Page 1 SINAMICS S120 Chassis Liquid Cooled Power Units Equipment Manual · 01/2011 SINAMICS...
Page 3 ___________________ Chassis Liquid Cooled Power Units Preface ___________________ System overview ___________________ Line-side power components SINAMICS ___________________ Power Modules S120 ___________________ Chassis Liquid Cooled Power Units Line Modules ___________________ Motor Modules Manual ___________________ Motor-side power components ___________________ Cabinet design and EMC ___________________ Cooling circuit and coolant properties...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Preface
● Documentation online Information on DOConCD and direct access to the publications in DOConWeb. ● Assemble documentation individually on the basis of Siemens content with the My Documentation Manager (MDM), see http://www.siemens.com/mdm The My Documentation Manager offers you a range of features for creating your own machine documentation.
Page 6 If you have any questions, please contact our hotline: European and African time zone Telephone +49 (0) 911 895 7222 +49 (0) 911 895 7223 Internet http://www.siemens.com/automation/support-request America time zone Telephone +1 423 262 2522 +1 423 262 2200 Internet [email protected]...
Page 7 The EC Declaration of Conformity for the EMC Directive and for the Low Voltage Directive can be found/obtained from the relevant regional office of the I DT MC and I DT LD Business Units of Siemens AG. ESD information CAUTION Electrostatic sensitive devices (ESD) are single components, integrated circuits or devices that can be damaged by electrostatic fields or electrostatic discharges.
Page 8 Preface Safety information DANGER SINAMICS S equipment must only be commissioned by suitably qualified personnel. The personnel must take into account the information provided in the technical customer documentation for the product, and be familiar with and follow the specified danger and warning notices.
Page 9 Preface Note In the configuration specified in the corresponding EC Declaration of Conformity regarding EMC requirements and when the EMC installation guideline (order no. 6FC5297-0AD30- 0*P2) is observed, SINAMICS devices conform to EMC Directive 89/336/EEC and 2004/108/EC. (*A: German; *B: English) NOTICE For a UL-approved system use 60/75°C copper conductors only.
Page 10 Preface Residual risks of power drive systems When carrying out a risk assessment of the machine/plant in accordance with the EU Machinery Directive, the machine manufacturer/plant operator must consider the following residual risks associated with the control and drive components of a power drive system (PDS).
Page 11 Preface WARNING Electromagnetic fields "electro smog" Electromagnetic fields are generated by the operation of electrical power engineering installations such as transformers, converters or motors. Electromagnetic fields can interfere with electronic devices, which could cause them to malfunction. For example, the operation of heart pacemakers can be impaired, potentially leading to damage to a person's health or even death.
Page 12 Preface Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 13: Table Of Contents
Standards.............................26 Structure of a drive system with SINAMICS S120 Liquid Cooled..........29 1.5.1 Structure of a drive system with SINAMICS S120 Liquid Cooled and Power Module ....29 1.5.2 Structure of a drive system with SINAMICS S120 Liquid Cooled and regulated infeed....30 1.5.3...
Page 14 Table of contents Power Modules ............................57 Description ..........................57 Safety information ........................59 Interface description........................60 3.3.1 Overview ............................. 60 3.3.2 Connection example ........................62 3.3.3 Line/DC link/motor connection ....................63 3.3.4 X9 terminal strip .......................... 63 3.3.5 X41 EP terminal / temperature sensor connection ..............64 3.3.6 X42 terminal strip ........................
Page 15 Table of contents 4.3.2 Safety information ........................111 4.3.3 Interface description........................112 4.3.3.1 Overview ............................112 4.3.3.2 Connection example ........................115 4.3.3.3 Line/load connection ........................116 4.3.3.4 X9 terminal strip .........................117 4.3.3.5 X41 EP terminal / temperature sensor connection ..............118 4.3.3.6 X42 terminal strip ........................119 4.3.3.7 DRIVE-CLiQ interfaces X400, X401, X402................119 4.3.3.8...
Page 16 Table of contents Motor-side power components....................... 171 Sine-wave filter.......................... 171 6.1.1 Description ..........................171 6.1.2 Safety information ........................172 6.1.3 Dimension drawing........................173 6.1.4 Technical specifications ......................175 Motor reactors ........................... 176 6.2.1 Description ..........................176 6.2.2 Safety information ........................176 6.2.3 Dimension drawing........................
Page 17 Table of contents Degrees of protection.........................244 Connection methods ........................246 Commissioning...........................246 Service ............................248 Maintenance and servicing ........................249 Chapter content .........................249 Maintenance..........................250 Servicing ............................251 Replacing components ......................252 9.4.1 Safety information ........................252 9.4.2 Replacing the Control Interface Module, Power Module, frame size FL ........253 9.4.3 Replacing the Control Interface Module, Power Module, frame size GL........255 9.4.4...
Page 18 Table of contents Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 19: System Overview
The SINAMICS range of drives Field of application SINAMICS is the family of drives from Siemens designed for machine and plant engineering applications. SINAMICS offers solutions for all drive tasks: ● Simple pump and fan applications in the process industry ●...
Page 20 The different SINAMICS versions can be easily combined with each other. SINAMICS is part of the Siemens "Totally Integrated Automation" concept. Integrated SINAMICS systems covering engineering, data management and communication at the automation level, result in extremely cost-effective solutions based on SIMOTION, SINUMERIK and SIMATIC control systems.
Page 21: Sinamics S120 Drive System
SIZER, a high-performance engineering tool, makes it easier to choose and determine the optimum drive configuration. SINAMICS S120 is enhanced by a wide range of motors. Whether synchronous or induction, all motor types are supported by SINAMICS S120.
Page 22 SINAMICS S120 takes a different approach. A central Control Unit controls the drive for all connected axes and also establishes the technological links between the drives and/or axes.
Page 23 1.2 SINAMICS S120 drive system DRIVE-CLiQ – the digital interface between all components All SINAMICS S120 components, including the motors and encoders, are interconnected by a shared serial interface called DRIVE-CLiQ. The standardized cables and connectors reduce the variety of different parts and cut storage costs.
Page 24 ● Additional system components that enhance functionality and offer different interfaces for encoders and process signals. SINAMICS S120 components were developed for installation in cabinets. They have the following features and characteristics: ● Easy to handle, simple installation and wiring ●...
Page 25: Technical Specifications
1.3 Technical specifications Technical specifications Technical data Unless explicitly specified otherwise, the following technical data are valid for all the following components of the SINAMICS S120 Liquid Cooled drive system. Table 1- 1 General technical data Electrical data Line supply voltage 380 V 3 AC -10% (-15% <...
Page 26 System overview 1.3 Technical specifications Cooling method according to Power Modules, Basic Line Modules, Active Line Modules, Motor Modules: • EN 60146-1-1:1993 – W: Liquid cooling – E: Forced cooling, drive unit outside the device • Active Interface Modules: AF –...
Page 27 System overview 1.3 Technical specifications Degree of pollution 2 to EN 61800-5-1 The devices may be operated only in environments with degree of pollution 2 and without condensation. On control cabinets with forced air cooling, foreign particles must be filtered out of the inflow air through filter mats. To prevent condensation, the devices can be warmed constantly by heaters.
Page 28: Standards
System overview 1.4 Standards Standards Note The standards listed in the table below are non-binding and do not in any way claim to be complete. The standards listed do not represent a guaranteed property of the product. Only the statements made in the Declaration of Conformity shall be deemed binding. Table 1- 2 Fundamental, application-relevant standards in succession: EN, IEC/ISO, DIN, VDE Standards*...
Page 29 System overview 1.4 Standards Standards* Title IEC 60287-1 to -3 Cables - Calculation of the current carrying capacity Part 1: Current carrying capacity equations (100 % load factor) and calculating the losses Part 2: Thermal resistance - Part 3: Main sections for operating conditions HD 60364-x-x Erection of power installations with nominal voltages up to 1000 V;...
Page 30 System overview 1.4 Standards Standards* Title EN 61800-5-x Adjustable-speed electrical power drive systems; IEC 61800-5-x Part 5: Safety requirements; DIN EN 61800-5-x Main section 1: Electrical, thermal and energy requirements VDE 0160-105-x Main section 2: Functional safety requirements EN 62061 Safety of machinery;...
Page 31: Structure Of A Drive System With Sinamics S120 Liquid Cooled
Structure of a drive system with SINAMICS S120 Liquid Cooled 1.5.1 Structure of a drive system with SINAMICS S120 Liquid Cooled and Power Module Figure 1-4 Basis structure of a drive system with SINAMICS S120 Liquid Cooled and Power Module Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 32: Structure Of A Drive System With Sinamics S120 Liquid Cooled And Regulated Infeed
1.5 Structure of a drive system with SINAMICS S120 Liquid Cooled 1.5.2 Structure of a drive system with SINAMICS S120 Liquid Cooled and regulated infeed Figure 1-5 Basic structure of a drive system with SINAMICS S120 Liquid Cooled and regulated infeed Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 33: Structure Of A Drive System With Sinamics S120 Liquid Cooled And Unregulated Infeed
1.5 Structure of a drive system with SINAMICS S120 Liquid Cooled 1.5.3 Structure of a drive system with SINAMICS S120 Liquid Cooled and unregulated infeed Figure 1-6 Basic structure of a drive system with SINAMICS S120 Liquid Cooled and unregulated infeed Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 34 System overview 1.5 Structure of a drive system with SINAMICS S120 Liquid Cooled Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 35: Line-Side Power Components
The connecting cables to the Power Module must be kept as short as possible (max. 5 m). CAUTION When using line reactors that have not been approved by SIEMENS for SINAMICS, the following can occur: • the Power Modules could be damaged/destroyed.
Page 36: Dimension Drawing
Line-side power components 2.1 Line reactors for Power Modules 2.1.3 Dimension drawing Figure 2-1 Dimension drawing of line reactor for Power Modules Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 37: Technical Specifications
Line-side power components 2.1 Line reactors for Power Modules Table 2- 1 Dimensions of line reactors for Power Modules (all data in mm) 6SL3000- 0CE32-3AA0 0CE32-8AA0 0CE33-3AA0 0CE35-1AA0 12.5 12.5 12.5 212.5 84.5 84.5 84.5 Lengths n1 and n2 correspond to the distance between holes 2.1.4 Technical specifications Table 2- 2...
Page 38: Line Reactors For Basic Line Modules
The connecting cables to the Line Module must be kept as short as possible (max. 5 m). CAUTION When using line reactors that have not been approved by SIEMENS for SINAMICS, the following can occur: • The Basic Line Modules may become damaged/faulty.
