GE M-PACT Plus Manual

GE M-PACT Plus Manual

Air circuit breakers 400 - 4000a
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GE Energy
Industrial Solutions
Air Circuit Breakers
400 - 4000A
GE imagination at work
ED.03
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Summary of Contents for GE M-PACT Plus

  • Page 1 GE Energy Industrial Solutions M-PACT Plus ED.03 Air Circuit Breakers 400 - 4000A GE imagination at work...
  • Page 3 M-PACT Plus Air Circuit Breakers 400A-4000A Fixed circuit breaker Withdrawable circuit breaker Characteristics Electronic trip units A.11 Time current curves A.18 Accessories Technical overview Order codes Wiring diagrams - Dimensional drawings Numerical index...
  • Page 4 M-PACT Plus M-PACT Plus M-PACT Plus Air Circuit Breaker 400-4000A...
  • Page 5 M-PACT Plus M-PACT Plus Specifi cation Rated from 400 to 4000A the M-PACT Plus circuit M-PACT Plus air circuit breakers comply with the following breaker has been designed to meet the most specifi cations for Low Voltage Switchgear: stringent demands in fault detection and safe IEC 60947-1 interruption thereof.
  • Page 6 M-PACT Plus Fixed Circuit Breaker Power Supply All M-PACT Plus fi xed pattern air circuit breakers incorporate All stated short circuit ratings are certifi ed with incoming a stored energy mechanism. The spring can be charged supply connection made to either upper or lower terminals..
  • Page 7 M-PACT Plus Withdrawable Circuit Breaker Power Supply Pre-mounted into a self-contained 'cassette', this versatile All stated short circuit ratings are certifi ed with incoming circuit breaker can be inserted or withdrawn via sliding rails supply connection made to either upper or lower terminals.
  • Page 8 Temperature Deratings The following table shows the conditions to satisfy full Free Air selectivity between UP-STREAM and DOWN-STREAM devices. The M-PACT Plus ACBs may operate at higher ambient Up-stream: M-PACT Plus temperatures than 40°C in certain installation conditions. Down-stream: M-PACT Plus...
  • Page 9 M-PACT Plus 1200 1600 2000 2500 3200 4000 20000 20000 20000 20000 20000 20000 10000 10000 10000 10000 10000 10000 5000 5000 5000 5000 5000 5000 1000 1000 1000 1000 1000 1000 8000 8000 8000 8000 8000 8000 3 & 4 3 &...
  • Page 10 • A line offering a new range of electronic trip units designed to extend and/or upgrade the functionality offered by the existing M-PACT Plus air circuit breaker. • Two types are available. The simple and effective MPRO-27 and the MPRO-50 offering extended functionality.
  • Page 11 M-PACT Plus Trip Unit MPRO-27 MPRO-50 Setting Interface LCD screen allowing access to 4 distinct menu's Touch pad adjustments Multilingual Adjustable manual or automatic RESET option Long Time or Overload Current Protection 13 current settings Ir 1, 0.95, 0.9. 0,85, 0.8, 0.75, 0.7, 0.65, 0.6, 0.55, 0.5, 0.45 & 0.4 x breaker rating In 22 thermal protection (C type) time bands available ranging from class 0.5 to 40 (bands at 7.2 x Ir)
  • Page 12 The curves can be produced for any current setting within the range of the installed protection devices, for one or for a combination of two breakers. Please contact your local GE Sales Offi ce for more information. MPRO Electronic Trip Unit 10000...
  • Page 13 M-PACT Plus Time Current Curves (cold state) - LT Protection Device MPRO 27 & 50 Electronic Trip Unit MPRO 27 & 50 Electronic Trip Unit 10000 10000 LT set at Breaker Rating In LT set at Breaker Rating In Time Current Curve...
  • Page 14 M-PACT Plus Time Current Curves (cold state) - LT & STDB Protection Device MPRO 27 & 50 Electronic Trip Unit MPRO 27 & 50 Electronic Trip Unit 10000 10000 LT set at Breaker Rating In Time Current Curve LT set at Breaker Rating In...
  • Page 15 M-PACT Plus Time Current Curves (cold state) - ST Protection Device MPRO 27 & 50 Electronic Trip Unit MPRO 27 & 50 Electronic Trip Unit - Time Current Curve - Time Current Curve ST- Protection Device ST- Protection Device t ON “Iow”...
  • Page 16 M-PACT Plus Time Current Curves (cold state) - ST, I and Hi Protection Device MPRO 27 & 50 Electronic Trip Unit MPRO 27 & 50 Electronic Trip Unit - Time Current Curve - Time Current Curve ST set at Breaker Rating In...
