actual value check by resetting the ”user agreement” -- therefore requesting that the axis is re--calibrated with the appropriate user agreement. © Siemens AG 2015 All Rights Reserved 9-595 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 596 Commissioning 10/15 9.6 Replacing a motor or encoder Space for your notes © Siemens AG 2015 All Rights Reserved 9-596 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 597 Note Different error codes may be displayed for the NCK and drive monitoring channels. © Siemens AG 2015 All Rights Reserved 10-597 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 598 In the menu header line you can see whether you are in the NCK or in the drive. Figure 10-2 SI header status © Siemens AG 2015 All Rights Reserved 10-598 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 599: Diagnostics
The actual axis is displayed in the top right half of the table header line. Various states for both channels are displayed separately in the diagnostics screen. © Siemens AG 2015 All Rights Reserved 10-599 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 600 The screen for checksum SI is divided into three areas: S Safety options S Safety checksum status S Details, safety checksums © Siemens AG 2015 All Rights Reserved 10-600 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 601 Diagnostics 10/15 10.1 Troubleshooting procedure Figure 10-5 Display of the checksums Figure 10-6 Global checksum © Siemens AG 2015 All Rights Reserved 10-601 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 602 The Safety checksums for the NCK, the axis and the drive are shown in the lower window section. © Siemens AG 2015 All Rights Reserved 10-602 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 603 The available signals are shown in the diagram above. Fig. 10-9 shows the detailed status display of the safety--related input/output signals. © Siemens AG 2015 All Rights Reserved 10-603 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 604 SGA 2 axis SGA 2 drive Figure 10-9 Significance of the status display of the safety--related input and output signals © Siemens AG 2015 All Rights Reserved 10-604 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 605 You can reach the corresponding menu for safe cam (Fig. 10-10) or safe cam track (Fig. 10-11) using the ”Cam SGA” softkey. Figure 10-10 Safe cams Figure 10-11 Safe cam track © Siemens AG 2015 All Rights Reserved 10-605 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 606 The selected format is applicable for the particular variable, as each variable can be assigned an individual display format. Further, various SPL states are displayed. © Siemens AG 2015 All Rights Reserved 10-606 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 607 Gray ”Not parameterized”: the system variable (value 0 or 1) is, as a result of the MD parameterization, not assigned to the known sources/sinks. © Siemens AG 2015 All Rights Reserved 10-607 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 608 Figure 10-14 Status display SI communication The send and receive connections can be selected using the vertical softkeys. © Siemens AG 2015 All Rights Reserved 10-608 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 609 (F_SENDDP). Additional details, e.g. the comparison of the $A_OUTSE variables and F_SENDDP are displayed using the softkey ”Display SPL couplings”. © Siemens AG 2015 All Rights Reserved 10-609 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 610 Data for F_RECVDP are displayed using the ”Receive connection” softkey and ”Display SPL couplings”. Figure 10-17 SI communication (receiving) © Siemens AG 2015 All Rights Reserved 10-610 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 611 Diagnostics 10/15 10.1 Troubleshooting procedure SPL coupling (receiving) Figure 10-18 © Siemens AG 2015 All Rights Reserved 10-611 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 612 By pressing the ”F--modules” softkey, all of the parameterized F modules are displayed together with the master address, PROFIsafe address, module type with the actual status. © Siemens AG 2015 All Rights Reserved 10-612 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 613 F module to the SPL is displayed with the actual data. You can toggle between the modules using the ”Module +” and ”Module --” softkeys. Figure 10-21 SPL coupling of the SI I/O © Siemens AG 2015 All Rights Reserved 10-613 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 614 ”Global checksum” dialog by pressing vertical softkey ”Axis/drive check- sum”. (For a comparison, see Fig.10-1”Status SI”). The navigation branches as follows: © Siemens AG 2015 All Rights Reserved 10-614 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 615 Figure 10-23 Softkey bars for safety diagnostics, global checksums, SI checksum The following dialog is displayed with softkey ”Checksum SI” Figure 10-24 SI global checksums © Siemens AG 2015 All Rights Reserved 10-615 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 616 (Sum across all axes with $MA_SAFE_FUNCTION_ENABLE.0==1) Drive master checksum r9728[0] r9728[1] (Sum across all drives, that are assigned to an axis with $MA_SAFE_FUNCTION_ENABLE.0==1) © Siemens AG 2015 All Rights Reserved 10-616 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 617 Details menu, only one line is displayed with this checksum. Using the ”Back” softkey, you can change to the vertical softkey bar of the Safety diagnostics. © Siemens AG 2015 All Rights Reserved 10-617 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 618 Start the alarm text converter and allocate a filename under ”Output File Prefix” (e.g. user_alsi). Figure 10-26 Allocating a file name The source directory is specified in ”Source Path”. © Siemens AG 2015 All Rights Reserved 10-618 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 619 In ”Target Path”, the target directory is specified in which the converted safety user alarm text files for SINUMERIK Operate should be stored. © Siemens AG 2015 All Rights Reserved 10-619 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 620 Figure 10-30 Generating files in ”cfg” Depending on the language, the SI user alarm files are generated in ”Ing”: © Siemens AG 2015 All Rights Reserved 10-620 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 621 These files must now be copied to the card using WINSCP: Figure 10-32 Copying the files into the user directory using WinSCP © Siemens AG 2015 All Rights Reserved 10-621 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 623 000000 0 0 ”User text for INSE(P)01” 000000 0 0 ”User text for INSE(P)02” 000000 0 0 ”User text for INSE(P)63” © Siemens AG 2015 All Rights Reserved 10-623 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 624 It must be possible for the signals to be recorded to be interconnected via a BICO source. © Siemens AG 2015 All Rights Reserved 10-624 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 625 [1] means axis X1. The variable is transferred into the list and the list completed with ”OK”. © Siemens AG 2015 All Rights Reserved 10-625 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 626 ”insi”. You