Page 1 Masoneilan FF Digital Positioner Advanced Performance Installation and Operation Manual (Rev F) BHGE Data Classification: Public...
Page 2 REPRODUCED IN WHOLE OR IN PART TO ANY THIRD PARTY WITHOUT THE WRITTEN APPROVAL OF BHGE. Copyright Copyright 2019 by Baker Hughes, a GE company LLC. All rights reserved. PN 720023978-888-0000 Rev. F. All information contained herein is believed to be accurate at the time of publication and is subject to change...
Page 3 Added LO mode appendix. F/07-2019 Added Configuring the SVI FF and a Yokogawa Centum DCS. Updated Troubleshooting. Changed graphics for DCS switches installation. Updated download site url. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. Masoneilan SVI FF Instruction Manual...
Page 4: Table Of Contents
Step 7: Run Auto Tune METHOD ............................34 Downloads ......................................34 4. Mechanical Installation ................................35 Overview ......................................35 SVI FF Positioner Types ................................35 Single Acting Positioner Description...........................35 Double Acting Positioner Description ........................41 © 2019 Baker Hughes, a GE company, LLC. All rights reserved. BHGE...
Page 5 Appendix B. About Fieldbus ................................ 103 Outline......................................103 Internal Structure of SVI FF ..............................103 Logical Structure of Each Block............................105 System Configuration................................106 Connection of Devices ..............................107 © 2019 Baker Hughes, a GE company, LLC. All rights reserved. Masoneilan SVI FF Instruction Manual...
Page 6 ADV SETUP Menu................................137 VIEW DATA Menu................................139 VIEW ERROR Menu ................................142 MAN POS Menu..................................148 METHOD Menu...................................148 Appendix F. Transducer Block Parameters ..........................149 Appendix G. Static Parameters During Restore to Defaults ..................197 © 2019 Baker Hughes, a GE company, LLC. All rights reserved. BHGE...
Page 7 Processing to DI Block..............................249 Conclusion ....................................249 Appendix N. Changing Out of LO Mode ..........................251 Local Display....................................251 Device DTM....................................252 Handheld...................................... 253 DD Method....................................256 © 2019 Baker Hughes, a GE company, LLC. All rights reserved. Masoneilan SVI FF Instruction Manual...
Page 8 DD Host ......................................258 Appendix O. Air to Open/Air to Close Configuration ......................259 Standard DD-based Configuration Tool: Transducer Block - Fail Action Parameter........260 SVI FF DTM....................................261 © 2019 Baker Hughes, a GE company, LLC. All rights reserved. BHGE...
Page 9: Safety Information
Indicates a potentially hazardous situation, which if not avoided could result in CAUTION property or data damage. Indicates important facts and conditions. NOTE Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 10: Svi Ff Product Safety
Installed, put into service and maintained by qualified and competent professionals who have undergone suitable training for instrumentation used in areas with potentially explosive atmospheres. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 10 | BHGE...
Page 11 Changes to specifications, structure, and components used may not lead to the revision of this manual unless such changes affect the function and performance of the product. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 11...
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Page 13: Introduction
The SVI FF is provided with Masoneilan’s ValVue software. The user-friendly interface facilitates the setup and diagnostics of a control valve. Figure 1 SVI FF | 13 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 14: Valvue Software
The LCD can display data from blocks on other devices, if the system is so configured. The switch board provides a user-configurable discrete output, which is optionally used to indicate different controller states. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 14 | BHGE...
Page 15: Svi Ff Features
Remote Operation Calibration Configuration Diagnostics Using ValVue software or a handheld communicator Single or Double Acting (not available for the High Flow version) © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 15 Masoneilan SVI FF Instruction Manual...
Page 16: Available Options
PID parameters is rejected by the system. Configure the parameters using the parameter name or using FF parameter. Also see the “Control Sets Configuration” on page 48. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 16 | BHGE...
Page 17: Continuous Diagnostics
Alert Point and a Deadband. Active and historical alerts are indicated. Operating Time Alerts: You can configure an operating time alarms based on an Alert Time. Active and historical alerts are indicated. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 17 Masoneilan SVI FF Instruction Manual...
Page 19: Diagnostic Versions
Find Stops Auto Tune Quick Wizard Full Wizard Diagnostics Step Test Ramp Test Signature Test Histograms Trends Identification Security Print Write Notes © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 19 Masoneilan SVI FF Instruction Manual...
Page 20: Block Modes
The Resource block MODE_BLOCK.TARGET = OOS mode The device has detected an abnormal condition, that does not allow it to operate. You must review the value of parameter 87.COMPLETE_STATUS for more © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 20 | BHGE...
Page 21 SETPOINT_SOURCE= DO-Final Value D in 1% steps mode, one of the Discrete Output blocks is in control and SETPOINT is set from FINAL_VALUE_DINT. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 21 Masoneilan SVI FF Instruction Manual...
Page 22: Overview Of Available Tools
SVI FF DTM: Use the Masoneilan DTM to operate the unit inside a DTM program such as PACTWare or ValVue’s SVI FF DTM. Full ValVue software: Use the ValVue Suite software (see“ValVue Software” on page 14). © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 22 | BHGE...
Page 24: Physical And Operational Description
The pressure sensor located in the Electronics Module measures the output of the single acting relay. The pressure measurement is displayed on the local display or read by an FF communication device. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 24 | BHGE...
Page 26: Pneumatic Module
150 psi (10.3 bar, 1034 kPa). I/P Current to Pneumatic Converter Relay (Pneumatic Amplifier) Vent Figure 3 SVI FF Pneumatic Module with Single Acting Relay © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 26 | BHGE...
Page 27 150 psi (10.3 bar, 1034 kPa). IP Current to Pneumatic Converter Relay (Pneumatic Amplifier) Vent Figure 4 SVI FF High Flow Pneumatic Module with Single Acting Relay © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 27 Masoneilan SVI FF Instruction Manual...
Page 28 Do not exceed the maximum pressure rating of the actuator. The double acting relay is adjusted at the factory and set to 70% of supply pressure. If adjustment is required consult the factory. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 28 | BHGE...
Page 29: Optional Display And Pushbuttons
Link Active Scheduler To use the SVI FF in a link active scheduler configuration refer to the documentation for the specific DCS. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 29 Masoneilan SVI FF Instruction Manual...
Page 30: About This Manual
Italics is used for emphasis on important items. Fields where data is entered or user-entered data is italicized. Actions performed on buttons, checkboxes, etc. appear bolded. For example: Click Done. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 30 | BHGE...
Page 31: Quick Start
Figure 15 on page 41 for double acting air ports. Output Supply Figure 7 SVI FF Air Ports on Single Acting Positioner | 31 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 32: Step 3: Wire The Svi Ff
Do not navigate to the NI DD folder and copy the DD file onto itself. CAUTION 2. Right-click on the device, select Set Tag, follow the prompts to enter a Tag. 3. Click Set. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 32 | BHGE...
Page 33: Step 5: Basic Configuration
5: Activate Control Set 5 (Fastest) 6: Activate Control Set 6 7: Activate Control Set 7 (Double Acting - Slow) (Double Acting- Fast) © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 33 Masoneilan SVI FF Instruction Manual...
