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Honeywell PE SC1430 Planning, Installation And Service Manual

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Experion and TPS Systems
PE SC1430-Based Honeywell Server
Planning, Installation, and Service Guide
EP-DPCXX6
EX12-100
12/2007
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Summary of Contents for Honeywell PE SC1430

  • Page 1 Experion and TPS Systems PE SC1430-Based Honeywell Server Planning, Installation, and Service Guide EP-DPCXX6 EX12-100 12/2007...
  • Page 2 In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.
  • Page 3 Honeywell factory or has manuals dedicated to its installation and service. This server is not a standard Dell model and cannot be ordered independently from Dell.
  • Page 4 Honeywell TAC, MS P13 2500 West Union Hills Drive Phoenix, AZ, 85027 Europe Contact: Honeywell TAC-EMEA Phone: +32-2-728-2732 Fascimile: +32-2-728-2696 Mail: TAC-BE02 Hermes Plaza Hermeslaan, 1H B-1831 Diegem, Belgium PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...
  • Page 5 Honeywell Global TAC – China Contact: Phone: +86- 21-5257-4568 Mail: Honeywell (China) Co., Ltd 33/F, Tower A, City Center, 100 Zunyi Rd. Shanghai 200051, People’s Republic of China Email: [email protected] 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...
  • Page 6 New Pier Takeshiba, South Tower Building, 20th Floor, 1-16-1 Kaigan, Minato-ku, Tokyo 105-0022, Japan Email: [email protected] Elsewhere Call your nearest Honeywell office. World Wide Web Honeywell Solution Support Online: http://www.honeywell.com/ps PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...
  • Page 7 CAUTION symbol on the equipment refers the user to the product manual for additional information. The symbol appears next to required information in the manual. 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...
  • Page 8 Chassis Ground: Identifies a connection to the chassis or frame of the equipment should be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. viii PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...

  • Page 9: Table Of Contents

    Contents SYSTEM PLANNING ..............13 Overview ......................13 About the PE SC1430-based Honeywell server ..............13 Software requirements ......................13 BIOS configuration ....................... 13 Description ..................... 14 Honeywell server model number ..................14 Equipment configuration ...................... 15 Electronics module ....................... 15 Storage and media devices ....................
  • Page 10 Overview ..........................41 Turn on power and check status ..................41 Check LCNP4M status ......................41 OPERATION ................43 Overview ......................43 Front view of server ......................43 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...
  • Page 11 Verifying Correct BIOS Settings ..............65 Purpose ..........................65 Accessing BIOS ........................65 BIOS settings ........................66 Exiting the BIOS setup utility ....................68 Spare Parts Lists ................... 69 Spare parts........................... 69 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...
  • Page 12 Table 4-4 Memory Upgrade Configuration ..............62 Table 4-5 Embedded GB NIC 1 BIOS Settings ............65 Table 4-6 PE SC1430-based Server BIOS Settings ............. 66 Table 4-7 Spare Parts for PE SC1430-based Server ........... 69 Figures Figure 1-1 PE SC1430-based Honeywell Server ............14 Figure 2-1 PE SC1430-based Back Panel Connections ..........

  • Page 13: System Planning

    Dell. The Technical Assistance Center (TAC) is trained on and fully supports Honeywell platforms. Use of any other server, including a similar Dell model, is considered a project special and its TAC support is limited according to the services policy.

  • Page 14: 1.2 Description

    1. System Planning 1.2. Description 1.2 Description Honeywell server model number This user manual applies to the Honeywell-based server platform identified in the following table. Model Number Description Part Number MZ-PCSV10-100 PE SC1430-based Honeywell server 51153737-100 Figure 1-1 PE SC1430-based Honeywell Server...

  • Page 15: Equipment Configuration

    SATA mass storage option without RAID_1 controller. A USB keyboard with touchpad and USB optical mouse are included with the platform. A Honeywell supplied monitor will need to be ordered separately. Standard media devices in the server are the CDRW/DVD-ROM drive and 3.5 inch floppy drive.

  • Page 16: Standard Features

    The following is a list of the additional options that may be configured in your platform: Dual NIC Single NIC LCNP4M Universal ControlNet Interface Memory upgrade to 2 GB, 3 GB, or 4 GB PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...

  • Page 17: Power Cords

    AC power cord, 110 V Use cable supplied with server AC power cord, 220 V (1) 5130557-100 The following table lists the Honeywell AC power cords (factory installed) applicable to a cabinet configuration. Part Description Part Number AC power cord, 120...