can also specifically search for system variables (see Fig. 10-39 ”Selecting system variables”), e.g. searching for $VA_STOPSI. © Siemens AG 2015 All Rights Reserved 10-626 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 627 Diagnostics 10/15 10.1 Troubleshooting procedure Figure 10-38 Selecting variables Figure 10-39 Selecting system variables © Siemens AG 2015 All Rights Reserved 10-627 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 628 Example of a trace when SBH is exceeded With softkey ”New trace (Drive/NC) initially, the session type is called, in this case NC and PLC variables. © Siemens AG 2015 All Rights Reserved 10-628 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 629 The trace is to be performed for safe operating stop, i.e. the trace file name SBH_Test is entered: Figure 10-42 Trace SBH_Test © Siemens AG 2015 All Rights Reserved 10-629 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 630 ”Start trace”. The trace is started. Figs. 10-44 and 10-45 show the measurement curves of the variables as example. © Siemens AG 2015 All Rights Reserved 10-630 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 631 Diagnostics 10/15 10.1 Troubleshooting procedure Figure 10-44 Trace SBH exceeded Figure 10-45 Trace SBH exceeded with legend © Siemens AG 2015 All Rights Reserved 10-631 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 632 The ”Options” softkey can be used to change the trace display. The measurement trace can be saved using the ”Save trace” softkey. © Siemens AG 2015 All Rights Reserved 10-632 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 633 102: Error when selecting the transformation 103: Error when selecting the synchronous spindle 104: Error when selecting the work offset © Siemens AG 2015 All Rights Reserved 10-633 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 634 For parameter %3= 200 to 203: Increase MD28070 $MC_MM_NUM_BLOCKS_IN_PREP. Program Clear the alarm with the RESET key. Restart the part program. continuation © Siemens AG 2015 All Rights Reserved 10-634 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 635: Nck Safety Alarms For Sinumerik 840D Sl
Channel %1 Block %2 Instruction in current mode not allowed Parameter %1 = channel number %2 = block number, label © Siemens AG 2015 All Rights Reserved 10-635 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 636 NC not ready NC start disable in this channel Mode group not ready Interface signals are set NC stop for alarm © Siemens AG 2015 All Rights Reserved 10-636 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 637 TEST_TORQUE must be parameterized higher than the currently set holding torque. Clear the alarm with the Clear key or with NC--START. Program continuation © Siemens AG 2015 All Rights Reserved 10-637 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 638 Example: ...DO $R[$AC_MARKER[1]] = 100 The error occurs if marker 1 has a higher value than the maximum permissible R--parameter number. © Siemens AG 2015 All Rights Reserved 10-638 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 639 Alarm can be suppressed using MD11415 $MN_SUP- PRESS_ALARM_MASK_2 Bit 13 Program Clear the alarm with the Clear key or with NC START continuation © Siemens AG 2015 All Rights Reserved 10-639 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 640 The Alarm can be suppressed using MD11415 $MN_SUP- PRESS_ALARM_MASK_2 Bit 13 Program Clear the alarm with the Clear key or with NC START continuation © Siemens AG 2015 All Rights Reserved 10-640 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 641 The alarm is no longer displayed when the alarm cause has been continuation removed. No other operator actions are required © Siemens AG 2015 All Rights Reserved 10-641 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 642 %4 (comparison value, drive). The two supplemen- tary infos are also saved in drive parameters r9710[0] (NCK) and r9710[1] (drive). © Siemens AG 2015 All Rights Reserved 10-642 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 643 --> check the mechanical configuration and the encoder signals Not assigned. The setting in MD36901 $MA_SAFE_FUNCTION_ENABLE does not correspond with the associated drive parameter assignment. © Siemens AG 2015 All Rights Reserved 10-643 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 644 Copy SI data. The setting in MD36935 $MA_SAFE_POS_LIMIT_MINUS[1] does not correspond with the associated drive parameter assignment. Remedy Copy SI data. © Siemens AG 2015 All Rights Reserved 10-644 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 645 Copy SI data. The setting in MD36936 $MA_SAFE_CAM_POS_PLUS[2] + MD36940 $MA_SAFE_CAM_TOL does not correspond with the associated drive parameter assignment. © Siemens AG 2015 All Rights Reserved 10-645 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 646 Remedy Copy SI data. The setting in MD36944 $MA_SAFE_REFP_POS_TOL does not cor- respond with the associated drive parameter assignment. © Siemens AG 2015 All Rights Reserved 10-646 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 647 Copy SI data. The setting in MD36962 $MA_SAFE_POS_STOP_MODE does not correspond with the associated drive parameter assignment. Remedy Copy SI data. © Siemens AG 2015 All Rights Reserved 10-647 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 648 NCK and drive differ then the limit values are also different by the defined clearance --> i.e. the fault © Siemens AG 2015 All Rights Reserved 10-648 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 649 Lower limit value for SG3 = position actual value -- MD36931 $MA_SAFE_VELO_LIMIT[2] referred to a monitoring clock cycle Remedy Refer to Section 44--57 (hidden fault code 3 or 1) © Siemens AG 2015 All Rights Reserved 10-649 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 650 Position actual value + MD36946 $MA_SAFE_VELO_X (referred to a monitoring clock cycle) -- MD36942 $MA_SAFE_POS_TOL. Remedy Refer to Section 44--57 (hidden fault code 3 or 1) © Siemens AG 2015 All Rights Reserved 10-650 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 651 Remedy Copy SI data. The setting in MD36932 $MA_SAFE_VELO_OVR_FACTOR[6] does not correspond with the associated drive parameter assignment. © Siemens AG 2015 All Rights Reserved 10-651 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 652 Copy SI data. The setting in MD36932 $MA_SAFE_VELO_OVR_FACTOR[15] does not correspond with the associated drive parameter assignment. Remedy Copy SI data. © Siemens AG 2015 All Rights Reserved 10-652 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 653 S The function has not been enabled via function enable MD36901 / parameter p9501. Remedy Control the SG stage and check the SG--override signals and align the control. © Siemens AG 2015 All Rights Reserved 10-653 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 655 Cam position: the setting in MD36936 $MA_SAFE_CAM_POS_PLUS[6] + MD36940 $MA_SAFE_CAM_TOL does not correspond with the associated drive parameter assignment. © Siemens AG 2015 All Rights Reserved 10-655 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 656 Cam