Page 39: Dimension Drawing
Line-side power components 2.2 Line reactors for Basic Line Modules 2.2.3 Dimension drawing Figure 2-2 Dimension drawing of line reactors for Basic Line Modules Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 40 Line-side power components 2.2 Line reactors for Basic Line Modules Table 2- 3 Dimensions of line reactors for Basic Line Modules, 380 V – 480 V 3 AC (all values in mm) 6SL3000- 0CE36-3AA0 0CE41-0AA0 0CE41-5AA0 18 x 14 152.5 212.5 211.5 Lengths n1 and n2 correspond to the distance between holes...
Page 41: Technical Specifications
Line-side power components 2.2 Line reactors for Basic Line Modules 2.2.4 Technical specifications Table 2- 5 Technical data of line reactors for Basic Line Modules, 380 V – 480 V 3 AC Order number 6SL3000- 0CE36-3AA0 0CE41-0AA0 0CE41-5AA0 Suitable for 6SL3335- 1TE37-4AAx 1TE41-2AAx...
Page 42: Active Interface Modules
Line-side power components 2.3 Active Interface Modules Active Interface Modules 2.3.1 Description Active Interface Modules are used in conjunction with the Active Line Modules in chassis format. The air-cooled Active Interface Modules contain a Clean Power Filter with basic RI suppression, the pre-charging circuit for the Active Line Module, the line voltage sensing circuit and monitoring sensors.
Page 43: Safety Information
Line-side power components 2.3 Active Interface Modules 2.3.2 Safety information CAUTION The DC link discharge time hazard warning must be affixed to the component in the relevant local language. NOTICE The cooling clearances above, below, and in front of the component, which are specified in the dimension drawings, must be observed.
Page 44: Interface Description
Line-side power components 2.3 Active Interface Modules 2.3.3 Interface description 2.3.3.1 Overview Figure 2-3 Interface overview in the Active Interface Module, frame size GI Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 45 Line-side power components 2.3 Active Interface Modules Figure 2-4 Interface overview in the Active Interface Module, frame size HI Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 46 Line-side power components 2.3 Active Interface Modules Figure 2-5 Interface overview in the Active Interface Module, frame size JI Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 47: Connection Example
Line-side power components 2.3 Active Interface Modules 2.3.3.2 Connection example Figure 2-6 Connection example Active Interface Module, frame size GI Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 48 Line-side power components 2.3 Active Interface Modules Figure 2-7 Connection example Active Interface Module, frame sizes HI / JI Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 49: Line/Load Connection
Line-side power components 2.3 Active Interface Modules 2.3.3.3 Line/load connection Table 2- 8 Connections for the Active Interface Module Terminals Designations X1: L1, L2, L3 Voltage: X2: U2, V2, W2 3 AC 380 V -10 % (-15 % < 1 min) to 3 AC 480 V +10 % •...
Page 50: X609 Terminal Strip
Line-side power components 2.3 Active Interface Modules 2.3.3.5 X609 terminal strip Table 2- 10 X609 terminal strip Terminal Designation Technical specifications Voltage: 24 V DC (20.4 V – 28.5 V) Power consumption: max. 0.25 A Voltage: 230 V AC (195.5 V – 264.5 V) Power consumption: max.
Page 51: Meaning Of The Led On The Voltage Sensing Module (Vsm) In The Active Interface Module
Line-side power components 2.3 Active Interface Modules 2.3.3.6 Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Table 2- 11 Description of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Color State Description...
Page 52: Dimension Drawing
Line-side power components 2.3 Active Interface Modules 2.3.4 Dimension drawing Dimension drawing, frame size GI The mandatory cooling clearances are indicated by the dotted line. Figure 2-8 Dimension drawing for Active Interface Module, frame size GI Side view, front view Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 53 Line-side power components 2.3 Active Interface Modules Dimension drawing, frame size HI The mandatory cooling clearances are indicated by the dotted line. Figure 2-9 Dimension drawing for Active Interface Module, frame size HI Side view, rear view Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 54 Line-side power components 2.3 Active Interface Modules Dimension drawing, frame size JI The mandatory cooling clearances are indicated by the dotted line. Figure 2-10 Dimension drawing for Active Interface Module, frame size JI Side view, rear view Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 55: Electrical Connection
Line-side power components 2.3 Active Interface Modules 2.3.5 Electrical connection The Active Interface Module is electrically connected in accordance with the connection examples shown in section "Interface description". Operating an Active Interface Module on a grounded system/IT system When the device is operated on a non-grounded line supply/IT line supply, the connection bracket to the interference suppression capacitor must be removed (e.g.: see "1"...
Page 56: Technical Specifications
Line-side power components 2.3 Active Interface Modules 2.3.6 Technical specifications Table 2- 12 Technical data for Active Interface Modules, 380 V – 480 V 3 AC Order number 6SL3300– 7TE35–0AA0 7TE38–4AA0 Suitable for Active Line Module 6SL3335- 7TE35-0AAx 7TE38-4AAx Rated power of Active Line Module Rated current Supply voltages...
Page 57 Line-side power components 2.3 Active Interface Modules Table 2- 13 Technical data for Active Interface Modules, 500 V – 690 V 3 AC Order number 6SL3300– 7TG35–8AA0 7TG41–3AA0 Suitable for Active Line Module 6SL3335- 7TG35-8AAx 7TG41-3AAx Rated power of 1400 Active Line Module Rated current 1270...
Page 58: Derating Factors As A Function Of Installation Altitude And Ambient Temperature
Line-side power components 2.3 Active Interface Modules 2.3.7 Derating factors as a function of installation altitude and ambient temperature The cabinet devices and the associated system components are rated for an ambient temperature of 40 °C and installation altitudes up to 2000 m above sea level. At ambient temperatures >...
Page 59: Power Modules
Power Modules Description A Power Module is a power unit (frequency converter) that provides the power supply for the connected motor. The power from the 3-phase system is supplied via the 6-pulse rectifier. The output inverter produces a 3-phase, variable-voltage, variable-frequency system. A Power Module must be connected to a Control Unit via DRIVE-CLiQ.
Page 60 Power Modules 3.1 Description Characteristics of Power Modules ● Design for 380 V 3 AC to 480 V 3 AC from 210 A to 490 A ● Suitable for TN, TT, and IT supply systems ● Liquid cooling ● Short-circuit/ground-fault-proof ●...
Page 61: Safety Information
Power Modules 3.2 Safety information Safety information WARNING A hazardous voltage will be present in the component for a further 5 minutes after all voltage supplies have been disconnected. Work cannot be carried out until this time has elapsed. Before starting work, you should also measure the voltage after the 5 minutes have elapsed.
Page 62: Interface Description
Power Modules 3.3 Interface description Interface description 3.3.1 Overview Figure 3-1 Power Module, frame size FL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 63 Power Modules 3.3 Interface description Figure 3-2 Power Module, frame size GL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 64: Connection Example
Power Modules 3.3 Interface description 3.3.2 Connection example Power Module Figure 3-3 Connection example for Power module Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 65: Line/Dc Link/Motor Connection
Power Modules 3.3 Interface description 3.3.3 Line/DC link/motor connection Table 3- 2 Line/DC link/motor connection for Power Module Terminals Technical specifications U1/L1, V1/L2, Voltage: 3 AC 380 V -10% (-15% < 1 min) to 3 AC 480 V +10% W1/L3 Frequency: 47 Hz to 63 Hz 3 AC power input Connecting lugs: d = 13 mm (M12/50 Nm) for cable lugs in accordance with DIN 46234 / DIN 46235...
Page 66: X41 Ep Terminal / Temperature Sensor Connection
Power Modules 3.3 Interface description 3.3.5 X41 EP terminal / temperature sensor connection Table 3- 4 Terminal strip X41 Terminal Function Technical specifications EP M1 (Enable Pulses) Connected to terminal -X9:8 EP +24 V (Enable Pulses) Connected to terminal -X9:7 -Temp Temperature sensor connection KTY84-1C130 / PTC / PT100...
Page 67: X42 Terminal Strip
Power Modules 3.3 Interface description 3.3.6 X42 terminal strip Table 3- 5 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Terminal Function Technical specifications P24L Voltage supply for Control Unit, Sensor Module and Terminal Module (18 to 28.8 V) Maximum load current: 3 A Max.
Page 68: X46 Brake Control And Monitoring
Power Modules 3.3 Interface description 3.3.7 X46 Brake control and monitoring Table 3- 6 Terminal strip X46 brake control and monitoring Terminal Function Technical specifications BR output + The interface is intended for connection of the Safe Brake Adapter. BR output - FB input + FB input - Max.
Page 69: Cooling Circuit Connections
Power Modules 3.3 Interface description 3.3.9 Cooling circuit connections Table 3- 8 Cooling circuit connections Connection Technical data Coolant connection A: Inlet Pipe thread ISO 228 - G 3/4 B (external thread 3/4", flat-sealing) Coolant connection B: Return flow Tightening torque 60 Nm Note The seals for the screwed connections can be used only once when the cooling circuit is first...
Page 70: Meaning Of The Leds On The Control Interface Module In The Power Module
There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. WARNING Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.
Page 71: Dimension Drawing
Power Modules 3.4 Dimension drawing Dimension drawing Dimension drawing for frame size FL The mandatory cooling clearances are indicated by the dotted line. Figure 3-4 Dimension drawing Power Module, frame size FL, front view, side view Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 72 Power Modules 3.4 Dimension drawing Dimension drawing for frame size GL The mandatory cooling clearances are indicated by the dotted line. Figure 3-5 Dimension drawing Power Module, frame size GL. Front view, side view Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 73: Installation
Power Modules 3.5 Installation Installation Figure 3-6 Crane lifting lugs / screw coupling points for mechanical support Crane lifting lugs Power Modules are fitted with crane lifting lugs as standard when shipped. The units can be hoisted from these lugs and transported from the pallet to the installation location. Note A thread for inserting a crane lifting lug is provided on the bottom of the Power Module.
Page 74 Power Modules 3.5 Installation Screw coupling points for mechanical support The Power Modules are provided with screw coupling points at the top and bottom so that they can be connected to modules mounted adjacently. Protection guard A protection guard is mounted on the bottom of the Power Module ("1" in the diagram below) for use during transportation.
Page 75: Electrical Connection
Power Modules 3.6 Electrical connection Electrical connection Operating a Power Module on a non-grounded supply system/IT system When the device is operated from a non-grounded system/IT system, the connection bracket for the interference-suppression capacitor must be removed. To do so, loosen the two screws ("1" in the following diagram) and remove the connection bracket.
Page 76: Technical Specifications
Power Modules 3.7 Technical specifications Technical specifications Table 3- 11 Technical data of Power Modules, 380 V – 480 V 3 AC Order number 6SL3315– 1TE32-1AA3 1TE32–6AA3 1TE33–1AA3 1TE35–0AA3 Output current - Rated current I - Base load current I - Base load current I - Max.