  • Page 17 M-PACT Plus Time Current Curves (cold state) - HSIOC & GF Protection Device MPRO 27 & 50 Electronic Trip Unit MPRO 27 & 50 Electronic Trip Unit - Time Current Curve - Time Current Curve HSIOC - Protection Device HSIOC - Protection Device I - Present &...
  • Page 18 M-PACT Plus Time Current Curves (cold state) - GF Protection Device MPRO 27 & 50 Electronic Trip Unit MPRO 27 & 50 Electronic Trip Unit - Time Current Curve - Time Current Curve GF- Protection Device GF- Protection Device GF set on breaker rating In...
  • Page 19 M-PACT Plus Time Current Curves (cold state) - GF Protection Device MPRO 27 & 50 Electronic Trip Unit MPRO 27 & 50 Electronic Trip Unit - Time Current Curve - Time Current Curve GF set on breaker rating In GF set on breaker rating In...
  • Page 20 Accessories Shunt trip A wide range of optional accessories have been developed that are compatible with all M-PACT Plus air circuit breakers, regardless of nominal rating or frame size. Each one incorporates 'easy-fi t' design features for quick installation, either in the factory or by the user on site.
  • Page 21 M-PACT Plus Auxiliary switches Cassette main terminal adaptors The M-PACT Plus circuit breaker is equipped with 5 NO and 3 NC auxiliary switches as standard. Maximum number of contacts is 8, for alternative confi gurations please contact for availability. Mechanical operation counter Easily fi...
  • Page 22 Cable/busbar earthing device Cluster contacts All M-PACT Plus circuit breakers can be fi tted with an earthing device. It has a short circuit fault capacity equal to the Icw rating of the breaker. This permits either the feeder cables or These are the main isolating contacts which are fi...
  • Page 23 M-PACT Plus Interlocks Mechanical interlocks can be fi tted to the following electrical systems and can link 2 or 3 circuit breakers of any rating or number of poles, fi xed or withdrawable. Typical circuit Interlock confi guration Possible combinations...
  • Page 24 M-PACT Plus Circuit breaker insertion interlock Circuit breaker handling truck Specifi cally designed for use with the M-PACT Plus range, this dedicated handling truck is a useful accessory when faced with the task of inserting or removing the circuit breaker from its panel, or when transporting the unit should it be outside its cassette.
  • Page 25 M-PACT Plus Plug-in Portable Test Unit (PTU) Auxiliary Power Unit (APU) Available to be fi tted within the circuit breaker cubicle, an APU Specially designed for reliable testing of the MCR and HSISC ensures that MPRO receives independent and continuous protection systems on each phase, by means of tertiary power at all times.
  • Page 26 M-PACT Plus Notes ......... .
  • Page 27 M-PACT Plus Specify on the order Air circuit breaker - type S - 50kA - Non-automatic Air circuit breaker - type S - 50kA - Automatic Air circuit breaker - type N - 65kA - Non-automatic B.10 Air circuit breaker - type N - 65kA - Automatic B.12...
  • Page 28 M-PACT Plus Notes ......... .
  • Page 29 M-PACT Plus 1. Customer Name 2. Project Name 3. Quantity Specify on the Order Code M Voltage (Ue) 415V 690V 1. Device TypeS 50kA TypeN 65kA TypeH 80kA 2. Rating 400A 630A 800A 1000A 1250A 1600A 2000A 2500A 3200A 4000A 3.
  • Page 30 M-PACT Plus Air circuit breaker - type S - 50kA - Non-automatic Frame 1 & 2 Basic circuit breaker manually operated, non automatic (switch only, no protection unit option available), 5 NO and 3 NC auxiliary switches. Withdrawable pattern - basic circuit breaker and cassette with flat copper terminals, rear connected.
  • Page 31 M-PACT Plus Front access connections Fixed pattern TOP connections BOTTOM connections Frame size Rating (A) Poles Cat. no. Ref. No. Cat. no. Ref. No. 400 to 1600 FA31FS16T 405933 FA31FS16B 406033 FA41FS16T 405934 FA41FS16B 406034 2000 to 2500 FA31FS25T 405935...
  • Page 32 M-PACT Plus Air circuit breaker - type S - 50kA - Automatic Frame 1 & 2 (Please select trip unit type in page B.16) Basic circuit breaker manually operated, automatic (must be fitted with an MPRO Protection Unit as listed on page B.16), 5 NO and 3 NC auxiliary switches.