position: the setting in MD36937 $MA_SAFE_CAM_POS_MI- NUS[7] does not correspond with the associated drive parameter assignment. Remedy Safe cam 8--. Enter the same MD. © Siemens AG 2015 All Rights Reserved 10-656 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 657 Safe cams 10-- (+tolerance). Enter the same MD. Cam position: the setting in MD36937 $MA_SAFE_CAM_POS_MI- NUS[9] does not correspond with the associated drive parameter assignment. © Siemens AG 2015 All Rights Reserved 10-657 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 658 NUS[11] + MD36940 $MA_SAFE_CAM_TOL does not correspond with the associated drive parameter assignment. Remedy Safe cam 12-- (+tolerance). Enter the same MD. © Siemens AG 2015 All Rights Reserved 10-658 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 659 Cam position: the setting in MD36936 $MA_SAFE_CAM_POS_PLUS[13] does not correspond with the associated drive parameter assignment. Remedy Safe cam 14+. Enter the same MD. © Siemens AG 2015 All Rights Reserved 10-659 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 660 $MA_SAFE_CAM_TOL does not correspond with the associated drive parameter assignment. Remedy Safe cam 16+ (+ tolerance). Enter the same MD. © Siemens AG 2015 All Rights Reserved 10-660 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 661 Cam position: the setting in MD36937 $MA_SAFE_CAM_POS_MI- NUS[16] does not correspond with the associated drive parameter assignment. Remedy Safe cam 17--. Enter the same MD. © Siemens AG 2015 All Rights Reserved 10-661 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 662 NUS[18] + MD36940 $MA_SAFE_CAM_TOL does not correspond with the associated drive parameter assignment. Remedy Safe cam 19-- (+tolerance). Enter the same MD. © Siemens AG 2015 All Rights Reserved 10-662 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 663 Cam position: the setting in MD36936 $MA_SAFE_CAM_POS_PLUS[20] does not correspond with the associated drive parameter assignment. Remedy Safe cam 21+. Enter the same MD. © Siemens AG 2015 All Rights Reserved 10-663 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 664 $MA_SAFE_CAM_TOL does not correspond with the associated drive parameter assignment. Remedy Safe cam 23+ (+ tolerance). Enter the same MD. © Siemens AG 2015 All Rights Reserved 10-664 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 665 Cam position: the setting in MD36937 $MA_SAFE_CAM_POS_MI- NUS[23] does not correspond with the associated drive parameter assignment. Remedy Safe cam 24--. Enter the same MD. © Siemens AG 2015 All Rights Reserved 10-665 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 666 NUS[25] + MD36940 $MA_SAFE_CAM_TOL does not correspond with the associated drive parameter assignment. Remedy Safe cam 26-- (+tolerance). Enter the same MD. © Siemens AG 2015 All Rights Reserved 10-666 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 667 Cam position: the setting in MD36936 $MA_SAFE_CAM_POS_PLUS[27] does not correspond with the associated drive parameter assignment. Remedy Safe cam 28+. Enter the same MD. © Siemens AG 2015 All Rights Reserved 10-667 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 668 $MA_SAFE_CAM_TOL does not correspond with the associated drive parameter assignment. Remedy Safe cam 30+ (+ tolerance). Enter the same MD. © Siemens AG 2015 All Rights Reserved 10-668 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 669 Cam track assignment: the setting in MD36938 $MA_SAFE_CAM_TRACK_ASSIGN[3] does not correspond with the associated drive parameter assignment or the cam enable is different. © Siemens AG 2015 All Rights Reserved 10-669 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 670 Cam track assignment: the setting in MD36938 $MA_SAFE_CAM_TRACK_ASSIGN[9] does not correspond with the associated drive parameter assignment or the cam enable is different. © Siemens AG 2015 All Rights Reserved 10-670 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 671 Cam track assignment: the setting in MD36938 $MA_SAFE_CAM_TRACK_ASSIGN[15] does not correspond with the associated drive parameter assignment or the cam enable is different. © Siemens AG 2015 All Rights Reserved 10-671 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 672 Cam track assignment: the setting in MD36938 $MA_SAFE_CAM_TRACK_ASSIGN[21] does not correspond with the associated drive parameter assignment or the cam enable is different. © Siemens AG 2015 All Rights Reserved 10-672 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 673 Cam track assignment: the setting in MD36938 $MA_SAFE_CAM_TRACK_ASSIGN[27] does not correspond with the associated drive parameter assignment or the cam enable is different. © Siemens AG 2015 All Rights Reserved 10-673 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 674 (NCK) and r9737[1] (drive). Remedy Result list 5. Check the tolerance of the cams, evaluate the fault code © Siemens AG 2015 All Rights Reserved 10-674 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 675 : upper limit value for n
Page 676 Switchover velocity SBH/SG MD37920 $MA_SAFE_STAND- STILL_VELO_LIMIT Remedy Check MD37920 $MA_SAFE_STANDSTILL_VELO_LIMIT. Delay time, switchover to SBH/SG MD37920 $MA_SAFE_STAND- STILL_DELAY Remedy Check MD37922 $MA_SAFE_STANDSTILL_DELAY. © Siemens AG 2015 All Rights Reserved 10-676 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 677 The cause should be determined and after checking the actual values the user agreement can be again reset after an NCK--RESET. © Siemens AG 2015 All Rights Reserved 10-677 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 678 Cyclic communications between the NCK and drive no longer functions. Remedy Analyze the other fault/error messages. Restart using power on. 1023 Effectiveness test error in the Sensor Module. © Siemens AG 2015 All Rights Reserved 10-678 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 679 An unsuccessful test can be recognized as a result of Alarm 27001 with fault code 1005 or Alarm 27024. © Siemens AG 2015 All Rights Reserved 10-679 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 680 = value of the drive SGE (0,1) This alarm can be suppressed using the MD10096 $MN_SAFE_DIA- GNOSIS_MASK, bit 0=0. Alarm display Response © Siemens AG 2015 All Rights Reserved 10-680 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 681 Response Alarm display, on the NCK side, the alarm criterion of SI--POWER ON alarms is changed over to reset--acknowledgeable. © Siemens AG 2015 All Rights Reserved 10-681 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 682 MD36960 $MA_SAFE_STANDSTILL_VELO_TOL, at the latest however, after the time in MD36956 $MA_SAFE_PULSE_DISABLE_DELAY expires, the pulses are cancelled (STOP A). © Siemens AG 2015 All Rights Reserved 10-682 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 683 NC stop for alarm This axis is stopped with STOP C,D or E, according to the configura- tion in MD36962 $MA_SAFE_POS_STOP_MODE. © Siemens AG 2015 All Rights Reserved 10-683 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 684 Remedy Checking MD36948 $MA_SAFE_STOP_VELO_TOL. Check the braking