  • Page 18: Table 1-2 Dell Publications

    Packaged with the Operating System Driver computer Installation Guide www.dell.com Dell™ PowerEdge™ PE Diagnosing problems Product SC1430 Systems Documentation CD Using status indicators for Installation and troubleshooting www.dell.com Troubleshooting Guide PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...

  • Page 19: Tpn Slot Requirements

    Slot 3 – PCI-E x16 Free Slot Slot 4 – PCI Free Slot Slot 5 – PCI-X Universal ControlNet Interface Slot 6 – PCI-X Dual NIC/Single NIC/Free Slot 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...

  • Page 20: Fte Supervisory And Lcnp4M

    Slot 1 – PCI-E x4 Free Slot Slot 3 – PCI-E x16 Free Slot Slot 4 – PCI Free Slot Slot 5 – PCI-X Free Slot Slot 6 – PCI-X Free Slot PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...

  • Page 21: Option 2 - Dual Ethernet (On-Board Nic Used Plus One Single Nic)

    Option Description NE-NICS01-100 Dual NIC MZ-PCEB32-100 Single NIC TC-PCIC02-100 Universal ControlNet Interface TP-LCNP02-100 LCNP4M MZ-PCEM05-100 Two 512 MB matched memory DIMMS MZ-PCEM04-100 Two 1 GB matched memory DIMMS 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...

  • Page 22: Memory Option Configuration

    1 GB Other Options Honeywell offers a cabinet mounted 8-port KVM switch/control console (model number TP-KVMCB1 for switch with PS/2 interface and model number TP-KVMCB2 for switch with USB interface) to provide a human interface (booting and maintenance activities) to cabinet mounted servers.

  • Page 23: Specifications

    0.012” P-P displ 5.0 Hz to 12.7 Hz, then 0.1g to Operating vibration 150 Hz; 60 min per axis, all 3 axes Site induced shock 6g, 10 msec half-sine pulses, 1 positive, 1 negative, all 3 axes 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...

  • Page 24: Electronic Assembly Specifications

    The second hard drive bay is empty. There is no option to add additional hard drive(s). Disk drives in this platform must be the same size (GB) and speed (RPM). PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007...

  • Page 25: Removable Media Specifications

    USB port you must download the latest diagnostics from the Dell Support Website at http://support.dell.com. Honeywell offers a cabinet mounted 8-port KVM switch/control console (model number TP-KVMCB1 for switch with PS/2 interface and model number TP-KVMCB2 for switch...

  • Page 26: Monitor

    1.9. Specifications with USB interface) to a provide human interface (booting and maintenance activities) to cabinet mounted servers. Either option comes pre-installed from the Honeywell factory. Monitor A monitor is required for the server operating system. This platform is configured with a single screen option only and an on-board integrated ATI ES1000 video controller.

  • Page 27: 1.10 Industrial Regulatory Compliance

    The compliance specifications in this section apply to cabinet installations. WARNING Honeywell does not claim Safety Compliance or Electromagnetic Compatibility (EMC) Compliance for system equipment configurations that have not been described in this manual as standard system configurations. Any equipment configuration other than that described in this publication decertifies the Safety and EMC compliance of this product.

  • Page 28: Safety Compliance

    IEC 61010-1, 2001, 2nd edition Note: Within the above referenced standards is a “Normative Reference” section citing additional standards, which may apply as, suited and required for product compliance. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...

  • Page 29: 1.11 Light Industrial Regulatory Compliance

    The compliance specifications in this section apply to installations other than cabinets. WARNING Honeywell does not claim Safety Compliance or Electromagnetic Compatibility (EMC) Compliance for system equipment configurations that have not been described in this manual as standard system configurations. Any equipment configuration other than that described in this publication decertifies the Safety and EMC compliance of this product.

  • Page 30: Safety Compliance

    IEC 61010-1, 2001, 2nd edition Note: Within the above referenced standards is a “Normative Reference” section citing additional standards, which may apply as, suited and required for product compliance. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...

  • Page 31: Platform Installation

    Overview This section contains procedures for installing and cabling the server as a tower unit or in an 800mm deep equipment Honeywell cabinet, model number MP-C8LCB1 or 1000mm deep equipment Honeywell cabinet, model number MP-C1MCB1. Tasks for installing the server The following table lists the major platform installation tasks.

  • Page 32: Power And Grounding Requirements

    ATTENTION It is strongly recommended that the power cord be connected to a clean power source with backup such as an Uninterruptible Power Source (UPS). PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...

