Related Manuals for Siemens ProLINE-RoadRunner ProLINE-RoadRunner
Summary of Contents for Siemens ProLINE-RoadRunner ProLINE-RoadRunner
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Page 1: Table Of Contents
CONTENTS Overview Installation Job Setup ProLINE-RoadRunner ™ Operation Operator’s Guide Maintenance for Siemens Troubleshooting... - Page 2 Data I/O Corporation. ProLINE-RoadRunner is a trademark of Data I/O Corporation. Data I/O Corporation acknowledges the trademarks of other organizations for their respective products or services mentioned in this document. SIPLACE is a registered trademark of the Siemens Corporation. © 2005 Data I/O Corporation All rights reserved...
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Page 3: Proline-Roadrunner
ProLINE-RoadRunner for Siemens... 2 Jobs and Statistics... 3 External View... 4 Internal Components... 5 Control Panel Lights... 6 Control Panel Buttons... 7 Operator Menus... 8 Overview Supervisor Menus... 9 Warnings and Cautions... 12 Technical Support... 55 ProLINE-RoadRunner Operator’s Guide... -
Page 4: For Siemens
The ProLINE-RoadRunner for Siemens ProLINE-RoadRunner Operator’s Guide Data I/O is proud to introduce a revolutionary new inline solution for high-volume programming of electronic products. The ProLINE-RoadRunner: 1. Takes programmable devices from a reel... 2. Places them in sockets and programs them with your data... -
Page 5: Jobs And Statistics
Jobs and Statistics ® TaskLink™ for Windows required to process devices on the Programming Jobs ProLINE-RoadRunner. TaskLink allows you to create and manage a job database and it analyzes job statistics. PCMCIA cards are used to transfer jobs and statistics between TaskLink and RoadRunner. -
Page 6: External View
Front ProLINE-RoadRunner Operator’s Guide External View 1. Power and Air Connections 2. Power Switch (hidden) 3. Handhold for lifting Back 4. PCMCIA Card Slot and Eject button 5. Control Panel 6. Conveyor Belt with Dust Cover 7. Mechanical Interface to Assembly Machine 8. -
Page 7: Internal Components
ProLINE-RoadRunner Operator’s Guide Internal Components 1. Cover Tape Take-Up Reel 2. Tape-In Module 3. PNP Probes, Precisor, and Cover 4. Reject Bin 5. Socket Adapter, Actuator Plate, and Programmer... -
Page 8: Control Panel Lights
ProLINE-RoadRunner Operator’s Guide Control Panel Lights 1. Blue - Stop Indicator. User intervention is required, or the unit is paused. (Do not remove PCMCIA card unless blue lamp is lit.) 2. Yellow - Caution Indicator. Correct a problem or the machine will stop. -
Page 9: Control Panel Buttons
ProLINE-RoadRunner Operator’s Guide Control Panel Buttons 1. Start - start or resume the chosen job. 2. Menu - exit to the previous menu, —or show the next message (deleting the current one), —or deselect an item. 3. Up and Down Arrows - move through menu items. -
Page 10: Operator Menus
M a i n M e n u J o b View Job Name Advance Pocket Device: E28F320 Align Pocket Checksum: 3FC00000 Purge Mfg: INTEL Socket Adapter: PA-G021 Prec: 621-0086-005 Act: 644-0016-001 • Light gray Results Passed: 992 shaded fields Failed: 4 cannot be System Yld: 98.7... -
Page 11: Supervisor Menus
M a in M e n u J o b View Job Name Advance Pocket Device: E28F320 Align Pocket Checksum: 3FC00000 Purge Mfg: INTEL Socket Adapter: PA-G021 Home Prec: 621-0086-005 Operation Act: 644-0016-001 System Results Passed: 992 Robot Diagnostics Failed: 4 Programmer Diags System Yld: 98.7 Event Log... - Page 12 Supervisor Menus, continued Robot Diags Robot: Enabled Run Mode: Job/Dry Run Belt Move:Fwd/Bkw Pick Sensor: 0 Speed: 400 ± 10 Measure Device Adjust Device Sensors Tape Sprocket: 0 Tape Broken: 0 Reject Full: 0 Reject Bin: 1 Air: 1 Interlock: 0 E-Stop: 0 +Overtravel: 0 Home: 1...
- Page 13 Supervisor Menus, continued O p e r a t i o n System Pick Retries: 2 Time Hour: 4 Error Retries: 3 Minute: 55 Pocket Pitch: 4 Month: 9 Pocket Advance: 3 Day: 23 Head Year: 2002 Velocity: 250 Odometer Accel: 700 Hours: 469.92 Probes...