characteristics of the drive involved. Program Switch--off – switch--on the control continuation © Siemens AG 2015 All Rights Reserved 10-684 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 685 NCK--PLC” (see a description of the alarms 27011, 27012). Program Clear the alarm with the RESET key. Restart the part program. continuation © Siemens AG 2015 All Rights Reserved 10-685 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 686 27001 ”Defect in a monitoring channel” or 2710x ”Difference for function...” (see a description of the alarms). Program Switch--off – switch--on the control continuation © Siemens AG 2015 All Rights Reserved 10-686 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 687 $MN_SAFE_ALARM_SUPPRESS_LEVEL can be used to further reduce the alarm display so that only one alarm is displayed for all axes (global group alarm 27135). © Siemens AG 2015 All Rights Reserved 10-687 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 688 MD36942 $MA_SAFE_POS_TOL. -- 11: For a linear axis, a value of greater than 1 mm was entered into MD36942 $MA_SAFE_POS_TOL. © Siemens AG 2015 All Rights Reserved 10-688 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 689 -- 24: An illegal value was parameterized in MD36961 $MA_SAFE_VELO_STOP_MODE or MD36963 $MA_SAFE_VELO_STOP_REACTION. © Siemens AG 2015 All Rights Reserved 10-689 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 690 -- 37: The velocity hysteresis n<n in MD36947 $MA_SAFE_VELO_X_HYSTERESIS is greater than half of the velocity limit n<n in MD36947 $MA_SAFE_VELO_X. © Siemens AG 2015 All Rights Reserved 10-690 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 691 -- An invalid value was set for MD13333 $MN_SAFE_SDP_CONNEC- TION_NR. -- An invalid value was set for MD13307 $MN_PROFISAFE_IPO_RE- SERVE. © Siemens AG 2015 All Rights Reserved 10-691 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 692 SAFE_ACT_CHECKSUM[1] and the last entry in the change history in MD36993 SAFE_CONFIG_CHANGE_DATE[0] -- Document the hardware and software version data of the new component © Siemens AG 2015 All Rights Reserved 10-692 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 693 %2 = value in the drive parameter %3 = number of the drive parameter, e.g. R0979 %4 = name of the NCK machine data © Siemens AG 2015 All Rights Reserved 10-693 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 694 (e.g. for internal software errors in the drive, refer to the drive documentation). Switch control system OFF and ON again. Program continuation © Siemens AG 2015 All Rights Reserved 10-694 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 695 The alarm is continuously active when booting if the drive does not communicate. Otherwise, the alarm is only briefly present and is then automatically cleared again. © Siemens AG 2015 All Rights Reserved 10-695 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 696 27060 Axis %1 checksum error, drive assignment, acknowledgment and acceptance test required! Parameter %1 = axis name, spindle number © Siemens AG 2015 All Rights Reserved 10-696 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 697 The alarm indicates that the actual checksum no longer matches the saved checksum, i.e. that either a piece of data was illegally changed or is corrupt. © Siemens AG 2015 All Rights Reserved 10-697 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 698 Check the PROFIsafe configuring on the S7 side, recalculate the checksum and correct. Re--accept the safety functions (PROFIsafe I/O). © Siemens AG 2015 All Rights Reserved 10-698 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 699 -- 65...128: Error in system variables $A_OUTSE[1...64] -- 129...192: Error in system variables $A_INSI[1...64] -- 193...256: Error in system variables $A_OUTSI[1...64] © Siemens AG 2015 All Rights Reserved 10-699 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 700 SPL interfaces to the safety monitoring channels in the NCK and drive. Program Clear the alarm with the RESET key. Restart the part program. continuation © Siemens AG 2015 All Rights Reserved 10-700 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 701 NCK and PLC, a stop response (Stop D or E) is not initiated. Response Alarm display © Siemens AG 2015 All Rights Reserved 10-701 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 702 SPL had not started. This alarm can be suppressed using MD10096 $MN_SAFE_DIAGNO- SIS_MASK, bit 1 = 1. Response Alarm display © Siemens AG 2015 All Rights Reserved 10-702 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 703 SPL inputs ($A_INSE) have been assigned twice by various applica- tions in the displayed machine data. These can be: -- PROFIsafe communication -- F_DP communication © Siemens AG 2015 All Rights Reserved 10-703 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 704 The alarm is no longer displayed when the alarm cause has been continuation removed. No other operator actions are required. © Siemens AG 2015 All Rights Reserved 10-704 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 705 -- Safely reduced speed 4: Bits 12, 13 in result list 1 Displayed monitoring status (NCK/drive (%3, %4)): -- OFF = monitoring inactive in this monitoring channel © Siemens AG 2015 All Rights Reserved 10-705 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 706 ”result list 1 NCK” and ”result list 1 drive”. Program Clear the alarm with the RESET key. Restart the part program. continuation © Siemens AG 2015 All Rights Reserved 10-706 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 707 Safe cam 23+: Bits 16, 17 in result list 6 Safe cam 24+: Bits 20, 21 in result list 6 © Siemens AG 2015 All Rights Reserved 10-707 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 708 Safe cam 3--: Bits 10, 11 in result list 2 Safe cam 4--: Bits 14, 15 in result list 2 © Siemens AG 2015 All Rights Reserved 10-708 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 709 -- L+ = monitoring active in this monitoring channel, upper limit value violated -- L-- = monitoring active in this monitoring channel, lower limit value violated © Siemens AG 2015 All Rights Reserved 10-709 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 710 ”result list 2 NCK” and ”result list 2 drive”. Program Clear the alarm with the RESET key. Restart the part program. continuation © Siemens AG 2015 All Rights Reserved 10-710 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 711 Check the assignment of the telegram configuration for the slave OM. Check and ensure that the EMC conditions are complied with. Replace the hardware © Siemens AG 2015 All Rights Reserved 10-711 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 712 Check and ensure that the EMC conditions are complied with. Replace the hardware Program Clear the alarm with the RESET key. Restart the part program. continuation © Siemens AG 2015 All Rights Reserved 10-712 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 713 Check and ensure that the EMC conditions are complied with. Replace the hardware Program Clear the alarm with the RESET key. Restart the part program. continuation © Siemens AG 2015 All