Page 77: Overload Capability
Power Modules 3.7 Technical specifications Order number 6SL3315– 1TE32-1AA3 1TE32–6AA3 1TE33–1AA3 1TE35–0AA3 Dimensions - Width - Height - Depth Frame size Weight UL listed fuse 3NE1230-2 3NE1331-2 3NE1333-2 3NE1230-2 - Number (connected in parallel) - Rated current - Frame size acc. to IEC 60269 Rated output of a typical standard induction motor based on I or I at 400 V 3 AC 50 Hz.
Page 78 Power Modules 3.7 Technical specifications Low overload The base load current for low overload (I ) is based on a load duty cycle of 110 % for 60 s or 150 % for 10 s. Figure 3-9 Low overload High overload The base load current for a high overload I is based on a duty cycle of 150 % for 60 s or 160 % for 10 s.
Page 79: Derating Factors As A Function Of Coolant Temperature
3.7 Technical specifications 3.7.2 Derating factors as a function of coolant temperature SINAMICS S120 Liquid Cooled units are designed for cooling by H O or by an H Antifrogen N mixture. An H O Antifrogen N mixture must contain between 20 % and 45 % Antifrogen N.
Page 80: Derating Factors As A Function Of The Ambient Temperature
Power Modules 3.7 Technical specifications 3.7.3 Derating factors as a function of the ambient temperature The units can supply 100 % output current at an ambient air temperature of between 0 °C and 45 °C. The maximum output current decreases linearly to 90 % at ambient air temperatures of between 45 °C and 50 °C.
Page 81: Derating Factors As A Function Of Installation Altitude
Power Modules 3.7 Technical specifications 3.7.4 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 3-13 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
Page 82 Power Modules 3.7 Technical specifications Figure 3-14 Voltage correction factor K as a function of the installation altitude Note Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note The dashed line represents a theoretical characteristic of the correction factor. The devices have an undervoltage threshold, which leads to shutdown when the voltage drops below it.
Page 83: Current Derating As A Function Of The Pulse Frequency
Power Modules 3.7 Technical specifications 3.7.5 Current derating as a function of the pulse frequency When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified in the technical specifications. Table 3- 12 Derating factor of the output current as a function of the pulse frequency Order number...
Page 84 Power Modules 3.7 Technical specifications Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 85: Line Modules
Line Modules Introduction The drive line-up is connected to the power supply network via the Line Modules. Line Infeeds generate a DC voltage from the connected line voltage that is used to power the connected Motor Modules. The Line and Interface Modules are suitable for direct operation on TN, IT and TT systems. General characteristics of the Line Modules ●...
Page 86: Basic Line Modules
Line Modules 4.2 Basic Line Modules Basic Line Modules 4.2.1 Description Basic Line Modules are used for the power infeed into the DC link. They are suitable for applications in which no regenerative energy is produced, or in which the energy exchange takes place between the motor- and the generator-driven axes in the DC link.
Page 87 Line Modules 4.2 Basic Line Modules Operating principle One or more Motor Modules can be connected to the power supply network via the Basic Line Module. The Basic Line Module provides the DC link voltage for the Motor Modules. The Basic Line Module is suitable for direct operation both on TN and on IT and TT systems. The volumetric flow of the coolant is monitored by the software.
Page 88: Safety Information
Line Modules 4.2 Basic Line Modules 4.2.2 Safety information WARNING A hazardous voltage will be present in the component for a further 5 minutes after all voltage supplies have been disconnected. Work cannot be carried out until this time has elapsed.
Page 89: Interface Description
Line Modules 4.2 Basic Line Modules 4.2.3 Interface description 4.2.3.1 Overview Figure 4-1 Basic Line Module, frame size FBL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 90 Line Modules 4.2 Basic Line Modules Figure 4-2 Basic Line Module, frame size GBL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 91: Connection Example
Line Modules 4.2 Basic Line Modules 4.2.3.2 Connection example Basic Line Module Figure 4-3 Connection example for Basic Line Modules Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 92: Line/Load Connection
Line Modules 4.2 Basic Line Modules 4.2.3.3 Line/load connection Table 4- 2 Line/load connection of the Basic Line Module Terminals Technical specifications U1, V1, W1 Voltage: 3 AC power input 3 AC 380 V -10 % (-15 % < 1 min) to 3 AC 480 V +10 % •...
Page 93: X41 Ep Terminal / Temperature Sensor Connection
Line Modules 4.2 Basic Line Modules 4.2.3.5 X41 EP terminal / temperature sensor connection Table 4- 4 Terminal strip X41 Terminal Function Technical specifications EP M1 (Enable Pulses) Connected to terminal -X9:8 EP +24 V (Enable Pulses) Connected to terminal -X9:7 - Temp Temperature sensor connection KTY84-1C130 / PTC + Temp...
Page 94: X42 Terminal Strip
Line Modules 4.2 Basic Line Modules 4.2.3.6 X42 terminal strip Table 4- 5 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Terminal Function Technical specifications P24L Voltage supply for Control Unit, Sensor Module and Terminal Module (18 to 28.8 V) maximum load current: 3 A Max.
Page 95: Cooling Circuit Connections
Line Modules 4.2 Basic Line Modules 4.2.3.8 Cooling circuit connections Table 4- 7 Cooling circuit connections Connection Technical data Coolant connection A: Inlet Pipe thread ISO 228 - G 3/4 B (external thread 3/4", flat-sealing) Coolant connection B: Return flow Tightening torque 60 Nm Note...
Page 96: Meaning Of The Leds On The Control Interface Module In The Basic Line Module
There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. WARNING Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.
Page 97: Dimension Drawing
Line Modules 4.2 Basic Line Modules 4.2.4 Dimension drawing Dimension drawing, frame size FBL The mandatory cooling clearances are indicated by the dotted line. Figure 4-4 Dimension drawing, Basic Line Module, frame size GBL. Front view, side view Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 98 Line Modules 4.2 Basic Line Modules Dimension drawing, frame size GBL The mandatory cooling clearances are indicated by the dotted line. Figure 4-5 Dimension drawing, Basic Line Module, frame size GBL. Front view, side view Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 99: Installation
Line Modules 4.2 Basic Line Modules 4.2.5 Installation Figure 4-6 Lifting lugs / screw coupling points for mechanical support Lifting lugs Basic Line Modules are fitted with lifting lugs as standard when shipped. The units can be lifted from these lugs by a crane and transported from the pallet to the installation location. WARNING A lifting harness with vertical ropes or chains must be used to prevent any risk of damage to the housing.
Page 100 Line Modules 4.2 Basic Line Modules Screw coupling points for mechanical support Since the Basic Line Modules are housed in a very slim enclosure, they need to be mechanically supported against lateral movement and vibration if they are installed in a control cabinet.
Page 101: Electrical Connection
Line Modules 4.2 Basic Line Modules 4.2.6 Electrical connection Operating a Basic Line Module from a non-grounded network (IT system) When the device is operated from a non-grounded system/IT system, the connection bracket for the interference-suppression capacitor must be removed. To do so, loosen the two screws ("1"...
Page 102: Technical Specifications
Line Modules 4.2 Basic Line Modules 4.2.7 Technical specifications Table 4- 10 Technical data for Basic Line Modules, 3 AC 380 V – 480 V Order number 6SL3335– 1TE37–4AA3 1TE41–2AA3 1TE41–7AA3 Rated output - for I (50 Hz 400 V) L DC - for I (50 Hz 400 V)
Page 103 Line Modules 4.2 Basic Line Modules Order number 6SL3335– 1TE37–4AA3 1TE41–2AA3 1TE41–7AA3 Max. cable length (total of all motor cables and DC link) - shielded 2600 4000 4800 - unshielded 3900 6000 7200 Degree of protection IP00 IP00 IP00 Dimensions - Width - Height 1137...
Page 104 Line Modules 4.2 Basic Line Modules Table 4- 11 Technical data for Basic Line Modules, 3 AC 500 V – 690 V Order number 6SL3335– 1TG34–2AA3 1TG37–3AA3 1TG41–3AA3 1TG41–7AA3 Input power - for I (50 Hz 690 V) 1100 1370 L DC - for I (50 Hz 690 V)
Page 105 Line Modules 4.2 Basic Line Modules Order number 6SL3335– 1TG34–2AA3 1TG37–3AA3 1TG41–3AA3 1TG41–7AA3 Degree of protection IP00 IP00 IP00 IP00 Dimensions - Width - Height 1137 1137 1562 1562 - Depth Frame size Weight UL listed fuse 3NE1333-2 3NE1331-2 3NE1447-2 3NE1435-2 - Number (connected in parallel) - Rated current...
Page 106: Derating Factors As A Function Of Coolant Temperature
4.2 Basic Line Modules 4.2.7.1 Derating factors as a function of coolant temperature SINAMICS S120 Liquid Cooled units are designed for cooling by H O or by an H Antifrogen N mixture. An H O Antifrogen N mixture must contain between 20 % and 45 % Antifrogen N.
Page 107: Derating Factors As A Function Of The Ambient Temperature
Line Modules 4.2 Basic Line Modules 4.2.7.2 Derating factors as a function of the ambient temperature The units can supply 100 % output current at an ambient air temperature of between 0 °C and 45 °C. The maximum output current decreases linearly to 90 % at ambient air temperatures of between 45 °C and 50 °C.
Page 108: Derating Factors As A Function Of Installation Altitude
Line Modules 4.2 Basic Line Modules 4.2.7.3 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 4-11 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
Page 109 Line Modules 4.2 Basic Line Modules Figure 4-12 Voltage correction factor K as a function of the installation altitude Note Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note The dashed line represents a theoretical characteristic of the correction factor.
Page 110: Active Line Modules
Line Modules 4.3 Active Line Modules Active Line Modules 4.3.1 Description The self-commutating infeed / regenerative feedback units act as step-up converters and generate a stabilized DC link voltage that is 1.5x greater (factory setting) than the rated line supply voltage. In this way, the connected Motor Modules are isolated from the line voltage. This improves the dynamic response and control quality because line tolerances and fluctuations do not affect the motor voltage.
Page 111 Line Modules 4.3 Active Line Modules Active Infeed components An Active Infeed comprises an Active Interface Module and an Active Line Module. The bypass contactor is fitted in the relevant Active Interface Module on Active Infeeds which feature an Active Line Module of frame size GXL. Active Interface Modules in these frame sizes have degree of protection IP20;...
Page 112 Line Modules 4.3 Active Line Modules Operating principle One or more Motor Modules can be connected to the power supply network via the Active Line Module. The Active Line Module provides a constant DC link voltage for the Motor Modules. This ensures that they are not influenced by line voltage fluctuations. The regenerative feedback capability of the Active Line Module can be deactivated by parameterization.