  • Page 33: Back Panel Connections

    Overview The server is mounted in a cabinet in a horizontal position. This procedure assumes a new cabinet (800mm deep equipment cabinet, Honeywell model number MP-C8LCB1 or 1000mm deep equipment cabinet, Honeywell model number MP-C1MCB1) was shipped from the Honeywell factory with workstation mounting kit model numbers TP-WPCMF1 (fixed mount) and/or TP-WPCMS1 (slide mount) pre-assembled.

  • Page 34: Mounting Devices In Cabinet

    None Mounted on the air baffle duct on the left rear corner of the cabinet (when viewed from the rear door) near the vertical cable duct. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...

  • Page 35: Unused Cabinet Spaces

    Blank front panel 51201248 -200 Air duct baffle 51303521 -200 Blank front panel 51201248 -300 Air duct baffle 51303521 -300 Blank front panel 51201248 -400 Air duct baffle 51303521 -400 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...

  • Page 36: Install Server In Cabinet Using The Fixed Mount Option

    Note: Any unused rack mount space must have an air duct baffle and blank front panel installed. Go to Section 2.5 to connect the AC power cord and cables to the back panel of the server. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...

  • Page 37: Install Server In Cabinet Using The Slide Mount Option

    From the rear of the cabinet, slide the retainer bracket (L-shaped angle bracket) forward in its slot until it contacts the back surface of the server chassis. Tighten the lock nut. 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...

  • Page 38: Connect Cables

    Failure to do so may result in tripping the circuit breaker(s). Connect the video cable, network interface cable(s), and the Honeywell AC power cord that is factory installed in the cabinet configuration. For more power cord information refer to Power Cords in Section 1.2.

  • Page 39: Install Air Duct Baffles And Blank Front Panels In Cabinet

    These are available in four height options, refer to Table 2-3 for height options. Installing these parts will insure that the airflow within the cabinet allows proper cooling of the computers. 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...
  • Page 40 Attach the other side of the blank front panel to the left cabinet rail using two machine screws and two external tooth washers threaded into the two clip PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...

  • Page 41: Starting Up Your Server

    Press the power button on the front panel. Wait for the power light to become solid green. If the power light does not become solid green, refer to the “Advanced Troubleshooting” section of the Dell Precision™ PE SC1430 System User's Guide. Check LCNP4M status If this is a TPS node with the LCNP4M board installed, verify that the LCNP4M passed self test.
  • Page 42 Board 0 has been configured for the node’s TPN address. You will need to reset the LCNP after configuration. REFERENCE Refer to the LCNP Status section in the LCNP Status User's Guide for more information. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...

  • Page 43: Operation

    3. Operation Overview Front view of server The following figure shows the front view of the server. Figure 3-1 Front View of PE SC1430-based Server 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...

  • Page 44: Additional References

    TPS/Experion FTE systems will only use the installed PCI-X Dual NIC. If you are using FTE, you must install the FTE cables according to the specific instructions in the FTE Installation and Service Guide. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell...

  • Page 45: Lcn Network

    The connection to the LCN is made through a Local Control Network Processor (LCNP4M) card. This card is a Honeywell card that allows the TPS Operator Station to emulate Universal Stations. This card provides the communication path for the server to other LCN modules.

  • Page 46: Mau Connection

    TDLs (Tap dummy load) which terminate a drop cable when no node is present. The model number for the Universal ControlNet Interface is TC-PCIC02-100. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell...

  • Page 47: Platform Servicing

    Dell™ PowerEdge™ SC1430 Systems Installation and Troubleshooting Guide. Step Action Perform a complete system shutdown. Disconnect power cord and cables from the bank panel of the server. 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...
  • Page 48 Locate the release cover tab on top of the system. Slide the release cover tab toward the rear of the system to release the cover. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...
  • Page 49 Grasp the cover on both sides, and lift the cover off. Set the cover aside, away from the system. Press the release latch on the P3 power cable connector beside the power supply and pull the connectors apart. 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...
  • Page 50 Grasp the handle on the hard drive carrier and rotate the carrier out of the chassis. Rotate the carrier approximately 180 degrees from its original position. Do not force it any further. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell...
  • Page 51 For servicing the LCNP4M board, see Section 4.2. For servicing the hard drive and power supply, see Section 4.3. For servicing other Honeywell installed options, see Section 4.4. For other components, see the Dell™ PowerEdge™ SC1430 Systems Installation and Troubleshooting Guide.

