GE T2100-ST1 Service Manual
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GE T2100-ST1 Service Manual

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GE Healthcare
T2100-ST1
Treadmill, 110V
T2100-ST2
Treadmill, 220V
Service Manual
2097937-002 Rev G
T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill,
220V
English
© 2016-2019 General Electric Company
All Rights Reserved
Table of Contents
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Summary of Contents for GE T2100-ST1

  • Page 1 GE Healthcare T2100-ST1 Treadmill, 110V T2100-ST2 Treadmill, 220V Service Manual 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V English © 2016-2019 General Electric Company All Rights Reserved...
  • Page 2 Publication Information The information in this manual applies only to the T2100-ST1 (GE PN 2097357-001) and T2100-ST2 (GE PN 2097357-002) treadmills. It does not apply to earlier versions. Due to continuing product innovation, specifications in this manual are subject to change without notice.

  • Page 3: Table Of Contents

    Safety Systems ....................30 Treadmill ....................... 30 Drive System ......................30 Speed Range ......................30 Incline Range ......................30 Running Surface ....................30 Communication Ports ..................31 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 4 Running Belt Tracking Adjustment ..............59 Running Belt Tension Adjustment ..............60 Drive Belt Tension Adjustment ................. 60 Exterior Care ......................62 Elevation Screw Lubrication................62 Running Deck Maintenance ................63 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 5 Smart Power Supply FGLF0495-03 Error Code 2 Flow Chart 1KK “Elevation Error (2)” ........................ 89 Smart Power Supply Error Code 3 Flow Chart 1L “Zero Speed Motor Controller Error (3)” ..................... 90 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 6 Replacing the Drive Motor ................126 Replacing the Drive ................... 129 Replacing the Front Roller ................131 Replacing the Rear Roller ................132 Replacing the Running Belt ................134 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 7 Error Code Tab ..................179 System Log Tab ..................179 Functional / Post Repair / Preventative Maintenance Checkout Procedures ......................181 Tools Required ....................181 Checkout Procedures ..................181 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 8 Preventative Maintenance Visual/Functional Checks ..... 185 Procedural Lists ....................185 FRU Repairs / Exchange ................. 186 Final Checkout Preventative Maintenance Test ........ 188 Maintenance Log ....................189 Reference Documents ..................191 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 9: Introduction

    Familiarize yourself with this information before using the system. Intended User This manual is intended for service personnel responsible for the maintenance and repair of the T2100-ST1 and T2100-ST2 treadmills. Indications for Use The T2100-ST1 and T2100-ST2 treadmills are designed for cardiac stress testing.

  • Page 10: Safety Conventions

    Modifications to this equipment may put the patient at risk of electrical shock or hardware malfunction. Contact GE Healthcare Service department for all your repair part needs. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G...
  • Page 11 Ensure the master power switch is in the off position before plugging in the T2100-ST1 or T2100-ST2. A power surge could damage the sophisticated electronic system of the treadmills. WARNING:...
  • Page 12 The potential for foot crush injury at frontal end of treadmill at lift mechanism (landing gear) when treadmill is descending. Keep feet and hands away from this area at all times. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 13: Classification Of Medical Device

    Mode of operation Continuous operation. Regulatory and Safety Conformance T2100-ST1 and T2100-ST2 treadmills meet FDA Class 1 motor operated physical medicine machines. They have been tested by Intertek Testing Services N.A Inc., and are listed by Engineering Testing Laboratories (ETL). However, the ultimate conformance to IEC 60601-1 is the responsibility of the system integrator when combined with other equipment.

  • Page 14: Table 1: Guidance And Manufacturer's Declaration - Emissions

    Harmonics Class A public low-voltage power supply IEC 61000-3-2 network that supplies buildings used for domestic purposes. Flicker Complies IEC 61000-3-3 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 15: Table 2: Guidance And Manufacturer's Declaration – Immunity All Me Equipment And Me Systems

    5 Seconds Power 30 A/m 30 A/m, Power frequency Frequency 50/60Hz magnetic fields should be that of a typical 50/60Hz commercial or hospital Magnetic environment. Field IEC 61000-4-8 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 16: Table 3: Guidance And Manufacturer's Declaration – Immunity Me Equipment And Me Systems That Is Not Life-Supporting

    (V1 and E1). Interference may occur in the vicinity of equipment containing a transmitter. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 17: Responsibility Of The Manufacturer

    • Assembly operations, extensions, readjustments, modifications, or repairs are carried out by GE Healthcare which is authorized for service and installation. • The electrical installation of the relevant room complies with the requirements of the appropriate local, state, and other government regulations.

  • Page 18: Responsibility Of The Customer

    • Walk in the center of the running belt. Contact with the side rail and the moving belt could cause injury. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 19 T2100-ST Series Treadmill is running. • Do not allow moisture or oils to accumulate on equipment, creating a slip hazard. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 20: Product And Package Information

    To reduce the risk of electric shock hazards, do not open this enclosure. Refer servicing to qualified personnel. Reading of the Owner’s Manual is mandatory. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 21 North America. PCT (GOST-R) Mark Indicates the device or product conforms with applicable Russian Gosstandard technical and safety standards. Protective earth (ground). Alternating current. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 22 “Symbols” on page Item Label Location Description Front of Identifies the product device model. Front of Identifies Listing Standards device T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 23: Equipment Identification

    Identifies Unique Device device Identifier Equipment Identification Product Label Product Label Format Item Name Description Manufacturer Full Vision Inc. Private Label Manufacturer GE Medical Systems Information Technologies, Inc 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 24: Service Information

    GE Healthcare service personnel should service the device. Any unauthorized attempt to repair equipment under warranty voids that warranty. It is the user's responsibility to report the need for service to GE Healthcare or to one of their authorized agents. Additional Assistance...