Rights Reserved 10-713 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 714 $MN_SAFE_ALARM_SUPPRESS_LEVEL can be used to further reduce the alarm display so that only one alarm is displayed for all axes (global group alarm 27135). © Siemens AG 2015 All Rights Reserved 10-714 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 715 Otherwise, the alarm is only briefly present and is then automatically cleared again. Possible causes for the alarm being permanently present: © Siemens AG 2015 All Rights Reserved 10-715 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 716 NC start disable in this channel Interface signals are set Alarm display NC stop for alarm Remedy Correct the specified MD. © Siemens AG 2015 All Rights Reserved 10-716 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 717 The alarm is initiated when booting. No program can be started. Only continuation clear the alarm with POWER ON. © Siemens AG 2015 All Rights Reserved 10-717 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 718 The alarm is initiated when booting. No program can be started. Only continuation clear the alarm with POWER ON. © Siemens AG 2015 All Rights Reserved 10-718 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 719 An excessively high sub--slot address was entered in the specified MD. Explanation The entered value may not exceed the displayed maximum sub--slot address. © Siemens AG 2015 All Rights Reserved 10-719 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 720 The F module parameterized in the specified machine data is unknown under this PROFIsafe address in the S7 configuration. © Siemens AG 2015 All Rights Reserved 10-720 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 721 Interface signals are set Alarm display NC stop for alarm Remedy Check the module in the S7 PROFIBUS configuration © Siemens AG 2015 All Rights Reserved 10-721 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 722 NC stop for alarm Remedy Check the S7 PROFIBUS configuration and correct. Program Switch control system OFF and ON again. continuation © Siemens AG 2015 All Rights Reserved 10-722 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 723 Check the PLC operating system and correct NCK software versions. Upgrade the PLC operating system. Delete NCK F parameterization. Program Switch control system OFF and ON again. continuation © Siemens AG 2015 All Rights Reserved 10-723 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 724 -- F_Check_SeqNr: Change the configuration of the F module involved. Program Switch control system OFF and ON again. continuation © Siemens AG 2015 All Rights Reserved 10-724 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 725 All of the specified values for %3 can, depending on the error profile, also be displayed in a combination. © Siemens AG 2015 All Rights Reserved 10-725 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 726 The fault ID in %2 provides more detailed information about the cause: -- 1, 2, 4 PLC processing of the OB40 not finished. © Siemens AG 2015 All Rights Reserved 10-726 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 727 $MN_SAFE_SPL_STOP_MODE) on all axes with safety functionality. Remedy Check the wiring. Wiring OK: Replace the F module. Program Remove the error and press RESET. continuation © Siemens AG 2015 All Rights Reserved 10-727 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 728 A system error was detected within the scope of the PROFIsafe com- munication. Depending on the error, the particular PROFIsafe driver is stopped or the complete PROFIsafe communication. © Siemens AG 2015 All Rights Reserved 10-728 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 729 Alarm display Remedy With the error text, open a support request at: http://www.siemens.com/automation/support--request Program Switch--off – switch--on the control continuation © Siemens AG 2015 All Rights Reserved 10-729 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 730 Channel not ready NC stop for alarm Remedy Correct the displayed MD Program Switch--off – switch--on the control continuation © Siemens AG 2015 All Rights Reserved 10-730 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 731 %4 = MD field index for MD name 2 Explanation In machine data MD13336/13346 $MN_SAFE_SDP/RDP_ASSIGN, MD13337/13347 $MN_SAFE_SDP/RDP_FILTER a different number of F net data signals was parameterized. © Siemens AG 2015 All Rights Reserved 10-731 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 732 Mode group not ready Channel not ready Remedy Correct the specified MD Switch--off – switch--on the control Program continuation © Siemens AG 2015 All Rights Reserved 10-732 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 733 -- TO: The parameterized communication timeout has been exceeded. All of the specified error IDs, depending on the error profile, can also be displayed in a combination. © Siemens AG 2015 All Rights Reserved 10-733 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 734 3. F_RECVDP: System variable $A_FRDP_ACK_REQ = TRUE 4. F_RECVDP: Output of the substitute values specified in the system variable $A_FRDP_SUBS © Siemens AG 2015 All Rights Reserved 10-734 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 735 (0) in the direction of the SPL as F net data. Remedy Check and possibly increase the F_DP clock cycle Program Switch control system OFF and ON again. continuation © Siemens AG 2015 All Rights Reserved 10-735 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 736 Check the PROFIBUS communication and the communication partner. Check the parameterized logical basis address in MD13334/13344 $MN_SAFE_SDP/RDP_LADDR. Program Remove the error and press RESET continuation © Siemens AG 2015 All Rights Reserved 10-736 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 737 (0) in the direction of the SPL as F net data. Remedy Power--down/power--up the control (power on). If this fault occurs again, contact the service department. © Siemens AG 2015 All Rights Reserved 10-737 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 738 Stop cyclic SIC/SCC or PROFIsafe communication between the NCK and drive. Remedy Standardize the safety operating mode for all NC axes. © Siemens AG 2015 All Rights Reserved 10-738 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 739 Option for F logic MD19500 $ON_SAFE_PLC_LOGIC not available. The safety operating mode ”SINUMERIK Safety Integrated plus (F--PLC)” is set in MD13370 $MN_SAFE_MODE. © Siemens AG 2015 All Rights Reserved 10-739 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 740 The alarm is no longer displayed when the alarm cause has been continuation removed. No other operator actions are required. © Siemens AG 2015 All Rights Reserved 10-740 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 741 Table 10-3. The OFF2 fault response is used as additional stopping measure while the pulses are safely cancelled via the safety--related shut- down paths. © Siemens AG 2015 All Rights Reserved 10-741 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 743: Safety Messages For Sinamics S120