Page 113: Safety Information
Line Modules 4.3 Active Line Modules 4.3.2 Safety information WARNING A hazardous voltage will be present in the component for a further 5 minutes after all voltage supplies have been disconnected. Work cannot be carried out until this time has elapsed.
Page 114: Interface Description
Line Modules 4.3 Active Line Modules 4.3.3 Interface description 4.3.3.1 Overview Figure 4-15 Active Line Module, frame size GXL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 115 Line Modules 4.3 Active Line Modules Figure 4-16 Active Line Module, frame size HXL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 116 Line Modules 4.3 Active Line Modules Figure 4-17 Active Line Module, frame size JXL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 117: Connection Example
Line Modules 4.3 Active Line Modules 4.3.3.2 Connection example Active Line Module Figure 4-18 Example connection of Active Line Module Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 118: Line/Load Connection
Line Modules 4.3 Active Line Modules 4.3.3.3 Line/load connection Table 4- 13 Line/load connection of the Active Line Module Terminals Technical specifications U1, V1, W1 Voltage: 3 AC power input 3 AC 380 V -10 % (-15 % < 1 min) to 3 AC 480 V +10 % •...
Page 119: X9 Terminal Strip
Line Modules 4.3 Active Line Modules 4.3.3.4 X9 terminal strip Table 4- 14 Terminal strip X9 Terminal Signal name Technical specifications P24 V Voltage: 24 V DC (20.4 V – 28.8 V) Power consumption: See Technical data P24 V Bypass contactor control for Active Interface Module, -X609;11 for Active Interface Module,-X609;12 Pre-charge contactor control...
Page 120: X41 Ep Terminal / Temperature Sensor Connection
Line Modules 4.3 Active Line Modules 4.3.3.5 X41 EP terminal / temperature sensor connection Table 4- 15 Terminal strip X41 Terminal Function Technical specifications EP M1 (Enable Pulses) Connected to terminal -X9:8 EP +24 V (Enable Pulses) Connected to terminal -X9:7 - Temp Temperature sensor connection KTY84-1C130 / PTC + Temp...
Page 121: X42 Terminal Strip
Line Modules 4.3 Active Line Modules 4.3.3.6 X42 terminal strip Table 4- 16 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Terminal Function Technical specifications P24L Voltage supply for Control Unit, Sensor Module and Terminal Module (18 to 28.8 V) maximum load current: 3 A Max.
Page 122: Cooling Circuit Connections
Line Modules 4.3 Active Line Modules 4.3.3.8 Cooling circuit connections Table 4- 18 Cooling circuit connections Connection Technical data Coolant connection A: Inlet Pipe thread ISO 228 - G 3/4 B (external thread 3/4", flat-sealing) Coolant connection B: Return flow Tightening torque 60 Nm Note...
Page 123: Meaning Of The Leds On The Control Interface Module In The Active Line Module
There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. WARNING Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.
Page 124: Dimension Drawing
Line Modules 4.3 Active Line Modules 4.3.4 Dimension drawing Dimension drawing for frame size GXL The mandatory cooling clearances are indicated by the dotted line. Figure 4-19 Dimension drawing Active Line Module, frame size GXL Front view, side view Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 125 Line Modules 4.3 Active Line Modules Dimension drawing, frame size HXL The mandatory cooling clearances are indicated by the dotted line. Figure 4-20 Dimension drawing Active Line Module, frame size HXL Front view, side view Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 126 Line Modules 4.3 Active Line Modules Dimension drawing for frame size JXL The mandatory cooling clearances are indicated by the dotted line. Figure 4-21 Dimension drawing Active Line Module, frame size JXL Front view, side view Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 127: Installation
Line Modules 4.3 Active Line Modules 4.3.5 Installation Figure 4-22 Crane lifting lugs / screw coupling points for mechanical support Crane lifting lugs Active Line Modules are fitted with crane lifting lugs as standard when shipped. The units can be hoisted from these lugs and transported from the pallet to the installation location. Note A thread for inserting a crane lifting lug is provided on the bottom of the Active Line Module.
Page 128 Line Modules 4.3 Active Line Modules Screw coupling points for mechanical support Since the Active Line Modules are housed in a very slim enclosure, they need to be mechanically supported against lateral movement and vibration if they are installed in a control cabinet.
Page 129: Technical Specifications
Line Modules 4.3 Active Line Modules 4.3.6 Technical specifications Table 4- 21 Technical data for Active Line Modules, 380 V – 480 V 3 AC Order number 6SL3335– 7TE35–0AA3 7TE38–4AA3 Rated output - for I (50 Hz 400 V) L DC - for I (50 Hz 400 V) H DC...
Page 130 Line Modules 4.3 Active Line Modules Order number 6SL3335– 7TE35–0AA3 7TE38–4AA3 Degree of protection IP00 IP00 Dimensions - Width - Height 1172 1002 - Depth Frame size Weight UL listed fuse 3NE1436-2 3NE1334-2 - Number (connected in parallel) - Rated current - Frame size acc.
Page 131 Line Modules 4.3 Active Line Modules Table 4- 22 Technical data for Active Line Modules, 500 V – 690 V 3 AC Order number 6SL3335– 7TG35–8AA3 7TG41–3AA3 Rated output - for I (50 Hz 690 V) 1400 L DC - for I (50 Hz 690 V) 1215 H DC...
Page 132 Line Modules 4.3 Active Line Modules Order number 6SL3335– 7TG35–8AA3 7TG41–3AA3 Degree of protection IP00 IP00 Dimensions - Width - Height 1002 1516 - Depth Degree of protection IP00 IP00 Frame size Weight UL listed fuse 3NE1447-2 3NE1438-2 - Number (connected in parallel) - Rated current - Frame size acc.
Page 133: Derating Factors As A Function Of Coolant Temperature
4.3 Active Line Modules 4.3.6.1 Derating factors as a function of coolant temperature SINAMICS S120 Liquid Cooled units are designed for cooling by H O or by an H Antifrogen N mixture. An H O Antifrogen N mixture must contain between 20 % and 45 % Antifrogen N.
Page 134: Derating Factors As A Function Of The Ambient Temperature
Line Modules 4.3 Active Line Modules 4.3.6.2 Derating factors as a function of the ambient temperature The units can supply 100 % output current at an ambient air temperature of between 0 °C and 45 °C. The maximum output current decreases linearly to 90 % at ambient air temperatures of between 45 °C and 50 °C.
Page 135: Derating Factors As A Function Of Installation Altitude
Line Modules 4.3 Active Line Modules 4.3.6.3 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 4-26 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
Page 136 Line Modules 4.3 Active Line Modules Figure 4-27 Voltage correction factor K as a function of the installation altitude Note Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note The dashed line represents a theoretical characteristic of the correction factor.
Page 137: Motor Modules
Motor Modules Description A Motor Module is a power unit (DC-AC inverter) that provides the power supply for the motor connected to it. Power is supplied by means of the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ. The open-loop and closed- loop control functions are stored in the Control Unit.
Page 138 Motor Modules 5.1 Description Characteristics of the Motor Modules ● Version for 510 V DC to 750 V DC from 210 A to 1405 A Version for 675 V DC to 1080 V DC from 100 A to 1270 A ●...
Page 139: Safety Information
Motor Modules 5.2 Safety information Safety information WARNING After disconnecting all the supply voltages, a hazardous voltage will be present in all components for another 5 minutes. Work cannot be carried out until this time has elapsed. Before starting work, you should also measure the voltage after the 5 minutes have elapsed.
Page 140: Interface Description
Motor Modules 5.3 Interface description Interface description 5.3.1 Overview Figure 5-1 Motor Module, frame size FXL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 141 Motor Modules 5.3 Interface description Figure 5-2 Motor Module, frame size GXL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 142 Motor Modules 5.3 Interface description Figure 5-3 Motor Module, frame size HXL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 143 Motor Modules 5.3 Interface description Figure 5-4 Motor Module, frame size JXL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 144: Connection Example
Motor Modules 5.3 Interface description 5.3.2 Connection example Motor Module Figure 5-5 Connection example Motor Module Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 145: Dc Link/Motor Connection
Motor Modules 5.3 Interface description 5.3.3 DC link/motor connection Table 5- 2 DC link/motor connection of the Motor Module Terminals Technical specifications DCP, DCN Voltage: DC power input 510 to 750 V DC • 675 to 1080 V DC • Connecting lugs: d = 13 mm (M12/50 Nm) for busbar connection U2, V2, W2 Voltage:...
Page 146: X9 Terminal Strip
Motor Modules 5.3 Interface description 5.3.4 X9 terminal strip Table 5- 3 Terminal strip X9 Terminal Signal name Technical specifications P24 V Voltage: 24 V DC (20.4 V – 28.8 V) Power consumption: See Technical data P24 V 240 V AC: 8 A max. 24 V DC: max.
Page 147: X41 Ep Terminal / Temperature Sensor Connection
Motor Modules 5.3 Interface description 5.3.5 X41 EP terminal / temperature sensor connection Table 5- 4 Terminal strip X41 Terminal Function Technical specifications EP M1 (Enable Pulses) Connected to terminal -X9:8 EP +24 V (Enable Pulses) Connected to terminal -X9:7 -Temp Temperature sensor connection KTY84-1C130 / PTC / PT100...
Page 148: X42 Terminal Strip
Motor Modules 5.3 Interface description 5.3.6 X42 terminal strip Table 5- 5 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Terminal Function Technical specifications P24L Voltage supply for Control Unit, Sensor Module and Terminal Module (18 to 28.8 V) maximum load current: 3 A Max.
Page 149: Drive-Cliq Interfaces X400, X401, X402
Motor Modules 5.3 Interface description 5.3.8 DRIVE-CLiQ interfaces X400, X401, X402 Table 5- 7 DRIVE-CLiQ interfaces X400, X401, X402 Signal name Technical specifications Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 150: Meaning Of The Leds On The Control Interface Module In The Motor Module
Flashing light There is a fault. If the LED continues to flash after you have performed a POWER ON, please contact your Siemens service center. WARNING Irrespective of the state of the LED "DC LINK", hazardous DC link voltages can always be present.