Page 34: Step 6: Run Find Stops Method
Transducer block to Auto, then the valve will not be in control. Downloads To download the complete user manual, DD, SVI FF Advanced DTM and the ValVue Suite trial program, visit: https://valves.bhge.com/resource-center. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 34 | BHGE...
Page 35: Mechanical Installation
Minimum supply pressure must be 5 psi to 10 psi (.345 bar - .69 bar) (34.485 - 68.97 kPa) above maximum spring range but cannot exceed the rated actuator pressure. | 35 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 36 Output Supply Figure 9 SVI FF Air Ports on Single Acting Positioner Supply Output Figure 10 SVI FF High Flow Air Ports on Single Acting Positioner © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 36 | BHGE...
Page 37 SVI FF Single Acting Assembled Pneumatic Train and Cover (I/P Module Relay) Manifold Electronics Module Relay Figure 11 SVI FF Single Acting Components © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 37 Masoneilan SVI FF Instruction Manual...
Page 38 SVI FF High Flow Assembled SVI FF Cover Pneumatic Train and Cover (I/P Module Relay) Manifold Electronics Module Relay Figure 12 SVI FF High Flow Components © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 38 | BHGE...
Page 39 SVI FF Single Acting and High Flow Dimensions Figure 13 illustrates the SVI FF single-acting dimensions. Figure 13 SVI FF Single-Acting Dimensions © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 39 Masoneilan SVI FF Instruction Manual...
Page 41: Double Acting Positioner Description
ATC, on a down-seating valve. Output II Supply Output I Figure 15 Air Ports on Double Acting Positioner © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 41 Masoneilan SVI FF Instruction Manual...
Page 42 SVI FF Double Acting Assembled SVI FF Cover Pneumatic Train and Cover (I/P Module Manifold Electronics Relay) Module Relay Figure 16 SVI FF Double Acting Components © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 42 | BHGE...
Page 43 SVI FF Double Acting Dimensions Figure 17 illustrates the SVI FF double-acting dimensions. Figure 17 SVI FF Double-Acting Dimensions © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 43 Masoneilan SVI FF Instruction Manual...
Page 44: Installation
Use the plugs provided with shipment to plug the ¼ NPT air connections, on the positioner and on the air filter regulator set. Do not allow standing water to accumulate. Observe storage temperature requirements. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 44 | BHGE...
Page 45 Pneumatic Train: Single Acting or Double Pneumatic Flow: Standard Flow or High Flow. Acting. Display: Indicates whether the LED display Housing: Aluminum only. and pushbuttons are installed. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 45 Masoneilan SVI FF Instruction Manual...
Page 46: Installation Steps
Configure/Calibrate using LCD Pushbutton display See page 128 for instructions Configure/Calibrate using a Hand Held Communicator. See page 131 for instructions Configure/Calibrate using ValVue See page 133 for instructions. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 46 | BHGE...
Page 47: Installation Notes
Tag shutoff or bypass valves to guard against a turn-on while work is in progress. Purge air from actuator and check that valve is in its unenergized position. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 47 Masoneilan SVI FF Instruction Manual...
Page 48: Control Sets Configuration
51, #20, Rated Travel 1.25" 51, #12, Rated Travel = 4"  51, #16, Rated Travel 2.5" Large  51, #20, Rated Travel 1.5" Model 70 Camflex, Double Acting, #10 © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 48 | BHGE...
Page 49 7: Activate Control Set 7 (Double Acting- Fast) 10: Restore Control set (make Backup Control Set Active) 11: Make active control set as Custom control ACTIVE_CONTROL_SET © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 49 Masoneilan SVI FF Instruction Manual...
Page 50: Mounting The Svi Ff On Rotary Valves
51, ATC. In the preferred mounting position, the long end of the mounting bracket is on your left when facing the actuator, for any position of the valve and actuator. Figure 19 Camflex Air-To-Open Mounting (Front View) © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 50 | BHGE...
Page 51 7. Slide the V-Seal over the magnet holder. 8. Secure the SVI FF onto the mounting bracket using four M6 x 20 mm Socket Head Cap screws. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 51 Masoneilan SVI FF Instruction Manual...
Page 52 10. Ensure that the V-Seal makes contact with the skirt around the position sensor protrusion on the SVI FF housing. Extension shaft Lock magnet assembly Flush w/top of bracket Magnet holder V-seal Figure 21 Camflex with Mounting Bracket (Side View) © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 52 | BHGE...
Page 53 (+45°) ± General Rule for Any amount of 50% Travel 1000 other configu- rotation clockwise or (Mid-Stroke) rations counterclockwise (0°) © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 53 Masoneilan SVI FF Instruction Manual...
Page 54 To remove the SVI FF digital valve positioner from a rotary valve perform the steps in “Mounting the SVI FF on Rotary Valves” on page 50 in reverse. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 54 |...
Page 55: Mounting The Svi Ff On Reciprocating Valves
UNC cap screws. The mounting location of the bracket depends on the size and stroke of the actuator. Refer to Figure 23 and Table 7 on page 57. Figure 23 Reciprocating Valve Mounting Bracket © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 55 Masoneilan SVI FF Instruction Manual...
Page 56 The lever hole position to be used depends upon the specific valve stroke. Refer to Figure 24 on page 56 and the Reciprocating Valve Linkage Selection, Table 7 on page 57. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 56 | BHGE...
Page 57 (12.7 - 20.32 mm) >0.8 – 1.5" 1.25" (20.32 - 38.1 mm) (31.75 mm) 0.5 - 0.8" 2.90" (12.7 - 20.32 mm) (73.66 mm) © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 57 Masoneilan SVI FF Instruction Manual...
Page 58: Dismantling The Svi Ff From Reciprocating Valves
To remove the SVI FF digital valve positioner from a reciprocating valve perform the steps in “Mounting the SVI FF on Reciprocating Valves” on page 55 in reverse. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 58 |...
Page 59: Installing The Svi Ff For Double- Acting Operation
Hole B: 1.00" to 1.50" Hole C: 2.00" to 2.50" Hole D: 3.00" to 4.50" Hole E: 5.00" to 6.00" Figure 28 Stroke Settings © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 59 Masoneilan SVI FF Instruction Manual...
Page 60 5. Ensure the turnbuckle assembly is parallel to the stem and the magnets are in the valve closed position (Figure 30) and connect to take-off bracket. Position of magnets with valve closed Figure 30 Magnet Position with Valve Closed © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 60 | BHGE...
Page 61 7. Mount the SVI FF with M6-1 screws. 8. Cycle the valve open to close verifying proper components movement and that rod-ends move free and clear from other components. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 61 Masoneilan SVI FF Instruction Manual...
Page 62: Connecting The Tubing And Air Supply
(34.485 - 68.97 kPa) greater than the spring range of the actuator but may not exceed the rated actuator pressure. Refer to the valve or actuator instruction manual. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 62 |...
Page 63 Remove any excess pipe thread sealant from the first and second threads to prevent uncured sealant from entering the air lines. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 63 Masoneilan SVI FF Instruction Manual...
Page 64 Air to Close Air to Open FINAL_VALUE = 0% FINAL_VALUE = 0% FINAL_VALUE = 100% FINAL_VALUE = 100% Figure 32 Double Acting Positioner ATO⁄ATC Settings for Reciprocating Valves © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 64 | BHGE...