S F means ”Fault” S N means ”No message” or ”Internal message” or ”No report” S C means ”Safety message” © Siemens AG 2015 All Rights Reserved 10-743 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 744: List Of Faults And Alarms
-- Replace the Motor Module involved. For fault value = 9999: -- Carry out diagnostics for fault F01611 that is present. © Siemens AG 2015 All Rights Reserved 10-744 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 745 Error in the PROFIsafe control. 6990: For these fault values, fail--safe control signals (fail--safe values) are transferred to the safety functions. © Siemens AG 2015 All Rights Reserved 10-745 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 746 -- Check the EP terminal at the Hydraulic Module (contact problems). -- PROFIsafe: Resolve problems/faults at the PROFIBUS master/ PROFINET controller. © Siemens AG 2015 All Rights Reserved 10-746 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 747 -- Check the value set in the F parameter F_SIL at the PROFIsafe slave. The SIL must correspond to SIL2! © Siemens AG 2015 All Rights Reserved 10-747 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 748 -- Check the PROFIsafe connection. -- Check whether the F parameters of the drive and the F parameters of the F host match. © Siemens AG 2015 All Rights Reserved 10-748 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 749 -- A time slice overflow of the safety software has occurred. Fault value (r0949, interpret decimal): Only for internal Siemens troubleshooting. © Siemens AG 2015 All Rights Reserved 10-749 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 750 Control Unit and Motor Module (diagnostics of the brake control). For fault value = 90: Brake released for service purposes (X4). © Siemens AG 2015 All Rights Reserved 10-750 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 751 1 requires an acceptance test. Note: This fault results in a STOP A that can be acknowledged. Fault value (r0949, interpret as decimal) © Siemens AG 2015 All Rights Reserved 10-751 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 752 -- Replace the memory card or the Control Unit. -- Activate the safety parameters for the drive involved using STARTER (change settings, copy parameters, activate settings). © Siemens AG 2015 All Rights Reserved 10-752 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 753 Note: This fault results in a STOP A that cannot be acknowledged. Fault value (r0949, interpret decimal): © Siemens AG 2015 All Rights Reserved 10-753 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 754 -- Minimum setting for the monitoring clock cycle (in μs). -- If motion monitoring is enabled (p9601.2 = p9801.2 = 1 and/or p9501 > 0), the following applies: © Siemens AG 2015 All Rights Reserved 10-754 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 755 A common set of supported SI monitoring functions was not able to be determined. © Siemens AG 2015 All Rights Reserved 10-755 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 756 -- Carry out a POWER ON (power off/on) for all components. For fault value = 132: -- Check the electrical cabinet design and cable routing for EMC compliance. © Siemens AG 2015 All Rights Reserved 10-756 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 757 -- Set the Safety Integrated password (p9761). For fault value = 2: -- Inhibit Safety Integrated and again reset the drive parameters. © Siemens AG 2015 All Rights Reserved 10-757 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 758 Note: This fault does not result in a safety stop response. See also: p7826 (automatic firmware update) © Siemens AG 2015 All Rights Reserved 10-758 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 759 (p0009 = p0010 = 0), save the parameters (p0971 = 1) and carry out a power on. © Siemens AG 2015 All Rights Reserved 10-759 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 760 Parameter number of the non--corresponding safety parameter. Remedy Align the encoder parameterization between the safety encoder and the standard encoder. © Siemens AG 2015 All Rights Reserved 10-760 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 761 Only for internal Siemens troubleshooting. Remedy Use a Sensor Module that supports the safety--related motion monitoring functions. -- Upgrade the Sensor Module software. © Siemens AG 2015 All Rights Reserved 10-761 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 762 Parameter number with the incorrect value A detailed parameter description is provided in the SINAMICS S120/S150 List Manual Remedy Correct the parameter value. © Siemens AG 2015 All Rights Reserved 10-762 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 763 Note: This fault does not result in a safety stop response. Fault value (r0949, interpret decimal): © Siemens AG 2015 All Rights Reserved 10-763 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 764 See also: p9501 (SI Motion enable safety functions (Control Unit)) Remedy Correct the cam position and carry out a POWER ON. © Siemens AG 2015 All Rights Reserved 10-764 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 765 -- Exit the safety commissioning mode (p0010). -- Save all parameters (p0977 = 1 or ”Copy RAM to ROM”). -- Carry out a POWER ON. © Siemens AG 2015 All Rights Reserved 10-765 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 766 -- When in the safety commissioning mode, the ”STO” function is internally selected See also: p0010 Remedy Not necessary © Siemens AG 2015 All Rights Reserved 10-766 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 767 -- Subsequent response of message C01716 ”SI Motion CU: Tolerance for safe direction of motion exceeded”. © Siemens AG 2015 All Rights Reserved 10-767 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 768 POWER ON: -- Motion monitoring functions with SINUMERIK: From the machine control panel, in the acceptance test mode only. © Siemens AG 2015 All Rights Reserved 10-768 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 769 C01708 SI Motion P1 (CU): STOP C initiated Response STOP2 Acknowledgment IMMEDIATELY (POWER ON) © Siemens AG 2015 All Rights Reserved 10-769 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 770 -- Carry out diagnostics for message C01714/C01715/C01716. This message can be acknowledged as follows: -- Motion monitoring functions with SINUMERIK: From the machine control panel © Siemens AG 2015 All Rights Reserved 10-770 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 771 -- No error has been detected in this monitoring channel. Note the error message of the other monitoring channel (for HM: C30711). © Siemens AG 2015 All Rights Reserved 10-771 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 772 -- Check the setting of the PROFIsafe address of the Control Unit (p9610) and that of the Motor Modules (p9810). © Siemens AG 2015 All Rights Reserved 10-772 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 773 -- Check the value set in the F parameter F_SIL at the PROFIsafe slave. The SIL must correspond to SIL2! © Siemens AG 2015 All Rights Reserved 10-773 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 