  • Page 25: Manual Information

    GE Healthcare. Document Conventions This document uses the following conventions. Typographical Conventions The following table identifies the typographical conventions used in both this document and GE Healthcare Diagnostic Cardiology product documents. Convention Description Bold Text...

  • Page 26: Related Documents

    T2100-ST1/T2100-ST2 Operator Manual, Korean 2097937-211 T2100-ST1/T2100-ST2 Operator Manual, Portuguese Brazil 2097937-271 T2100-ST1/T2100-ST2 Operator Manual, Spanish 2097937-011 T2100-ST1/T2100-ST2 Operator Manual, Bulgarian 2097937-031 T2100-ST1/T2100-ST2 Operator Manual, Croatian 2097937-041 T2100-ST1/T2100-ST2 Operator Manual, Czech T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 27 T2100-ST1/T2100-ST2 Operator Manual, Vietnamese 2097937-311 T2100-ST1/T2100-ST2 Operator Manual, Lithuanian 2097937-291 T2100-ST1/T2100-ST2 Operator Manual, Kazakh 2097937-301 T2100-ST1/T2100-ST2 Operator Manual, Latvian 2097937-321 T2100-ST1/T2100-ST2 Operator Manual, Slovene 2097937-331 T2100-ST1/T2100-ST2 Operator Manual, Ukrainian 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 29: Product Overview

    Product Overview The T2100-ST1 and T2100-ST2 treadmills are designed and built to withstand the extraordinary demands of medical devices and are compatible with CASE, CardioSoft/CS, MAC 5500, and MAC 2000. References to left, right, front, and rear assume that you are standing on the treadmill, facing the handrails.

  • Page 30: Safety Systems

    • All steel construction with powder-coat finish • Treadmill net weight: 425 lb., 193 kg Drive System • Heavy-duty 6-peak hp. brushless, DC servo motor • T2100-ST1 110-120VAC, single-phase, 60 Hz, 20-amp power supply • T2100-ST2 200-240VAC, single-phase or split phase, 50-60 Hz, 15-amp power supply Speed Range 0.1 to 15.0 mph, 0.2 to 24.0 km/h, self-calibrating and adjustable...

  • Page 31: Communication Ports

    5% per each additional 500 feet (152m) above 5,280 feet (152m) Power Requirements The T2100-ST1 is designed to operate on dedicated 100-130 VAC 20-amp power, and the T2100-ST2 is designed to operate on dedicated 200 to 264 VAC 13-amp power. Make sure that the treadmill is connected to an outlet that looks like one of the following illustrations.

  • Page 32: March

    Ensure the power switch is in the off position before plugging in the T2100-ST1 or T2100-ST2. A power surge could damage the sophisticated electronic system of the treadmills. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V...
  • Page 33 Product Overview NOTE: The T2100-ST1 and T2100-ST2 Treadmills must have their own dedicated power outlet. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 35: Assembly And Setup

    Refer to “Removing and Reinstalling the Handrails for Moving” on page 154. This task should be performed by an authorized service provider to ensure that the T2100-ST1 and T2100-ST2 are properly reassembled and functioning correctly. Safe Handling Guidelines...

  • Page 36: Initial Setup

    Swing the handrail assembly into the operating position and insert (2) 3/8-16 bolts and 3/8 lock washers on each side and tighten securely. Install (2) plastic caps each side for a finished look. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 37: Location

    When folding handrails apply cardboard between frame and handrail to prevent handrail damage. Location Place the T2100-ST1 or T2100-ST2 on a firm and level hard surface that is free of tile grout lines. The illustration below shows the minimum recommended clearances from the treadmill edges to any obstruction for dismount and safety purposes.

  • Page 38: Electrical Safety Tests

    NEMA 6-15R AC wall outlet (U.S. only or applicable international connection; dedicated 13-amp service). If the measurements are out of range, have a qualified electrician repair the outlet. The voltage measurements should T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 39: Power Cord And Plug

    ST Series treadmill power switch in the “ON” position. Use a digital multimeter to check metal surfaces of the equipment as illustrated below. Make adjustments for any resistance in the test leads. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 40: Conducting Leakage Tests

    If the unit under test fails the leakage tests, do not allow the customer to use the equipment. Call Tech Support for assistance. GE Healthcare recommends that you perform these tests: • Before applying power for the first time •...

  • Page 41: Leakage Test Diagrams

    Make sure the UUT power switch is in the ON state without running belt running. Test #2 Chassis-Leakage-to-Ground (Exposed Chassis) Make sure the UUT is in the ON state with running belt running at 2.0mph. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 42: Secure Cables

    Belt Tracking System significantly ® reduces the need to adjust the belt on your T2100-ST1 or T2100- ST2 treadmill. However, when you operate your treadmill for the first time, you may need to adjust the tracking of the belt to conform to your floor.

  • Page 43: Drive Belt Tension Adjustment

    Adjustment" on page 60. Symptoms of a stretched drive belt could include increased noise. Test Plug Procedure Each T2100-ST1 and T2100-ST2 treadmill includes an RS-232 test plug that enables you to test the operation of the treadmill without the host controlling device attached. The plug is located on the left side of the treadmill secured to the frame by Velcro ®...