Page 65: Wiring The Svi Ff
Refer to “Output Switch” on page 25 for guidelines on safely CAUTION wiring switch load limits. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 65 Masoneilan SVI FF Instruction Manual...
Page 66 2. Locate the correct terminal block on the terminal board (see Figure 33). 3. Loosen the screw until the opening is sufficient for wire insertion. 4. Insert the wire into the opening and retighten the screw. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 66 | BHGE...
Page 67 Switch ON  1 30 VDC max. V (Switch saturation voltage) SWITCH  0.200 mA (Switch leakage current) 1 A max. SWITCH © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 67 Masoneilan SVI FF Instruction Manual...
Page 68 EMF voltage spikes. External SVI FF Switch Output:  1 V Voltage with switch ON Source Figure 35 Switch Installation Drawing: Correct Configuration with Load © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 68 | BHGE...
Page 69 Option #2. The barrier must have adequate resistance to limit inrush current, as the fuse cannot limit inrush current (see Wiring Option #2). © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 69 Masoneilan SVI FF Instruction Manual...
Page 70 Position LO alert setting is exceeded. This is configured using the Position Alarms tabs on the DTM or using the DD. Always Active - the switch is always active and does not change state. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 70 | BHGE...
Page 71 The contacts are OPEN when the SVI FF is unpowered and may be NOTE configured (via the DTM or DD) to be open or closed when the flag is asserted after boot. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 71 Masoneilan SVI FF Instruction Manual...
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Page 73: Check Out And Power Up
“Verify Mounting and Linkage Adjustment” on page 74 “Check the Magnet” on page 74 “Check the Electronic Module Connections” on page 77 Valve Mounting Air Supply | 73 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 74 For rotary valves, such as a Camflex, or for actuators with rotation of less than 60°, the magnet assembly must be aligned as shown in Figure 37. Magnet Axis with Valve Closed Figure 37 Magnet Orientation for Rotary Valves with Valve Closed © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 74 | BHGE...
Page 75 Check that the bracket is mounted on the correct holes. (See Figure 39 for details). Figure 39 Reciprocating Valve Mounting Bracket © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 75 Masoneilan SVI FF Instruction Manual...
Page 76 6. Verify that all fittings are leak tight. CAUTION Do not use Teflon pipe seal tape as it can shred into particles harmful to the pneumatic components. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 76 | BHGE...
Page 77: Check The Electronic Module Connections
If the SVI FF is not equipped with local display use ValVue and a PC with an FF setup or a handheld communicator. When an SVI FF is turned on, apply the air supply before applying NOTE the electrical power. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 77 Masoneilan SVI FF Instruction Manual...
Page 78: Power Up The Svi Ff
If the SVI FF is specified without local pushbuttons and display, NOTE local operation is not available. Configure and calibrate with ValVue or using the DD a handheld Communicator. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 78 | BHGE...
Page 79: Failsafe/Oos Considerations
If the faults in Table 9 occur several times in a row, ensure that CAUTION environmental noise is not the cause. If the environment is not noisy contact Masoneilan. | 79 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 80 (watchdog, illegal interrupt, stack overflow, data checksum) occurred twice in a row. Indicates a hardware problem - may require replacing the positioner. FSTATE_REQ Failed state requested by FF. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 80 | BHGE...
Page 81: Exiting Failsafe Using Ams
Reviewing the screen for repeating faults. iii.) Switch mode to Manual or Auto as required. Failsafe faults are listed in Table on page 80. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 81 Masoneilan SVI FF Instruction Manual...
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Page 83: Maintenance
FF with a solid cover and would like to replace the solid cover with a display cover follow the instructions below for removal and installation. | 83 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 84 3. Connect the cable from the display into the LCD connector on the terminal board. 4. Ensure that the gasket is in its groove in the housing. 5. Place the cover over the screw mounts. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 84 | BHGE...
Page 85: I⁄P Module Removal And Installation
The I/P is rigidly assembled to a wire way sleeve that is a critical component for explosion proof service. Use care to slide the sleeve from the pneumatic module without applying a strain to it. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 85 Masoneilan SVI FF Instruction Manual...
Page 86 1. Using a 3 mm hex key, remove the six screws from around the perimeter of the cover 2. Lift the cover off and put aside for re-installation. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 86 |...
Page 87 2. Using a 3 mm hex key, install the six screws around the perimeter of the cover and torque to 8 in-lb (.9 N-m). © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 87 Masoneilan SVI FF Instruction Manual...
Page 88: Relay Removal And Installation
SVI FF Electronics Module via the SVI FF Terminal Board. Refer to “Wiring the SVI FF” on page 65 of this manual for instructions. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 88 |...
Page 89: Repair By Replacement
To prevent the valve from moving after reset, put the controller in manual, and set the valve position setpoint to the failsafe position 0% if ATO, 100% if ATC. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 89...
Page 90: Viewing Firmware Versions
2. Selecting the positioner, right-clicking and selecting Additional Functions > Report. Handheld by selecting Online > SVI FF Device > Resource Block > Device > Identification. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 90 | BHGE...
Page 91: Spare Parts
SCR HEX SHCS M4 X 0.7 X 60 MICROSPHERES 593 PATCH REINFORCED PNEUMATICS COVER PNEUMATICS COVER GASKET SCR HEX SHCS M4 X 0.7 X 25 MICROSPHERES 593 PATCH INSTRUCTIONS © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 91 Masoneilan SVI FF Instruction Manual...
Page 92 ASSY, COVER WINDOW Silicone Gasket, Cover, Electronics Instructions Offshore Push Button Display Silicone Gasket (720028471-999-0000) Item Description Quantity ASSY COVER WINDOW, MARINE Silicone Gasket, Cover, Electronics Instructions © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 92 | BHGE...
Page 93 O-RING ID 9.19 [0.362] WIDTH 2.62 [0.103] REF NO 2-110 O-RING ID 29.87 [1.176] WIDTH 1.78 [0.0703] REF NO 2-025 O-RING ID 9.137.82 [1.498] WIDTH 1.78 [0.0703] REF NO 2-1029 INSTRUCTIONS © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 93 Masoneilan SVI FF Instruction Manual...
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Page 95: Appendix A. Specifications And References
2 G at 15 - 150 Hz Less than 2 % of span 1 G at 150 - 2000 Hz - Less than 2% of span | 95 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 96 Position compensation coefficient: 1 to 20 more conservative or to more responsive values. Boost: 0 to 20 * Specifications are subject to change without notice © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 96 | BHGE...
Page 97 300 series stainless steel Magnet Holder Corrosion Protected Anodized Aluminum 6061 T6 Pole Ring 416 stainless steel Levers 300 Series stainless steel © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 97 Masoneilan SVI FF Instruction Manual...
Page 99 Loss of Input Signal Output drops to low pressure. Output Pressure 0-150 psi (10.3 bar) max. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 99 Masoneilan SVI FF Instruction Manual...
Page 100 Multiple Analog Input (AI) 15 ms Output Splitter (OS) 20 ms Control Selector (CS) 20 ms (3) Analog Input (AI) 12 ms (2) Discrete Input (DI) 12 ms © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 100 | BHGE...