774 See also: p9300 (SI Motion monitoring clock cycle (Motor Module)), p9500 (SI Motion monitoring clock cycle (Control Unit)) © Siemens AG 2015 All Rights Reserved 10-774 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 775 -- Repeat the acceptance test for the safe brake test if the braking test is used. See also: p2003 © Siemens AG 2015 All Rights Reserved 10-775 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 776 The external brake is closed (p10230.5, p10235.5, p10202). Note: The alarm is also output if no brakes have been configured in p10202. © Siemens AG 2015 All Rights Reserved 10-776 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 777 The safe brake test was canceled by resetting the brake test selection. Bit 1: The safe brake test was canceled as the start of the brake test was reset. © Siemens AG 2015 All Rights Reserved 10-777 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 778 Bit 18 = 1: The internal brake is closed. It must be open when testing the external brake (p10202). © Siemens AG 2015 All Rights Reserved 10-778 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 780 All of the parameters for the brake test, whose units depend on the particular motor type, must be carefully checked. See also: p10204 (SI Motion SBT motor type), p10209 © Siemens AG 2015 All Rights Reserved 10-780 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 781 This therefore designates this position as being a safety-- related position. © Siemens AG 2015 All Rights Reserved 10-781 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 782 The ”Internal voltage protection” function is cancelled. A STOP A that cannot be acknowledged is initiated. 9999: Subsequent response to fault F30611 © Siemens AG 2015 All Rights Reserved 10-782 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 783 2002: Status of the delay timer SS1 in both monitoring channels different (status of the timer in p9650/p9850). 2003: Status of the STO terminals in both monitoring channels different. © Siemens AG 2015 All Rights Reserved 10-783 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 784 Not necessary. Response for F OFF2 Acknowledgment for F IMMEDIATELY (POWER ON) Response for A: NONE Acknowledgment for A NONE © Siemens AG 2015 All Rights Reserved 10-784 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 785 -- Check the enabling of the safety functions for both monitoring channels and correct if necessary (p9601, p9801). © Siemens AG 2015 All Rights Reserved 10-785 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 786 Control Unit and the Motor Module involved and if required, carry out a diagnostics routine for the faults identified. © Siemens AG 2015 All Rights Reserved 10-786 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 787 This fault results in a STOP A that cannot be acknowledged. Fault value (r0949, interpret as hexadecimal): Only for internal Siemens troubleshooting. © Siemens AG 2015 All Rights Reserved 10-787 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 788 If A30650 remains active, then download again. -- Replace the memory card or the Control Unit. © Siemens AG 2015 All Rights Reserved 10-788 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 789 When fault F01652 simultaneously occurs, apply the remedy/counter- measure described there. -- Upgrade the firmware of the Motor Module/Hydraulic Module to a later version. © Siemens AG 2015 All Rights Reserved 10-789 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 790 -- Save all parameters (p0977 = 1 or ”Copy RAM to ROM”). -- Carry out a POWER ON (power off/on) for all components. © Siemens AG 2015 All Rights Reserved 10-790 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 791 Check whether there are faults in the safety function alignment between the two monitoring channels (F01655, F30655) and if required, carry out diagnostics for the faults involved. © Siemens AG 2015 All Rights Reserved 10-791 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 792 Correct the parameter value (if necessary, also on the CU side, p9601). For more detailed information, see the SINAMICS S120/S150 List Manual © Siemens AG 2015 All Rights Reserved 10-792 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 793 ”SAM” or ”SBR” function. This message can only be acknowledged in the acceptance test mode without POWER ON via PROFIsafe. © Siemens AG 2015 All Rights Reserved 10-793 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 794: Safety Plc Alarms
Error on the I/O bus detected Response Alarm display Remedy Check the I/O, resolve I/O errors Program Internal continuation © Siemens AG 2015 All Rights Reserved 10-794 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 795 PLC general reset, use the basic program with the correct version. Program Remove the fault. Switch--off – switch--on the control continuation © Siemens AG 2015 All Rights Reserved 10-795 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 796 All of the NCK alarms are listed in the following table which can be prevented from being initiated twice due to a PLC request. © Siemens AG 2015 All Rights Reserved 10-796 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 797 27135 ”Axis %1 checksum group error, safety--related monitoring functions on at least one axis. Confirmation and acceptance test are required!” © Siemens AG 2015 All Rights Reserved 10-797 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 798: Reducing The Number Of Alarms
For Alarms 27004, 27001 and 27101 to 27107, no additional condition is required, as © Siemens AG 2015 All Rights Reserved 10-798 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 799 2 and 3, the function that assigns priorities to alarms is also activated. © Siemens AG 2015 All Rights Reserved 10-799 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 800: Assigning Priorities To Alarms
If alarm 27024 ”STOP A initiated” has occurred, but is no longer displayed, then at least group alarm 27124 ”STOP A for at least 1 axis” is displayed. © Siemens AG 2015 All Rights Reserved 10-800 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 801: Interaction With Other Functions
Further, internal changeover operations in SBH have an effect as a result of a stop response (STOP D, C, E). © Siemens AG 2015 All Rights Reserved 11-801 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 802: Setpoint Exchange
To do this, MD30110 $MA_CTRLOUT_MODULE_NR must be preassigned the logical number of the drive for each axis. © Siemens AG 2015 All Rights Reserved 11-802 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 803 DB3x.DBX96.5 ”Check of drive accepted”. It is not permis- sible to use a 1--channel signal source to control the SGEs. © Siemens AG 2015 All Rights Reserved 11-803 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 804 The acceptance test for non--SI axes must be manually carried--out and logged. The acceptance test does not provide any support. © Siemens AG 2015 All Rights Reserved 11-804 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 805: Measuring System Changeover