  • Page 44: Using The Test Plug

    When the treadmill begins to raise, repeatedly press the button to cycle through the different phases of the test. The following table shows the sequence of self-test stages: Stage Incline Speed (mph) 10.0 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 45: Setup And Connection To Host

    You are ready to begin the set-up procedure prescribed by your medical test equipment supplier. Setup and Connection to Host Currently, four GE host stress systems can connect to the T2100- ST series treadmill and are used as controlling devices: CASE CardioSoft/CS, MAC 5500, and MAC 2000.
  • Page 46 On the upper right side of the screen, click the System Configuration button. Depending on the version of software the button may look like one of the following: The System Configuration window opens. Click the Devices tab. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 47: Cardiosoft/Cs Connection And Setup

    CASE application. CardioSoft/CS connection and setup: To communicate to the T2100-ST1 or T2100-ST2 treadmill using the USB port, you will need to install the appropriate USB driver software on your host computer. The USB driver is supplied on the provided flash drive.
  • Page 48 CDM21218_Setup.exe, and publisher, Future Technology Devices International Ltd, and click Yes. The Driver Extract window opens. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 49 Assembly and Setup Click Extract. The Device Driver Installation Wizard opens. Click Next. The License Agreement window opens. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 50 An installation progress window opens. The installation process should take less than a minute. When the installation is complete, the Device Driver Installation Wizard window opens confirming a successful installation. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 51 Assembly and Setup To close the window, click Finish. Communication Port Identification and CardioSoft/CS setup Connect a USB cable (GE part number 2044095-001) between the CardioSoft/CS PC and the T2100-ST series treadmill. Connect AC power to the treadmill. Power on the treadmill.
  • Page 52 The System Configuration window opens. Click the Devices tab. The COM port number is displayed in the Port field, as shown in the following screen. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 53: Mac 5500 St Connection And Setup

    ST (Stress Test System) option. The device can be identified by the two additional rows of keys on the keyboard, as shown (1) in the following illustration. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 54: Mac 2000 St Connection And Setup

    (GE part number 2097829-108) to the RS232 COM port located on the lower front panel of the treadmill. Connect the 8-pin mini DIN of the communication cable (GE part number 2097829-108) to the COM1 port on the MAC 5500 ST unit.
  • Page 55 2097829-110) to the RS232 COM port located on the lower front panel of the treadmill. 3. Connect the other end of the RS232 serial cable (GE part number 2097829-110) to the COM B port on the MAC 2000 ST unit.

  • Page 57: Preventive Maintenance

    Contact your local GE customer support representative. Use only authorized replacement parts. Using other parts may void your warranty and may cause your T2100-ST1 or T2100-ST2 treadmill to malfunction. Daily Maintenance • Wipe the treadmill to remove soil, moisture, and perspiration.

  • Page 58: Weekly Maintenance

    When belt is clean, stop the treadmill. Inspect the running belt for tears or nicks. If damaged, replace the belt. Perform the Running Belt Tracking Adjustment and Belt Tension Adjustment. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 59: Running Belt Tracking Adjustment

    The patented MasterTrack Belt Tracking System significantly ® reduces the need to adjust the belt on your T2100-ST1 or T2100- ST2 treadmill. However, when you operate your T2100-ST1 or T2100-ST2 treadmill for the first time, you may need to adjust the tracking of the belt to conform to your floor.

  • Page 60: Running Belt Tension Adjustment

    When the running belt is too tight, the edge of belt will curl, causing premature running belt failure. Drive Belt Tension Adjustment This procedure requires the following tool: • ” Allen Wrench T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 61 When the treadmill is properly adjusted, reinstall the hood with (5) #8-32 screws. Item Description ¼ to 3/8 Deflection 5 lbs down force 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 62: Exterior Care

    This could result in premature motor life failure. Exterior Care The powder-coat finish on your T2100-ST1 or T2100-ST2 treadmill is an extremely durable finish and requires minimal care. Do not allow perspiration to build up on your treadmill.

  • Page 63: Running Deck Maintenance

    If the running deck surface becomes grooved due to wear, it can be renewed by flipping the deck to the opposite side. Notify your in-house biomedical technician, or contact GE Medical Systems Information Technologies, Inc., and open a customer service call.

  • Page 65: Theory Of Operation

    Theory of Operation The T2100-ST1 / T2100-ST2 Universal Power Supply (UPS) treadmill control provides a means of controlling belt speed and elevation for the treadmill through the use of either an RS-232 serial port or USB port. The communication protocol is based on the industry standard.

  • Page 66: T2100-St Series Block Diagram

    Theory of Operation T2100-ST Series Block Diagram Edition Smart Power Supply FGLF0495-3 3.1 Edition Smart Power Supply FGLF0495-1 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 67: Smart Power Supply (Pcb) Overview

    An elevation calibration is required to provide an accurate number of counts from zero to 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 68: Software Requirements

    Elevation Control The elevation control process works as follows: The host will send an elevation command "GXXX0" to the processor T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 69: Estop

    Transmit Data Receive Data Signal Ground • RS232 (+/- 10V) • 9600 Baud • No Parity • 8 Data Bits • 1 Stop Bit • Full Duplex 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 70: Communication Hardware (Usb Configuration)

    In this way, the shorting jumper can be removed at any point to stop the staging process. The following table shows the sequence of self-test stages: Stage Incline Speed (mph) 10.0 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 71: Calibration

    Switch 1, 2, and 4 are in the “OFF” position, and switch 3 is in the “ON” position. This configuration is compatible with the GE Protocol (Firmware Version 1.57 and later FGLF0495-1 Smart Power Supply). Additional dip switch on UPS (Firmware Version 1.1812 and later FGLF0495-03 Smart Power Supply.