  • Page 33 M-PACT Plus Front access connections Fixed pattern TOP connections BOTTOM connections Frame size Rating (A) Poles Cat. no. Ref. No. Cat. no. Ref. No. 400 to 1600 FA31FS16T 405933 FA31FS16B 406033 FA41FS16T 405934 FA41FS16B 406034 2000 to 2500 FA31FS25T 405935...
  • Page 34 M-PACT Plus Air circuit breaker - type N - 65kA - Non-automatic Frame 1 & 2 Basic circuit breaker manually operated, non automatic (switch only, no protection unit option available), 5 NO and 3 NC auxiliary switches. Withdrawable pattern - basic circuit breaker and cassette with flat copper terminals, rear connected.
  • Page 35 M-PACT Plus Front access connections Fixed pattern TOP connections BOTTOM connections Frame size Rating (A) Poles Cat. no. Ref. No. Cat. no. Ref. No. 400 to 1600 FA31FN16T 405957 FA31FN16B 405557 FA41FN16T 405958 FA41FN16B 405558 2000 to 2500 FA31FN25T 405959...
  • Page 36 M-PACT Plus Air circuit breaker - type N - 65kA - Automatic Frame 1 & 2 (Please select trip unit type in page B.16) Basic circuit breaker manually operated, automatic (must be fitted with an MPRO Protection Unit as listed on page B.16), 5 NO and 3 NC auxiliary switches. Withdrawable pattern - basic circuit breaker and cassette with flat copper terminals, rear connected.
  • Page 37 M-PACT Plus Front access connections Fixed pattern TOP connections BOTTOM connections Frame size Rating (A) Poles Cat. no. Ref. No. Cat. no. Ref. No. 400 to 1600 FA31FN16T 405957 FA31FN16B 405557 FA41FN16T 405958 FA41FN16B 405558 2000 to 2500 FA31FN25T 405959...
  • Page 38 M-PACT Plus Air circuit breaker - type H - 80kA - Non-automatic Frame 2 Basic circuit breaker manually operated, non automatic (switch only, no protection unit option available), 5 NO and 3 NC auxiliary switches. Withdrawable pattern - basic circuit breaker and cassette with flat copper terminals, rear connected.
  • Page 39 M-PACT Plus Cassette only Basic cassette with fl at copper terminals rear connected (800-3200A), integral racking handle, safety shutters and lockable safety features. 4000A units fi tted with rear vertical terminals as standard (not to be removed). Frame size Rating (A) Poles Cat.
  • Page 40 M-PACT Plus Air circuit breaker - type H - 80kA - Automatic Frame 2 (Please select trip unit type in page B.16) Basic circuit breaker manually operated, automatic (must be fitted with an MPRO Protection Unit as listed on page B.16), 5 NO and 3 NC auxiliary switches. Withdrawable pattern - basic circuit breaker and cassette with flat copper terminals, rear connected.
  • Page 41 M-PACT Plus Cassette only Basic cassette with fl at copper terminals rear connected (800-3200A), integral racking handle, safety shutters and lockable safety features. 4000A units fi tted with rear vertical terminals as standard (not to be removed). Frame size Rating (A) Poles Cat.
  • Page 42 M-PACT Plus Factory Mounted Trip Units MPRO-27 Functionality and application Cat. No. Ref. No. Basic functionality MPRO-27 trip unit For Frame 1 GL100M3-SF 408870 LT-C 0.4-1 x In = Ir For Frame 2 GL200M3-SF 408874 LT-C LTDB LTDB ST I...
  • Page 43 M-PACT Plus Spare Trip Units MPRO-27 Functionality and application Cat. No. Ref. No. Basic functionality MPRO-27 trip unit For Frame 1 GL100M3-SR 408882 LT-C 0.4-1 x In = Ir For Frame 2 GL200M3-SR 408886 LT-C LTDB LTDB ST I t ON or OFF...
  • Page 44 M-PACT Plus Frame 1 & 2 Electrical accessories MPRO optional features Range Voltage Cat. no. Ref. No. Shunt Trip (ST) 24/30V ST30 405380 ST48 405382 110/130V AC/DC ST130 405386 220/250V AC/DC ST250 405388 380/440V ST440 405389 Motor Operator (MOP) 24/30V...