  • Page 52: Servicing The Lcnp4M Card

    Step Action Perform all procedures in Section 4.1 to access the LCNP4M card including: Shutting down system Disconnecting power cord and cables from the server Accessing the electronics. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...
  • Page 53 While wearing a grounded ESD wrist strap, gently slide the LCNP4M card toward the front of the system, and lift the LCNP4M card up and out of the PCI-X slot 5. 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...
  • Page 54 Rotate the hard drive carrier back into the chassis. Rotate the card retention mechanism back into its originally position and push the tab down until it clicks into place. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...
  • Page 55 Reconnect the power cord and cables to the back panel of the server. Reconnect the LCN MAU cable. Press the Power On/Off button to turn the power back on. Restart the Operating System. 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...

  • Page 56: 4.3 Servicing The Hard Disk Drive And Power Supply

    4.3. Servicing the Hard Disk Drive and Power Supply 4.3 Servicing the Hard Disk Drive and Power Supply Overview The server from Honeywell is configured with a non-RAID configuration with one 80 GB SATA, 3.5 inch hard drive. The configuration also contains a non-redundant power supply.

  • Page 57: Servicing Honeywell Options

    NIC adapter cards, and SCSI controller cards. Store and transport parts only in electrostatically safe containers. Slot requirements for TPN Node Setup The following table identifies the specific slots for the Honeywell options for a TPN node configuration. Table Slot Requirements for TPN Node Configuration...

  • Page 58: Slot Requirements For General Ethernet And Fte Node Setup

    4.4. Servicing Honeywell Options Slot requirements for General Ethernet and FTE Node Setup The following table identifies the specific slots for each of the Honeywell options for general Ethernet and FTE node configurations. Table 4-3 Slot Requirements for General Ethernet and FTE Node Configurations...
  • Page 59 While wearing a grounded ESD wrist strap, gently slide the expansion card toward the front of the system, and lift the expansion card up and out of the expansion card slot. 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...
  • Page 60 Federal Communications Commission (FCC) certification of the system. The brackets also keep dust and dirt out of the system and aid in proper cooling and airflow inside the system. Close the card retention door. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...

  • Page 61: Add Additional Memory

    MZ-PCEM04, which contains two 1 GB matched memory DIMMs and to 4 GB by ordering two memory option kits, MZ-PCEM04. Memory devices must be from the same memory supplier. 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...

  • Page 62: Table 4-4 Memory Upgrade Configuration

    Step Action Perform all procedures in Section 4.1 to access the motherboard including: Shutting down system Disconnecting power cord and cables from the server Accessing the electronics. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...
  • Page 63 While wearing a grounded ESD wrist strap, press the ejectors on the memory module socket down and out to allow the memory module to be inserted into the socket. 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...
  • Page 64 Reconnect the power cord and cables to the back panel of the server. Press the Power On/Off button on the platform to turn the power back on. Restart the Operating System. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell...

  • Page 65: 4.5 Verifying Correct Bios Settings

    Purpose All Honeywell systems must have the Honeywell recommended BIOS version. Honeywell configures specific BIOS settings in the factory for each of the server platform configurations. BIOS settings for the server are listed in Table 4-6 so that you may verify the correct settings. The table below list specific embedded NIC BIOS settings for general Ethernet and FTE configuration.

  • Page 66: Bios Settings

    Processor / ID 6F6 or equivalent Intel® Xeon® CPU 5140 2.33 GHZ or greater Level 2 Cache 4 MB or greater Number of Cores IDE Primary Drive 0 CD-ROM Reader PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...
  • Page 67 Embedded GB NIC 1 Default: Disabled For your configuration see Table 4-5. MAC Address Xxxxxxxxxxxx Serial Port 1 Auto Parallel Port 387h Parallel Port Mode PCI IRQ Assignment 12/2007 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server Release Independent Honeywell...

  • Page 68: Exiting The Bios Setup Utility

    Keyboard NumLock Report Keyboard Errors Report Exiting the BIOS setup utility Step Action Press key. Select “Save Changes and Exit” option and then press Enter. The system reboots. PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007 Honeywell Release Independent...

  • Page 69: Spare Parts Lists

    4.6. Spare Parts Lists Spare Parts Lists Spare parts The following table lists the optimal replaceable units (ORUs) for the server. Table 4-7 Spare Parts for PE SC1430-based Server Description Part No. 51153737-901 1 GB memory expansion Ram (2-512 MB)
  • Page 70 Honeywell International Process Solutions 2500 West Union Hills Drive Phoenix, AZ 85027...

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