  • Page 72: Electrical Outputs

    RS-232 Interface: A DB9 Connector 9-pin PC/AT Style is provided for interfacing with the host controller. USB Interface: A Mini-B right angle USB Connector is provided for interfacing with the host controller. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 73: Physical Requirements And Restrictions

    Environment: 0 - 70 °C ambient temperature. High level vibrations from adjacent equipment may be present. After installation into the treadmill, expect the board to experience moderate shock impulses during shipment. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 75: Troubleshooting

    If you are receiving an error code, locate the error code in the “Troubleshooting Guidance Base on Error Code” table, below, and then refer to the referenced flowchart(s). If you still cannot identify or resolve the error, contact local GE customer support representative. 2097937-002 Rev G...

  • Page 76: Troubleshooting Guidance Base On Error Code

    Chart 1M “Over Speed Motor Controller Error (4)” on page 91. • Smart Power Supply Error Code 6 Flow Chart 1O “Over Speed External Sensor Error (6)” on page 93. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 77 Treadmill will start belt after • Smart Power Supply Error Code 9 Flow cycling the Emergency Stop Chart 1R “Belt Start Reject Error (9)” on Button. page 97. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 78: Incoming Power 110-240Vac Flow Chart 1A

    (1) position. breaker lit? Go To Is the green Verify power from Chart 1B power circuit power panel. breaker lit? Go To Chart 1B T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 79: Incoming Power Inline Filter Flow Chart 1B

    Verify Inline filter continuity Go To thru filter. Chart 1C Does the Inline Replace Inline filter have Filter. continuity? Go To Go To Chart 1C Chart 1D 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 80: Incoming Power Drive Pc2303-012-N Flow Chart 1C

    LED1 lit on Drive PC2303-012-N? Is Voltage between Black and Brown wire 220-240VAC? Go To Chart 1D Green Light should be lit Replace Drive on Drive PC2303-012-N PC2303-012N Reference 1C. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 81: Smart Power Supply Incoming Power 110-240Vac Flow Chart 1D

    220-240VAC? Reference 1D. Replace Smart Power Is the Red D7 LED Supply PCBLF0443-1. Voltage lit on Smart 120VAC? Power Supply PCBLF0443-1? Voltage 220VAC? Go To Chart 1E 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 82: Emergency Stop Flow Chart 1E

    Red D13 LED Light should be Replace Turn treadmill power switch in lit on Smart Power Supply Emergency the on (1) position. PCBLF0443-1 Reference 1E. Stop Button. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 83: Pull Tether Flow Chart 1F

    PCBLF0443-1? Red D12 LED Light should be lit Turn treadmill power switch in Replace Pull the on (1) position. on Smart Power Supply Tether. PCBLF0443-1 Reference 1E. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 84: Communication Rs232 Flow Chart 1G

    Turn treadmill power switch is Full Vision Treadmill in the on (1) position. PS New Cal Software are you Recd and Sent Go To information? Chart 1I T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 85: Communication Usb Flow Chart 1H

    PS New Cal Software is connected at both ends. n Cable are you Recd and Connected? Sent information? Go To Communication should Chart 1I be restored (Reference Chart 1G). 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 86: Smart Power Supply Error Code Identification Flow Chart 1I

    Reference Smart Power Supply Error Code 10, consult the factory for trouble shooting. Reference Smart Power Supply Error Code 7, Flow Chart 1P. Reason for error flashes Speed Compare Error (7). T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 87: Smart Power Supply Error Code 1 Flow Chart 1J "Bad Calibration Error (1)

    Smart Chart 1I Connect Stress System & Power Supply PCBLF0443-1? perform test. Treadmill should Did treadmill be operational. respond to Test Procedure? Return Treadmill to service. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 88: Smart Power Supply Fglf0495-1 Error Code 2 Flow Chart 1K "Elevation Error (2)

    Troubleshooting Smart Power Supply FGLF0495-1 Error Code 2 Flow Chart 1K “Elevation Error (2)” T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 89: Smart Power Supply Fglf0495-03 Error Code 2 Flow Chart 1Kk "Elevation Error (2)

    Troubleshooting Smart Power Supply FGLF0495-03 Error Code 2 Flow Chart 1KK “Elevation Error (2)” 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 90: Smart Power Supply Error Code 3 Flow Chart 1L "Zero Speed Motor Controller Error (3)

    Replace Drive running belt Is the Red LED D13 on PC2303-012-N the Smart Power start? Supply PCBLF0443-1 on continuously? Return Treadmill to service. Go To Page 1I T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 91: Smart Power Supply Error Code 4 Flow Chart 1M "Over Speed Motor Controller Error (4)

    Go To Page 1I With the treadmill running at 10.0 mph for 1 minute, is the Red LED D13 on? Replace Drive PC2303-012-N Return Treadmill to service. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 92: Smart Power Supply Error Code 5 Flow Chart 1N "Over Speed External Sensor Error (5)

    Replace Speed Sensor Is the Red LED D10 on the Smart Power Supply PCBLF0443-1 flashing ON Replace Smart Power Supply & Off when passing by flywheel magnet? T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 93 Replace Speed Sensor Is the Red LED D10 on the Smart Power Supply PCBLF0443-1 Replace Smart Power flashing ON & Off Supply when passing by flywheel magnet? 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 94: Smart Power Supply Error Code 7 Flow Chart 1P "Speed Compare Error (7)