Page 101 O/S, Man, Auto O/S, Man, Auto Auto Arithmetic O/S, Man, Auto O/S, Man, Auto Auto IMan and LO may not be Target modes. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 101 Masoneilan SVI FF Instruction Manual...
Page 102 3. KOSHA* 4. NEPSI* 5. INMETRO* 6. JIS* 7. CCOE* * Pending at time of publication Approved Configuration Codes SVI FF- Figure 46 SVI FF Model Numbering © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 102 | BHGE...
Page 103: Appendix B. About Fieldbus
AO function block to I/P module to control the valve position. AO block - Accepts a: Control signal from an upstream block and pass the signal to Transducer block. | 103 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 104 The AI block receives and processes data measured by the transducer block as follows: Scaling Square-root calculation (for an orifice plate) Low-pass filter Alarm generation © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 104 | BHGE...
Page 105: Logical Structure Of Each Block
Block tag Parameters Parameters Input from Control output other blocks Resource block Block tag Parameters Figure 47 Logical Structure of Each Block © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 105 Masoneilan SVI FF Instruction Manual...
Page 106: System Configuration
The number of devices that can be connected to a single bus and the cable length vary depending on system design. When constructing systems, both the basic and overall design must be carefully considered to allow device performance to be fully exploited. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 106 | BHGE...
Page 107: Connection Of Devices
Off-line configuration is done using the capability file (CFF). If you do not have the DD or capability file for the SVI FF, download it from https://valves.bhge.com/resource-center or from the Foundation Fieldbus Foundation website. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 107 Masoneilan SVI FF Instruction Manual...
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Page 109: Appendix C. Foundation Fieldbus: Process Example
LV 201. The tank contents are chilled by coolant water. The temperature is controlled by a temperature controller cascaded to a flow controller. The coolant flow is controlled by control valve FV 101. | 109 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 110: P & I D
The DI block ZSL 201, depending on the wiring, serves as low and/or high stem position limit switches in the control valve positioner FV 201. Figure 50 Piping and Instrumentation Diagram © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 110 | BHGE...
Page 111: Function Block Links
All the blocks in the temperature cascade are shown in Figure 51. Similarly The level loop function blocks are shown in Figure 52. Figure 51 Temperature Cascade Block Diagram © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 111 Masoneilan SVI FF Instruction Manual...
Page 112 To complete the model SVI FF (Figure 53) is temporarily connected to the heat exchanger's Foundation Fieldbus wiring at an intermediate point. SVI FF Maint Terminator H1 Foundation Fieldbus Segment Trunk Spurs Figure 53 ValVue Connected as a Visitor Device © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 112 | BHGE...
Page 113: Device Operational States And Block Modes
Control and status options can be set to manage mode changing behavior. BLOCK_ERR_DESC_1 often can provide information as to why the block is not switched to the TARGET mode. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 113 Masoneilan SVI FF Instruction Manual...
Page 114 The block is switched to TARGET mode when the local display is switched to Normal. Ensure before switching back that a safe operating environment exists. CAUTION © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 114 | BHGE...
Page 115: Multiple Modes And States
PID single loop control Auto Auto Auto PID cascade loop control (setpoint is Auto Auto published by another block) © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 115 Masoneilan SVI FF Instruction Manual...
Page 116: Transferring Modes
PID block mode. If the AO block is left in Auto mode the valve cannot be moved. Refer to you DCS manual. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 116 | BHGE...
Page 117: Appendix D. Troubleshooting
9 V? Is the terminator correctly installed? Is a host system connected to the fieldbus (prior to scheduling only)? | 117 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 118: Troubleshooting Communications
(0xF8-0xFB). operable address. See the and Address” on nor transducer block can be descriptions for address page 32 seen. settings. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 118 | BHGE...
Page 119: Troubleshooting Function Block Parameters
113. Block is not scheduled. Include block in schedule See the DCS manu- and download the sched- facturer’s manual ule. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 119 Masoneilan SVI FF Instruction Manual...
Page 120: Troubleshooting Valve Control
Tubing and Air Sup- ply” on page 62 The valve has failed. Apply a pneumatic pressure directly to the valve actua- tor and check whether there is valve action. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 120 | BHGE...
Page 121 Process condition is unstable. Review the process set- “Quick Start” on point/tuning. page 31.. Lever/linkage connection prob- Verify linkage operation. “Installation” on lem. page 44. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 121 Masoneilan SVI FF Instruction Manual...
Page 122 This must be done by a qualified valve technician. Control block limits configura- Review and fix limits. tion set improperly. This must be done by a qualified control engineer. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 122 | BHGE...
Page 123: Troubleshooting Auto Tuning
“Operational deviation from the horizontal Checkout” on level is too large. page 77 The valve hysteresis is large. Carry out manual tuning. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 123 Masoneilan SVI FF Instruction Manual...
Page 124 Integral Gain (I) is set to a setpoint. minimum of 100. In general, Autotune may fail if the valve is too slow - in this case manually tune. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 124 | BHGE...
Page 125: Troubleshooting Tuning
More than 1.5 mA damages the I/P. If both steps don’t work, replace the I/P module. Contact BHGE or channel partner. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 125 Masoneilan SVI FF Instruction Manual...
Page 126: Troubleshooting Position, Pressure, And Temperature Sensors
Increase the air supply per the actuator requirements Troubleshooting Position, Pressure, and Temperature Sensors See Table 30 on page 142. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 126 | BHGE...
Page 127: Appendix E. Using The Pushbuttons And Digital Interfaces
NOTE may show a value for the actual setpoint that is not valid if the setpoint is above 100 or below 0. | 127 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 128: Handheld Communicator
This tool has the functionality to upload and download configurations, enter alphanumeric messages and set the custom characteristic numerical parameters. The GE DPI620 is approved for Intrinsically Safe use in Hazardous Areas in accordance with SVI FF approvals.
Page 129: Pushbuttons
If the pushbuttons are pushed after being locked by ValVue NOTE software, the message LOCKED appears. Refer to the ValVue online help for instructions to unlock the pushbuttons. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 129 Masoneilan SVI FF Instruction Manual...
Page 130: Pushbutton Locks And Configuration-Lock Jumper
Pushbuttons, ValVue and a handheld are locked out, except to examine configuration, calibration, and position. This is similar to Security Level 1 shown in Table 28. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 130 | BHGE...
Page 131: Hand Held Communicator
Normal mode, Use the APP_MODE command to do this from the DD. See N “Changing Out of LO Mode” on page 251. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 131 Masoneilan SVI FF Instruction Manual...
Page 132: Check-Out With A Handheld Communicator
For example, the following message is displayed if the instrument has been serviced and the air is not connected. “ Process applied to the non-primary variable is outside the operating limits of the field device” © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 132 | BHGE...
Page 133: Valvue
CLR ERR Menu DATA VIEW VIEW ERROR CLR ERR DATA Menu Menu MAN POS METHOD SETUP SETUP Figure 56 NORMAL Operation Menu Structure © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 133 Masoneilan SVI FF Instruction Manual...
Page 134: Bas Setup Menu
Air To Close (ATC). Must PORTUGUESE match the actuator exactly. EQ% CAMFX Japanese QUICK50 ITALIAN CUSTOM GERMAN Select display language. Figure 57 BAS SETUP Menu © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 134 | BHGE...