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Page 14: Warnings And Cautions
Compressed Loud Noise High Voltage Heavy Object Moving Parts Electrostatic Discharge ProLINE-RoadRunner Operator’s Guide Warnings and Cautions Point air hoses away from body. Always wear approved eye protection. Sound pressure levels may exceed 85db. Hearing protection is recommended for prolonged exposure at this level. Turn power off before removing electronics cover. -
Page 15: Installation
Mounting on the Assembly Machine... 12 Connecting Power and Air ... 16 Connecting the Communications Cable ...18 (optional) Running the Self-Test ... 20 Installation ProLINE-RoadRunner Operator’s Guide... -
Page 16: Mounting On The Assembly Machine
Mounting on the Assembly Machine ProLINE-RoadRunner Operator’s Guide To mount RoadRunner on an assembly machine: 1. With the feeder table pulled out, slide the supplied hook around a pin on the assembly machine feeder table. 2. Secure the hook to the table by tightening the thumbscrew. - Page 17 ProLINE-RoadRunner Operator’s Guide 3. Slide RoadRunner under the hook so that its centering teeth engage the pin next to the hook. 4. Lower RoadRunner allowing the feeder table dowels to mate up with the bushings in the RoadRunner housing. 5. Verify that RoadRunner is secure before moving the feeder table back into the SMT machine.
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Page 18: Connecting Power And Air
Connecting Power and Air ProLINE-RoadRunner Operator’s Guide To connect the power and the air: 1. Turn the RoadRunner power switch to the Off (0) position. 2. Grasp the air hose behind the “quick connect” collar and push it firmly onto the male fitting. The collar must be allowed to move back as it goes onto the fitting. - Page 19 3. Connect to a grounded power source using a cable with a standard IEC 320 plug. RoadRunner accepts power between 100 and 240 VAC, 50/60Hz. NOTE: To disconnect the air hose, grasp the collar on the connector and pull back. The air line is equipped with a “quick connect”...
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Page 20: Connecting The Communications
Connecting the Communications Cable ProLINE-RoadRunner Operator’s Guide To connect the Communications Cable (option): 1. Correctly orient the connector (the red dot will be on top) and plug it into RoadRunner. The socket is located on the back side—facing the SMT feeder table. - Page 21 ProLINE-RoadRunner Operator’s Guide 2. Similarly orient and plug the other end of the cable into the SMT feeder table. Use the socket that corresponds with the track that RoadRunner is mounted on. To unplug the cable, pull back on the connector collar.
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Page 22: Running The Self-Test
ProLINE-RoadRunner Operator’s Guide Running the Self-Test ProLINE-RoadRunner Data I/O Corporation Version: 02.00.00.B To run the Self-Test: 1. Turn the power switch On (I). All the control panel indicator lights will come on. When the Self-Test finishes, the blue light will remain on and the version number will display. -
Page 23: Job Setup
Inserting a Job Card ... 22 Changing the Precisor ... 24 Changing the Actuator Plate... 26 Changing the Socket Adapter... 28 Adjusting the Tape-In Module ... 30 Loading a Reel of Devices ... 32 Job Setup Aligning the Tape Pockets ... 34 ProLINE-RoadRunner Operator’s Guide... -
Page 24: Inserting A Job Card
ProLINE-RoadRunner Data I/O Corporation Version 02.00.00.B ProLINE-RoadRunner Operator’s Guide Inserting a Job Card To run a job, insert a TaskLink job card in the PCMCIA card slot. Use only TYPE I or TYPE II PCMCIA cards. To insert a job card: 1. - Page 25 ProLINE-RoadRunner Operator’s Guide 2. Slide the job card into the PCMCIA card slot. NOTE: When fully inserted, the job card extends slightly from the PCMCIA card slot. 3. The Card Eject button can be pushed to remove the card. Do not eject the card unless the blue lamp is lit (or the power is off).
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Page 26: Changing The Precisor
ProLINE-RoadRunner Operator’s Guide Changing the Precisor PNP Head Cover To change the precisor: 1. Select Job, then End, wait for the blue lamp to light and turn the power Off (0). 2. Lift off the Robotics Cover. 3. Starting at one end, pull the precisor down off the magnet, and then pull the other end off. - Page 27 4. When inserting the new precisor, make sure that the part number faces up and that the small holes near the precisor edge fit over the dowel pins on the PNP head. There should be no visible gap between the precisor and the head.
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Page 28: Actuator Plate
Changing the Actuator Plate ProLINE-RoadRunner Operator’s Guide To change the Actuator Plate: 1. Select Job, then End, wait for PNP Head the blue lamp to light and turn the power Off (0). Lift off the Robotics Cover. Once power is off, the PNP Head can be moved by hand to allow access to the Actuator Plate. - Page 29 ProLINE-RoadRunner Operator’s Guide 3. Pull the Actuator Plate to slide it out of the grooved brackets. NOTE: The Actuator Plate must be out to access or change the Socket Adapter. To change the Socket Adapter, see the procedure on the following page.