    OFF (O) for 10 seconds then turn the power switch ON (-). Is the Red LED D13 on the Smart Power Supply PCBLF0443-1 on continuously? Go To Page 1I T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 95 & Off when passing by for 1 minute, is the flywheel magnet? Red LED D13 on? Treadmill should Replace Smart Power Supply be operational. Replace Drive PC2303-012-N 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 96: Smart Power Supply Error Code 8 Flow Chart 1L "Motor Controller Fault Signal (8)

    Did the running Replace Drive belt start? Is the Red LED D13 on PC2303-012-N the Smart Power Supply PCBLF0443-1 on continuously? Return Treadmill Go To to service. Page 1I T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 97: Smart Power Supply Error Code 9 Flow Chart 1R "Belt Start Reject Error (9)

    10.0 mph Return Treadmill Start if equipped with controller for 1 minute is the to service. increase speed to 10mph. Red LED D13 on? Go To Page 1I 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 98: Drive Pc2303-012-N Status Led Code List

    Self-Resetting 8 Blink Output Short Circuit Latched (See Note 1) Note 1: Contact local GE customer support representative for possible Drive PC2303-012-N replacement. Running Belt High Speed Application When operation the treadmill at a High-Speed Application. The running belt is displaying hesitation/slippage of the running belt with each foot plant.
  • Page 99 1,2,4,5 and 6 are in the “OFF” position and switch 3 is in the “ON”. NOTE: The system flash log does not exist on FGLF0495-1 Smart Power Supply. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 100: Field Replaceable Units

    CONNECT CABLE TO PULL TETHER CONNECT CONTACT I&I CONNECT CABLE TO ESB ROUTE THROUGH LEFT ROUTE WIRES THROUGH HANDRAIL CENTER & LEFT HANDRAIL OUTSIDE CONTACT DETAIL 1 SEE DETAIL 1 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 101: Final Assembly Circuit Board Connection

    19, 20, 21, Hood Kit Assembly 2097829-069 28, 29 Comm Cable Clamps 2097829-074 22, 23, 24 Test Plug 2097829-070 4-7, 9, 13, Final Assembly Hardware Kit 2097829-071 16-18, 23 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 102 Screw HSHCS 3/8”-16 x 1” Lg PLTD Dome Plug Handrail Center Screw HSBHCS ¼”-20 x ¾” Lg Harness ESB & Pull Tether Pull Tether Assembly Emergency Stop Assembly IDEC T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 103 Velcro Hook Backing 1” lg. Velcro Backing 1” Lg. DECAL GE LOGO 80 MM STOP DECAL Comm. Cable Clamp 1, 15, 25, Not orderable as FRU 26, 27 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 104: Deck Assembly

    OBTAIN FRONT TO REAR BELT ALIGNMENT AND TRACKING. Orderable FRUs Item Description GE Orderable Number Belt Running with V-Guide 2097829-057 Deck Isolator 1.75” Dia with 2097829-058 Stud T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 105 Belt Tension Plate Screw HSHCS 5/16”-18 x 3” Lg PLTD End Cap LH End Cap RH Screw HSBHCS 5/16”-18 x 1” Lg PLTD Extrusion Anti-Skid Rubber 60” LG 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 106: Frame Assembly

    Field Replaceable Units Frame Assembly APPLY MOLY BASED GREASE 2X T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 107 Elevation Delrin Spacer Flat Washer ½” Dia Nylon Lock Nut NLN ½”-13 Bolt HHCS 3/8-16 x 3” Lg Grade 5 Washer Nylon Nylon Lock Nut 3/8-16 Belt Drive 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 108: Motor Pan Assembly

    TAP 10-32 HOLE AND SAND POWDER COAT MATERIAL FOR PROPOR GROUND CONNECTION Orderable FRUs Item Description GE Orderable Number Actuator 115V 2097829-028 Actuator 115V MSI 2097829-088 (for T2100-ST1 only) T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 109 Actuator 115V (for T2100-ST1 only) Actuator 220V (for T2100-ST2 only) HHCS 3/8-16 c 5.0” Lg Gr 5 FW 3/8” Dia Washer Nylon NLN 3/8-16 Fan Assembly DC W/Connector 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 110 Breaker ¼ amp HHWHTS #8-32 x .375” Lg Switch TA35-C324-L200C0 RHMS #6-32 x .50” Lg K-Lock Nut #6-32 POWER CORD INLET C-20 4793.4000 PLATE SWITCH Not orderable as FRU T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 111: Motor Pan Assembly Wiring

    ORANGE WIRE ON TOP Relay Not Shown CIRCUIT BOARD ASSEMBLY ITEM 12 SHEET 1 OF 2 CONNET COLOR CONFIGURATION MULTIPLE GROUND WHITE (COMMON) CONNECTION RED (INCLINE UP) BLACK (INCLINE DOWN) 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 112 NYLON STANDOFF Orderable FRUs Item Description GE Orderable Number Harness 110V DC Treadmill 2097829-040 (for T2100-ST1 only) Harness 220V DC Treadmill 2097829-041 (for T2100-ST2 only) Harness Resistor 2097829-042 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 113 Item Manufacturer’s Description Screw HHWTS #8-32 x .375 Lg Clamp Plastic ¼” ID Harness 110V DC Treadmill (for T2100-ST1 only) Harness 220V DC Treadmill (for T2100-ST2 only) 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 114 RMHS #4-40 x .375 Lg Not orderable as FRU Relay 110V (for T2100-ST1 only) Relay 220V (for T2100-ST2 only) Velcro Hook 1” x 2” Velcro Loop 1” x 2” T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 115: Motor Mount Assembly