Page 136 Equal Percentage EQUAL50 Rotary or Reciprocating valve with EQUAL PER- Linear Not recommended CENTAGE TRIM Rotary or Reciprocating valve with EQUAL PER- Equal Percentage LINEAR CENTAGE TRIM © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 136 | BHGE...
Page 137: Adv Setup Menu
Press * to accept new value and proceed units for pressure. to next menu item. Last two items for #DA:SLOW double acting only. #DA:FAST Figure 58 ADV SETUP Menu © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 137 Masoneilan SVI FF Instruction Manual...
Page 138 These features are implemented by FINAL_VALUE_CUTOFF_LO or FINAL_VALUE_CUTOFF_HI. See Appendix H “Notes on Characterization” on page 199 for a NOTE discussion of the impact of Characterization on Tight Shutoff settings. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 138 | BHGE...
Page 139: View Data Menu
VIEW DATA mode. 3. To exit from the VIEW DATA menu, press * at any menu line. You return to the last menu displayed. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 139 Masoneilan SVI FF Instruction Manual...
Page 140 LINEAR, EQ% 30:1, EQ% 50:1, EQ% CAMFX, QUICK 50, CUSTOM PRESSURE UNITS PSI, BAR, KPA TIGHT SHUTOFF T.S. ON OR T.S.OFF PID Setting BACK Figure 59 VIEW DATA Menu Part 1 © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 140 | BHGE...
Page 141 Press * for BACK BACK Repeat + for Device ID 1... 4 Press * for BACK Figure 60 VIEW DATA Menu Part 2 © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 141 Masoneilan SVI FF Instruction Manual...
Page 142: View Error Menu
Always present after power up. on power up always sets RESET. Use CLEAR ERR to remove warning. ACTUATOR Positioner unable to position a valve normally Warning Low pressure or obstacle © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 142 | BHGE...
Page 143 BIAS ERR Position algorithm error in output bias. Warning Pneumatic/ mechanical If BIAS is outside alarm limits [10,000, 30,000] © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 143 Masoneilan SVI FF Instruction Manual...
Page 144 Temperature compensated pressure sensor 1 Warning Electronic hard- reading is outside the range ware PRES2 ER Temperature compensated pressure sensor 2 Warning Electronic hard- reading is outside the range ware © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 144 | BHGE...
Page 145 IPC_DISCON- Electronics failure. Lgonly Electronic hard- NECT ware POS_CUT- Indicator of position cut-off high (at open stop). Lgonly OFF_HI © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 145 Masoneilan SVI FF Instruction Manual...
Page 146 New current signature successfully saved Lgonly SIGN_CUR- (should be cleared by host on read). RENT NV_BK_RE- Process of saving or restoring NVMEM factory Lgonly Electronic hard- STORE defaults failed. ware © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 146 | BHGE...
Page 147 6. Press * at any status message to return to the VIEW ERR option. 7. Press + to move to Clear ERR. 8. Press * to clear all messages. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 147 Masoneilan SVI FF Instruction Manual...
Page 148: Man Pos Menu
* +- STOP STOP LOW STOP Run this method TUNE * +- Accept LOW STOP APPLY VAL Accept HIGH STOP HIGH STOP Figure 63 METHOD Menu © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 148 | BHGE...
Page 149: Appendix F. Transducer Block Parameters
0 indicates that this block does not need to be scheduled (constant). EXECUTION_PERIOD (8) 0 indicates that this block does not need to be scheduled. | 149 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 150 Update event is generated each time a static parameter attribute value is changed. UNACKNOWLEDGED (1) Standard FF alarm behavior. 0 = Undefined. 1 = Acknowledged. 2 = Unacknowledged. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 150 | BHGE...
Page 151 Standard sub codes are defined by the Fieldbus Foundation, although manufacturers may define addi- tional ones. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 151 Masoneilan SVI FF Instruction Manual...
Page 152 FINAL_VALUE_RANGE (actual position). This parameter is not changeable. EU_100 (1) Max Position value at 100%. Fixed to 100. EU_0 (2) Min Position value at 100%. Fixed to 0. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 152 | BHGE...
Page 153 Below 20% to at least -50%. FINAL_ The actual valve position and status. POSITION_VALUE (17) STATUS (1) VALUE (2) Actual position value. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 153 Masoneilan SVI FF Instruction Manual...
Page 154 CONTROL_SET (20) active control set until ACTIVATE_CONTROL_SET is not set to 0. P (1) max. Auto 5000 I (2) max. Auto 1000 D (3) max. 200 Auto © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 154 | BHGE...
Page 155 Provides the temperature compensated posi- tion, as reported by the sensor. Value is not valid if TRAVEL_CALIBRATION.LAST_RESULT is not successful. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 155 Masoneilan SVI FF Instruction Manual...
Page 156 The value does not change if the Travel Set- tings are changed. The value is used when the conversion to travel units is done. WORKING_POS (25) The actual measured feedback position before de-charac- terization. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 156 | BHGE...
Page 157 True if the position has reached above ALERT_POINT and have not come below (ALERT_POINT-DEADBAND). HISTORIC ALERT (5) True if ALERT is true. Not Changed if ALERT is false. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 157 Masoneilan SVI FF Instruction Manual...
Page 158 True - Enables the ALERT to be reported according to the configuration. False - Disables ALERT reporting. POSITION_ LOLO_ALERT (30) POSITION (1) Current valve position in travel units. Presented here for convenience. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 158 | BHGE...
Page 159 False - Disables ALERT reporting. Not writable for Standard Diagnostics version. TRAVEL_ Not writable for Standard Diagnostics version. ACCUMULATION_ B_ALERT (32) © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 159 Masoneilan SVI FF Instruction Manual...
Page 160 Travel accumulation for the current week. No value for Standard Diagnostics version. LAST_WEEK (7) Travel accumulation for the last full week. No value for Standard Diagnostics version. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 160 | BHGE...
Page 161 Not writable for Standard Diagnostics version. HISTORIC ALERT (5) True if ALERT is true. Not Changed if ALERT is false. Not writable for Standard Diagnostics version. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 161 Masoneilan SVI FF Instruction Manual...
Page 162 Cycles for the previous full 24 hours period. No value for Standard Diagnostics version. THREE_DAYS_AGO (5) Cycles for the past three days. No value for Standard Diagnostics version. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 162 | BHGE...
Page 163 No value for Standard Diagnostics version. PREVIOUS_DAY (4) Position Error for the previous full 24 hours period. No value for Standard Diagnostics version. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 163 Masoneilan SVI FF Instruction Manual...
Page 164 No value for Standard Diagnostics version. 5%-CLOSED (2) Macrocyles in the range from closed to 5%. No value for Standard Diagnostics version. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 164 | BHGE...
Page 165 Value in hours, above which the ALERT is set to True. Not writable for Standard Diagnostics version. ALERT (4) True if NEAR_CLOSED is above ALERT_POINT. Not writable for Standard Diagnostics version. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 165 Masoneilan SVI FF Instruction Manual...
Page 166 Average position error in the range between 60% and 70%. No value for Standard Diagnostics version. 80% (7) Average position error in the range between 70% and 80%. No value for Standard Diagnostics version. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 166 | BHGE...