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Page 30: Socket Adapter
Changing the Socket Adapter To change the Socket Adapter (with the Actuator Plate removed): 1. Make sure the power is Off (0). 2. Unscrew the two captive screws and lift the adapter bracket. Warning: Pinch Warning. Keep Hands Away From Moving Parts. Caution: Electrostatic Discharge May Cause Damage. - Page 31 ProLINE-RoadRunner Operator’s Guide 3. Without touching the gold contact surfaces on the bottom of the adapter, lift the adapter free. 4. Insert the correct adapter, making sure that it seats on the dowel pins. NOTE: Each type of device may have its own Socket Adapter.
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Page 32: Adjusting The Tape-In Module
Adjusting the Tape-In Module Non-Adjustable ProLINE-RoadRunner Operator’s Guide If you have an Adjustable Tape-In Module, you may need to adjust the tape width. Adjustable Tape-In Module only— If the etched number on the Adjustable 3-Position Spacer does not match your tape width dimension (mm): 1. - Page 33 ProLINE-RoadRunner Operator’s Guide 3. Rotate the 3-Position Spacer with your finger until you read 16, 24 or 32, corresponding to your tape width. 4. Retighten the Position Locking Screw. 5. Rotate the Peel Bar counterclockwise 180 degrees to the up position. 6.
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Page 34: Loading A Reel Of Devices
Loading a Reel of Devices ProLINE-RoadRunner Operator’s Guide To load a reel of devices: 1. Make sure the reel is correctly installed in the rack of the assembly machine. NOTE: A reel axle is required. 2. Insert the tape into the Tape-In Module and onto the sprocket. - Page 35 ProLINE-RoadRunner Operator’s Guide 5. Thread the cover tape up 6. Turn the Take-Up Reel to take up Align the tape pockets as described in the following procedure. through the cover tape path and attach it to the Cover Tape Take-Up Reel. Advance the tape as necessary.
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Page 36: Aligning The Tape Pockets
Aligning the Tape Pockets Advance Pocket > Align Pocket Purge ProLINE-RoadRunner Operator’s Guide To align the tape pockets: 1. Select Align Pocket from the Operator Menu. 2. Press the Up Arrow button to advance the tape until the next tape pocket center hole is approximately centered at the pick point alignment mark. -
Page 37: Operation
Running a Job ... 36 Pausing or Stopping a Job ... 37 Ending a Job ... 38 Emptying the Reject Bin ... 40 Emptying Cover Tape ... 41 Shutting Down ... 42 Restarting a Job ... 44 Operation ProLINE-RoadRunner Operator’s Guide... -
Page 38: Running A Job
ProLINE-RoadRunner Operator’s Guide Running a Job To run a job: 1. Insert a job card in the PCMCIA card slot. 2. Clear the conveyor belt of any unneeded devices. > Job Advance Pocket 3. Press Start. Align Pocket Purge The green lamp will start blinking. -
Page 39: Pausing Or Stopping A Job
Pausing or Stopping a Job > Job Advance Pocket Align Pocket ProLINE-RoadRunner Operator’s Guide To pause at the end of the current operation: 1. Press Pause on the control panel. To instantly stop in an emergency situation: 2. Press the Emergency Stop >... -
Page 40: Ending A Job
> Job Advance Pocket Align Pocket ProLINE-RoadRunner Operator’s Guide Ending a Job Whenever you are going to change job cards, you must first end the current job. To end the current job: 1. Press Pause button. View Results 2. Choose End from the Job Menu. >... - Page 41 ProLINE-RoadRunner Operator’s Guide 3. Clear away excess devices from the conveyor belt. 4. Empty the Reject Bin. (See next heading.) 5. Empty the Cover Tape Take-Up Reel. (See “Emptying Cover Tape” ahead several pages.)
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Page 42: Emptying The Reject Bin
Emptying the Reject Bin ProLINE-RoadRunner Operator’s Guide To empty the Reject Bin: 1. Press the Pause button. 2. Pull the Reject Bin out by grabbing the finger tab and then lift up and out. When reinserting the Reject Bin, be sure the bin is completely lowered so that the tab is positioned out of the path of the probes. -
Page 43: Emptying Cover Tape
ProLINE-RoadRunner Operator’s Guide Emptying Cover Tape To empty the Cover Tape Take-Up Reel: 1. Press Pause. 2. Cut the cover tape, leaving enough slack to reattach. 3. Pull the Take-Up Reel straight out. (Reels with slots require rotating before pulling off.) 4. -
Page 44: Shutting Down
> Job Advance Pocket Align Pocket ProLINE-RoadRunner Operator’s Guide Shutting Down To shut down RoadRunner: 1. Press Pause. 2. Select End Job from the Job Menu and wait for all devices to be placed on the belt. 3. Turn the power Off (0). 4. - Page 45 ProLINE-RoadRunner Operator’s Guide 5. Empty the Reject Bin. 6. Remove and empty the Take-Up Reel. (For more, see the previous heading.) 7. Remove the air hose or shut off the air flow. NOTE: When disconnecting the air hose, pull the connector collar back as you pull the connector off.