    Motor DC Servo PMCFA-00101-03 Sprocket Drive 530-5MGT-15 Flywheel DC W/Magnet .50 dia HHCS 7/16-14 x 5” Lg NLN 7/16-14 HHCS 1/2-13 x 3” Lg All Thread HN 1/2-13 Gr5 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 116: Circuit Board Assembly Fglf0495-1

    Mount Inverter Isolation HHWHTS #8-32 x .375 RHMS #6-32 x 2.5” Lg Standoff Round .50 Lg .166 ID K-Lock Nut #6-32 1, 9 Not orderable as FRU T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 117: Circuit Board Assembly Fglf0495-3

    For Reference – Manufacture’s Description for individual items Item Manufacturer’s Description Board FG0495-3 Universal Power Supply HN #8-32 Nylon Mount Inverter Isolation HHWHTS #8-32 x .375 1, 6 Not orderable as FRU 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 118 For Reference – Manufacture’s Description for individual items Item Manufacturer’s Description Spanner Wheel Wheel Landing Gear HHCS 3/8-16 x 3.25 Lg Gr5 NLN 3/8-16 Not orderable as FRU T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 119: Pull Tether Assembly

    For Reference – Manufacture’s Description for individual items Item Manufacturer’s Description Tether Pull w/Wrist strap E-Stop Kill Switch LS500 Cap 1.50 x 4.00 LPDE BLK Modified Harness ESB & Pull Tether (Not shown) 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 120: Emergency Stop Assembly

    USB CABLE 5M A TO B (INTERFACE 2044095-001 T2100-ST TO CARDIOSOFT/CS) CABLE RS232 INTERFACE T2100- 2097829-109 ST TO CASE/PC (contains 2097829-009) SPARE CABLE ANALOG INTERFACE 2097829-108 T2100-ST TO MAC5500ST (contains 2097829-008) T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 121: Calibration Software

    Description Number SPARE CABLE RS232 INTERFACE 2097829-110 T2100-ST to MAC2000ST (contains 2097829-010) Calibration Software Orderable FRUs GE Orderable Item Description Number T2100-ST Calibration Software 2097829-087 Version 1_0_1_8.Zip 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 123: Component/Fru Removal And Replacement

    Removing and reinstalling handrails for moving 45 min Replacing the Main power switch 25 min Adjusting the Run belt tracking and tension 25 min Replacing the Power cord 10 min 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 124: Comprehensive Tool List

    7/16” hex open ended wrench and Hex socket ½” hex open ended wrench and Hex socket 9/16” (2X) hex open ended wrench and Hex socket 3/4” hex open ended wrench and Hex socket T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 125: Replacing The Hood

    Remove the hood and set it aside. Reverse the procedure to reinstall hood. (5) Screw HHWHTS #8-32 x 3/8” Long 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 126: Replacing The Drive Motor

    3/32” set screws on its hub, then slide it off. Remove the flywheel from the motor shaft by loosening the two 3/16” set screws on its hub, then slide it off. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 127 After installation, run the treadmill and check for excess vibration and noise from the motor area. Replace the hood and (5) screws. Calibrate the drive speed. See “Calibrating Speed” on page 168. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 128 (4) ¼” Clamp Plastic (4) MTR Isolation Spacer (4) MTR Isolation Stem (4) ¼” Fender Washer TB2 Drive Connector (4) ¼”-20 x 1-1/4” Lg J1 Drive Connector T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 129: Replacing The Drive

    The drive will slide back allowing the drive to be removed. Reverse the procedure to reinstall the drive. Calibrate the drive speed. See “Calibrating Speed” on page 168. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 130 6 Pin J1 Connector Motor Power TB2 Connector Incoming Power TB1 Connector Motor Pan Regen 3 Pin Connector Drive Drive Ground to Main Loosen 2 Front Screws Wire Harness T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 131: Replacing The Front Roller

    Use caution to avoid pinching the timing belt. Bolt 5/16-18 x 2” Lg Lock Washer 5/16” Flat Washer 5/16” Front Roller 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 132: Replacing The Rear Roller

    Push the rear roller forward as far as it will go. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 133 Replace the left and right end caps and replace the securing screws. Adjust the tension of the running belt. See “Running Belt Tension Adjustment” on page 60. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 134: Replacing The Running Belt

    Push the front roller from the right side of the treadmill to the left side, lift the roller up, slip the timing belt off the T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 135 Lift the edge of the running belt and slide the deck onto the deck braces. Tighten the cross brace securing bolts. Use caution to avoid over tightening the bolts. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 136 ADJUST DRIVE BELT TENTION PULLING ALL FREE PLAY OUT OF BELT. DO NOT OVER TIGHTEN CAUSING THE BELT TO STRETCH. MOVE REAR PULLEY SIDE TO SIDE IN CHANNELS TO OBTAIN FRONT TO REAR BELT ALIGNMENT AND TRACKING. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 137: Replacing The Running Deck

    The deck is now ready for maintenance, replacement, or to be flipped. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 138: Replacing The Deck Cushion

    With the 3/16” Allen wrench or socket, remove the bolt securing the left and right end caps from the rear of the treadmill. Remove the end caps and set them aside. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 139 Start the tensioning bolts on the rear roller but do not tighten. Replace the left and right end caps and the securing screws. Adjust the tension of the running belt. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 140: Replacing The Motor Drive Belt