Page 167 The preset analog working setpoint value to use when fault occurs. This value is used only if the I/O option Fault State to value is selected. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 167 Masoneilan SVI FF Instruction Manual...
Page 168 (50:1)). 4. Initialize with Custom. 5. Initialize with Camflex Percentage. 7. Initialize with Current. 255. No Action. NUMBER_OF_POINTS 0-19 Auto Selected number of valid CUSTOM_CHAR_POINTS. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 168 | BHGE...
Page 169 SUPPLY_PRESSURE (50) The actual valve supply pressure and status. No value for Standard Diagnostics version. STATUS (1) No value for Standard Diagnostics version. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 169 Masoneilan SVI FF Instruction Manual...
Page 170 True - TRUE True - Enables the ALERT to be reported according to the False configuration. False - Disables ALERT reporting. Not writable for Standard Diagnostics version. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 170 | BHGE...
Page 171 FALSE FALSE True if the SUPPLY_PRESSURE has reached below ALERT_POINT and have not come above (ALERT_POINT+DEADBAND). Not writable for Standard Diagnostics version. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 171 Masoneilan SVI FF Instruction Manual...
Page 172 No value for Standard Diagnostics version. VALUE (2) No value for Standard Diagnostics version. TEMPERATURE_HI_ High temperature alert. ALERT (62) Not writable for Standard Diagnostics version. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 172 | BHGE...
Page 173 True - Enables the ALERT to be reported according to the False configuration. False - Disables ALERT reporting. Not writable for Standard Diagnostics version. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 173 Masoneilan SVI FF Instruction Manual...
Page 174 Not writable for Standard Diagnostics version. ALERT_POINT (2) -20 to When the CURRENT Value is below ALERT POINT, the ALERT is set to True. Not writable for Standard Diagnostics version. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 174 | BHGE...
Page 175 MAN mode. The expectation is that the method or the DTM will not allow you to change the mode before the operation is completed. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 175 Masoneilan SVI FF Instruction Manual...
Page 176 CONFIGURATION (69) START_POSITION (1) Applicable to: All Start position for the test. May be above or below End position. Range is -5 to full open +5. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 176 | BHGE...
Page 177 1. One way (from Start position to End position). OPTION (6) Applicable to Diagnostic signature: 0. Open loop. 1. Closed loop. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 177 Masoneilan SVI FF Instruction Manual...
Page 178 Supply Press Supply Pressure. Aggressiveness -9 to 9 Aggressiveness of the Auto Tune procedure: -9: Relaxed. 0 Normal (Default). +9: Aggressive. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 178 | BHGE...
Page 179 28 - Cancel a process. PERCENT_COMPLETE (2) Currently not implemented. Always zero. UI_CUSTOM_ Configuration of the custom 1 and Custom 2 display CONFIGURATION (73) values. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 179 Masoneilan SVI FF Instruction Manual...
Page 180 6. PID2.SP 7. PID2.PV 8. PID2.OUT 9. AI1.OUT 10. AI2.OUT 11. AI3.OUT 12. AO.SP 13. DO1.SP 14. DO2.SP 15. IS.IN1 16. IS.IN2 17. IS.IN3 18. IS.IN4 © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 180 | BHGE...
Page 181 Actual discrete valve position, provided to DO block as VALUE_DINT (78) Integer. This point is referred as Channel 3. STATUS (1) Status of the position value. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 181 Masoneilan SVI FF Instruction Manual...
Page 182 0 - Close. 1 - Open. DISCRETE_ Discrete switch configuration for switch 1. SWITCH_1_CONF (82) DIRECTION (1) Value: 1 - Normal Open (default). 0 - Normal Closed. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 182 | BHGE...
Page 183 Discrete switch configuration for switch 2. SWITCH_2_CONF (83) Virtual switch. DIRECTION (1) Value: 1 - Normal Open (default). 0 - Normal Closed. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 183 Masoneilan SVI FF Instruction Manual...
Page 184 APP_MODE (86) Normal, Normal Processor mode. Manual, LO, Fail- Safe COMPLETE_STATUS Full status presentation - Data is mapped to the Status (87) presented in the processor. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 184 | BHGE...
Page 185 Defines the action for a LOLO alert. Set Point Timeout Alert 0 - 3 Defines the action for a Set Point Timeout alert. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 185 Masoneilan SVI FF Instruction Manual...
Page 186 0 - 3 Defines the action for a Air Supply alert. Supporting 0 - 3 Defines the action for a Supporting Hardware alert. Hardware Alert (26) ALERT_STATE (95) © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 186 | BHGE...
Page 187 Provides the current state of the Temperature LO alert (17) condition. IP Drive Current Alert HI Provides the current state of the IP Drive Current HI alert (18) condition. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 187 Masoneilan SVI FF Instruction Manual...
Page 188 How many times the Travel Accumulation B alert is Alert (9) 0xFFFF detected. Cycle Counter A Alert How many times the Cycle Counter A alert is detected. (10) 0xFFFF © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 188 | BHGE...
Page 189 How many times the Supporting Hardware alert is Hardware Alert (25) 0xFFFF detected. ALERT_LOG (97) Used by the DTM only. Access alert logs from the device. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 189 Masoneilan SVI FF Instruction Manual...
Page 190 TRUE if TOTAL TIME is higher than Alert Point. HISTORIC ALERT (4) True - FALSE True if ALERT is true. False Not changed if ALERT is false. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 190 | BHGE...
Page 191 Descrip- 1. Valve Closed - Self-closing (air to open). tion 2. Valve Open - Self-opening (air to close). Limit is import- ant. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 191 Masoneilan SVI FF Instruction Manual...
Page 192 The valve manufacturer identification. VALVE_MODEL_NUM The valve model number. VALVE_SN The valve serial number. VALVE_SERVICE (107) Valve service information. SERVICE Water PID_No VALVE_BODY_1 (108) Auto, Valve service information. Man, © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 192 | BHGE...
Page 193 True if the valve and actuator information is the same. DESCRIPTOR (1) MESSAGE (2) DATE (3) SPEC_SHEET (4) BOOSTER (112) Auto, Man, © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 193 Masoneilan SVI FF Instruction Manual...
Page 194 WORKING_POS_MAX (7) -50 to WORKING_POS: Maximum value detected since last update from the user. WORKING_POS_MIN (8) -50 to WORKING_POS: Minimum value detected since last update from the user. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 194 | BHGE...
Page 195 IP_DRIVE_CURRENT: Maximum value detected since last update from the user. IP_CURRENT_MIN (2) -25 to IP_DRIVE_CURRENT: Minimum value detected since last update from the user. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 195 Masoneilan SVI FF Instruction Manual...
Page 196 SP source on the channel already taken by the other DO block. Bit 4: FIND_STOPS Failed. 1 = Find Stops request made by writing FIND_STOPS parameter failed. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 196 | BHGE...