Page 151: Dimension Drawing
Motor Modules 5.4 Dimension drawing Dimension drawing Dimension drawing, frame size FXL The mandatory cooling clearances are indicated by the dotted line. Figure 5-6 Dimension drawing Motor Module, frame size FXL. Front view, side view Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 152 Motor Modules 5.4 Dimension drawing Dimension drawing for frame size GXL The mandatory cooling clearances are indicated by the dotted line. Figure 5-7 Dimension drawing Motor Module, frame size GXL. Front view, side view Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 153 Motor Modules 5.4 Dimension drawing Dimension drawing, frame size HXL The mandatory cooling clearances are indicated by the dotted line. Figure 5-8 Dimension drawing Motor Module, frame size HXL. Front view, side view Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 154 Motor Modules 5.4 Dimension drawing Dimension drawing for frame size JXL The mandatory cooling clearances are indicated by the dotted line. Figure 5-9 Dimension drawing Motor Module, frame size JXL. Front view, side view Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 155: Installation
Motor Modules 5.5 Installation Installation Figure 5-10 Crane lifting lugs / screw coupling points for mechanical support Crane lifting lugs Motor Modules are fitted with crane lifting lugs as standard when shipped. The units can be hoisted from these lugs and transported from the pallet to the installation location. Note A thread for inserting a crane lifting lug is provided on the bottom of the Motor Module.
Page 156 Motor Modules 5.5 Installation Screw coupling points for mechanical support Since the Motor Modules are housed in a very slim enclosure, they need to be mechanically supported against lateral movement and vibration if they are installed in a control cabinet. Screw coupling points are provided on the top and bottom of the units for this purpose.
Page 157: Technical Specifications
Motor Modules 5.6 Technical specifications Technical specifications Table 5- 11 Technical data for Motor Module, 510 – 750 V DC, part 1 Order number 6SL3325– 1TE32-1AA3 1TE32–6AA3 1TE33-1AA3 1TE35–0AA3 Output current - Rated current I - Base load current I - Base load current I - Max.
Page 158 Motor Modules 5.6 Technical specifications Order number 6SL3325– 1TE32-1AA3 1TE32–6AA3 1TE33-1AA3 1TE35–0AA3 Max. conductor cross-sections - DC link connection (DCP, DCN) mm² Busbar Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm² 2 x 95 2 x 95 2 x 240 2 x 240 - PE connection mm²...
Page 159 Motor Modules 5.6 Technical specifications Table 5- 12 Technical data for Motor Module, 510 – 750 V DC, part 2 Order number 6SL3325– 1TE36-1AA3 1TE38–4AA3 1TE41-0AA3 1TE41–4AA3 Output current - Rated current I 1405 - Base load current I 1370 - Base load current I 1257 - Max.
Page 160 Motor Modules 5.6 Technical specifications Order number 6SL3325– 1TE36-1AA3 1TE38–4AA3 1TE41-0AA3 1TE41–4AA3 Degree of protection IP00 IP00 IP00 IP00 Dimensions - Width - Height 1002 1002 1516 1516 - Depth Frame size Weight UL listed fuse 3NE3338-8 3NE3335 3NE3336 3NE3340 - Number (connected in parallel) - Rated current - Frame size acc.
Page 161 Motor Modules 5.6 Technical specifications Table 5- 13 Technical data for Motor Module, 675 – 1080 V DC, part 1 Order number 6SL3325– 1TG31-0AA3 1TG31–5AA3 1TG32-2AA3 1TG33–3AA3 Output current - Rated current I - Base load current I - Base load current I - Max.
Page 162 Motor Modules 5.6 Technical specifications Order number 6SL3325– 1TG31-0AA3 1TG31–5AA3 1TG32-2AA3 1TG33–3AA3 Max. conductor cross-sections - DC link connection (DCP, DCN) mm² Busbar Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm² 2 x 95 2 x 95 2 x 240 2 x 240 - PE connection mm²...
Page 163 Motor Modules 5.6 Technical specifications Table 5- 14 Technical data for Motor Module, 675 – 1080 V DC, part 2 Order number 6SL3325– 1TG35-8AA3 1TG38–1AA3 1TG41–0AA3 1TG41–3AA3 Output current - Rated current I 1025 1270 - Base load current I 1000 1230 - Base load current I...
Page 164: Overload Capability
Motor Modules 5.6 Technical specifications Order number 6SL3325– 1TG35-8AA3 1TG38–1AA3 1TG41–0AA3 1TG41–3AA3 Max. conductor cross-sections - DC link connection (DCP, DCN) mm² Busbar Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm² 4 x 185 Busbar Busbar Busbar - PE connection mm²...
Page 165 Motor Modules 5.6 Technical specifications Low overload The base load current for low overload (I ) is based on a load duty cycle of 110 % for 60 s or 150 % for 10 s. Figure 5-12 Low overload High overload The base load current for a high overload I is based on a duty cycle of 150 % for 60 s or 160 % for 10 s.
Page 166: Derating Factors
Derating factors 5.6.2.1 Derating factors as a function of coolant temperature SINAMICS S120 Liquid Cooled units are designed for cooling by H O or by an H Antifrogen N mixture. An H O Antifrogen N mixture must contain between 20 % and 45 % Antifrogen N.
Page 167: Derating Factors As A Function Of The Ambient Temperature
Motor Modules 5.6 Technical specifications 5.6.2.2 Derating factors as a function of the ambient temperature The units can supply 100 % output current at an ambient air temperature of between 0 °C and 45 °C. The maximum output current decreases linearly to 90 % at ambient air temperatures of between 45 °C and 50 °C.
Page 168: Derating Factors As A Function Of Installation Altitude
Motor Modules 5.6 Technical specifications 5.6.2.3 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 5-16 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
Page 169 Motor Modules 5.6 Technical specifications Figure 5-17 Voltage correction factor K as a function of the installation altitude Note Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note The dashed line represents a theoretical characteristic of the correction factor. The devices have an undervoltage threshold, which leads to shutdown when the voltage drops below it.
Page 170: Current Derating As A Function Of The Pulse Frequency
Motor Modules 5.6 Technical specifications 5.6.2.4 Current derating as a function of the pulse frequency When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified beforehand in the technical data.
Page 171: Parallel Connection Of Motor Modules
Motor Modules 5.6 Technical specifications Maximum output frequencies achieved by increasing the pulse frequency By multiplying the rated pulse frequency with a multiple integer, the following output frequencies can be achieved taking into account the derating factors: Table 5- 17 Maximum output frequencies achieved by increasing the pulse frequency in VECTOR mode Pulse frequency [kHz]...
Page 172 Motor Modules 5.6 Technical specifications Minimum cable lengths for parallel connection and connection to a motor with a single-winding system NOTICE The minimum cable lengths specified in the tables below must be observed when two or more Motor Modules are connected in parallel and there is a connection to a motor with a single-winding system.
Page 173: Motor-Side Power Components
Motor-side power components Sine-wave filter 6.1.1 Description If a sine-wave filter is connected to the output of the Power Modules or Motor Modules, the voltage between the motor terminals is virtually sinusoidal. This reduces the voltage load on the motor windings and prevents motor noise that would be induced by the pulse frequency. Sine-wave filters are available up to a converter type power rating of 250 kW (without consideration for derating).
Page 174: Safety Information
• Outgoing cable to the load 1U2, 1V2, 1W2. Non-observance may damage the sine-wave filter. CAUTION If sine-wave filters are used that have not been approved for SINAMICS by SIEMENS, the Power Modules or Motor Modules may be damaged or may malfunction. CAUTION The surface temperature of the sine-wave filters can exceed 80°C.
Page 175: Dimension Drawing
Motor-side power components 6.1 Sine-wave filter 6.1.3 Dimension drawing Mounting hole Figure 6-2 Dimension drawing, sine-wave filter Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 176 Motor-side power components 6.1 Sine-wave filter Table 6- 1 Dimensions of the sine-wave filter (all values in mm) 6SL3000- 2CE32-3AA0 2CE32-8AA0 2CE34-1AA0 The lengths n1, n2 and n3 correspond to the drill hole spacing Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 177: Technical Specifications
Motor-side power components 6.1 Sine-wave filter 6.1.4 Technical specifications Table 6- 2 Technical specifications of sine-wave filters 3 AC 380 V – 480 V Order number 6SL3000- 2CE32-3AA0 2CE32-3AA0 2CE32-8AA0 2CE34-1AA0 Suitable for Power Module 6SL3315- 1TE32-1AAx 1TE32-6AAx 1TE33-1AAx 1TE35-0AAx Suitable for Motor Module 6SL3325- 1TE32-1AAx...
Page 178: Motor Reactors
The connecting cables to the Power Modules or Motor Modules must be kept as short as possible (max. 5 m). CAUTION When using motor reactors that SIEMENS has not approved for SINAMICS, then these can thermally damage the reactor. CAUTION The surface temperature of the motor reactors can exceed 80°C.
Page 179: Dimension Drawing
Motor-side power components 6.2 Motor reactors 6.2.3 Dimension drawing Figure 6-3 Dimension drawing, motor reactor Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 180 Motor-side power components 6.2 Motor reactors Table 6- 3 Dimensions of motor reactor, 3 AC 380 V – 480 V, part 1 (all specifications in mm) 6SL3000- 2BE32-1AA0 2BE32-6AA0 2BE33-2AA0 2BE35-0AA0 Connection type Type 1 Type 1 Type 1 Type 1 12.5 12.5 12.5...
Page 181 Motor-side power components 6.2 Motor reactors Table 6- 5 Dimensions of motor reactor, 3 AC 500 V – 690 V, part 1 (all specifications in mm) 6SL3000- 2AH31-0AA0 2AH31-5AA0 2AH32-4AA0 2AH33-6AA0 Connection type Type 1 Type 1 Type 1 Type 1 12.5 12.5 12.5...
Page 182: Technical Specifications
Motor-side power components 6.2 Motor reactors 6.2.4 Technical specifications Table 6- 7 Technical specifications of motor reactors, 3 AC 380 V – 480 V, Part 1 Order number 6SL3000- 2BE32-1AA0 2BE32-6AA0 2BE33-2AA0 2BE35-0AA0 Suitable for Power Module 6SL3315- 1TE32-1AAx 1TE32-6AAx 1TE33-1AAx 1TE35-0AAx Suitable for Motor Module...
Page 183 Motor-side power components 6.2 Motor reactors Table 6- 8 Technical specifications of motor reactors, 3 AC 380 V – 480 V, Part 2 Order number 6SL3000- 2AE36-1AA0 2AE38-4AA0 2AE41-0AA0 2AE41-4AA0 Suitable for Motor Module 6SL3325- 1TE36-1AAx 1TE38-4AAx 1TE41-0AAx 1TE41-4AAx Unit rating of the Motor Module Rated current 1405 Power loss...
Page 184 Motor-side power components 6.2 Motor reactors Table 6- 10 Technical specifications of motor reactors, 3 AC 500 V – 690 V, Part 2 Order number 6SL3000- 2AH35-8AA0 2AH38-1AA0 2AH41-1AA0 2AH41-3AA0 Suitable for Motor Module 6SL3325- 1TG35-8AAx 1TG38-1AAx 1TG41-0AAx 1TG41-3AAx Unit rating of the Motor Module 1000 1200 Rated current...