    Reverse the procedure to install the new drive belt. After installation of the new drive belt, perform “Running Belt Tracking Adjustment” on page 59 and “Running Belt Tension Adjustment” on page 60. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 141 Bracket Motor Right Hand Motor Tension Drive Belt (6) Bolt 1/4”-20 x 1 1/4" Long (6) Bolt 1/4” Flat Washer (6) Bolt 1/4” Lock Washer (6) Bolt 1/4”- 20 Nut 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 142: Replacing/Adjusting The Elevation Actuator

    Looking from the bottom (tube end), lightly turn the tube clockwise until it bottoms the threads or stops. Ensure that the motor shaft does not turn. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 143: Replacing The Smart Power Supply Relay Board

    Unplug the treadmill plug from the wall receptacle. Allow the treadmill to discharge for 1 minute. Remove the (5) hood securing bolts. Remove the hood and set it aside. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 144 Reverse the procedure to install the new SPSR Board. After installation, see Chapter 9, “Calibration”, to recalibrate the treadmill using the recalibration instructions for your treadmill model, and then check for proper operation. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 145: Replacing The Circuit Breaker

    Install the new circuit breaker by sliding it into the hole until it snaps into place. Reattach the wire connectors by sliding them on to the terminals. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 146: Relocating The Esb And Sts Assembly

    With the 1/8” Allen wrench, remove the (4) 10-32 screws (Fig. A) holding the ESB and STS assembly to the fabricated handrail. Fig. A 10-32 Screw ESB or STS Assembly 1/8” Allen Wrench T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 147 With the pliers, cautiously remove the wires. Slowly wiggle the wires up and down while pulling. Avoid causing excessive flexing to the board (Fig. D). Replace the hood and secure it with the original screws. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 148: Replacing The Emergency Stop Button (Esb)

    ESB or STS Wrench Assembly 10-32 Screw Fig. B Fabricated Handrail Screwdriver With a flat head screwdriver, remove the ESB assembly from the fabricated handrail (Fig. B). T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 149 With two pairs of long nose pliers, gently separate the connectors on the ESB. Reverse step 1 through step 7 to reinstall the ESB assembly. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 150: Replacing The Stop Tether Switch (Sts)

    With a pair of long nose pliers, remove the two STS connector wires from the outside terminals of the tether assembly (Fig. C). NOTE: When reconnection wires be sure to locate the connector on the outer terminals. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 151: Replacing The Right Or Left Handrail

    148 or “Replacing the Stop Tether Switch (STS)” on page 150 for instructions. CAUTION: Use ESD precautions, including wearing a grounding wrist strap that is connected to an exposed metal connection point on the treadmill chassis. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 152 Reverse steps 1 through step 9 to reinstall the replacement handrail. ESB or STS Assembly (4) ¼”-20 Screws Wire Harness (2) Plastic Caps (3) 3/8”-16 Screws (2) 3/8” Lock Washer Nylon Washer T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 153: Replacing The Center Handrail

    The center handrail is ready to be replaced. Reverse steps 1 through step 6 to install replacement center handrail. ESB or STS Assembly 4 ¼”-20 Screws Wire Harness 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 154: Removing And Reinstalling The Handrails For Moving

    This allows the handrail to pivot to a resting position beside the treadmill. Remove the remaining 3/8”-16 screws and nylon washers. The handrail is ready to be lifted off as an assembly. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 155: Replacing The Main Power Switch

    The clips are part of the power switch housing and located on the back side of the plate. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 156: Adjusting The Run Belt Tracking And Tension

    NOTE: Uneven floors accelerate belt misalignment. This situation may require more frequent adjustment to prevent belt damage. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 157: Adjusting Belt Tension

    Unplug the C-19 appliance power cord from the front of the treadmill. Reverse step 1 through step 5 to reinstall new power cord. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 158: Replacing The Ce Filter

    (2) #8-32 screws with a flathead screwdriver. Remove the quick disconnect wire connection from the inline filter. Note the wire’s location for replacement. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 159: Replacing The Relay

    With pliers remove the quick disconnect wires connection from the relay. Note the wire’s location for replacement. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 160 Component/FRU Removal and Replacement Reverse step 1 through step 6 to reinstall replacement relay. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 161: Calibration

    Do not plug any hardware including treadmill cable into the PC unless directed to do so. Download the T2100-ST Series Calibration software using the following procedure: Go to the GE Service Support Central site; 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 162 If necessary, refer to Appendix B, “Reference Documents”, for a list of reference documents that contain helpful OS-specific guidance. Application Install – Security Window opens. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 163: Installing The Serial Drivers

    This section can be skipped if the USB Serial Drivers are already installed on the PC being used. If already installed, proceed to “Software Interface Instruction T2100-ST Series Calibration” on page 167. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 164 CDM21218_Setup.exe, and publisher, Future Technology Devices International, Ltd, and click Yes. The Driver Extract window opens. Click Extract. Device Driver Installation Wizard opens. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 165 Calibration Click Next. The License Agreement window opens. Select I accept this agreement and click Next. An installation progress window opens. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 166 Calibration The installation process should take less than a minute. The Device Driver Installation Wizard window opens, confirming a successful installation. To close the window, click Finish. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 167: Software Interface Instruction T2100-St Series Calibration

    ST series treadmill and turn on the treadmill. If using RS232 serial cable: a. Connect one end of the RS232 serial cable (GE part number 2097829-109) to the RS232 COM port located on the lower front panel of the T2100-ST series treadmill.

