Getting Started
This is a brief document designed to quickly get you started setting up your valve manifold with an integrated
Numatics' G2-2 series ControlNet communication node.
1) Initial Unpacking and Inspection
1)
Examine exterior of package for signs of damage. Report any damage to shipping carrier.
2) Remove wrapped manifold assembly from box.
a) Remove manifold assembly from anti-static packaging
b) Retain documentation for installation and configuration
3) Examine manifold assembly for any shipping damage such as:
a) Bent pins or connectors
b) Report any damage to shipping carrier immediately
4) Examine manifold assembly for proper ordered configuration. (Valves, I/O, Protocol, etc.)
2) G2-2 Introduction
Below is an example of a 2012 series valve manifold. This fieldbus manifold series is capable of addressing a
total of 224 I/O. The manifold can be viewed as having two sections to it, the
Side
Valve Side
. The
maximum of 6 modules totaling 192 Outputs, 96 Inputs, or various combinations. The communication
module has two BNC communication connectors. The power module has a 4-pin power connector. Pin-outs
for these, along with I/O connectors, are labeled on the side of the respective modules.
G2-2 Series ControlNet Quick Start Manual
supports a maximum of 32 solenoid coils and the
TDG22CNQS4-0
Subject to change without notice
www.numatics.com/fieldbus
Valve Side
Discrete I/O Side
(Maximum of 32 Solenoids)
Module/
Chassis Ground
Network
Aux. Power
LED's
Status LED's
Power
Module
Communications
Module
1/07
Discrete I/O
and the
supports a
Valve Side
Connection
Valve
End Plates
Valve
Valve Side
Sub-D Output
Module
Manual
Override
Solenoid LED
Status Indicator
Page 1
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Summary of Contents for Emerson Numatics G2-2 ControlNet Series

  • Page 1 G2-2 Series ControlNet Quick Start Manual Getting Started This is a brief document designed to quickly get you started setting up your valve manifold with an integrated Numatics’ G2-2 series ControlNet communication node. 1) Initial Unpacking and Inspection Examine exterior of package for signs of damage. Report any damage to shipping carrier. 2) Remove wrapped manifold assembly from box.
  • Page 2 G2-2 Series ControlNet Quick Start Manual 3) MCM - Manual Configuration Module (for Self-Test Mode Function Only) DIP Switch Rotary Switch (SW2) (SW3) DIP Switch Rotary Switch (SW1) (SW4) 5 6 7 8 5 6 7 8 All DIP switches shown in the "OFF" position The MCM is the module that allows the user to manually test the Numatics manifold using Self-Test mode.
  • Page 3: Self-Test Mode

    G2-2 Series ControlNet Quick Start Manual 4) Self-Test Mode An internal diagnostic tool can also be enabled using the optional MCM module. This tool allows the user to confirm that all of the Inputs and Outputs on the manifold are fully functional without needing a network connection or controller.
  • Page 4 G2-2 Series ControlNet Quick Start Manual 5) Communication Module Rotary Switches The Rotary switches allow the user to set the node address. Rotary Switch Settings Network Address: Switch Description NA 01 Sets the Ones Digits NA 10 Sets the Tens Digits •...
  • Page 5 G2-2 Series ControlNet Quick Start Manual 6) I/O Mapping Example Example: Assumed Settings - Single Z-Boards used with single solenoid valves - Double Z-Boards used with double solenoid valves - Run Idle Header (Overhead) will always take up the first two Input words of the Input Map. Discrete I/O Configuration Module Type Part No.
  • Page 6 G2-2 Series ControlNet Quick Start Manual I/O Mapping Table Example Continued Output Table WORD BYTE Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil No. 8 No. 7 No. 6 No. 5 No. 4 No.
  • Page 7: Ground Wiring

    G2-2 Series ControlNet Quick Start Manual 7) Output Short Circuit Protection (Status Input Bits) Status Input Bits report the integrity of the load being driven by the output driver. They must be mapped to the scanner as part of the Input Size Value. Please refer to the table below for Status Input Bit action during fault condition: Output Type Output State...
  • Page 8: Auxiliary Power Connector Pin-Out

    G2-2 Series ControlNet Quick Start Manual 9) Auxiliary Power Connector Pin-Out Pin No. Function Description +24VDC Voltage Used to Power Outputs (Valves and Outputs) (Valve Coils and Discrete Outputs) Earth Ground Protective Earth (Case Ground) 0VDC Common 0VDC Common, for Valves, I/O, and Node Power +24VDC Voltage Used to Power Discrete Inputs and Node Electronics (Node and Inputs)
  • Page 9: Led Functions

    G2-2 Series ControlNet Quick Start Manual 10) LED Functions Upon power up, the LEDs indicate the status of the unit. The Power Module of the G2-2 ControlNet node has four LEDs; two for internal fuse integrity and two for Aux. Power status. The Communication module also has four status LEDs which are described below.
  • Page 10: Configuration With Rslogix 5000

    G2-2 Series ControlNet Quick Start Manual 11) Configuration with RSLOGIX 5000 When commissioning your ControlNet node, specific values must be entered in the “Connection Parameters” section for the “Assembly Instance” column with regards to “Input Size”, “Output Size”, and “Configuration”. The “Size” values are determined from the actual physical configuration of the manifold (i.e.
  • Page 11: Factory Default Settings

    G2-2 Series ControlNet Quick Start Manual 12) Factory Default Settings Unless otherwise requested, all standard G2-2 Series ControlNet manifolds ship with specific factory default settings. Below is a list of the factory default settings: Description Default Settings Node Address Baud Rate 5 Mbit/sec Input Module Power Jumper (Input sensor power supplied by...

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