Page 185: Dv/Dt Filter Plus Voltage Peak Limiter
Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter dv/dt filter plus Voltage Peak Limiter 6.3.1 Description The dv/dt filter plus Voltage Peak Limiter comprises two components: the dv/dt reactor and the voltage-limiting network (Voltage Peak Limiter), which cuts of the voltage peaks and returns energy to the DC link.
Page 186 Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter Table 6- 12 Max. pulse frequency when a dv/dt filter is used with Power Modules with a rated pulse frequency of 2 kHz Order number Unit rating Output current for a Max.
Page 187: Safety Information
• Cable to the dv/dt reactor 1U2, 1V2, 1W2. Failure to connect the terminals correctly could damage the voltage peak limiter. CAUTION If dv/dt filters plus Voltage Peak Limiters are used that SIEMENS has not approved for SINAMICS, these dv/dt filters may be damaged. CAUTION The surface temperature of the dv/dt reactors may exceed 80 °C.
Page 188: Interface Description
Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter 6.3.3 Interface description Figure 6-4 Interface overview, voltage peak limiter, type 1 Figure 6-5 Interface overview, voltage peak limiter, type 2 Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 189 Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter Figure 6-6 Interface overview, voltage peak limiter, type 3 Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 190: Connecting The Dv/Dt Filter Plus Voltage Peak Limiter
Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter 6.3.4 Connecting the dv/dt filter plus Voltage Peak Limiter Figure 6-7 Connecting a dv/dt filter plus Voltage Peak Limiter for versions with one dv/dt reactor Figure 6-8 Connecting a dv/dt filter plus Voltage Peak Limiter for versions with two dv/dt reactors Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 191 Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter Cable cross-sections Table 6- 15 Cable cross-sections for connections between the dv/dt filter plus Voltage Peak Limiter and Power Module or Motor Module dv/dt filter Connection to the DC link Connection between dv/dt reactor and plus (DCPS / DCNS)
Page 192: Dimension Drawing, Dv/Dt Reactor
Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter 6.3.5 Dimension drawing, dv/dt reactor Figure 6-9 Dimension drawing, dv/dt reactor Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 193 Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter Table 6- 16 Dimensions of dv/dt reactor, 380 V - 480 V 3 AC (all values in mm) 6SL3000- 2DE32-6CA0 2DE35-0CA0 2DE38-4CA0 2DE41-4CA0 10.5 x 14 14 x 18 14 x 18 14 x 18 152.5 152.5...
Page 194 Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter Table 6- 18 Dimensions of dv/dt reactor, 500 V - 690 V, Part 2 (all values in mm) 6SL3000- 2DH35-8CA0 2DH38-1DA0 2DH41-3DA0 14 x 18 14 x 18 14 x 18 152.5 hmax M12 (15 x 22)
Page 195: Dimension Drawing Of The Voltage Peak Limiter
Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter 6.3.6 Dimension drawing of the voltage peak limiter Figure 6-10 Dimension drawing of the voltage peak limiter, type 1 Figure 6-11 Dimension drawing of the voltage peak limiter, type 2 Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 196 Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter Figure 6-12 Dimension drawing of the voltage peak limiter, type 3 Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 197 Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter Table 6- 19 Assigning voltage peak limiter to dimension drawings Voltage peak limiter Dimension drawing type Line voltage 380 V – 480 V 6SL3000-2DE32-6BA0 Type 1 6SL3000-2DE35-0BA0 Type 2 6SL3000-2DE38-4BA0 Type 3 6SL3000-2DE41-4BA0 Type 3...
Page 198: Technical Specifications
Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter 6.3.7 Technical specifications Table 6- 20 Technical data for the dv/dt filter plus Voltage Peak Limiter, 380 V – 480 V 3 AC, part 1 Order number 6SL3000- 2DE32-6AA0 2DE32-6AA0 2DE35-0AA0 2DE35-0AA0 Suitable for Power Module...
Page 199 Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter Table 6- 21 Technical data for the dv/dt filter plus Voltage Peak Limiter, 380 V – 480 V 3 AC, part 2 Order number 6SL3000- 2DE38-4AA0 2DE38-4AA0 2DE41-4AA0 2DE41-4AA0 Suitable for Motor Module 6SL3325- 1TE36-1AAx 1TE38-4AAx...
Page 200 Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter Table 6- 22 Technical data for the dv/dt filter plus Voltage Peak Limiter, 500 V – 690 V 3 AC, part 1 Order number 6SL3000- 2DH31-0AA0 2DH31-5AA0 2DH32-2AA0 2DH33-3AA0 Suitable for Motor Module 6SL3325- 1TG31-0AAx 1TG31-5AAx...
Page 201 Motor-side power components 6.3 dv/dt filter plus Voltage Peak Limiter Table 6- 23 Technical data for the dv/dt filter plus Voltage Peak Limiter, 500 V – 690 V 3 AC, part 2 Order number 6SL3000- 2DH35-8AA0 2DH38-1AA0 2DH41-3AA0 2DH41-3AA0 Suitable for Motor Module 6SL3325- 1TG35-8AAx 1TG38-1AAx...
Page 202: Dv/Dt Filter Compact Plus Voltage Peak Limiter
Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter dv/dt filter compact plus Voltage Peak Limiter 6.4.1 Description The dv/dt filter compact plus Voltage Peak Limiter comprises two components: the dv/dt reactor and the voltage-limiting network (Voltage Peak Limiter), which cuts off the voltage peaks and feeds back the energy into the DC link.
Page 203 Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter Table 6- 24 Max. pulse frequency when a dv/dt filter compact plus Voltage Peak Limiter is used in Power Modules with a rated pulse frequency of 2 kHz Order number Unit rating Output current for a Max.
Page 204: Safety Information
• Cable to the dv/dt reactor 1U2, 1V2, 1W2. Failure to connect the terminals correctly could damage the Voltage Peak Limiter. CAUTION When using dv/dt filters that SIEMENS has not approved for SINAMICS, then these dv/dt filters can be thermally damaged. CAUTION The surface temperature of the dv/dt filters compact may exceed 80 °C.
Page 205: Interface Description
Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter DANGER dv/dt filters compact plus Voltage Peak Limiter discharge a high leakage current to the protective ground conductor. Due to the high leakage current associated with dv/dt filters, they or the relevant control cabinet must be permanently connected to PE.
Page 206 Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter Figure 6-14 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 2 Figure 6-15 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 3 Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 207 Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter Figure 6-16 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 4 dv/dt reactor Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 208 Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter Figure 6-17 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 4 Voltage Peak Limiter Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 209: Connecting The Dv/Dt Filter Compact Plus Voltage Peak Limiter
Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter 6.4.4 Connecting the dv/dt filter compact plus Voltage Peak Limiter Figure 6-18 Connecting the dv/dt filter compact plus Voltage Peak Limiter - integrated unit Figure 6-19 Connecting the dv/dt filter compact plus Voltage Peak Limiter - separate components Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 210 Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter Cable cross-sections In a dv/dt filter with separate Voltage Peak Limiter (Type 4), the connections between dv/dt reactor and Voltage Peak Limiter are already installed on the Voltage Peak Limiter. Table 6- 27 Cable cross-sections for connections between a dv/dt filter and Motor Module dv/dt filter compact plus...
Page 211: Dimension Drawing For Dv/Dt Filter Compact Plus Voltage Peak Limiter
Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter 6.4.5 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter dv/dt filter compact plus Voltage Peak Limiter, Type 1 Figure 6-20 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter, Type 1 Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 212 Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter dv/dt filter compact plus Voltage Peak Limiter, Type 2 Figure 6-21 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter, Type 2 Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 213 Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter dv/dt filter compact plus Voltage Peak Limiter, Type 3 Figure 6-22 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter, Type 3 Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 214 Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter dv/dt filter compact plus Voltage Peak Limiter, Type 4 Figure 6-23 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter, Type 4 dv/dt reactor Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 215 Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter Figure 6-24 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter, Type 4 Voltage Peak Limiter Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 216: Technical Specifications
Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter Table 6- 29 Assignment of dv/dt filters compact plus Voltage Peak Limiter to the dimension drawings dv/dt filter compact plus Voltage Peak Limiter Dimension drawing type Line voltage 380 V – 480 V 3 AC 6SL3000-2DE32-6EA0 Type 1 6SL3000-2DE35-0EA0...
Page 217 Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter Table 6- 31 Technical data for the dv/dt filter compact plus Voltage Peak Limiter, 380 V – 480 V 3 AC, part 2 Order number 6SL3000- 2DE41-4EA0 Suitable for Motor Module 6SL3325- 1TE41-0AAx (560 kW) (unit rating)
Page 218 Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter Table 6- 32 Technical data for the dv/dt filter compact plus Voltage Peak Limiter, 500 V – 690 V 3 AC, part 1 Order number 6SL3000- 2DG31-0EA0 2DG31-5EA0 2DG32-2EA0 Suitable for Motor Module 6SL3325- 1TG31-0AAx (90 kW)
Page 219 Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter Table 6- 34 Technical data for the dv/dt filter compact plus Voltage Peak Limiter, 500 V – 690 V 3 AC, part 3 Order number 6SL3000- 2DG38-1EA0 2DG41-3EA0 Suitable for Motor Module 6SL3325- 1TG38-1AAx(800 kW) 1TG41-0AAx (1000 kW)
Page 220 Motor-side power components 6.4 dv/dt filter compact plus Voltage Peak Limiter Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 221: Cabinet Design And Emc
7.1.1 General Information The modular concept of SINAMICS S120 allows a wide range of potential device combinations. For this reason, it is impossible to describe each individual combination. This section instead aims to provide some basic information and general rules on the basis of which special device combinations can be constructed and to ensure electromagnetic compatibility.
Page 222: Safety Information
CAUTION To ensure that the entire system functions properly, you are advised to use the original Siemens accessories. Only original DRIVE-CLiQ cables may be used for wiring the DRIVE-CLiQ nodes. Before commissioning, check the tightening torque of all the terminal screws.
Page 223: Directives
Cabinet design and EMC 7.1 Notes Maximum cable lengths Table 7- 1 Maximum cable lengths Type Maximum length [m] 24 VDC power cables 24 V signal cables Power cable between the Power Module or Motor Module and 300 (shielded) motor 450 (unshielded) when using 2 motor reactors in series 525 (shielded)
Page 224: Emc-Compliant Design And Control Cabinet Configuration
"SINAMICS Low Voltage Configuration Manual". Horizontal installation SINAMICS S120 Liquid Cooled units can operate in a vertical position with the unit resting on its rear panel. To prevent heat concentrations inside the units in this mounting position, an external fan needs to be installed which is capable of removing heated air from the devices.