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Page 46: Restarting A Job
ProLINE-RoadRunner Operator’s Guide Restarting a Job To restart RoadRunner after a pause or an emergency stop: Advance Pocket 1. Turn the Emergency Stop > Align Pocket Purge 2. Press Menu until the main level 3. Select Align Pocket. 4. Press the Up Arrow to advance 5. -
Page 47: Maintenance
Cleaning with Air... 46 Cleaning with Alcohol... 47 Running the Self-Test... 48 Maintenance ProLINE-RoadRunner Operator’s Guide... -
Page 48: Cleaning With Air
ProLINE-RoadRunner Operator’s Guide Cleaning with Air To prevent dust accumulation, inject compressed air into the following component areas: 1. Tape-In Module (weekly). 2. Sockets (daily). Sockets should be opened and closed by hand while air is injected. NOTE: Compressed air must be clean and dry. -
Page 49: Cleaning With Alcohol
ProLINE-RoadRunner Operator’s Guide Cleaning with Alcohol To prevent dust and oil accumulations, clean the following component areas with isopropyl alcohol on a lint-free cloth. 1. Chassis and Covers (every 3 months). 2. Conveyor belt (daily). See "Device Rotation" in the Troubleshooting chapter. - Page 50 > Job Advance Pocket Align Pocket ProLINE-RoadRunner Operator’s Guide Running the Self-Test Run the Self-Test procedure approximately once a week. To run the Self-Test procedure: 1. Press Pause. 2. Clear all devices from the sockets and from the conveyor belt. 3.
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Page 51: Troubleshooting
Viewing Errors... 50 Enabling a Socket... 52 Clearing Jammed Tape... 53 Device Rotation... 54 Technical Support... 55 Troubleshooting ProLINE-RoadRunner Operator’s Guide... -
Page 52: Viewing Errors
Inadequate Air Pressure ProLINE-RoadRunner Operator’s Guide Viewing Errors To view and correct errors: 1. Messages will appear in the keypad display. 2. Check the condition—tape path, Reject Bin, etc.—implied by the message. If you cannot correct the error > U8 RevA ID27 condition, contact a service Devices: 800 Rejected: 0... - Page 53 Stop Caution ProLINE-RoadRunner Operator’s Guide Some common error messages are listed below. For more information see “Troubleshooting” in the ProLINE-RoadRunner Owner’s Manual. Lamp Color No change in lamps Yellow Motor Controller not responding Blue Blue Blue Twist the Emergency Stop button to release E r ro r M e s s a g e Card not present Reject Bin needs to be...
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Page 54: Enabling A Socket
Advance Pocket Align Pocket Purge > Socket ProLINE-RoadRunner Operator’s Guide Enabling a Socket If a socket repeatedly becomes disabled, RoadRunner should be serviced. To re-enable a disabled socket: 1. Choose Socket from the top 2. Arrow down and select the 3. -
Page 55: Clearing Jammed Tape
Clearing Jammed Tape Cut Cvr ProLINE-RoadRunner Operator’s Guide If the tape jams, an error message displays and the blue lamp illuminates. To clear the tape path: Cut Pckt Tape 1. Press the Emergency Stop button (to continue the job later) or select Job, then End, and turn the power off. -
Page 56: Device Rotation
3 Clean Rotate & Repeat ProLINE-RoadRunner Operator’s Guide Device Rotation If devices rotate excessively on the conveyor belt: 1. Press Pause. Wait for all the devices to get picked from the belt. 2. Press the Emergency Stop. 3. Remove the Dust Cover and clean only the exposed surface of the conveyor belt with isopropyl alcohol on a lint-free... -
Page 57: Technical Support
Contact your local Data I/O representative. To find your local representative, go to http://www.dataio.com/contact/repsearch.asp ProLINE-RoadRunner Operator’s Guide Technical Support Worldwide Data I/O Corporation Shipping address: 10525 Willows Road N.E. Redmond, WA USA 98052 Mailing address: P.O. Box 97046 Redmond, WA USA 98073-9746 Telephone: Fax: E-mail:... - Page 58 Junk text for correct PDF...