Main Bearings, Crankshaft And Cylinder Block Removal And Installation - Suzuki Grand Vitara Service Manual
Hide thumbs
Also See for Grand Vitara:
- Owner's manual (1736 pages) ,
- Service manual (836 pages) ,
- Supplementary service manual (481 pages)
Table of Contents
1. CKP sensor (if equipped)
: See "A"
2. Knock sensor
3. Cylinder block
4. Venturi plug
5. Main bearing
: See "B"
6. Sensor plate
7. Crankshaft timing sprocket key
8. Crankshaft
9. Thrust bearing
"A": When installing CKP sensor, use new sensor mounting bolt.
"B": Upper half of bearing has an oil groove.
"C": Apply sealant 99000-31250 to mating surface.
"D": Check main bearing cap No.1 bolt, plastic deformation tightening bolt, for deformation
referring to "Main Bearing Cap No.1 Bolt" under "Main Bearings Inspection: For M16A
Engine with VVT", if it is reused.
Main Bearings, Crankshaft and Cylinder Block
Removal and Installation
Removal
1) Remove engine assembly from vehicle referring to
"Engine Assembly Removal and Installation: For
M16A Engine with VVT".
2) Remove clutch cover, clutch disc and flywheel by
using special tool.
Special tool
(A): 09924–17810
3) Remove piston and connecting rod referring to
"Pistons, Piston Rings, Connecting Rods and
Cylinders Removal and Installation: For M16A
Engine with VVT".
Engine Mechanical: For M16A Engine with VVT 1D-53
www.CarGarage.ir
10. Rear oil seal housing
: See "C"
11. Rear oil seal
12. Input shaft bearing
13. Flywheel
14. Main bearing cap
15. Flywheel mounting bolt
16. Rear oil seal housing mounting bolt
17. Main bearing cap No.2 bolt
18. Main bearing cap No.1 bolt
: See "D"
4) Remove rear oil seal housing (1).
S5JB0A1416036
5) Loosen main bearing cap No.1 and No.2 bolts in
I2RH0B140125-01
6) Remove crankshaft from cylinder block.
www.CarGarage.ir
19. Spring pin
20. Sensor plate bolt
21. Oil pressure switch
: 22 N⋅m (2.2 kgf-m, 16.0 lb-ft)
: 5 N⋅m (0.5 kgf-m, 4.0 lb-ft)
: 70 N⋅m (7.0 kgf-m, 51.0 lb-ft)
: Tighten 25 N⋅m (2.5 kgf-m, 18.0 lb-ft) by the specified
procedure.
: Tighten 30 N⋅m (3.0 kgf-m, 22.0 lb-ft), 50 N⋅m (5.0 kgf-
m, 36.5 lb-ft) and 60° by the specified procedure.
: 11 N⋅m (1.1 kgf-m, 8.0 lb-ft)
: 13 N⋅m (1.3 kgf-m, 9.5 lb-ft)
: 10 N⋅m (1.0 kgf-m, 7.5 lb-ft)
: Do not reuse.
: Apply engine oil to inside / sliding surface.
such order as indicated in the figure and remove
them.
I2RH0B140126-01
I2RH0B140127-01
Table of Contents