Page 225 Cabinet design and EMC 7.3 Horizontal installation Requirement for air distribution baffle ("A") With a single unit (Power Module, Basic Line Module, Active Line Module or Motor Module) or Motor Module with Basic Line Module / Active Line Module installed adjacent: Air distribution baffle A is closed, the side openings ensure adequate distribution of air flow.
Page 226 Cabinet design and EMC 7.3 Horizontal installation Volumetric air flow and fans required The following table lists the fans required for different module types and also specifies the volumetric flow which must be provided through the SINAMICS device. The data must be regarded as minimum values.
Page 227: Cooling Circuit And Coolant Properties
The cooling circuit must always be designed and installed by an appropriately trained engineer. Note The contact addresses for companies named in this section are available on request from your local Siemens sales office. Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 228: Cooling Circuits
Cooling circuit and coolant properties 8.1 Cooling circuits Cooling circuits General information The type of heat sink materials used requires two distinctly different heat exchange concepts. Different materials are used to guide the coolant into the cooling plates of the SINAMICS S120 Liquid Cooled units, providing the user with a range of different options for the design of the cooling circuit.
Page 229 Cooling circuit and coolant properties 8.1 Cooling circuits Print The maximum system pressure is 600 kPa. The lowest possible pressure should be selected to allow use of pumps with a flat characteristic. Maximum permissible differential pressure for a heat sink: 200 kPa. The layout must be selected such that the total length of supply and drain pipe is equal for each SINAMICS unit or motor.
Page 230: Cooling Circuit For Aluminium Heat Sinks
Cooling circuit and coolant properties 8.1 Cooling circuits 8.1.1 Cooling circuit for aluminum heat sinks To ensure an optimum heat sink service life, please note the following recommendation for aluminum heat sinks (Basic Line Modules FBL and GBL, Active Line Modules HXL and JXL, Motor Modules HXL and JXL): ●...
Page 231 Cooling circuit and coolant properties 8.1 Cooling circuits Table 8- 2 Components of the closed cooling circuit Component Explanation 1. Pressure-relief valve Required in cooling circuits with aluminum owing to the hydroxide reaction with H the reaction product. 2. Pressure compensator Closed pressure compensator if possible, normal type used for heating systems suitable (pressurizer) only for closed cooling circuits, with inhibitors or Antifrogen N.
Page 232: Cooling Circuit For Stainless Steel Heat Sinks
Cooling circuit and coolant properties 8.1 Cooling circuits 8.1.2 Cooling circuit for stainless steel heat sinks To ensure an optimum heat sink service life, please note the following recommendation for stainless steel heat sinks (Power Modules FL and GL, Active Line Modules GXL, Motor Modules FXL and GXL): ●...
Page 233: Cooling Circuit Configuring Information
Cooling circuit and coolant properties 8.1 Cooling circuits Figure 8-3 Arrangement of pressure compensator, component pressure drops 8.1.4 Cooling circuit configuring information The operating pressure must be set according to the flow conditions in the supply and return lines of the cooling circuit. The required coolant flow rate per time unit must be set according to the technical data of the devices.
Page 234 ● The risk of cavitation and abrasion increases as a result of the high total volumetric flow. ● It is not possible to connect SINAMICS S120 in series because the total volumetric flow inherent to any constellation of series connection requires system pressures in the 600 kPa range or above.
Page 235 Cooling circuit and coolant properties 8.1 Cooling circuits Figure 8-5 Pressure drop as a function of volumetric flow for Basic Line Module, frame size FBL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 236 Cooling circuit and coolant properties 8.1 Cooling circuits Figure 8-6 Pressure drop as a function of volumetric flow for Basic Line Module, frame size GBL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 237 Cooling circuit and coolant properties 8.1 Cooling circuits Figure 8-7 Pressure drop as a function of volumetric flow for Power Module frame size FL and Motor Module frame size Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 238 Cooling circuit and coolant properties 8.1 Cooling circuits Figure 8-8 Pressure drop as a function of volumetric flow for Power Module frame size GL and Motor Module frame size Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 239 Cooling circuit and coolant properties 8.1 Cooling circuits Figure 8-9 Pressure drop as a function of volumetric flow for Active Line Module and Motor Module, frame size HXL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 240 Cooling circuit and coolant properties 8.1 Cooling circuits Figure 8-10 Pressure drop as a function of volumetric flow for Active Line Module and Motor Module, frame size JXL Recommendation for dimensioning the cooling circuit: The differential pressure between the supply and return lines should be selected such that the following applies: The individual pressure drops Pi represent the pressure drops of components (heat exchanger, piping, 70 kPa for the SINAMICS units connected in parallel, valves, dirt traps,...
Page 241: Equipotential Bonding
Cooling circuit and coolant properties 8.1 Cooling circuits 8.1.5 Equipotential bonding All components in the cooling system (SINAMICS units, heat exchanger, piping system, pump, pressure compensator, etc.) must be connected to an equipotential bonding system. A copper bar or stranded copper with the appropriate conductor cross-sections must be used for this purpose to eliminate electrochemical processes.
Page 242: Coolant Definition
Cooling circuit and coolant properties 8.2 Coolant definition Coolant definition 8.2.1 Coolant definition The coolant must fulfill the following requirements over the long term. Table 8- 3 Coolant definition Coolant quality Coolant quality for aluminum heat sink for stainless steel heat sink Basic coolant mix Deionized water with reduced conductivity Filtered drinking/municipal water of the quality...
Page 243: Inhibitors, Anti-Freeze, Biocides
Cooling circuit and coolant properties 8.2 Coolant definition To better explain the coolant recommendations in this document, a number of problems which can be encountered if the recommendations are ignored are listed in the table below. Table 8- 4 Substances which can cause irreparable heat sink damage Coolant property or limit-value violation Countermeasure Sea water...
Page 244 Cooling circuit and coolant properties 8.2 Coolant definition Inhibitor without anti-freeze effect The NALCO TRAC100 inhibitor (made by: Nalco) must always be used in a mixing ratio of 0.2 % to 0.25 %. Inhibitors can be used only in water with the properties defined in Section "Coolant definition" which must not contain any magnesium carbonate.
Page 245: Materials
The following table lists a wide variety of materials and components which may or may not be used in a cooling circuit. Table 8- 6 Materials and components of a cooling circuit Material Used as Application with SINAMICS S120 Liquid Cooled Zinc Pipes, valves and Do not use zinc! fittings Brass Pipes, valves and Can be used in closed circuits with inhibitor.
Page 246: Anti-Condensation Measures
0 m. Degrees of protection SINAMICS S120 Liquid Cooled units have degree of protection IP20 with the exception of the electrical connections (overall degree of protection IP00).
Page 247 Cooling circuit and coolant properties 8.5 Degrees of protection In configurations where a number of shrouding covers are interconnected, the total volumetric flow must also be calculated and a fan selected accordingly. If a single module is installed in a cabinet with degree of protection IP54, then the fan can be dispensed with if the required volumetric flow for the module is <0.01 m³/s.
Page 248: Connection Methods
8.6 Connection methods Connection methods The electrical connections on the SINAMICS S120 Liquid Cooled units must be made with cables of the cross-section stipulated in the technical specifications for the relevant device. The coolant connection is made using 3/4'' couplings.
Page 249 Cooling circuit and coolant properties 8.7 Commissioning The necessary steps following removal of the top housing cover are shown in the illustration below. Figure 8-11 Removal of the electronic fan to operate the venting lever The numbering below corresponds to the numbers in the figure. 1.
Page 250: Service
Cooling circuit and coolant properties 8.8 Service WARNING Liquid-cooled devices must be completely dry before being switched on and put into operation. Ensure that no liquid coolant is sprayed onto the devices or additionally mounted electrical components. The equipment must be shut down immediately if there any leaks causing liquid to escape (drips or pools)! Failure to observe this gives rise to a risk of short-circuits, causing damage and malfunctions.
Page 251: Maintenance And Servicing
Maintenance and servicing Chapter content This chapter provides information on the following: ● Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the components. ● Exchanging device components when the unit is serviced ●...
Page 252: Maintenance
The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.
Page 253: Servicing
Maintenance and servicing 9.3 Servicing Servicing Servicing involves activities and procedures for maintaining and restoring the specified condition of the devices. Required tools The following tools are required for replacing components: ● Spanner or socket spanner (w/f 10) ● Spanner or socket spanner (w/f 13) ●...
Page 254: Replacing Components
Maintenance and servicing 9.4 Replacing components Replacing components 9.4.1 Safety information WARNING When transporting the devices and replacing components, note the following: • Some of the devices and components are heavy (e.g. > 30 kg) and top-heavy. • Due to their weight, the devices must be handled with care by trained personnel. •...
Page 255: Replacing The Control Interface Module, Power Module, Frame Size Fl
Maintenance and servicing 9.4 Replacing components 9.4.2 Replacing the Control Interface Module, Power Module, frame size FL Replacing the Control Interface Module Figure 9-1 Replacing the Control Interface Module, Power Module, frame size FL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 256 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Undo the retaining screws for the control module holder and the plug-in electronics module (2 screws and one nut) and remove the control module holder.
Page 257: Replacing The Control Interface Module, Power Module, Frame Size Gl
Maintenance and servicing 9.4 Replacing components 9.4.3 Replacing the Control Interface Module, Power Module, frame size GL Replacing the Control Interface Module Figure 9-2 Replacing the Control Interface Module, Power Module, frame size GL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 258 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Undo the retaining screws for the control module holder and the plug-in electronics module (2 screws and one nut) and remove the control module holder.
Page 259: Replacing The Control Interface Module, Motor Module, Frame Size Fxl
Maintenance and servicing 9.4 Replacing components 9.4.4 Replacing the Control Interface Module, Motor Module, frame size FXL Replacing the Control Interface Module Figure 9-3 Replacing the Control Interface Module, Motor Module, frame size FXL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 260 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Disconnect the plug-in connections for the fiber-optic cables and signal cables (5 plugs maximum).
Page 261: Replacing The Control Interface Module, Active Line Module And Motor Module, Frame Size Gxl
Maintenance and servicing 9.4 Replacing components 9.4.5 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size GXL Replacing the Control Interface Module Figure 9-4 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size GXL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 262 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Disconnect the plug-in connections for the fiber-optic cables and signal cables (5 plugs maximum).
Page 263: Replacing The Control Interface Module, Active Line Module And Motor Module, Frame Size Hxl
Maintenance and servicing 9.4 Replacing components 9.4.6 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size HXL Replacing the Control Interface Module Figure 9-5 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size HXL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 264 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Disconnect the plug-in connections for the fiber-optic cables and signal cables (5 plugs maximum).