Page 197: Appendix G. Static Parameters During Restore To Defaults
DISCRETE_SWITCH_1_CONF FINAL_VALUE_CUTOFF_LO DISCRETE_SWITCH_2_CONF ACTIVE_CONTROL_SET UI_ACCESS_CONTROL TRAVEL CALIBRATION UI_LANGUAGE TRAVEL_ACCUMULATION_TREND OPEN_STOP_ADJUSTMENT CYCLE_COUNTER_TREND ALERT_ACTION POSITION_ERROR_TREND ALERT_COUNTERS POSITION_HISTOGRAM ALERT_LOG POSITION_ERROR_HISTOGRAM WORKING_TIME_ALERT CHAR_SELECTION ACTUATOR_3 CURRENT_CHAR_POINTS ACCESSORY | 197 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
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Page 199: Appendix H. Notes On Characterization
Whichever user-selected characterization process occurs (based on valve type), dictates the behavior that are seen during valve operation. Figure 64 shows the characterizations curves. Figure 64 Characterization Curves | 199 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 200: Configuration Of Position Limits, Position Rate Limits And Final_Value_Cutoff And Characterization
For EQ% 50 (green curve with triangles), the 10% limit causes an effective limit of 45%. This type of behavior must be kept in mind when choosing a characterization and associated limits. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 200 | BHGE...
Page 201 Cut-Offs Full Open Above field. If the FINAL_VALUE is more positive than this CUTOFF_POINT_HI value, the valve is forced to its maximum high value (fully opened). © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 201 Masoneilan SVI FF Instruction Manual...
Page 202: Relationship Between Alerts, Alert Response Type And Block Error
1. Configuring HI and/or LO Alerts and ensuring they are enabled. 2. Linking each alert to a desired response level. These include: Device Failure Maintenance Required Warning Data Not Reported © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 202 | BHGE...
Page 203: Appendix I. Fault State Processing
The Transducer block then follows the setpoint received from the output block. When the CLEAR_FSTATE parameter is set to CLEAR, the block normal processing is restored. | 203 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 204: Fault State Conditions Detected By Ao Block
XD_FSTATE.XD_FSTATE_OPT = 0: the valve continues staying in position. XD_FSTATE.XD_FSTATE_OPT = 1: the valve goes to fully closed position (expected to be near 0%, subject to stops tolerances). © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 204 | BHGE...
Page 205: Fault State Condition Is Detected And Processed By The Position Control Hardware And Software
For double-acting positioners without a spring, going to fully energized position (open for ATO, closed for ATC) is subject to supply pressure availability. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 205 Masoneilan SVI FF Instruction Manual...
Page 206 This page intentionally left blank.
Page 207: Appendix J. Configuring The Svi Ff And A Yokogawa Centum Dcs
DCS. Most of the screen shots are made on Yokogawa Centum CS3000 version R3.07.00 (Figure 67), but the steps are similar in other versions of the software. Figure 67 Yokogawa Centum DCS Version | 207 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 208: Status Of Svi Ff Interoperability With Yokogawa Dcs
The problem was resolved by deleting the previous version of the device, downloading the control application without the device and then creating/download the newly created instance of the device and its blocks. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 208 | BHGE...
Page 209: Procedure
3. Select Save File and click OK and the files are saves to the Windows Download directory for use in the next section. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 209 Masoneilan SVI FF Instruction Manual...
Page 210 2. Open the Fieldbus Builder and select Environment Settings. Figure 70 Figure 4: DD/CFF Files Directory Path The Directory Path presented points to the location, where the DD/CFF files are stored. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 210 | BHGE...
Page 211 The System View and Fieldbus Builder software may need to be CAUTION re-started because the DDs are often loaded and cached when the DD tools are started. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 211 Masoneilan SVI FF Instruction Manual...
Page 212 (see FF specification document FF-940 FS 1.5 - Communication Profile chapter 5.4 Default link settings for communication parameters on H1_31_25kbps Physical Layer networks). Figure 72 Default Link Settings for Communication Parameters on H1_31_25kbps Physical Layer Networks © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 212 | BHGE...
Page 213 1. Open the Fieldbus Builder and select from the main menu Tools->Adjust Communication Parameter. . . 2. Open the Parameter Edit window and select the Segment->Common-NM from the device list. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 213 Masoneilan SVI FF Instruction Manual...
Page 215: Connecting The Svi Ff
If the CFF file is not found for that device, the Fieldbus Builder also creates a (temporary) CFF File. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 215 Masoneilan SVI FF Instruction Manual...
Page 216 The block tags in Yokogawa are limited to 16 characters, and remaining block tag characters are ignored. The following message appears (Figure 78). Figure 78 Notification Message for Block Tag Change © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 216 | BHGE...
Page 217: Edit Block Parameters
Parameters and their values are presented by the parameter index in the block, but the actual block index is not shown on the window. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 217 Masoneilan SVI FF Instruction Manual...
Page 218 2. Click OK to modify the settings in the Fieldbus Builder, but do not download them to the device. C. Download Settings to the Device 1. Click File->Download menu in the Fieldbus Builder to download the modified parameters to the device (Figure 81). © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 218 | BHGE...
Page 219 Figure 82 Device Download Confirmation When the download process is completed, the result appears in the message window in Fieldbus Builder (Figure 83). © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 219 Masoneilan SVI FF Instruction Manual...
Page 220: Set Device Information
Device Information display. A. Invoke the Device Information Window 1. Open the Device Information window by selecting Tools->Display Device Information from the Fieldbus Builder main menu (Figure 85). © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 220 | BHGE...
Page 221 2. Click on the plus sign above the device address that appears in the list of device blocks and their mode (Figure 87). © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 221 Masoneilan SVI FF Instruction Manual...
Page 222 All parameters are updated from the device. 3. Open the Device Information display by double-clicking on the device in the Device Panel window (Figure 88). Figure 88 Device Information Display Window © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 222 | BHGE...
Page 223 Modification of a parameter triggers an automatic download of the modified value to the device (Figure 89). Figure 89 Device Information Display Window: Editing Execute © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 223 Masoneilan SVI FF Instruction Manual...
Page 224 This page intentionally left blank.
Page 225: Appendix K. Views
91 ACTUAL_POSITION 1 ST_REV View2: Basic Configuration View 2 TAG_DESC 3 STRATEGY 4 ALERT_KEY 71 UI_CUSTOM_CONFIGURATION 83 UI_ACCESS_CONTROL 84 UI_LANGUAGE 93 ALERT_ACTION | 225 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 226 95 ALERT_COUNTERS 37 POSITION_HISTOGRAM View3.3: Provides histogram data 39 POSITION_ERROR_HISTOGRAM 111 POSITION_EXTREMES View3:4: Extremes reached in the device since 112 PRESSURE_EXTREMES power up 113 TEMPERATURE_EXTREMES 114 IP_CURRENT_EXTREMES © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 226 | BHGE...
Page 227 1 ST_REV View4.4: Pressure temperature and current alerts 51 SUPPLY_PRESSURE_HI_ALERT 52 SUPPLY_PRESSURE_LO_ALERT 53 SUPPLY_PRESSURE_LOLO_ALERT 61 TEMPERATURE_HI_ALERT 62 TEMPERATURE_LO_ALERT 64 IP_DRIVE_CURRENT_HI_ALERT 65 IP_DRIVE_CURRENT_LO_ALERT © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 227 Masoneilan SVI FF Instruction Manual...
Page 228 This page intentionally left blank.
