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PENBERTHY SERIES K3 GAGECOCKS
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
Before installation these instructions must be read fully and understood
TABLE OF CONTENTS
Product warranty ................................................ 1
1
About the manual..................................... 2
2
Introduction ............................................. 2
2.1 Features and specifications ........................ 2
2.2 Design ratings at maximum and minimum
operating temperatures .............................. 2
2.3 Application data ........................................... 2
3
Inspection and performance confirmation.. 3
3.1 Receiving inspection .................................... 3
3.2 User's rating inspection .............................. 3
4
Installation ............................................... 3
4.1 Mounting ....................................................... 3
4.2 Sight glass installation ................................ 3
4.3 Guard rod installation .................................. 4
5
Operation ................................................. 4
5.1 Pre-operational check ................................. 4
5.2 Hydrostatic test ............................................ 4
5.3 Operating ...................................................... 4
6
Maintenance ............................................ 4
6.1 Preventative maintenance ........................... 4
6.2 Maintenance procedures ............................ 4
7
Removal - disassembly - reassembly ..... 5
7.1 Disassembly ................................................. 5
7.2 Reassembly .................................................. 5
8
Disposal at end of useful life ................... 5
9
Telephone assistance .............................. 5
10 Exploded parts diagram .......................... 6
Tables and figures
Table 1 - Design ratings .................................... 2
Table 2 - Tubular glass ratings ........................ 3
Figure 1 - Exploded parts diagram ................... 6
valves.emerson.com
PRODUCT WARRANTY
Emerson warrants its Penberthy products
as designed and manufactured to be free
of defects in the material and workmanship
for a period of one year after the date of
installation or eighteen months after the date
of manufacture, whichever is earliest. Emerson
will, at its option, replace or repair any products
which fail during the warranty period due to
defective material or workmanship.
Prior to submitting any claim for warranty service,
the owner must submit proof of purchase to
Emerson and obtain written authorization to
return the product. Thereafter, the product shall
be returned to Emerson with freight prepaid.
This warranty shall not apply if the product has
been disassembled, tampered with, repaired
or otherwise altered outside of the Emerson
factory, or if it has been subject to misuse,
neglect or accident.
The responsibility of Emerson hereunder
is limited to repairing or replacing the
product at its expense. Emerson shall not be
liable for loss, damage or expenses related
directly or indirectly to the installation or use
of its products, or from any other cause or
for consequential damages. It is expressly
understood that Emerson is not responsible
for damage or injury caused to other products,
buildings, personnel or property, by reason of
the installation or use of its products.
This is Emerson's sole warranty and in lieu of
all other warranties, expressed or implied which
are hereby excluded, including in particular all
Warranties of merchantability or fitness for a
particular purpose.
This document and the warranty contained
herein may not be modified and no other
warranty, expressed or implied, shall be made
by or on behalf of Emerson unless made in
writing and signed by the company's general
manager or director of engineering.
© 2017 Emerson. All Rights Reserved.
VCIOM-04035-EN 17/05
Related Manuals for Emerson PENBERTHY K3 Series
Summary of Contents for Emerson PENBERTHY K3 Series
- Page 1 Removal - disassembly - reassembly ..5 7.1 Disassembly ..........5 This is Emerson's sole warranty and in lieu of 7.2 Reassembly ..........5 all other warranties, expressed or implied which Disposal at end of useful life ....5 are hereby excluded, including in particular all Telephone assistance ......
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Page 2: About The Manual
Safety instructions 2.2 Design ratings at maximum and minimum Emerson does not have any control over the operating temperatures (see Table 1) manner in which its gagecock set is handled, installed, or used and Emerson cannot and does... -
Page 3: Installation
PENBERTHY SERIES K3 GAGECOCKS INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS TABLE 2 - TUBULAR GLASS - RATINGS, ⅝" (16 mm) AND ¾" (19 mm) OD Vessel tappings ctr. to ctr. Distance Up to 150°F [66°C] From 150°F [66°C] thru 400°F [204°C] High pressure Heavy wall Red line... -
Page 4: Operation
PENBERTHY SERIES K3 GAGECOCKS INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 4.3 Guard rod installation 6.1 Preventative maintenance Safety instructions Guard rods (four required) are assembled The user must create maintenance schedules, New glass packing must be used when downward through upper gagecock with safety manuals and inspection details for each replacing glass. -
Page 5: Disposal At End Of Useful Life
Install new bonnet/stem assembly and for intensive testing. You must obtain a Return tighten bonnet nut. Authorization (R.A.) number from Emerson d. Install new stem packing and tighten stem before returning anything. Failure to do so will packing nut into place. -
Page 6: Parts List
PENBERTHY SERIES K3 GAGECOCKS INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS 10 EXPLODED PARTS DIAGRAM PARTS LIST Ref # Item Glass Nut, glass packing Gland, glass packing Packing, glass Star Ball retainer Ball Body Stem Bonnet Nut, bonnet Retainer, stem packing Packing, stem Nut, stem packing Handwheel Cock...