Page 265: Replacing The Control Interface Module, Active Line Module And Motor Module, Frame Size Jxl
Maintenance and servicing 9.4 Replacing components 9.4.7 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size JXL Replacing the Control Interface Module Figure 9-6 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size JXL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 266 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Disconnect the plug-in connections for the fiber-optic cables and signal cables (5 plugs maximum).
Page 267: Replacing The Control Interface Module, Basic Line Module, Frame Size Fbl
Maintenance and servicing 9.4 Replacing components 9.4.8 Replacing the Control Interface Module, Basic Line Module, frame size FBL Replacing the Control Interface Module Figure 9-7 Replacing the Control Interface Module, Basic Line Module, frame size FBL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 268 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Disconnect the plugs for the signal cables (2 plugs). 2.
Page 269: Replacing The Control Interface Module, Basic Line Module, Frame Size Gbl
Maintenance and servicing 9.4 Replacing components 9.4.9 Replacing the Control Interface Module, Basic Line Module, frame size GBL Replacing the Control Interface Module Figure 9-8 Replacing the Control Interface Module, Basic Line Module, frame size GBL Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 270 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Disconnect the plugs for the signal cables (2 plugs). 2.
Page 271: Replacing The Electronic Fan, Power Module, Frame Size Fl
Maintenance and servicing 9.4 Replacing components 9.4.10 Replacing the electronic fan, Power Module, frame size FL Replacing the electronic fan Figure 9-9 Replacing the electronic fan, Power Module, frame size FL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
Page 272 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Undo the retaining screws for the control module holder and the plug-in electronics module (2 screws and one nut) and remove the control module holder.
Page 273: Replacing The Electronic Fan, Power Module, Frame Size Gl
Maintenance and servicing 9.4 Replacing components 9.4.11 Replacing the electronic fan, Power Module, frame size GL Replacing the electronic fan Figure 9-10 Replacing the electronic fan, Power Module, frame size GL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
Page 274 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Undo the retaining screws for the control module holder and the plug-in electronics module (2 screws and one nut) and remove the control module holder.
Page 275: Replacing The Electronic Fan, Motor Module, Frame Size Fxl
Maintenance and servicing 9.4 Replacing components 9.4.12 Replacing the electronic fan, Motor Module, frame size FXL Replacing the electronic fan Figure 9-11 Replacing the electronic fan, Motor Module, frame size FXL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
Page 276 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Disconnect the plug-in connections for the fiber-optic cables and signal cables (5 plugs maximum).
Page 277: Replacing The Electronic Fan, Active Line Module, And Motor Module, Frame Size Gxl
Maintenance and servicing 9.4 Replacing components 9.4.13 Replacing the electronic fan, Active Line Module, and Motor Module, frame size Replacing the electronic fan Figure 9-12 Replacing the electronic fan, Active Line Module, and Motor Module, frame size GXL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
Page 278 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Disconnect the plug-in connections for the fiber-optic cables and signal cables (5 plugs maximum).
Page 279: Replacing The Electronic Fan, Active Line Module, And Motor Module, Frame Size Hxl
Maintenance and servicing 9.4 Replacing components 9.4.14 Replacing the electronic fan, Active Line Module, and Motor Module, frame size Replacing the electronic fan Figure 9-13 Replacing the electronic fan, Active Line Module, and Motor Module, frame size HXL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
Page 280 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Disconnect the plug-in connections for the fiber-optic cables and signal cables (5 plugs maximum).
Page 281: Replacing The Electronic Fan, Active Line Module, And Motor Module, Frame Size Jxl
Maintenance and servicing 9.4 Replacing components 9.4.15 Replacing the electronic fan, Active Line Module, and Motor Module, frame size Replacing the electronic fan Figure 9-14 Replacing the electronic fan, Active Line Module, and Motor Module, frame size JXL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
Page 282 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Disconnect the plug-in connections for the fiber-optic cables and signal cables (5 plugs maximum).
Page 283: Replacing The Electronic Fan, Basic Line Module, Frame Size Fbl
Maintenance and servicing 9.4 Replacing components 9.4.16 Replacing the electronic fan, Basic Line Module, frame size FBL Replacing the electronic fan Figure 9-15 Replacing the electronic fan, Basic Line Module, frame size FBL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
Page 284 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Disconnect the plugs for the signal cables (2 plugs). 2.
Page 285: Replacing The Electronic Fan, Basic Line Module, Frame Size Gbl
Maintenance and servicing 9.4 Replacing components 9.4.17 Replacing the electronic fan, Basic Line Module, frame size GBL Replacing the electronic fan Figure 9-16 Replacing the electronic fan, Basic Line Module, frame size GBL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
Page 286 Maintenance and servicing 9.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal The removal steps are numbered in accordance with the figure. 1. Disconnect the plugs for the signal cables (2 plugs). 2.
Page 287: Replacing The Fan, Active Interface Module, Frame Size Gi
Maintenance and servicing 9.4 Replacing components 9.4.18 Replacing the fan, Active Interface Module, frame size GI Replacing the fan Figure 9-17 Replacing the fan, Active Interface Module, frame size GI Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 288 Maintenance and servicing 9.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 289: Replacing The Fan, Active Interface Module, Frame Size Hi
Maintenance and servicing 9.4 Replacing components 9.4.19 Replacing the fan, Active Interface Module, frame size HI Replacing the fan Figure 9-18 Replacing the fan, Active Interface Module, frame size HI Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 290 Maintenance and servicing 9.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 291: Replacing The Fan, Active Interface Module, Frame Size Ji
Maintenance and servicing 9.4 Replacing components 9.4.20 Replacing the fan, Active Interface Module, frame size JI Replacing the fan Figure 9-19 Replacing the fan, Active Interface Module, frame size JI Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 292 Maintenance and servicing 9.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the device is available.
Page 293: Forming The Dc Link Capacitors
Maintenance and servicing 9.5 Forming the DC link capacitors Forming the DC link capacitors Description If the Power Module, Basic Line Module, Active Line Module, and Motor Module have not been used for more than two years, the DC link capacitors must be reformed. If this is not carried out, the units could be damaged when the DC link voltage is connected under load.
Page 294 Maintenance and servicing 9.5 Forming the DC link capacitors Date of manufacture The date of manufacture can be determined as follows: Table 9- 2 Production year and month Character Year of manufacture Character Month of manufacture 2004 1 to 9 January to September 2005 October...
Page 295 Maintenance and servicing 9.5 Forming the DC link capacitors CAUTION At a line voltage of 500 to 690 V 3 AC, the two lamp sockets connected in series must be insulated and protected from touch, because the insulation of the sockets is not designed for this high voltage.
Page 296 Maintenance and servicing 9.5 Forming the DC link capacitors Forming circuit for Motor Modules Figure 9-22 Forming circuit for Motor Modules Procedure ● The unit being formed must not receive a power-on command (e.g. from the keyboard, BOP20 or terminal block). ●...
Page 297: List Of Abbreviations
List of abbreviations List of abbreviations Table A- 1 List of abbreviations Abbreviation Meaning, German Meaning, English A... Warnung Alarm Wechselstrom Alternating Current Analog-Digital-Konverter Analog Digital Converter Analogeingang Analog Input Analogausgang Analog Output Advanced Operator Panel Advanced Operator Panel ASCII Amerikanische Code-Norm für den American Standard Code for Information Informationsaustausch...
Page 298 List of abbreviations A.1 List of abbreviations Abbreviation Meaning, German Meaning, English Konstantes Drehmoment Constant Torque Control Unit Control Unit Digital-Analog-Konverter Digital Analog Converter Gleichstrom Direct Current Gleichstrom negativ Direct current negative DCNA Gleichstrom negativ Zusatzanschluss Direct current negative auxiliary Gleichstrom positiv Direct current positive DCPA...
Page 299 List of abbreviations A.1 List of abbreviations Abbreviation Meaning, German Meaning, English Gerätestammdatei: beschreibt die Merkmale Device master file: describes the features of a eines PROFIBUS-Slaves PROFIBUS slave Hochlaufgeber Ramp-function generator Mensch-Maschine-Schnittstelle Human Machine Interface Hochpegellogik High Threshold Logic Hardware Hardware i.
Page 300 List of abbreviations A.1 List of abbreviations Abbreviation Meaning, German Meaning, English Original Equipment Manufacturer Original Equipment Manufacturer Busstecker für Lichtleiter Optical Link Plug Option Module Interface Option Module Interface p ... Einstellparameter Adjustable parameter Leistungsteildatensatz Power Module Data Set Schutzerde Protective Earth PELV...
Page 301 List of abbreviations A.1 List of abbreviations Abbreviation Meaning, German Meaning, English Sensor Module Cabinet Sensor Module Cabinet Sensor Module External Sensor Module External Speicherprogrammierbare Steuerung Programmable Logic Controller (PLC) PROFIBUS Steuerwort PROFIBUS control word Terminal Board Terminal Board Totally Integrated Automation Totally Integrated Automation Terminal Module Terminal Module...
Page 302 List of abbreviations A.1 List of abbreviations Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 303: Index
Index Cooling circuit for stainless steel heat sinks, 230 Crane lifting lugs, 71, 125, 153 Active Interface Modules, 40 Degrees of protection, 244 Dimension drawing, 50 Derating factors Active Line Modules, 108 As a function of installation altitude, 79, 106, 133, Dimension drawing, 122 Anti-freeze protection, 241 Current derating as a function of the pulse...
Page 304 Index Frame size FXL, replacing, 273 Line reactors for Basic Line Modules, 37 Frame size GBL, replacing, 283 Dimension drawing, 37 Frame size GL, replacing, 271 Line reactors for Power Modules, 34 Frame size GXL, replacing, 275 Dimension drawing, 34 Frame size HXL, replacing, 277 Line-side power components Frame size JXL, replacing, 279...
Page 305 Sine-wave filter, 172 Service, 248 Servicing, 251 Sine-wave filter, 173 Dimension drawing, 173 Standards, 26 Structure of a drive system with SINAMICS S120 Liquid Cooled, 29 Support, 4 System overview, 17 Chassis Liquid Cooled Power Units Manual, (GH7), 01/2011, 6SL3097-4AM00-0BP1...
Page 306 Siemens AG Subject to change without prior notice Industry Sector © Siemens AG 2011 Drive Technologies Large Drives P.O. Box 4743 90025 NUREMBERG GERMANY www.siemens.com/automation...

Siemens SINAMICS S120 Equipment Manual

1 System Overview

2 Line-Side Power Components

3 Power Modules

4 Line Modules

5 Motor Modules

6 Motor-Side Power Components

7 Cabinet Design and EMC

8 Cooling Circuit and Coolant Properties

9 Maintenance and Servicing

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Summary of Contents for Siemens SINAMICS S120