  • Page 45 M-PACT Plus Frame 1 & 2 Type A: order 1 interlock kit and 1 cable per ACB Type B: order 1 interlock kit and 2 cable per ACB Type C: order 1 interlock kit and 2 cable per ACB Type D: order 1 interlock kit and 1 cable per Supply breaker plus 1 interlock kit for the Control breaker and 2 cables For type D configuration 2 Supply Breakers and one Control Breaker are required.
  • Page 46 M-PACT Plus Frame 1 & 2 Spare parts Neutral / Earth leg (4th) Neutral (4th) Rogowski coil Current transformer with mounting kit with mounting kit Current transformer Rogowski coil Frame size Rating (A) Cat. no. Ref. No. Cat. no. Ref. No.
  • Page 47 M-PACT Plus Technical overview Order codes MPRO 27 & 50 - Connection Scheme Dimensional drawings Wiring diagrams - Dimensional drawings Numerical index...
  • Page 48 M-PACT Plus Wiring Diagrams N-RC N-RC 24V+ 24V- +24- Connection scheme Electronic Trip Unit MPRO 27 Interposing CT EL CT N-RC N-RC Relay O/P1 Relay O/P2 Relay O/P3 Relay O/P4 24V+ 24V- +24- Connection scheme Communication Input 1 - 4...
  • Page 49 M-PACT Plus Horizontal, rear access connection Fixed pattern Type S - 3 pole - Frame size 1, In=400A to 1600A Minimum space to earth metal and for arc chute removal Centre line of operating panel Insulated metal or insulated sheet (customer supplied)
  • Page 50 M-PACT Plus Horizontal, rear access connection Fixed pattern Type N - 3 pole - Frame size 1, In=400A to 1600A Minimum space to earth metal and for arc chute removal Insulated metal or insulated sheet (customer supplied) Centre line of operating panel...
  • Page 51 M-PACT Plus Horizontal, rear access connection Fixed pattern Type S, N - 3 pole - Frame size 1, In=2000A to 2500A Minimum space to earth metal and for arc chute removal Insulated metal or insulated sheet (customer supplied) Centre line of operating panel...
  • Page 52 M-PACT Plus Horizontal, rear access connection Fixed pattern Type S, N - 3 pole - Frame size 2, In=3200A to 4000A Type H - 3 pole - Frame size 2, In=800A to 4000A Insulated metal or insulated Minimum space to earth metal...
  • Page 53 M-PACT Plus Rear access connection Withdrawable pattern Type S - 3 pole - Frame size 1, In=400A to 1600A to door Minimum clearance to cassette side Ventilation Centre line of operating panel Centre line of operating panel 35 Test Connected...
  • Page 54 M-PACT Plus Rear access connection Withdrawable pattern Type S - 3 pole - Frame size 1, In=2000A & 2500A Type N - 3 pole - Frame size 1, In=400A to 2500A to door Minimum clearance to cassette side Ventilation Centre line of...
  • Page 55 M-PACT Plus Rear access connection Withdrawable pattern Type S, N - 3 pole - Frame size 2, In=3200A Type H - 3 pole- Frame size 2, In=800A to 3200A to door Minimum clearance to cassette side Center line of operating panel...
  • Page 56 M-PACT Plus Rear access connection Withdrawable pattern Type S, N, H - 3 pole - Frame size 2, ln=4000A Must not be removed or fitted horizontally Minimum clearance to cassette side Center line of operating panel Center line of 35 Test...
  • Page 57 M-PACT Plus Front access connection Fixed pattern Type S, N - 3 pole - Frame size 1, ln = 400A to 1600A Minimum space to earth metal and for arc chute removal Minimum clearance to breaker side Insulated metal or insulated sheet...
  • Page 58 M-PACT Plus Front access connection Fixed pattern Type S, N - 3 pole - Frame size 1, ln = 2000A to 2500A Minimum clearance Minimum space to earth metal to breaker side and for arc chute removal Insulated metal or insulated sheet...
  • Page 59 M-PACT Plus Front access connection Fixed pattern Type S, N - 3 pole - Frame size 2, ln = 3200A to 4000A Type H - 3 pole - Frame size 2, ln = 800A to 4000A Minimum space to earth metal...
  • Page 60 M-PACT Plus Front access connection Withdrawable pattern Type S, N - 3 pole - Frame size 1, ln = 400A to 1600A Minimum clearance to breaker side Center line of operating panel Connected Disconnected Center line of Test operating panel Copperwork must be supported within 200 mm of breaker connections-busbars or cables.
  • Page 61 M-PACT Plus Front access connection Withdrawable pattern Type S, N - 3 pole - Frame size 1, ln = 2000A to 2500A Minimum clearance to cassette side Center line of operating panel Connected Disconnected Test Center line of operating panel Copperwork must be supported within 200 mm of breaker connections-busbars or cables.