Page 229: Appendix L. References
FOUNDATION Fieldbus Application Guide 31.25 kbit/s Wiring and Installation AG-140 Revision 1.0 (Can be found on: http://www.fieldbus.org/images/stories/ enduserresources/technicalreferences/documents/wiringinstallationguide.pdf) FOUNDATION Specification Function Block Application Process DOCUMENT: FF-890 REVISION: FS 1.8. | 229 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 230 This page intentionally left blank.
Page 231: Appendix M. Continuous Valve Diagnostics Concept
“On Line Diagnostics” on page 232: Gives a short description of this topic. Continuous diagnostics: Gives a detailed descriptions on how continuous diagnostics can be used for estimation of the device status. | 231 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 232: Off Line Diagnostics
The processing and storage power provided by the contemporary computers detects: Change in valve/positioner friction Stick slip in the valve Changes in dynamic behavior, etc. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 232 | BHGE...
Page 233: Continuous Diagnostics
This failure is reported when the diagnostic procedures detects problem in the supporting sensors, embedded in the positioner. These are: Supply pressure sensor Temperature sensor, etc. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 233 Masoneilan SVI FF Instruction Manual...
Page 235 LO LO Some examples of what can cause this are: Calibration issues Linkage drift Drift issues related to valve wear Incorrect valve size © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 235 Masoneilan SVI FF Instruction Manual...
Page 236 LO LO Alert triggered by LO LO Alert Limit Temperature Temperature alerts monitor the positioner temperature and can generate a separate alert if the temperature crosses the High or the Low limit. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 236 | BHGE...
Page 238 Min value of Characterized Actual Position * These two values are useful in determining calibration error: Whether or not the valve is operating at near 105% or near -5%. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 238 | BHGE...
Page 239 Table 38 IP Current Related Values Monitored IP_CURRENT_ DESCRIPTION EXTREMES IP_CURRENT_MAX Max value of the IP current IP_CURRENT_MIN Min value of the IP current © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 239 Masoneilan SVI FF Instruction Manual...
Page 240 33 event (Figure 90). Device Event 1 Event 1 Past Events Event 32 Event 32 Event 33 Events Event ..Figure 90 Device vs. DTM Event Log © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 240 | BHGE...
Page 241: Application Specific Categorization
Transducer blocks, a special configuration is provided, so that the report is duplicated in resource BLOCK_ERR parameter. This is done though the Alert Action parameter configured to map to the Resource block. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 241 Masoneilan SVI FF Instruction Manual...
Page 242: Reporting Diagnostic Condition To The Host
Similar device status alarms are also generated if the communication to the device is disturbed or if the DCS detects other device failures. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 242 |...
Page 243 The disadvantage of this approach is that it creates additional traffic on the bus – the host is polling the device on a regular basis. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 243 Masoneilan SVI FF Instruction Manual...
Page 244: Diagnostic Events Reported By Alarms
If the failures, detected in the positioner, are mapped to the Resource block, the standard for resource block alarm summary (ALARM_SUM) parameter can be used to enable or disable the alarm notifications. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 244 | BHGE...
Page 245 (sometimes referred as alarm explosion) and it may be difficult to find the source of the event. Client/Server services are often used to provide additional information. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 245 Masoneilan SVI FF Instruction Manual...
Page 246: Diagnostic Events Reported According To Ff-912 Field Diagnostic Profile Specification
The standard Field Diagnostics Profile allows diagnostic conditions to be polled or to be reported as multi-bit alarms if the host system supports that specification. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 246 | BHGE...
Page 247 Operate Historian Control Builder Process Portal The icons above are from the SVI FF DTM. Figure 95 Host Field Diagnostic Profile Parameters © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 247 Masoneilan SVI FF Instruction Manual...
Page 248 Figure 96 SVI FF Response to Detected Conditions Multiple conditions may be reported when device status is reported by Field Diagnostics parameters at the same time. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 248 | BHGE...
Page 249: Discrete Switch Configuration
The detected conditions can be reported to the host in multiple ways, providing flexibility and easy integration of the SVI FF positioner in any host application. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 249 Masoneilan SVI FF Instruction Manual...
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Page 251: Appendix N. Changing Out Of Lo Mode
Press + until Normal appears (usually Normal), then click *. You can verify that the action is complete by observing that the LCD automatically cycles through the pressures and setpoints. | 251 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 252: Device Dtm
5. Press Set to Normal (5. in Figure 98) to switch the display back to Normal mode and the positioner follows the setpoint received from Transducer block. You can verify succes by noting that the TB state is not LO, as in Figure 97 © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 252 | BHGE...
Page 253: Handheld
Figure 99 Device 3. Press the right button or double-tap the item. The Block Tag screen appears (Figure 100). Figure 100 Block Screen © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 253 Masoneilan SVI FF Instruction Manual...
Page 254 5. Select change app mode and the Block Mode Target screen appears (Figure 102). Figure 102 App Mode Before Changing 6. Select Next and the Change to screen appears (Figure 103). © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 254 | BHGE...
Page 255 Figure 103 App Mode Selection 7. Click Normal, click Next and Figure 104 appears. Figure 104 App Mode Changed 8. Click Finish. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 255 Masoneilan SVI FF Instruction Manual...
Page 256: Dd Method
LO mode. 2. Ensure Yes ()is shown in Figure 105, then click Go and Figure 106 appears. Figure 106 Mode Selection © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 256 | BHGE...
Page 257 3. Select Normal in the pulldown, click GO and Figure 107 appears. Figure 107 Mode Changed 4. Click GO and Figure 108 Figure 108 Mode Confirmed © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 257 Masoneilan SVI FF Instruction Manual...
Page 258: Dd Host
Figure 110 Select Normal Mode 6. Write the changed value of APP_MODE parameter to the device. You can verify success by noting that the mode in is now not LO. © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 258 | BHGE...
Page 259: Appendix O. Air To Open/Air To Close Configuration
Normal Action Reverse Action FINAL_POSITION_VALUE.VALUE = 0 Valve Closed (de-energized) Valve Closed (energized) FINAL_POSITION_VALUE.VALUE = 100 Valve Open (energized) Valve Open (de-energized) | 259 Masoneilan SVI FF Instruction Manual © 2019 Baker Hughes, a GE company, LLC. All rights reserved.
Page 260: Standard Dd-Based Configuration Tool: Transducer Block - Fail Action Parameter
You can use a tool such as a DCS configuration station or a handheld to configure the valve in Normal Action or Reverse Action by setting the transducer block parameter ACTUATOR_3.ACT_FAIL_ACTION (Figure 112). Figure 112 Transducer Block - Fail Action Parameter © 2019 Baker Hughes, a GE company, LLC. All rights reserved. 260 | BHGE...
Page 261: Svi Ff Dtm
The DTM changes the Transducer block and Table 39 on page 259 lists the Final_Position_Value for each configuration. Figure 113 Select Air Action © 2019 Baker Hughes, a GE company, LLC. All rights reserved. | 261 Masoneilan SVI FF Instruction Manual...
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Page 264 © 2019 Baker Hughes, a GE company, LLC. - All rights reserved. Baker Hughes, a GE company, LLC and its affiliates (“BHGE”) provides this information on an “as is” basis for general information purposes and believes it to be accurate as of the date of publication. BHGE does...

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