  • Page 168: Calibrating Speed

    Click OK. The running belt will pause for approximately 8 seconds and slowly increase speed, establishing multiple calibration points. This procedure may take approximately 10 to 15 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 169 Verify a point on the run belt that can be seen plainly with each full revolution; this could be the seam or a chalk line you make on the belt. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 170 Smart Power Supply Error Code 3 through 7 in Chapter 6, “Troubleshooting”. Repeat steps 5 through 9 to confirm proper adjustment of the actual running belt speed. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 171: Calibrating Elevation

    Using a tape measure, verify the 0% elevation. Refer to the “Elevation Chart” on page 174. If the zero position requires adjustment, remove actuator top cover. VonWeise Actuator MSI Actuator 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 172 25%. On MSI Actuator loosen screw to relieve tension then position lower cam. This is a friction fit be careful to move in small increments, tighten screw when complete. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 173 Repeat steps 9 through 12 for 5%, 10%, 15%, 20%, and 25%. Cycle the power to return the treadmill to 0% elevation. If the actuator cap was removed, replace the cap. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 174: Elevation Chart

    Calibration Elevation Chart Elevation Actuator VonWeise Actuator MSI Actuator T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 175: Calibration Software Tabs

    .5% per click. Select Double click on Set Grade • and type in the desired grade %. COM port: Interface COM port with host system. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 176: Advanced Control Tab

    The FGLF0495-1 Smart Power Supply is not equipped with real time clock. Runtime: Information indicating treadmill total runtime. Firmware Version: Software version loaded in the smart power supply board. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 177: Speed Cal Tab

    Reset Treadmill: Select Reset Treadmill. The treadmill will perform a software reset: it will return to 0.0% elevation and reset the drive. Start Speed Calibration: Select Start Speed Cal to initialize the speed calibration routine. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 178: Grade Cal Tab

    PWM Output: Calibration information reported in % to measured speed. Grade Cal Tab Elevation Count: The ability to fine tune the actual elevation target height. Test: The ability to test each elevation calibration point. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 179: Error Code Tab

    Clear Error Counts: The ability reset the error code counter to zero. System Log Tab Set Log File Location: The ability to record treadmill communication for trouble shooting. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 180 Calibration Log Events to File: When checked this will create a TXT file for trouble shooting. When not selected, it only displays information in the window. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 181: Functional / Post Repair / Preventative Maintenance Checkout Procedures

    The following topics detail the individual checkout procedures. For a list of which procedures to perform after completing each repair or preventative maintenance procedure, refer to “Procedural Lists” on page 185. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 182: Visual/Functional Checks

    Power on T2100-ST Series treadmill. b. Perform the “Calibrating Speed” procedure on page 168. Expected Results: The system speed is successfully Pass/Fail calibrated without errors. T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 183: Elevation Calibration

    Power on T2100-ST Series b. Adjust speed manually by controlling the unit. Set speed to 5.0 mph/8.0 km/h. Expected Results: 10 revolutions of the running belt in Pass/Fail 15 seconds. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 184: Host Communication

    Reverse Polarity Reverse Polarity (L2, L1) _________μA Pass/Fail 500μA Ground Continuity Resistance AC mains power cord ground Pass/Fail 100mΩ prong to exposed metal surface ________mΩ (ground lug) T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 185: Preventative Maintenance Visual/Functional Checks

    For a list of the tools, refer to “Tools Required” on page 181. For the checkout procedure details, refer to “Checkout Procedures” on page 181. For the electrical safety check details, refer to “Electrical Safety Checks” on page 184. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 186: Fru Repairs / Exchange

    1, 2, 3, 4 1, 2, 8 Relay 110V 2097829-085 1, 2, 3, 4 1, 2, 8 Relay 220V 2097829-086 1, 2, 3, 4 1, 2, 8 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...
  • Page 187 CABLE RS232 INTERFACE T2100-ST TO CASE/PC 1, 2, 4 1, 8 2097829-109 (contains 2097829-009) CABLE RS232 INTERFACE T2100-ST TO MAC2000ST 1, 2, 4 1, 8 2097829-110 (contains 2097829-010) 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 188: Final Checkout Preventative Maintenance Test

    Operation Check Test Plug Check Walking Belt Tension / Tracking 1, 2, 6 Walking Belt Speed Verification 1, 2, 6 Leakage Test 1, 2, 4, 5, 6 T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 189: Maintenance Log

    Maintenance Log Serial # ________________ Date Purchased____________ DATE HOURS SERVICE COMPLETED COST 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...

  • Page 190: T2100-St1 Treadmill, 110V / T2100-St2 Treadmill, 220V 2097937-002 Rev G 11 March

    Maintenance Log T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March 2019...

  • Page 191: Reference Documents

    • Windows 8: AN_234_FTDI_Drivers_Installation_Guide_for_Windows_8.p • Windows 10: AN_396_FTDI_Drivers_Installation_Guide_for_Windows_10.p NOTE: Do not download the driver from the FTDI website as referenced in Chapter 2 of these three documents. 2097937-002 Rev G T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 11 March 2019...
  • Page 194 GE Medical Systems Information Technologies, Inc. 8200 West Tower Avenue Milwaukee, WI 53223, USA Tel: +1 414 355 5000 1 800 558 5120 (US Only) GE Medical Systems Information Technologies, Inc., a General Electric Company, going to market as GE Healthcare. www.gehealthcare.com...

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