  • Page 62 M-PACT Plus Front access connection Fixed pattern Type S, N - 3 pole - Frame size 2, ln = 3200A to 4000A Type H - 3 pole - Frame size 2, ln = 800A to 4000A Minimum clearance to cassette side...
  • Page 63 M-PACT Plus Adaptor connections Rear Adapter Vertical Connection Rear Adapter Horizontal Connection Rear Adapter Vertical / Horizontal Connection C.17...
  • Page 64 M-PACT Plus Adaptor connection Copper connections - Front access (Fixed and/or withdrawable) Type S - Frame 1 - ln = 400A to 2500A (max) Type S, N - Frame 2 - ln = 3200A to 4000A (max) Type N - Frame 1 - ln = 400A to 2500A (max)
  • Page 65 M-PACT Plus Cassette mounting details Type S, N - Frame 1 - ln = 400A to 2500A (max) Terminals Ventilation in base of cassette (leave unobstructed) Centre line of operating panel 4 pole 3 pole 3 pole 4 pole 3 pole...
  • Page 66 M-PACT Plus Door cut-outs Fixed pattern - Facia cut-out Frame 1 = 42.5 Frame 2 = 102.5 The cut-out dimensions shown above give an approximate nominal clearance of 30mm around ACB fascia. These sizes are for guidance and can be scaled if different aperture is required.
  • Page 67 M-PACT Plus 2-Way cable interlocking Fixed pattern - Front/rear access Frame 1-3P = 322 Frame 1-4P = 422 Frame 2-3P = 410 Frame 2-4P = 540 Min.bend radius 120 Min.bend radius 120 Withdrawable pattern - Front/rear access Frame 1-3P = 329...
  • Page 68 M-PACT Plus Notes ......... .
  • Page 69 M-PACT Plus Technical overview Order codes Wiring diagrams - Dimensional drawings Numerical index by reference number Numerical index by catalogue number Numerical index...
  • Page 70 M-PACT Plus Ref. no. Cat. no. Page Ref. no. Cat. no. Page Ref. no. Cat. no. Page Ref. no. Cat. no. Page 403000 405204 MN4L1F20 405346 MN42C32 405468 MN4R2W40 403680 RT1HOR 405205 MN31F20 405347 MN32C32 405470 MN4R1F04 403681 RT1VER 405206 MN4L1F25...
  • Page 71 M-PACT Plus Ref. no. Cat. no. Page Ref. no. Cat. no. Page Ref. no. Cat. no. Page Ref. no. Cat. no. Page 405602 MN4R1M08 405737 MN31F25-A B.10 405854 MN4L2M32 405948 FA41WN25T 405603 RT1SVFIX 405738 FACS116 B.20 405855 MN32M40 405949 FA32WN32T...
  • Page 72 M-PACT Plus Ref. no. Cat. no. Page Ref. no. Cat. no. Page Cat. no. Ref. no. Page Cat. no. Ref. no. Page 406049 FA32WN32B 406260 MS4R1W04-A 1… ELCT12502 405715 B.20 406050 FA42WN32B 406262 MS4R1W06-A 100BCMCI 405531 B.19 ELCT16001 405686 B.20...
  • Page 73 M-PACT Plus Cat. no. Ref. no. Page Cat. no. Ref. no. Page Cat. no. Ref. no. Page Cat. no. Ref. no. Page FA42WS32T 405926 B.4 MH32W32-A 405861 B.14 MH4R2W12 405498 B.12 MN42C40 405348 B.9 FA42WS40B 406028 B.4 MH32W40 405245 B.12 MH4R2W12-A 406132 B.14...
  • Page 74 405249 B.6 MS4L1M10 405810 B.5 MS4R1W10-A 406266 B.6 MS31F20 405145 B.4 MS4L1M10-A 405912 B.7 MS4R1W12 405324 B.4 The policy of GE Energy is one of MS31F20-A 405251 B.6 MS4L1M12 405812 B.5 MS4R1W12-A 406268 B.6 continuous improvement. MS31F25 405147 B.4 MS4L1M12-A 405914 B.7...
  • Page 76 GE Energy Industrial Solutions Industrial Solutions, a division of GE Energy, is a fi rst class European supplier of low and medium voltage products including wiring devices, residential and industrial electrical distribution components, automation products, enclosures and switchboards. Worldwide demand for GE Industrial Solutions’...

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