The user can align the actual value acquisition of the safety monitoring channels after re--selecting parking by again referencing/synchronizing to the machine posi- tion. © Siemens AG 2015 All Rights Reserved 11-805 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 806: Incremental Encoder Functionality
$MA_ENC_REFP_STATE for the parameterizable incremental encoder, and a monitoring function with absolute reference (SE/SN) is enabled in MD $MA_SAFE_FUNCTION_ENABLE. This combination of functions is not permitted. © Siemens AG 2015 All Rights Reserved 11-806 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 807: Oem Applications
Note System memory change System memory changes caused by the OEM application result in Alarm 27003 ”Checksum error occurred”. © Siemens AG 2015 All Rights Reserved 11-807 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 808: Ncu Link
Enable PROFIsafe master functionality S $MN_PROFISAFE_IN_ADDRESS Enable PROFIsafe input modules S $MN_PROFISAFE_OUT_ADDRESS Enable PROFIsafe output modules S $MN_PROFISAFE_IN_ENABLE_MASK Enable PROFIsafe input modules © Siemens AG 2015 All Rights Reserved 11-808 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 809 PROFIsafe and F_SENDDP/F_RECVDP protocols are maintained. Exter- nal software components can read--in or read--out net data in/out of the PROFIsafe module adapter. © Siemens AG 2015 All Rights Reserved 11-809 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 810: Behavior Of Safety Integrated When The Communication Fails
NCK and drive, the pulses are immediately canceled. © Siemens AG 2015 All Rights Reserved 11-810 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 811 NCK, it starts its delay timer with the parameterized time from p9897 and then independently deletes the pulses. © Siemens AG 2015 All Rights Reserved 11-811 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 812 SG stages, Stop D is initiated when an SG is exceeded $MA_SAFE_VELO_STOP_MODE[AX2] = 13 © Siemens AG 2015 All Rights Reserved 11-812 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 813 $MA_SAFE_VELO_STOP_REACTION[1, AX6] = 13 ; SG stage 2 $MA_SAFE_VELO_STOP_REACTION[2, AX6] = 2 ; SG stage 3 $MA_SAFE_VELO_STOP_REACTION[3, AX6] = 14 ; SG stage 4 © Siemens AG 2015 All Rights Reserved 11-813 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 814 Interaction with other functions 10/15 11.10Behavior of Safety Integrated when the communication fails Space for your notes © Siemens AG 2015 All Rights Reserved 11-814 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 815: A.1 Customer Support
The customer provides the machine so that the drives can be traversed and the control cabinet is wired according to the configuration. © Siemens AG 2015 All Rights Reserved A-815 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 816 Experts analyze problems that are encountered on site. The causes are eliminated or counter--measures are drawn--up and implemented where necessary. © Siemens AG 2015 All Rights Reserved A-816 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 817: A.2 References
Internet at: http://www.siemens.com/motioncontrol Follow menu items ----> ”Support” ----> ”Technical Documentation” ----> ”Overview of Documents” or ”DOConWEB”. © Siemens AG 2015 All Rights Reserved A-817 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 818: A.3 Abbreviations
Drive data set (drive parameters that can be switched over to- gether) Digital input DKE--AK German Electrotechnical Working Committee Data left Direct measuring system Digital output Distributed I/O © Siemens AG 2015 All Rights Reserved A-818 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 819 Number of encoder pulses Handheld unit High--resolution measuring system Hardware Input byte Commissioning Industrial Ethernet International Electrotechnical Commission Institute for work safety © Siemens AG 2015 All Rights Reserved A-819 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 820 Numerical control NC kernel Line infeed Node Id Node identification code (unique code of each DRIVE--CLiQ participant) Operator acknowledge © Siemens AG 2015 All Rights Reserved A-820 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 821 Safely limited speed Safety--related output Safety--related input Safe standstill ® SINUMERIK Safety Integrated (integrated safety technology) Safety Info Channel © Siemens AG 2015 All Rights Reserved A-821 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 822 Tool center point Testing data active (machine data identifier) Ü Gear ratio User interface Upper limit © Siemens AG 2015 All Rights Reserved A-822 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 823: A.4 Terms
This is a measure defined in ISO 13849--1 for the safety--related performance of a control system. Redundancy Availability of more than the necessary equipment to execute the required tasks. © Siemens AG 2015 All Rights Reserved A-823 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 824 Function that is intended to avoid or reduce impending or existing hazards for per- sonnel, damage to the machine or the execution of work. This has priority over all operating modes. © Siemens AG 2015 All Rights Reserved A-824 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 825 Comparison clock cycle, for 840D, 8-357 F_DP communication, 7-239 Confirm_SI_HW.log, 9-588 F_RECVDP, 7-256 Connection name (RDP), 7-261 F_SENDDP, 7-245 © Siemens AG 2015 All Rights Reserved I-825 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 826 840D, 8-356 Endlessly turning, 6-179 Monitoring time (RDP), 7-263 Modulo display, 6-179 Monitoring time (SDP), 7-252 Safe software cams, 6-179 © Siemens AG 2015 All Rights Reserved I-826 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 827: Service Displays
Safety relay, test, 7-313 STOP C, Description, 6-133 Save stop position, 5-98 Stop Category, A-824 Saved stop position, 5-98 © Siemens AG 2015 All Rights Reserved I-827 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 828 System error, F_DP communication, 7-281 Velocities and speeds, 6-152 System variable, 7-316 Velocity setpoint, 11-801 System variable $VA_IS, 8-536 © Siemens AG 2015 All Rights Reserved I-828 SINUMERIK 840D sl/SINAMICS S120 SINUMERIK Safety Integrated (FBSI sl) - - 10.2015 Edition...
Page 829 Suggestions SIEMENS AG Corrections A&D MC MS1 for document: P.O. Box 3180 SINUMERIK 840D sl/ D- -91050 Erlangen SINAMICS S120 SINUMERIK Safety Integrated Fax: +49 (0) 9131 / 98 -- 63315 [Documentation] (FBSI sl) mailto:[email protected] http://www.siemens.com/automation/service&support Order number 6FC5 397--4BP40--5BA3...

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Sinamics s120

Siemens Sinumerik 840D sl Function Manual

1 Regulations and Standards

2 Brief Description

3 System Features

4 Safety Functions Integrated in the Drive

5 Basics on the Safety Functions Integrated in the System/Drive

Index

6 Safety Functions Integrated in the System/Drive

7 Connecting Sensors/Actuators

8 Data Description

9 Commissioning

10 Diagnostics

11 Interaction with Other Functions

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Summary of Contents for Siemens Sinumerik 840D sl